CN111957236A - Automatic coating glue proportioning and mixing device - Google Patents
Automatic coating glue proportioning and mixing device Download PDFInfo
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- CN111957236A CN111957236A CN201910420726.3A CN201910420726A CN111957236A CN 111957236 A CN111957236 A CN 111957236A CN 201910420726 A CN201910420726 A CN 201910420726A CN 111957236 A CN111957236 A CN 111957236A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/93—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with rotary discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F2035/35—Use of other general mechanical engineering elements in mixing devices
- B01F2035/351—Sealings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/36—Mixing of ingredients for adhesives or glues; Mixing adhesives and gas
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Abstract
Description
技术领域technical field
本发明涉及印刷涂布领域,具体涉及一种涂布胶自动配比混料装置,用于自动按比例选配涂布胶。The invention relates to the field of printing and coating, in particular to an automatic proportioning and mixing device for coating glue, which is used for automatically selecting and proportioning coating glue.
背景技术Background technique
随着我国经济的发展,人们的生活水平不断提高,对于产品质量的要求也随之增加。但现在工厂生产车间内基本采用人工操作,人工配料的精确度差操作人员的劳动强度高,造成产品质量低,并且在配比过程中由于胶的挥发会带来的环境污染和对人体的伤害。With the development of my country's economy, people's living standards continue to improve, and the requirements for product quality also increase. However, manual operation is basically used in the production workshop of the factory. The accuracy of manual batching is poor, and the labor intensity of operators is high, resulting in low product quality. In addition, the volatilization of glue during the mixing process will cause environmental pollution and harm to the human body. .
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术中的缺陷,提供了涂布胶自动配比混料装置,涂布胶自动配比混料装置,其特征在于,包括整体支架,输送装置、装料取料装置和混合装置;所述整体支架上侧安装有输送装置、装料取料装置和混合装置;所述整体支架由支撑底板、支撑架组成,所述支撑架安装在支撑底板上;The object of the present invention is to overcome the defects in the prior art, and provides an automatic proportioning and mixing device for coating glue, and an automatic proportioning and mixing device for coating glue, which is characterized in that it includes an integral support, a conveying device, a charging and reclaiming device. device and mixing device; a conveying device, a charging and reclaiming device and a mixing device are installed on the upper side of the integral support; the integral support is composed of a support base plate and a support frame, and the support frame is installed on the support base plate;
所述输送装置包括环形输送带、旋转轴电机、减速器和托盘;所述旋转轴电机底部安装在支撑底板上;所述转轴电机的输出轴和减速器连接,所述减速器通过环形输送带和从动轮连接,所述从动轮通过轴连接和支杆连接,所述支杆安装在支撑底板上;所述环形输送带上固定有托盘,所述托盘上设有储料桶,所述储料桶上侧安装有桶盖,所述桶盖上开设有通孔,所述桶盖上安装有快速接头A,所述快速接头A下侧安装有输料管,所述托盘上设有标识;The conveying device includes an endless conveyor belt, a rotating shaft motor, a reducer and a tray; the bottom of the rotating shaft motor is mounted on a support base plate; the output shaft of the rotating shaft motor is connected with the reducer, and the reducer passes through the endless conveyor belt It is connected with the driven wheel, the driven wheel is connected with the support rod through the shaft connection, and the support rod is installed on the support base plate; the endless conveyor belt is fixed with a tray, and the tray is provided with a storage bucket, and the storage A barrel cover is installed on the upper side of the barrel, a through hole is opened on the barrel cover, a quick connector A is installed on the barrel cover, a feeding pipe is installed on the lower side of the quick connector A, and a mark is provided on the tray ;
所述装料取料装置安装在输送装置两侧,分别用于装料与取料,所述装料取料装置包括机械抓手、电动推杆、气泵、输料管和快速接头B;所述电动推杆装在机械抓手一端下侧;所述机械抓手一侧和气泵连接,所述机械抓手另一端下侧连接有快速接头B,所述快速接头B通过进口输送管道和气泵一侧连接,所述气泵通过出口输送管道和混合装置连接,所述快速接头A、快速接头B在取料时快速连接,同时输料管和进口输送管道连接;The charging and reclaiming device is installed on both sides of the conveying device, and is used for charging and reclaiming respectively. The electric push rod is installed on the lower side of one end of the mechanical gripper; one side of the mechanical gripper is connected to the air pump, and the lower side of the other end of the mechanical gripper is connected with a quick connector B, and the quick connector B passes through the inlet conveying pipeline and the air pump. One side is connected, the air pump is connected with the mixing device through the outlet conveying pipeline, the quick connector A and the quick connector B are quickly connected when the material is taken, and the material conveying pipe is connected with the inlet conveying pipeline at the same time;
所述混合装置包括搅拌桶、搅拌电机、搅拌器;所述搅拌桶放在整体支架上;所述搅拌电机安装在整体支架上,所述搅拌电机下侧安装有搅拌器,所述搅拌器安装在搅拌桶内,所述搅拌桶侧面开设有进料口,所述进料口和装料取料装置的进口输送管道连接。The mixing device includes a stirring barrel, a stirring motor and a stirrer; the stirring barrel is placed on an integral support; the stirring motor is installed on the integral support, a stirrer is installed on the lower side of the stirring motor, and the agitator is installed In the mixing barrel, a feeding port is opened on the side of the mixing barrel, and the feeding port is connected with the inlet conveying pipeline of the charging and reclaiming device.
所述储料桶是密封且桶盖是可以拆卸的,储料桶盖用桶盖扣密封固定在储料桶上,所述桶盖上开设有通孔,该通孔内安插有输料管,储料桶上的输料管通过螺纹连接固定在储料桶盖上,输料管下部呈喇叭形接近储料桶底部。The storage bucket is sealed and the cover is detachable. The storage bucket cover is sealed and fixed on the storage bucket with a bucket cover buckle. , the feeding pipe on the storage barrel is fixed on the lid of the material storage barrel through threaded connection, and the lower part of the feeding pipe is trumpet-shaped and close to the bottom of the material storage barrel.
所述机械抓手上的控制轴与电动推杆轴向连接,电动推杆水平用螺栓固定在夹取平台上,夹取平台下方是重力传感器用来测量重量,传感器放在承重平台上,承重平台水平安装在机械抓手支架上,支架安装在可水平移动的轨道上面,由旋转轴电机经过减速器控制支架前后移动。The control shaft on the mechanical gripper is axially connected with the electric push rod. The electric push rod is horizontally fixed on the clamping platform with bolts. Below the clamping platform is a gravity sensor to measure the weight. The platform is horizontally installed on the mechanical gripper bracket, the bracket is installed on the horizontally movable track, and the rotating shaft motor controls the bracket to move forward and backward through the reducer.
所述整体支架为阶梯结构。The integral support has a stepped structure.
所述托盘为凹槽结构,所述托盘凹槽内安装有密封圈,所述出料桶固定在凹槽内。The tray is of a groove structure, a sealing ring is installed in the groove of the tray, and the discharge bucket is fixed in the groove.
所述托盘通过螺纹方式固定在环形输送带上。The tray is fixed on the endless conveyor belt by means of threads.
所述机械抓手下安装有对托盘和储料桶标识的识别器。An identifier for identifying the tray and the storage bucket is installed under the mechanical gripper.
用于装料的装料取料装置通过输送管道和N个补料筒连接,N和储料筒数量相同,所述补料筒的输送管处安装有电控阀门,所述阀门上安装有标签。The charging and reclaiming device used for charging is connected with N replenishing cylinders through a conveying pipeline, and the number of N and storage cylinders is the same. An electronically controlled valve is installed at the conveying pipe of the replenishing cylinder, and an electric control valve is installed on the valve. Label.
所述装料取料装置上安装有控制器,所述控制器和电控阀门、识别器连接。A controller is installed on the charging and reclaiming device, and the controller is connected with an electronically controlled valve and an identifier.
一、在涂布胶自动混料装置正常工作时,由控制系统控制输送带启动,并同时通过识别器选择配料;1. When the automatic mixing device for coating glue is working normally, the control system controls the start of the conveyor belt, and at the same time selects the ingredients through the identifier;
二、选好配料之后输送装置将储料桶输送到取料位置,然后气管口接气泵,输料口接输料管;2. After selecting the ingredients, the conveying device transports the storage bucket to the reclaiming position, and then the air pipe port is connected to the air pump, and the material conveying port is connected to the conveying pipe;
三、在取料位置装料取料装置起到取料作用,开始工作时,机械抓手下部支架通过电机工作沿轨道靠近环形输送台,机械抓手先伸向储料桶抓住料桶,然后在抓手下方的电动推杆向上顶起使储料桶离开托盘位置即可;3. The loading and reclaiming device at the reclaiming position plays the role of reclaiming material. When starting to work, the lower bracket of the mechanical gripper works along the track and approaches the annular conveying table through the motor. Then push up the electric push rod under the gripper to make the storage bucket leave the tray position;
四、控制系统按需要的用料量开始控制气泵开始工作完成取料;4. The control system starts to control the air pump according to the required amount of material to start work and complete the reclaiming;
五、取料结束后,控制系统记录储料桶的质量,并且机械抓手把储料桶放回原位置,机械抓手回到原位置;5. After the reclaiming, the control system records the quality of the storage bucket, and the mechanical gripper puts the storage bucket back to its original position, and the mechanical gripper returns to the original position;
六、气泵停止工作,并且各快速接头断开;6. The air pump stops working, and the quick connectors are disconnected;
七、按照以上流程选取所有需要的原料;同理,取料完毕后储料筒随输送装置移动到装料位置处,此时装料取料装置起到装料作用,同时机械手上的识别器识别储料筒标签然后将将信息传送给控制器,控制器控制带有同标签的阀门开启,方便气泵抽取补料筒中的涂料,气泵进行补充涂料,补充完毕后,阀门关闭,机械抓手把储料桶放回原位置,机械抓手回到原位置;7. Select all the required raw materials according to the above process; in the same way, after the reclaiming is completed, the storage cylinder moves with the conveying device to the loading position. At this time, the loading and reclaiming device plays the role of loading, and the identifier on the manipulator recognizes The label of the storage tank will then transmit the information to the controller, and the controller will control the valve with the same label to open, so as to facilitate the air pump to extract the paint in the replenishment cylinder, and the air pump to replenish the paint. Put the material barrel back to its original position, and the mechanical gripper returns to its original position;
八、混料桶盖上盖子,并用桶盖扣固定密封,搅拌器开始工作;8. Cover the mixing tank with the lid and fix it with the lid buckle, and the mixer starts to work;
九、待搅拌均匀后停止搅拌,取出混合好的产品,清洗搅拌桶以备下一次使用。9. Stop stirring after stirring evenly, take out the mixed product, and clean the mixing tank for the next use.
本发明的有益效果在于:本发明的自动运输装置和自动装料取料装置代替了人工选料、运料和称料过程,节省了人力,避免了在人工称料上的误差,配料过程密封防止液体有机物的挥发,减轻了环境污染和对人体的伤害;本装置定制的密封储料桶能大大减少溶剂挥发到空气当中,减少对人体的伤害,实现绿色生产,环境保护;本发明的装料取料通过气泵进行精确控制,避免了料量的浪费也节约了了人力成本,提高配比涂料质量;本发明的混料桶装置在混料时密封环境式混料更加更加充分、更加均匀。本发明的托盘为凹槽结构,储料筒放置时可以通过密封圈将其进行固定,避免储料筒倾洒,确保取料、装料的顺利进行。The beneficial effects of the present invention are: the automatic conveying device and the automatic charging and reclaiming device of the present invention replace the manual material selection, transportation and weighing process, save manpower, avoid errors in manual weighing, and seal the batching process. Prevent the volatilization of liquid organic matter, reduce environmental pollution and harm to the human body; the customized sealed storage barrel of the device can greatly reduce the volatilization of the solvent into the air, reduce the harm to the human body, and realize green production and environmental protection; The material and reclaiming material are precisely controlled by the air pump, which avoids the waste of material quantity, saves the labor cost, and improves the quality of the ratio coating; the mixing tank device of the present invention is more fully and uniformly mixed in a sealed environment during mixing. . The tray of the present invention has a groove structure, and when the material storage cylinder is placed, it can be fixed by a sealing ring, so as to avoid the material storage cylinder from spilling, and ensure the smooth progress of material reclaiming and loading.
附图说明Description of drawings
图1为发明结构示意图;Fig. 1 is a schematic diagram of the invention structure;
图2为本发明输送装置剖视图;Fig. 2 is the sectional view of the conveying device of the present invention;
图3为本发明环形输送带俯视图;Fig. 3 is the top view of the endless conveyor belt of the present invention;
图4为本发明储料桶的结构示意图;Fig. 4 is the structural representation of the storage tank of the present invention;
图5为本发明机械手的结构示意图;Fig. 5 is the structural schematic diagram of the manipulator of the present invention;
图6为本发明托盘的结构示意图;Fig. 6 is the structural representation of the tray of the present invention;
图7为本发明补料筒结构示意图。FIG. 7 is a schematic view of the structure of the feeding cylinder of the present invention.
图中,整体支架1、输送装置2、装料取料装置3、混合装置4、环形输送带2-1、旋转轴电机2-2、减速器2-3、托盘2-4、储料桶2-5、快速接头A2-6、机械抓手3-1、电动推杆3-2、气泵3-3、输料管3-4、快速接头A3-5、补料筒3-6。In the figure, the overall bracket 1, the
具体实施方式Detailed ways
以下结合附图和具体实施例,对本发明做进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
实施例1Example 1
本发明为涂布胶自动配比混料装置,包括整体支架1,输送装置2、装料取料装置3和混合装置4;整体支架1上侧安装有输送装置2、装料取料装置3和混合装置4;整体支架1由支撑底板、支撑架组成,支撑架安装在支撑底板上;输送装置2包括环形输送带2-1、旋转轴电机2-2、减速器2-3和托盘2-4;旋转轴电机2-2底部安装在支撑底板上;转轴电机的输出轴和减速器2-3连接,减速器2-3通过环形输送带2-1和从动轮连接,从动轮通过轴连接和支杆连接,支杆安装在支撑底板上;环形输送带2-1上固定有托盘2-4,托盘2-4上设有储料桶2-5,储料桶2-5上侧安装有桶盖,桶盖上开设有通孔,桶盖上安装有快速接头A2-6,快速接头A2-6下侧安装有输料管3-4,托盘2-4上设有标识;装料取料装置3安装在输送装置2两侧,分别用于装料与取料,装料取料装置3包括机械抓手3-1、电动推杆3-2、气泵3-3、输料管3-4和快速接头B3-5;电动推杆3-2装在机械抓手3-1一端下侧;机械抓手3-1一侧和气泵3-3连接,机械抓手3-1另一端下侧连接有快速接头B3-5,快速接头B3-5通过进口输送管道和气泵3-3一侧连接,气泵3-3通过出口输送管道和混合装置4连接,快速接头A2-6、快速接头B3-5在取料时快速连接,同时输料管3-4和进口输送管道连接;混合装置4包括搅拌桶、搅拌电机、搅拌器;搅拌桶放在整体支架1上;搅拌电机安装在整体支架1上,搅拌电机下侧安装有搅拌器,搅拌器安装在搅拌桶内,搅拌桶侧面开设有进料口,进料口和装料取料装置3的进口输送管道连接。储料桶2-5是密封且桶盖是可以拆卸的,储料桶2-5盖用桶盖扣密封固定在储料桶2-5上,桶盖上开设有通孔,该通孔内安插有输料管3-4,储料桶2-5上的输料管3-4通过螺纹连接固定在储料桶2-5盖上,输料管3-4下部呈喇叭形接近储料桶2-5底部。机械抓手3-1上的控制轴与电动推杆3-2轴向连接,电动推杆3-2水平用螺栓固定在夹取平台上,夹取平台下方是重力传感器用来测量重量,传感器放在承重平台上,承重平台水平安装在机械抓手3-1支架上,支架安装在可水平移动的轨道上面,由旋转轴电机2-2经过减速器2-3控制支架前后移动。整体支架1为阶梯结构。托盘2-4为凹槽结构,托盘2-4凹槽内安装有密封圈,出料桶固定在凹槽内。托盘2-4通过螺纹方式固定在环形输送带2-1上。The present invention is an automatic proportioning and mixing device for coating glue, including an integral support 1, a conveying
实施例2Example 2
使用时,将需要的涂料根据标识设定放入储料筒中,然后固定好桶盖,安装好输料管3-4和快速接头A2-6,再将处理好的储料筒放置托盘2-4的凹槽上,输送带支架水平放在地面上,旋转轴电机2-2的输出轴经减速器2-3把动力传到输送带上的动轮上,动轮带动从动轮转动进而带动环形输送带2-1运动,将环形输送带2-13上的托盘2-45和储料桶2-5进行移动,在机械抓手3-1通过识别器对储料筒内的原料进行识别,然后通过气泵3-3对原料进行吸取,机械抓手3-1在装料位置和取料位置各一个,机械抓手3-1控制轴与电动推杆3-2轴向连接,电动推杆3-2水平用螺栓固定在夹取平台上,夹取平台下方是重力传感器用来测量重量,传感器放在承重平台上,承重平台水平安装在机械抓手3-1支架上,支架安装在可水平移动的轨道上面,由旋转轴电机2-2经过减速器2-3控制支架前后移动,进行吸料的将原料通过输送管道传送到混合装置4内,混合装置4对其进行搅拌混合,混合装置4在取料完成后,混料桶盖子通过桶盖扣使混料桶密封,快速接头断开,搅拌器的旋转电机开始启动工作,混料完成后,电机停止工作,盖子打开,取出混合好的产品,清洗混料桶以备下次使用。When using, put the required paint into the storage barrel according to the logo setting, then fix the barrel cover, install the feeding pipe 3-4 and the quick joint A2-6, and then place the treated storage barrel on the tray 2- On the groove of 4, the conveyor belt bracket is placed horizontally on the ground, the output shaft of the rotary shaft motor 2-2 transmits the power to the moving wheel on the conveyor belt through the reducer 2-3, and the moving wheel drives the driven wheel to rotate and then drives the circular conveying. The belt 2-1 moves to move the tray 2-45 and the storage barrel 2-5 on the endless conveyor belt 2-13, and the mechanical gripper 3-1 identifies the raw materials in the storage barrel through the identifier, and then The raw materials are sucked by the air pump 3-3, the mechanical gripper 3-1 is at the loading position and the material reclaiming position, the control shaft of the mechanical gripper 3-1 is axially connected with the electric push rod 3-2, and the electric push rod 3 -2 The level is fixed on the clamping platform with bolts. Below the clamping platform is a gravity sensor to measure the weight. The sensor is placed on the load-bearing platform. The load-bearing platform is horizontally installed on the mechanical gripper. On the moving track, the rotating shaft motor 2-2 controls the frame to move back and forth through the reducer 2-3, and the raw material is transferred to the mixing device 4 through the conveying pipeline for suction, and the mixing device 4 stirs and mixes it, and the mixing device 4 After the material reclaiming is completed, the lid of the mixing barrel seals the mixing barrel through the lid buckle, the quick connector is disconnected, and the rotating motor of the agitator starts to work. After the mixing is completed, the motor stops working, the lid is opened, and the mixing is done. product, clean the mixing tank for the next use.
实施例3Example 3
本申请实现涂布胶自动配比混料的工作过程是:The working process of realizing the automatic proportioning and mixing of the coating glue in the present application is as follows:
1.在涂布胶自动混料装置正常工作时,由控制系统控制输送带启动,并同时通过识别器选择配料。1. When the automatic mixing device for coating glue is working normally, the control system controls the start of the conveyor belt, and at the same time selects the ingredients through the identifier.
2.选好配料之后输送装置2将储料桶2-5输送到取料位置,然后气管口接气泵3-3,输料口接输料管3-4。2. After the ingredients are selected, the conveying
3.在取料位置装料取料装置3起到取料作用,开始工作时,机械抓手3-1下部支架通过电机工作沿轨道靠近环形输送台,机械抓手先伸向储料桶2-5抓住料桶,然后快速接头A、快速接头B进行快速连接,在机械抓手下方的电动推杆3-2向上顶起使储料桶2-5离开托盘2-4位置即可。3. The loading and reclaiming
4.控制系统按需要的用料量开始控制气泵3-3开始工作完成取料。4. The control system starts to control the air pump 3-3 according to the required amount of material to start working to complete the reclaiming.
5.取料结束后,控制系统记录储料桶2-5的质量,并且机械抓手把储料桶2-5放回原位置,机械抓手回到原位置。5. After the reclaiming, the control system records the quality of the storage bucket 2-5, and the mechanical gripper puts the storage bucket 2-5 back to the original position, and the mechanical gripper returns to the original position.
6.气泵3-3停止工作,并且各快速接头断开。6. Air pump 3-3 stops working, and each quick connector is disconnected.
7.按照以上流程选取所有需要的原料。同理,取料完毕后储料筒随输送装置2移动到装料位置处,此时装料取料装置3起到装料作用,同时机械手上的识别器识别储料筒标签然后将将信息传送给控制器,控制器控制带有同标签的阀门开启,方便气泵3-3抽取补料筒3-6中的涂料,气泵3-3进行补充涂料,补充完毕后,阀门关闭,机械抓手把储料桶2-5放回原位置,机械抓手回到原位置。7. Select all the required raw materials according to the above process. In the same way, after the reclaiming is completed, the storage cylinder moves with the conveying
8.混料桶盖上盖子,并用桶盖扣固定密封,搅拌器开始工作。8. Put the lid on the mixing bucket and fix it with the lid buckle, and the mixer starts to work.
9.待搅拌均匀后停止搅拌,取出混合好的产品,清洗搅拌桶以备下一次使用。9. After stirring evenly, stop stirring, take out the mixed product, and clean the mixing tank for the next use.
以上已对本发明创造的较佳实施例进行了具体说明,但本发明创造并不仅限于所述的实施例,熟悉本领域的技术人员在不违背本发明创造精神的前提下还可以作出种种的等同的变型或替换,这些等同变型或替换均包含在本申请权利要求所限定的范围内。The preferred embodiments of the present invention have been specifically described above, but the present invention is not limited to the described embodiments. Those skilled in the art can also make various equivalents without departing from the spirit of the present invention. Modifications or substitutions of the present application, these equivalent modifications or substitutions are all included within the scope defined by the claims of the present application.
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| CN201910420726.3A CN111957236A (en) | 2019-05-20 | 2019-05-20 | Automatic coating glue proportioning and mixing device |
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