CN111957660A - Centralized recovery processing method for ceramic insulators - Google Patents
Centralized recovery processing method for ceramic insulators Download PDFInfo
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- CN111957660A CN111957660A CN202010824342.0A CN202010824342A CN111957660A CN 111957660 A CN111957660 A CN 111957660A CN 202010824342 A CN202010824342 A CN 202010824342A CN 111957660 A CN111957660 A CN 111957660A
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- 239000012212 insulator Substances 0.000 title claims abstract description 128
- 239000000919 ceramic Substances 0.000 title claims abstract description 86
- 238000011084 recovery Methods 0.000 title claims abstract description 29
- 238000003672 processing method Methods 0.000 title claims abstract description 15
- 239000011521 glass Substances 0.000 claims abstract description 47
- 238000004140 cleaning Methods 0.000 claims abstract description 45
- 239000007788 liquid Substances 0.000 claims abstract description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 37
- 238000003756 stirring Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims description 9
- 239000012295 chemical reaction liquid Substances 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 6
- 239000012141 concentrate Substances 0.000 claims description 4
- 238000005201 scrubbing Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 238000001802 infusion Methods 0.000 claims 2
- 239000012535 impurity Substances 0.000 abstract description 11
- 230000000694 effects Effects 0.000 abstract description 3
- 239000000428 dust Substances 0.000 abstract description 2
- 238000001914 filtration Methods 0.000 description 12
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- 238000006243 chemical reaction Methods 0.000 description 10
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- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 239000010931 gold Substances 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 238000005191 phase separation Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 230000036632 reaction speed Effects 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/102—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration with means for agitating the liquid
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- B08B1/12—
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- B08B1/32—
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
Abstract
The invention relates to a centralized recovery processing method of ceramic insulators, which comprises a workbench, a cleaning device and a processing device, the cleaning device comprises a rectangular box, a feeding pipe, a water inlet pipe, a long cylinder, a first motor, a screw rod and a filter frame, the processing device comprises a cylinder box, a control panel, a motor II, a rotating rod, a liquid inlet frame, a liquid outlet frame, a stirring frame I, a stirring frame II and a collecting box, the control panel comprises a large circular plate, a fan-shaped long plate, a thick glass plate, a triangular block, an F-shaped plate, a small fan-shaped block and a push plate, the surface of the insulator is cleaned by the cleaning device, so that when the insulator is treated by the treatment device, because the dust and impurities on the surface influence the treatment effect and the treatment speed, the hardware on the insulator is dissolved by the treatment device, and simultaneously, the ceramic of the insulator is cleaned so as to achieve the purpose of separating the hardware fitting from the ceramic.
Description
Technical Field
The invention relates to the field of power accessory engineering, in particular to a centralized recovery processing method for ceramic insulators.
Background
The ceramic insulator is a device which is arranged between conductors with different electric potentials or between the conductors and a grounding component and can withstand the action of voltage and mechanical stress, the electrical ceramic is formed by baking quartz, feldspar and clay as raw materials, the surface of the ceramic part of the ceramic insulator is usually covered with porcelain glaze so as to improve the mechanical strength of the ceramic insulator, prevent water infiltration and increase the surface smoothness, and when the ceramic insulator is recycled, a hardware fitting and the ceramic need to be separated so as to be recycled.
In the process of recovering the insulator, due to the structural limitation of the insulator, the following problems exist in the actual operation process:
(1) traditional ceramic insulator concentrates recovery processing equipment and generally needs manual work and equipment to cooperate with the separation of gold utensil and pottery, and the processing cost in the whole course of working is higher, and machining efficiency is lower.
(2) The traditional centralized recovery processing equipment for the ceramic insulator generally needs to be subjected to crushing treatment, so that the ceramic is separated from hardware fittings, but the specific gravity of the ceramic in the insulator is high, and the hardness of the ceramic is high, so that the abrasion of processing parts of the equipment is very easy to cause, and the service life of the equipment is shortened.
Disclosure of Invention
In order to make up the defects of the prior art, the invention provides a centralized recovery processing method of ceramic insulators.
The technical scheme adopted by the invention to solve the technical problem is as follows: a ceramic insulator centralized recovery processing method uses a ceramic insulator centralized recovery processing device, the ceramic insulator centralized recovery processing device comprises a workbench, a cleaning device and a processing device, and the specific method when the ceramic insulator centralized recovery processing device is used for carrying out centralized recovery processing on ceramic insulators is as follows:
s1, primary cleaning: the insulator is led into a cleaning device, the surface of the insulator is cleaned, and the cleaned insulator is subjected to draining treatment, so that the drying speed of the insulator is accelerated;
s2, separating the hardware: introducing the completely dried insulator into a treatment device, and introducing a reaction liquid into the treatment device to enable the hardware fitting to react with the liquid so as to be separated from the ceramic phase;
s3, cleaning again: the reacted insulator moves downwards, and the surface of the insulator is cleaned again, so that the metal liquid attached to the surface of the insulator is completely separated from the ceramic phase;
s4, collecting materials: mixing and collecting the reaction liquid and the liquid after the second cleaning, and collecting the ceramic through a processing device;
a cleaning device is fixedly arranged on the left side of the upper end of the workbench, and a processing device is arranged at the right end of the cleaning device;
the cleaning device comprises a rectangular box, a feeding pipe, a water inlet pipe, a long cylinder, a first motor, a spiral rod and a filter frame, wherein the rectangular box is fixedly installed at the upper end of the left side of the workbench, the feeding pipe is fixedly installed at the left side of the upper end of the rectangular box, the water inlet pipe is fixedly installed at the upper end of the right side of the rectangular box, the long cylinder is obliquely and fixedly installed at the upper end of the rectangular box, cylindrical through holes are uniformly formed in the outer surface of the long cylinder along the circumferential direction, the cylindrical through holes are vertical to the horizontal plane, a large cylindrical through hole is formed in the upper end of the left side of the long cylinder, the upper end of the large cylindrical through hole is fixedly connected with the lower end of the feeding pipe; fix the long cylinder through the rectangle box, hold water simultaneously, let in long cylinder and rectangle box with insulator and water respectively through inlet pipe and inlet tube in, restrict the movement track of insulator through the long cylinder, drive the hob through motor one and rotate to drive the insulator motion, rinse the insulator simultaneously, filter the water after wasing through filtering the frame, thereby let in the insulator after the cylinder box downside washs the reaction once more.
The processing device comprises a cylinder box, a control panel, a motor II, a rotating rod, a liquid inlet frame, a liquid outlet frame, a first stirring frame, a second stirring frame and a collecting box, wherein the cylinder box is installed at the right end of the cleaning device, a glass plate is fixedly installed on the inner surface of the cylinder box, the control panel is installed in the middle of the cylinder box, the motor II is fixedly installed at the upper end of the cylinder box through a motor base, the rotating rod is fixedly installed at the lower end of the motor II and is made of glass, the liquid inlet frame is fixedly installed at the front end of the left side of the cylinder box, the liquid outlet frame is fixedly installed at the front end of the right side of the cylinder box, the first stirring frame is uniformly and fixedly installed on the outer surface of the upper side of the rotating rod in the circumferential direction, the second; fix control panel and motor two through the cylinder box, through the motion of control panel control insulator, drive the dwang through motor two and drive stirring frame one and the motion of stirring frame two, thereby accelerate insulator reaction and abluent speed, let in acid solution to cylinder box upside through the liquid inlet frame, through going out the liquid frame with both sides about the cylinder box through the reaction with the liquid after the washing transport the collection, collect the insulator after rinsing once more through collecting the box, fix a position the insulator that washs once more through circular long slab, control it drops to in collecting the box.
The control panel comprises a large circular plate, a fan-shaped long plate, a glass thick plate, a triangular block, an F-shaped plate, a small fan-shaped block and a push plate, the middle part of the cylinder box is fixedly provided with the large circular plate, the right side of the large circular plate is provided with a fan-shaped through hole, the middle part of the fan-shaped through hole is provided with the large fan-shaped through hole, the large fan-shaped through hole is connected with the fan-shaped long plate in a sliding fit manner, the upper end of the fan-shaped long plate is fixedly provided with the glass thick plate, the left end of the glass thick plate is fixedly provided with the triangular block, the front end and the rear end of the glass thick plate are symmetrically and fixedly provided with the F-shaped plate, the left end of the fan-shaped long; inject both sides about the drum box through big circular plate, control opening and shutting of fan-shaped through-hole on the big circular plate through fan-shaped long slab, prevent through the glass thick plate that acid solution from corroding fan-shaped long slab surface, fix a position the glass thick plate through the triangle-shaped piece, both ends are spacing around to the glass thick plate through the F shaped plate, so as to prevent that acid solution from getting into drum box downside, cooperate through the arc recess on little fan-shaped piece and the big circular plate, fix a position fan-shaped long slab, horizontal displacement through the fan-shaped long slab of push pedal control, thereby the vertical position of control insulator.
As a preferred technical scheme, the upper end of the left side of the long cylinder is uniformly connected with small balls in a sliding fit manner, the upper ends of the small balls are fixedly provided with cylindrical thin rods, the tail ends of the cylindrical thin rods are fixedly provided with arc-shaped plates, and the inner surface of the long cylinder is uniformly and fixedly provided with strip brushes; cooperate through the small ball and the thin pole of cylinder, when the insulator contacted with the small ball, the small ball rotated to drive the thin pole of cylinder and rotate, thereby mix the water in the rectangle box, reduced the washing degree of difficulty of insulator surface spot, further rinsed insulator surface through the strip brush, accelerated insulator surface abluent speed simultaneously.
As a preferred technical scheme of the invention, cylindrical brushes are uniformly arranged on the outer surface of the middle part of the spiral rod through a pin shaft, and scrubbing brushes are uniformly and fixedly arranged on the surface of a spiral belt on the spiral rod; the surface of the insulator is further cleaned through the cylindrical brush and the scrubbing brush, and the speed of cleaning the surface of the insulator is further increased.
As a preferred technical scheme, the filter frame comprises a conical pipe, a first water pump, a circular box, a baffle, a pulling plate, filter gauze and a filter circular plate, wherein a conical through hole is formed in the right end of the lower side of the rectangular box; cooperate through conical tube and water pump one, transport the water after filtering right, wash the insulator once more, collect the impurity after filtering through the circular box, when the pulling arm-tie makes the circular box downstream, the baffle seals the circular box, prevents that impurity from moving to the left side at the in-process of downstream, will filter the gauze and take out to directly filter impurity and circular box phase separation, further filter water through filtering the plectane.
As a preferred technical scheme of the invention, the liquid inlet frame is an inverted L-shaped pipe, the inverted L-shaped pipe is made of glass, and a funnel is fixedly arranged at the upper end of the inverted L-shaped pipe; the inverted L-shaped pipe made of glass transports the acidic solution, and simultaneously the inverted L-shaped pipe leads the acidic solution into the inverted L-shaped pipe from the lower side, so that the acidic solution is prevented from splashing due to the action of gravity when the acidic solution flows downwards from the upper side and contacts with the insulator, and the acidic solution smoothly enters the inverted L-shaped pipe through the funnel.
As a preferred technical scheme of the invention, the liquid outlet frame comprises an inverted F-shaped pipe, a second water pump and a liquid conveying pipe, wherein the inverted F-shaped pipe is fixedly installed at the front end of the right side of the cylindrical box and is made of glass, the second water pump is fixedly installed at the upper end of the inverted F-shaped pipe, and the liquid conveying pipe is fixedly installed at the tail end of the second water pump; through the liquid transportation of the interior through reaction and abluent once more of inverted F venturi tube in to the drum box, cooperate with the transfer line through second water pump, transport and collect liquid.
As a preferred technical scheme of the invention, the first stirring frame comprises fixing columns, ceramic balls, small glass balls and ceramic slender rods, the fixing columns are uniformly and fixedly installed on the outer surface of the upper side of the rotating rod along the circumferential direction, the surface of each fixing column is coated with ceramic paint, the ceramic balls are fixedly installed at the tail ends of the ceramic paint, the small glass balls are fixedly installed on the end faces of the outer sides of the ceramic balls, the outer end faces of the small glass balls are connected with the inner surface of the cylindrical box in a sliding fit manner, and the ceramic slender rods are uniformly and fixedly installed on the surfaces of the fixing columns and the; fix the ceramic ball through the fixed column, prevent through the fixed column that the surface scribbled ceramic coating that acid solution corrodes it, ceramic coating's hardness is great simultaneously, is difficult for receiving the scraping and produces the mar to increase its life, restrict the movement track of ceramic ball through little glass ball, hang the gold utensil on the insulator through the thin pole of pottery, thereby increase the distance between the insulator, thereby further accelerate the speed of insulator reaction.
As a preferred technical scheme of the invention, the second stirring frame is a cylindrical inclined rod, and arc-shaped long plates are uniformly and fixedly arranged on the surface of the cylindrical inclined rod along the circumferential direction; fix the arc long slab through the cylinder down tube, the cylinder down tube makes the horizontal displacement and the vertical displacement of insulator all change simultaneously, stirs the insulator through the arc long slab to reach the purpose of accelerating the insulator speed of wasing once more, carry out rapid draing to the insulator simultaneously.
Compared with the prior art, the invention has the following advantages:
1. according to the method for the centralized recovery and treatment of the ceramic insulators, provided by the invention, the surfaces of the insulators are cleaned through the cleaning device, so that the treatment effect and the treatment speed are prevented from being influenced by dust and impurities on the surfaces when the insulators are treated by the treatment device, hardware on the insulators is dissolved through the treatment device, and the ceramics of the insulators are cleaned at the same time, so that the purpose of separating the hardware from the ceramics is achieved.
2. According to the cleaning device, the small ball is matched with the cylindrical thin rod, when the insulator is contacted with the small ball, the small ball rotates to drive the cylindrical thin rod to rotate, so that water in the rectangular box is stirred, the cleaning difficulty of stains on the surface of the insulator is reduced, the surface of the insulator is further cleaned through the strip brush, the cleaning speed of the surface of the insulator is increased, the surface of the insulator is further cleaned through the cylindrical brush and the plate brush, and the cleaning speed of the surface of the insulator is increased.
3. According to the invention, through the arrangement of the cleaning device, the conical pipe is matched with the first water pump, filtered water is conveyed to the right, the insulator is cleaned again, the filtered impurities are collected through the circular box, when the circular box moves downwards by pulling the pull plate, the circular box is sealed by the baffle plate, the impurities are prevented from moving to the left side in the downward movement process, the filtering gauze is taken out, so that the impurities are directly separated from the circular box, and the water is further filtered through the filtering circular plate.
4. According to the invention, the opening and closing of the fan-shaped through hole on the large circular plate are controlled by the arranged processing device through the fan-shaped long plate, the surface of the fan-shaped long plate is prevented from being corroded by an acid solution through the thick glass plate, the thick glass plate is positioned by the triangular block, the front end and the rear end of the thick glass plate are limited by the F-shaped plate so as to prevent the acid solution from entering the lower side of the cylindrical box, the fan-shaped long plate is positioned by matching the small fan-shaped block with the arc-shaped groove on the large circular plate, and the horizontal displacement of the fan-shaped long plate is controlled by the push plate.
5. According to the invention, the ceramic ball is fixed through the fixing column by the arranged processing equipment, the fixing column coated with the ceramic coating on the surface is used for preventing the acidic solution from corroding the ceramic ball, meanwhile, the ceramic coating has higher hardness and is not easy to scratch, so that the service life of the ceramic ball is prolonged, the movement track of the ceramic ball is limited through the small glass ball, and the hardware on the insulator is suspended through the ceramic thin rod, so that the distance between the insulators is increased, and the reaction speed of the insulator is further accelerated.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic workflow diagram of the present invention;
FIG. 2 is a schematic plan view of the present invention in front elevation;
FIG. 3 is an enlarged view of a portion of the present invention at N of FIG. 2;
FIG. 4 is an enlarged fragmentary view of the invention at M of FIG. 2;
FIG. 5 is an enlarged fragmentary view of the invention at E of FIG. 2;
FIG. 6 is a cross-sectional view taken along line A-A of FIG. 2 of the present invention;
fig. 7 is a schematic plan view of the control panel of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 7.
A ceramic insulator centralized recovery processing method uses a ceramic insulator centralized recovery processing device which comprises a workbench 1, a cleaning device 2 and a processing device 3, and the ceramic insulator centralized recovery processing device is used for carrying out centralized recovery processing on ceramic insulators in the following specific method:
s1, primary cleaning: the insulator is led into a cleaning device 2, the surface of the insulator is cleaned, and the cleaned insulator is subjected to draining treatment, so that the drying speed of the insulator is accelerated;
s2, separating the hardware: introducing the completely dried insulator into a treatment device 3, introducing a reaction liquid into the treatment device 3, and reacting the hardware fitting with the liquid so as to separate the hardware fitting from the ceramic;
s3, cleaning again: the reacted insulator moves downwards, and the surface of the insulator is cleaned again, so that the metal liquid attached to the surface of the insulator is completely separated from the ceramic phase;
s4, collecting materials: mixing and collecting the reaction liquid and the liquid after the second cleaning, and collecting the ceramic through a processing device;
a cleaning device 2 is fixedly arranged on the left side of the upper end of the workbench 1, and a processing device 3 is arranged on the right end of the cleaning device 2;
the cleaning device 2 comprises a rectangular box 21, an inlet pipe 22, an inlet pipe 23, a long cylinder 24, a motor I25, a screw rod 26 and a filter frame 27, wherein the rectangular box 21 is fixedly arranged at the upper end of the left side of the workbench 1, the inlet pipe 22 is fixedly arranged at the left end of the upper end of the rectangular box 21, the inlet pipe 23 is fixedly arranged at the upper end of the right side of the rectangular box 21, the long cylinder 24 is obliquely and fixedly arranged at the upper end of the rectangular box 21, the upper end of the left side of the long cylinder 24 is evenly connected with a small round ball in a sliding fit manner, a cylindrical thin rod is fixedly arranged at the upper end of the small round ball, an arc-shaped plate is fixedly arranged at the tail end of the cylindrical thin rod, a strip brush is uniformly and fixedly arranged on the inner surface of the long cylinder 24, cylindrical through holes are uniformly arranged on the outer surface, the left end of the long cylinder 24 is fixedly provided with a motor I25 through a motor base, an output shaft at the right end of the motor I25 is fixedly provided with a screw rod 26 through a coupling, the outer surface of the middle part of the screw rod 26 is uniformly provided with a cylindrical brush through a pin shaft, the surface of a spiral belt on the screw rod 26 is uniformly and fixedly provided with a scrubbing brush, the right end of the lower side of the rectangular box 21 is fixedly provided with a filter frame 27, the filter frame 27 comprises a conical pipe 271, a water pump I272, a circular box 273, a baffle 274, a pulling plate 275, filter gauze 276 and a filter circular plate 277, the right end of the lower side of the rectangular box 21 is provided with a conical through hole, the conical through hole is internally and fixedly provided with the conical pipe 271, the right end of the conical pipe 271 is fixedly provided with the water pump I272, the left end of the conical pipe 271 is provided with the circular box 273, a filtering circular plate 277 is fixedly arranged at the right side of the circular box 273; the long round cylinder 24 is fixed through the rectangular box 21, water is contained at the same time, the insulator and the water are respectively led into the long round cylinder 24 and the rectangular box 21 through the inlet pipe 22 and the inlet pipe 23, the motion trail of the insulator is limited through the long round cylinder 24, the small round ball is matched with the cylindrical thin rod, when the insulator is contacted with the small round ball, the small round ball rotates to drive the cylindrical thin rod to rotate, so that the water in the rectangular box 21 is stirred, the cleaning difficulty of stains on the surface of the insulator is reduced, the surface of the insulator is further cleaned through the strip brush, the cleaning speed of the surface of the insulator is accelerated at the same time, the spiral rod 26 is driven to rotate through the motor I25, so that the insulator is driven to move, the insulator is cleaned at the same time, the surface of the insulator is further cleaned through the cylindrical brush and the plate brush, and the cleaning speed of the surface of the insulator is, filter the water after wasing through filtering frame 27, thereby let in cylinder box 31 downside and wash the insulator after the reaction once more, cooperate with water pump 272 through conical pipe 271, transport the water after filtering right, wash the insulator once more, collect the impurity after filtering through circular box 273, when pulling the arm-tie 275 makes circular box 273 downstream, baffle 274 seals circular box 273, prevent that impurity from moving to the left side at the in-process of downstream, take out filtering gauze 276, thereby directly separate with circular box 273 phase separation with impurity, further filter water through filtering plectane 277.
The treatment device 3 comprises a cylinder box 31, a control panel 32, a second motor 33, a rotating rod 34, a liquid inlet frame 35, a liquid outlet frame 36, a first stirring frame 37, a second stirring frame 38 and a collection box 39, the cylinder box 31 is installed at the right end of the cleaning device 2, a glass plate is fixedly installed on the inner surface of the cylinder box 31, the control panel 32 is installed in the middle of the cylinder box 31, the second motor 33 is fixedly installed at the upper end of the cylinder box 31 through a motor base, the rotating rod 34 is fixedly installed at the lower end of the second motor 33, the rotating rod 34 is made of glass, the liquid inlet frame 35 is fixedly installed at the front end of the left side of the cylinder box 31, the liquid inlet frame 35 is an inverted L-shaped tube, the inverted L-shaped tube is made of glass, a funnel is fixedly installed at the upper end of the inverted L-shaped tube, the liquid outlet frame 36 is fixedly installed at the front end of the right side of, the inverted-F-shaped pipe 361 is made of glass, a second water pump 362 is fixedly mounted at the upper end of the inverted-F-shaped pipe 361, a perfusion tube 363 is fixedly mounted at the tail end of the second water pump 362, a first stirring frame 37 is uniformly and fixedly mounted on the outer surface of the upper side of the rotating rod 34 along the circumferential direction, the first stirring frame 37 comprises a fixed column 371, a ceramic ball 372, a small glass ball 373 and a ceramic slender rod 374, the fixed column 371 is uniformly and fixedly mounted on the outer surface of the upper side of the rotating rod 34 along the circumferential direction, ceramic paint is coated on the surface of the fixed column 371, the ceramic ball 372 is fixedly mounted at the tail end of the ceramic paint, the small glass ball 373 is fixedly mounted on the outer side end surface of the ceramic ball 372, the outer end surface of the small glass ball 373 is connected with the inner surface of the cylindrical box 31 in a sliding fit manner, the ceramic slender rod, the surface of the cylindrical diagonal rod is uniformly and fixedly provided with an arc-shaped long plate along the circumferential direction, the lower side of the cylindrical box 31 is clamped with a collecting box 39, and the upper end of the collecting box 39 is connected with the round long plate in a sliding fit manner; the control panel 32 and the second motor 33 are fixed through the cylindrical box 31, the movement of the insulator is controlled through the control panel 32, the second motor 33 drives the rotating rod 34 to drive the first stirring frame 37 and the second stirring frame 38 to move, so that the reaction and cleaning speed of the insulator is accelerated, the ceramic ball 372 is fixed through the fixing column 371, the acidic solution is prevented from corroding the ceramic ball through the fixing column 371 coated with the ceramic coating on the surface, meanwhile, the hardness of the ceramic coating is high, the ceramic coating is not prone to scratching due to scratching, the service life of the ceramic ball is prolonged, the movement track of the ceramic ball 372 is limited through the small glass ball 373, hardware on the insulator is suspended through the ceramic thin rod 374, the distance between the insulators is increased, so that the reaction speed of the insulator is further accelerated, the acidic solution is introduced to the upper side of the cylindrical box 31 through the liquid inlet frame 35, and the acidic solution is transported through the inverted L, meanwhile, the inverted L-shaped pipe leads in an acid solution from the lower side, so that when the acid solution flows downwards from the upper side and is prevented from contacting with the insulator, splashing is generated due to the action of gravity, the acid solution smoothly enters the inverted L-shaped pipe through the funnel, the liquid after reaction and cleaning is transported and collected on the upper side and the lower side of the cylinder box 31 through the liquid outlet frame 36, the liquid after reaction and cleaning in the cylinder box 31 is transported through the inverted F-shaped pipe 361, the liquid after reaction and cleaning again is transported through the water pump II 362 and is matched with the liquid conveying pipe 363, the liquid is transported and collected, the arc-shaped long plate is fixed through the cylindrical inclined rod, the horizontal displacement and the vertical displacement of the insulator are changed through the cylindrical inclined rod, the insulator is stirred through the arc-shaped long plate, so that the purpose of accelerating the cleaning speed of the insulator again is achieved, meanwhile, the insulator is quickly dried, and the insulator after, the insulator to be cleaned again is positioned by the long circular plate and is controlled to fall into the collection box 39.
The control plate 32 comprises a large circular plate 321, a fan-shaped long plate 322, a thick glass plate 323, a triangular block 324, an F-shaped plate 325, a small fan-shaped block 326 and a push plate 327, the large circular plate 321 is fixedly installed in the middle of the cylindrical box 31, a fan-shaped through hole is formed in the right side of the large circular plate 321, a large fan-shaped through hole is formed in the middle of the fan-shaped through hole, the fan-shaped long plate 322 is connected in the large fan-shaped through hole in a sliding fit mode, the thick glass plate 323 is fixedly installed at the upper end of the fan-shaped long plate 322, the triangular block 324 is fixedly installed at the left end of the thick glass plate 323, the F-shaped plates 325 are symmetrically and fixedly installed at the front end and the rear end of the thick glass plate 323, the small fan-shaped block 326 is uniformly and fixedly installed at the left end; inject drum box 31 upper and lower both sides through big circular plate 321, control opening and shutting of fan-shaped through-hole on the big circular plate 321 through fan-shaped long plate 322, prevent acid solution to corrode fan-shaped long plate 322 surface through glass thick plate 323, fix a position glass thick plate 323 through triangle-shaped block 324, it is spacing to carry out both ends around glass thick plate 323 through F shaped plate 325, in order to prevent that acid solution from getting into drum box 31 downside, cooperate through the arc recess on little fan-shaped block 326 and the big circular plate 321, fix a position fan-shaped long plate 322, horizontal displacement through push pedal 327 control fan-shaped long plate 322, thereby the vertical position of control insulator.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a ceramic insulator concentrates recovery processing method, it has used a ceramic insulator to concentrate recovery processing equipment, this ceramic insulator concentrates recovery processing equipment includes workstation (1), belt cleaning device (2) and processing apparatus (3), its characterized in that: the specific method for carrying out centralized recovery treatment on the ceramic insulators by adopting the ceramic insulator centralized recovery treatment equipment is as follows:
s1, primary cleaning: the insulator is led into a cleaning device (2), the surface of the insulator is cleaned, and the cleaned insulator is subjected to draining treatment, so that the drying speed of the insulator is accelerated;
s2, separating the hardware: introducing the completely dried insulator into a treatment device (3), introducing a reaction liquid into the treatment device (3), and reacting the hardware fitting with the liquid so as to separate the hardware fitting from the ceramic;
s3, cleaning again: the reacted insulator moves downwards, and the surface of the insulator is cleaned again, so that the metal liquid attached to the surface of the insulator is completely separated from the ceramic phase;
s4, collecting materials: mixing and collecting the reaction liquid and the liquid after the second cleaning, and collecting the ceramic through a processing device;
a cleaning device (2) is fixedly arranged on the left side of the upper end of the workbench (1), and a processing device (3) is arranged at the right end of the cleaning device (2);
the cleaning device (2) comprises a rectangular box (21), an inlet pipe (22), an inlet pipe (23), a long cylinder (24), a first motor (25), a spiral rod (26) and a filter frame (27), the rectangular box (21) is fixedly mounted at the upper end of the left side of the workbench (1), the inlet pipe (22) is fixedly mounted at the left side of the upper end of the rectangular box (21), the inlet pipe (23) is fixedly mounted at the upper end of the right side of the rectangular box (21), the long cylinder (24) is obliquely and fixedly mounted at the upper end of the rectangular box (21), cylindrical through holes are uniformly formed in the outer surface of the long cylinder (24) along the circumferential direction, the cylindrical through holes are vertical to the horizontal plane, a large cylindrical through hole is formed in the upper end of the left side of the long cylinder (24), the upper end of the large cylindrical through hole is fixedly connected with the lower end of the inlet pipe (22), the left end of the, a filter frame (27) is fixedly arranged at the right end of the lower side of the rectangular box (21);
the processing device (3) comprises a cylinder box (31), a control panel (32), a motor II (33), a rotating rod (34), a liquid inlet frame (35), a liquid outlet frame (36), a stirring frame I (37), a stirring frame II (38) and a collecting box (39), the cylinder box (31) is installed at the right end of the cleaning device (2), a glass plate is fixedly installed on the inner surface of the cylinder box (31), the control panel (32) is installed in the middle of the cylinder box (31), the motor II (33) is fixedly installed at the upper end of the cylinder box (31) through a motor base, the rotating rod (34) is fixedly installed at the lower end of the motor II (33), the rotating rod (34) is made of glass, the liquid inlet frame (35) is fixedly installed at the front end of the left side of the cylinder box (31), the liquid outlet frame (36) is fixedly installed at the front end of the right side of the cylinder box (31, a second stirring frame (38) is uniformly and fixedly arranged on the outer surface of the lower side of the rotating rod (34) along the circumferential direction, a collecting box (39) is clamped on the lower side of the cylindrical box (31), and the upper end of the collecting box (39) is connected with a round long plate in a sliding fit manner;
the control panel (32) comprises a large circular plate (321), a fan-shaped long plate (322), a glass thick plate (323), a triangular block (324), an F-shaped plate (325), a small fan-shaped block (326) and a push plate (327), the middle part of the cylinder box (31) is fixedly provided with the large circular plate (321), the right side of the large circular plate (321) is provided with a fan-shaped through hole, the middle part of the fan-shaped through hole is provided with a large fan-shaped through hole, the large fan-shaped through hole is connected with the fan-shaped long plate (322) in a sliding fit manner, the upper end of the fan-shaped long plate (322) is fixedly provided with the glass thick plate (323), the left end of the glass thick plate (323) is fixedly provided with the triangular block (324), the front end and the rear end of the glass thick plate (323) are symmetrically and fixedly provided with the F-shaped plate (325), the left end of the fan-shaped long, the right end of the fan-shaped long plate (322) is fixedly provided with a push plate (327).
2. The centralized recovery processing method of the ceramic insulator according to claim 1, characterized in that: the upper end of the left side of the long cylinder (24) is evenly connected with a small ball in a sliding fit mode, a cylindrical thin rod is fixedly mounted at the upper end of the small ball, an arc-shaped plate is fixedly mounted at the tail end of the cylindrical thin rod, and strip brushes are evenly and fixedly mounted on the inner surface of the long cylinder (24).
3. The centralized recovery processing method of the ceramic insulator according to claim 1, characterized in that: the outer surface of the middle part of the screw rod (26) is evenly provided with a cylindrical brush through a pin shaft, and the surface of a spiral belt on the screw rod (26) is evenly and fixedly provided with a scrubbing brush.
4. The centralized recovery processing method of the ceramic insulator according to claim 1, characterized in that: filter frame (27) and include toper pipe (271), water pump (272), circular box (273), baffle (274), arm-tie (275), filter gauze (276) and filter plectane (277), the toper through-hole has been seted up to rectangle box (21) downside right-hand member, fixed mounting has toper pipe (271) in the toper through-hole, toper pipe (271) right-hand member fixed mounting has water pump (272), circular box (273) is installed to toper pipe (271) left end, baffle (274) are installed through the round pin axle to circular box (273) downside left end, circular box (273) lower extreme fixed mounting has arm-tie (275), circular box (273) right side joint has and filters gauze (276), circular box (273) right side fixed mounting has and filters plectane (277).
5. The centralized recovery processing method of the ceramic insulator according to claim 1, characterized in that: the liquid inlet frame (35) is an inverted L-shaped pipe, the inverted L-shaped pipe is made of glass, and a funnel is fixedly mounted at the upper end of the inverted L-shaped pipe.
6. The centralized recovery processing method of the ceramic insulator according to claim 1, characterized in that: the liquid outlet frame (36) comprises an inverted F-shaped pipe (361), a second water pump (362) and an infusion tube (363), the inverted F-shaped pipe (361) is fixedly installed at the front end of the right side of the cylinder box (31), the inverted F-shaped pipe (361) is made of glass, the second water pump (362) is fixedly installed at the upper end of the inverted F-shaped pipe (361), and the infusion tube (363) is fixedly installed at the tail end of the second water pump (362).
7. The centralized recovery processing method of the ceramic insulator according to claim 1, characterized in that: stirring frame one (37) is including fixed column (371), ceramic ball (372), little glass ball (373) and ceramic pin (374), dwang (34) upside surface has fixed column (371) along the even fixed mounting of circumference, fixed column (371) surface scribbles ceramic paint, ceramic paint end fixed mounting has ceramic ball (372), ceramic ball (372) outside terminal surface fixed mounting has little glass ball (373), the outer terminal surface of little glass ball (373) is connected with cylinder box (31) internal surface with sliding fit's mode, fixed column (371) and ceramic ball (372) surface have ceramic pin (374) along the even fixed mounting of circumference.
8. The centralized recovery processing method of the ceramic insulator according to claim 1, characterized in that: and the second stirring frame (38) is a cylindrical inclined rod, and an arc-shaped long plate is uniformly and fixedly arranged on the surface of the cylindrical inclined rod along the circumferential direction.
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