CN111941190A - A rough machining device for the production of metal steel castings - Google Patents
A rough machining device for the production of metal steel castings Download PDFInfo
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- CN111941190A CN111941190A CN202010858235.XA CN202010858235A CN111941190A CN 111941190 A CN111941190 A CN 111941190A CN 202010858235 A CN202010858235 A CN 202010858235A CN 111941190 A CN111941190 A CN 111941190A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/03—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements self-supporting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D35/00—Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
- B01D35/02—Filters adapted for location in special places, e.g. pipe-lines, pumps, stop-cocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0046—Column grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Grinding-Machine Dressing And Accessory Apparatuses (AREA)
Abstract
本发明公开了一种金属钢材铸造件生产用粗加工装置,包括工作台,工作台顶部连接有支撑杆,支撑杆连接有纵向调节组件,纵向调节组件上方设有横向调节组件,横向调节组件上通过第一电动伸缩杆连接有连板,连板底部固定连接有第一电机,第一电机通过转轴连接有打磨盘,工作台顶部设有夹持组件,工作台顶部开有多组通孔,工作台底部固定连接有放置架,放置架顶部放置有水箱,工作台后侧固定连接有吸尘组件;通过纵向调节组件可对打磨盘的纵向位置进行调节,通过横向调节组件可对打磨盘的横向位置进行调节,同时通过夹持组件对铸造件进行固定,通过吸尘组件除去打磨时产生的粉屑,防止对工作人员的健康造成伤害,通过喷头对工作台进行清洗。
The invention discloses a rough machining device for the production of metal steel castings. The connecting plate is connected through the first electric telescopic rod, the bottom of the connecting plate is fixedly connected with the first motor, the first motor is connected with the grinding disc through the rotating shaft, the top of the worktable is provided with a clamping component, and the top of the worktable is opened with a plurality of groups of through holes, The bottom of the worktable is fixedly connected with a placement rack, the top of the placement rack is placed with a water tank, and the rear side of the worktable is fixedly connected with a dust collection assembly; the longitudinal position of the grinding disc can be adjusted through the longitudinal adjustment assembly, and the horizontal adjustment assembly can be used to adjust the position of the grinding disc. The lateral position is adjusted, and the castings are fixed by the clamping assembly. The dust generated during grinding is removed by the vacuum assembly to prevent damage to the health of the staff. The workbench is cleaned by the nozzle.
Description
技术领域technical field
本发明涉及铸造件粗加工技术领域,具体为一种金属钢材铸造件生产用粗加工装置。The invention relates to the technical field of rough machining of castings, in particular to a roughing device for the production of metal steel castings.
背景技术Background technique
铸造是将金属熔炼成符合一定要求的液体并浇进铸型里,经冷却凝固、清整处理后得到有预定形状、尺寸和性能的铸造件的工艺过程,铸造毛胚因近乎成形,而达到免机械加工或少量加工的目的降低了成本并在一定程度上减少了时间,铸造是现代机械制造工业的基础工艺之一。Casting is a process in which metal is smelted into a liquid that meets certain requirements and poured into a mold. After cooling, solidification, and cleaning, a casting with a predetermined shape, size and performance is obtained. The purpose of free machining or a small amount of machining reduces the cost and reduces the time to a certain extent. Casting is one of the basic processes of the modern machinery manufacturing industry.
将液态金属浇注到具有与零件形状、尺寸相适应的铸型型腔中,待其冷却凝固,以获得毛坯或零件叫铸造件,铸造件出产后,由于铸造件的毛刺较多,需要先进行粗加工,然后再进行精加工才能得到产品,铸造件的粗加工一般都是通过打磨装置对铸造件的表面进行打磨,现有的打磨装置在对铸造件进行打磨时,难以对铸造件实现全面的打磨,需要多次对铸造件进行位置的调节,同时现有的打磨装置在对铸造件进行打磨时,会产生较多的粉屑,这些粉屑漂浮在空气中,会对工作人员的健康造成一定的影响,且现有的打磨装置在对铸造件打磨时,一些粉屑会沾附在打磨装置上,清理起来十分的麻烦。The liquid metal is poured into a mold cavity suitable for the shape and size of the part, and it is cooled and solidified to obtain a blank or a part called a casting. After the casting is produced, due to the many burrs of the casting, it is necessary to carry out Rough machining, and then finish machining can get the product. The rough machining of castings is generally done by grinding the surface of the castings. When the existing grinding devices grind the castings, it is difficult to achieve a comprehensive For grinding, it is necessary to adjust the position of the casting for many times. At the same time, the existing grinding device will generate more dust when grinding the casting. These dust floating in the air will affect the health of the staff. In addition, when the existing grinding device grinds the casting, some powder chips will adhere to the grinding device, which is very troublesome to clean up.
基于此,本发明设计了一种金属钢材铸造件生产用粗加工装置,以解决上述提到的问题。Based on this, the present invention designs a rough machining device for the production of metal steel castings to solve the above-mentioned problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种金属钢材铸造件生产用粗加工装置,通过纵向调节组件可对打磨盘的纵向位置进行调节,通过横向调节组件可对打磨盘的横向位置进行调节,便于实现对铸造件的全面打磨,同时通过夹持组件对铸造件进行固定,对铸造件的固定效果好,通过吸尘组件除去打磨时产生的粉屑,防止对工作人员的健康造成伤害,通过喷头对工作台进行清洗,对工作台的清洁效果好,使用起来极为方便,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a rough machining device for the production of metal steel castings. The longitudinal position of the grinding disc can be adjusted by the longitudinal adjustment component, and the lateral position of the grinding disc can be adjusted by the lateral adjustment component, so as to facilitate the realization of the casting process. At the same time, the casting parts are fixed by the clamping components, and the fixing effect of the casting parts is good. The dust generated during grinding is removed by the vacuuming components, so as to prevent the health of the staff from being damaged. Cleaning has good cleaning effect on the workbench and is extremely convenient to use, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种金属钢材铸造件生产用粗加工装置,包括工作台,所述工作台底部四角处均固定连接有支撑腿,所述工作台顶部四角处均固定连接有支撑杆,所述支撑杆顶端固定连接有纵向调节组件,所述纵向调节组件上方设有横向调节组件,所述横向调节组件上连接有第一电动伸缩杆,所述第一电动伸缩杆伸缩端固定连接有连板,所述连板底部固定连接有第一电机,所述第一电机输出端固定连接有转轴,所述转轴底端固定连接有打磨盘,所述工作台顶部设有夹持组件,所述工作台顶部开有多组通孔,所述工作台底部固定连接有放置架,所述放置架顶部放置有水箱,所述工作台后侧固定连接有吸尘组件。In order to achieve the above purpose, the present invention provides the following technical solutions: a rough machining device for the production of metal steel castings, comprising a workbench, the four corners of the bottom of the workbench are fixedly connected with support legs, and the four corners of the top of the workbench are A support rod is fixedly connected, a longitudinal adjustment assembly is fixedly connected to the top of the support rod, a lateral adjustment assembly is arranged above the longitudinal adjustment assembly, and a first electric telescopic rod is connected to the lateral adjustment assembly. The telescopic end of the rod is fixedly connected with a connecting plate, the bottom of the connecting plate is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a rotating shaft, the bottom end of the rotating shaft is fixedly connected with a grinding disc, and the top of the worktable is provided with a rotating shaft. There is a clamping assembly, a plurality of groups of through holes are formed on the top of the worktable, a placement rack is fixedly connected to the bottom of the worktable, a water tank is placed on the top of the placement rack, and a dust suction assembly is fixedly connected to the rear side of the worktable.
优选的,纵向调节组件包括两组第一固定杆,两组所述第一固定杆分别与两组支撑杆和右侧两组支撑杆之间固定连接,两组所述第一固定杆顶部均开有滑槽,两组所述滑槽内均设有第一滑块,左侧所述第一固定杆上固定连接有第二伺服电机,所述第二伺服电机输出端固定连接有第一丝杆,所述第一丝杆与左侧第一滑块之间螺接,右侧所述滑槽内设有导向杆,所述导向杆与右侧第一滑块之间滑动连接。Preferably, the longitudinal adjustment assembly includes two sets of first fixing rods, the two sets of first fixing rods are respectively fixedly connected with the two sets of support rods and the two sets of support rods on the right side, and the tops of the two sets of first fixing rods are respectively There is a chute, the two sets of the chute are provided with a first sliding block, the first fixing rod on the left side is fixedly connected with a second servo motor, and the output end of the second servo motor is fixedly connected with a first sliding block. The screw rod is screwed with the first slider on the left side, and a guide rod is arranged in the chute on the right side, and the guide rod is slidably connected with the first slider block on the right side.
优选的,所述横向调节组件包括第二固定杆,所述第二固定杆与第一滑块顶部固定连接,所述第二固定杆内开有腔室,所述腔室内设有第二滑块,所述第二滑块与第一电动伸缩杆固定连接,所述腔室内底壁开有通槽,所述第一电动伸缩杆穿过通槽,所述第二固定杆左侧固定连接有第三伺服电机,所述第三伺服电机输出端固定连接有第二丝杆,所述第二丝杆与第二滑块之间螺接。Preferably, the lateral adjustment assembly includes a second fixing rod, the second fixing rod is fixedly connected with the top of the first sliding block, a cavity is opened in the second fixing rod, and a second sliding block is arranged in the cavity. The second sliding block is fixedly connected with the first electric telescopic rod, the inner bottom wall of the chamber is provided with a through groove, the first electric telescopic rod passes through the through groove, and the left side of the second fixed rod is fixedly connected There is a third servo motor, the output end of the third servo motor is fixedly connected with a second screw rod, and the second screw rod is screwed with the second slider.
优选的,所述夹持组件包括两组固定板,两组所述固定板分别与工作台顶部两侧固定连接,两组所述固定板内侧均固定连接有第二电动伸缩杆,所述第二电动伸缩杆伸缩端固定连接有夹板。Preferably, the clamping assembly includes two sets of fixed plates, the two sets of fixed plates are respectively fixedly connected to both sides of the top of the workbench, and the inner sides of the two sets of fixed plates are fixedly connected with a second electric telescopic rod, The telescopic ends of the two electric telescopic rods are fixedly connected with a splint.
优选的,所述水箱顶部开口,所述水箱位于通孔正下方,所述水箱内上部固定连接有第一过滤网,所述第一过滤网上方设有清洁刷,所述清洁刷的刷毛与第一过滤网相接触,所述清洁刷的刷座上有第三丝杆和滑杆穿过,所述第三丝杆与水箱之间转动连接,所述水箱右侧上部开有出料孔,所述水箱内装有清洗液,所述水箱内设有水泵,所述水泵上连接有水管,所述水管端部固定连接有喷头。Preferably, the top of the water tank is open, the water tank is located directly below the through hole, a first filter screen is fixedly connected to the upper part of the water tank, and a cleaning brush is arranged above the first filter screen, and the bristles of the cleaning brush are connected to the The first filter screen is in contact, the brush seat of the cleaning brush has a third screw rod and a sliding rod passing through, the third screw rod and the water tank are rotatably connected, and a discharge hole is opened on the upper part of the right side of the water tank The water tank is provided with cleaning liquid, the water tank is provided with a water pump, the water pump is connected with a water pipe, and the end of the water pipe is fixedly connected with a spray head.
优选的,所述第三丝杆左端穿过水箱,所述第三丝杆左端套有橡胶套,所述水管上固定连接有限位板,所述限位板与工作台右侧固定连接。Preferably, the left end of the third screw rod passes through the water tank, the left end of the third screw rod is covered with a rubber sleeve, the water pipe is fixedly connected to a limit plate, and the limit plate is fixedly connected to the right side of the workbench.
优选的,所述吸尘组件包括吸尘箱,所述吸尘箱与工作台之间固定连接,所述吸尘箱前端面连接有进气管,所述吸尘箱内设有第二过滤网,所述第二过滤网后侧设有活性炭板,所述活性炭板后侧上部设有阳极电板,所述活性炭板后侧下部设有阴极电板,所述吸尘箱内后侧设有吸风机,所述吸风机通过连接杆与吸尘箱内壁固定连接,所述吸尘箱后侧连接有排气管。Preferably, the vacuum assembly includes a vacuum box, the vacuum box and the workbench are fixedly connected, the front end of the vacuum box is connected with an air intake pipe, and the vacuum box is provided with a second filter screen , an activated carbon plate is arranged on the rear side of the second filter screen, an anode electric plate is arranged on the upper part of the rear side of the activated carbon plate, a cathode electric plate is arranged at the lower part of the rear side of the activated carbon plate, and the inner and rear side of the dust box is provided with an anode electric plate. The suction fan is fixedly connected with the inner wall of the dust suction box through a connecting rod, and an exhaust pipe is connected to the rear side of the dust suction box.
所述装置的使用方法包括以下步骤:The method of using the device includes the following steps:
S1,使用时,将装置与外部电源相接通,将需要打磨的铸造件置于工作台上,控制第二电动伸缩杆伸长,第二电动伸缩杆带动夹板运动,对铸造件进行夹持固定;S1, when in use, connect the device to the external power supply, place the casting to be polished on the worktable, control the extension of the second electric telescopic rod, and the second electric telescopic rod drives the splint to move to clamp the casting fixed;
S2,启动第二伺服电机,第二伺服电机带动第一丝杆转动,第一滑块沿着第一丝杆运动,第一滑块带动横向调节组件运动,打磨盘随着横向调节组件一起运动,可对打磨盘的纵向位置进行调节,启动第三伺服电机,第三伺服电机带动第二丝杆转动,第二滑块沿着第二丝杆运动,第二滑块通过第一电动伸缩杆带动连板运动,连板带动第一电机运动,第一电机通过转轴带动打磨盘运动,可对打磨盘的横向位置进行调节;S2, start the second servo motor, the second servo motor drives the first screw to rotate, the first slider moves along the first screw, the first slider drives the lateral adjustment assembly to move, and the grinding disc moves together with the lateral adjustment assembly , the longitudinal position of the grinding disc can be adjusted, the third servo motor is activated, the third servo motor drives the second screw rod to rotate, the second slider moves along the second screw rod, and the second slider passes through the first electric telescopic rod Drive the connecting plate to move, the connecting plate drives the first motor to move, the first motor drives the grinding disc to move through the rotating shaft, and the lateral position of the grinding disc can be adjusted;
S3,启动第一电机,第一电机通过转轴带动打磨盘转动,控制第一电动伸缩杆伸长,第一电动伸缩杆带动打磨盘向下运动,打磨盘与铸造件相接触,对铸造件进行打磨,分别启动第二伺服电机和第三电机,对使打磨盘做横向运动和纵向运动,实现对铸造件全面的打磨;S3, start the first motor, the first motor drives the grinding disc to rotate through the rotating shaft, and controls the extension of the first electric telescopic rod, the first electric telescopic rod drives the grinding disc to move downward, the grinding disc contacts the casting, and the casting is carried out Grinding, start the second servo motor and the third motor respectively to make the grinding disc move laterally and longitudinally, so as to realize the comprehensive grinding of the casting;
S4,启动吸风机,在吸风机的作用下,含有粉屑的空气通过进气管进入吸尘箱内,第二过滤网对粉屑进行初步过滤,活性炭板对粉屑进行吸附,阳极电板和阴极电板对粉屑进行吸附,除去粉屑,除尘后的气体经由排气管排出;S4, start the suction fan, under the action of the suction fan, the air containing dust enters the dust box through the air intake pipe, the second filter screen performs preliminary filtering on the dust, the activated carbon plate adsorbs the dust, the anode electric plate and the The cathode electrode absorbs the dust, removes the dust, and the gas after dust removal is discharged through the exhaust pipe;
S5,打磨完成后,将铸造件取下,启动水泵,对工作台进行清洗,在水泵的作用下,清洗液经由喷头喷出,对工作台表面进行清洗,清洗后的污水通过通孔落入水箱内第一过滤网将污水中的杂质过滤下来,可实现清洗液的循环利用,通过橡胶套转动第三丝杆,清洁刷沿着第三丝杆运动,对第一过滤网上的杂质进行清理,被清理的杂质经由出料孔排出。S5, after the grinding is completed, the casting is removed, the water pump is started, and the worktable is cleaned. Under the action of the water pump, the cleaning liquid is sprayed through the nozzle to clean the surface of the worktable, and the cleaned sewage falls into the through hole. The first filter screen in the water tank filters the impurities in the sewage, which can realize the recycling of the cleaning liquid. The third screw rod is rotated through the rubber sleeve, and the cleaning brush moves along the third screw rod to clean the impurities on the first filter screen. , the cleaned impurities are discharged through the discharge hole.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明通过纵向调节组件可对打磨盘的纵向位置进行调节,通过横向调节组件可对打磨盘的横向位置进行调节,便于实现对铸造件的全面打磨,同时通过夹持组件对铸造件进行固定,对铸造件的固定效果好,通过吸尘组件除去打磨时产生的粉屑,防止对工作人员的健康造成伤害,通过喷头对工作台进行清洗,对工作台的清洁效果好,使用起来极为方便。1. In the present invention, the longitudinal position of the grinding disc can be adjusted through the longitudinal adjustment assembly, and the lateral position of the grinding disc can be adjusted through the lateral adjustment assembly, so as to facilitate the overall grinding of the casting, and at the same time, the casting is carried out through the clamping assembly. Fixing, the fixing effect of castings is good, the dust generated during grinding is removed by the dust collector to prevent damage to the health of the staff, and the workbench is cleaned by the nozzle, which has a good cleaning effect on the workbench and is extremely easy to use. convenient.
2、本发明中,通过第二电动伸缩杆带动夹板运动,对铸造件进行夹持固定,通过第二伺服电机带动第一丝杆转动,第一滑块沿着第一丝杆运动,可对打磨盘的纵向位置进行调节,通过第三伺服电机带动第二丝杆转动,第二滑块沿着第二丝杆运动,可对打磨盘的横向位置进行调节,便于实现对铸造件的全面打磨。2. In the present invention, the splint is driven to move by the second electric telescopic rod to clamp and fix the casting, the first screw rod is driven to rotate by the second servo motor, and the first slider moves along the first screw rod, which can The longitudinal position of the grinding disc is adjusted, the second screw rod is driven to rotate by the third servo motor, and the second slider moves along the second screw rod. .
3、本发明中,对铸造件打磨时,在吸风机的作用下,含有粉屑的空气通过进气管进入吸尘箱内,第二过滤网对粉屑进行初步过滤,活性炭板对粉屑进行吸附,阳极电板和阴极电板对粉屑进行吸附,除去粉屑,除尘后的气体经由排气管排出。3. In the present invention, when the casting is polished, under the action of the suction fan, the air containing dust enters the dust box through the air intake pipe, the second filter screen performs preliminary filtering on the dust, and the activated carbon plate filters the dust. Adsorption, the anode electrode plate and the cathode electrode plate adsorb the dust, remove the dust, and the gas after dust removal is discharged through the exhaust pipe.
4、本发明中,铸造件打磨完成后,启动水泵,在水泵的作用下,清洗液经由喷头喷出,对工作台表面进行清洗,清洗后的污水通过通孔落入水箱内第一过滤网将污水中的杂质过滤下来,可实现清洗液的循环利用,转动第三丝杆,清洁刷沿着第三丝杆运动,对第一过滤网上的杂质进行清理,被清理的杂质经由出料孔排出。4. In the present invention, after the grinding of the casting is completed, the water pump is started. Under the action of the water pump, the cleaning liquid is sprayed through the nozzle to clean the surface of the worktable, and the cleaned sewage falls into the first filter screen in the water tank through the through hole. The impurities in the sewage can be filtered out to realize the recycling of the cleaning liquid. The third screw is rotated, and the cleaning brush moves along the third screw to clean the impurities on the first filter screen, and the cleaned impurities pass through the discharge hole. discharge.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本发明第一视角结构示意图;1 is a schematic structural diagram of a first viewing angle of the present invention;
图2为本发明第二视角结构示意图;2 is a schematic structural diagram of a second viewing angle of the present invention;
图3为本发明第三视角结构示意图;3 is a schematic structural diagram of a third viewing angle of the present invention;
图4为本发明横向调节组件结构示意图;4 is a schematic structural diagram of the lateral adjustment assembly of the present invention;
图5为本发明水箱内部结构示意图;5 is a schematic diagram of the internal structure of the water tank of the present invention;
图6为本发明吸尘组件结构示意图。FIG. 6 is a schematic view of the structure of the dust collecting assembly of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-6,本发明提供一种金属钢材铸造件生产用粗加工装置技术方案:包括工作台1,所述工作台1底部四角处均固定连接有支撑腿2,对工作台进行支撑,所述工作台1顶部四角处均固定连接有支撑杆3,所述支撑杆3顶端固定连接有纵向调节组件4,通过纵向调节组件4可对打磨盘10的纵向位置进行调节,所述纵向调节组件4上方设有横向调节组件5,通过横向调节组件5可对打磨盘10的横向位置进行调节,便于实现对铸造件的全面打磨,所述横向调节组件5上连接有第一电动伸缩杆6,所述第一电动伸缩杆6伸缩端固定连接有连板7,所述连板7底部固定连接有第一电机8,所述第一电机8输出端固定连接有转轴9,所述转轴9底端固定连接有打磨盘10,第一电机8通过转轴9带动打磨盘10转动,控制第一电动伸缩杆6伸长,第一电动伸缩杆6带动打磨盘10向下运动,打磨盘10与铸造件相接触,对铸造件进行打磨,所述工作台1顶部设有夹持组件14,通过夹持组件14对铸造件进行固定,对铸造件的固定效果好,所述工作台1顶部开有多组通孔11,所述工作台1底部固定连接有放置架15,所述放置架15顶部放置有水箱16,所述工作台1后侧固定连接有吸尘组件17,通过吸尘组件17除去打磨时产生的粉屑,防止对工作人员的健康造成伤害。1-6, the present invention provides a technical solution of a rough machining device for the production of metal steel castings: including a workbench 1, and
其中,所述纵向调节组件4包括两组第一固定杆46,两组所述第一固定杆46分别与两组支撑杆3和右侧两组支撑杆3之间固定连接,两组所述第一固定杆46顶部均开有滑槽42,两组所述滑槽42内均设有第一滑块43,左侧所述第一固定杆46上固定连接有第二伺服电机41,所述第二伺服电机41输出端固定连接有第一丝杆44,所述第一丝杆44与左侧第一滑块43之间螺接,启动第二伺服电机41,第二伺服电机41带动第一丝杆44转动,第一滑块43沿着第一丝杆44运动,第一滑块43带动横向调节组件5运动,打磨盘10随着横向调节组件5一起运动,可对打磨盘10的纵向位置进行调节,右侧所述滑槽42内设有导向杆45,所述导向杆45与右侧第一滑块43之间滑动连接。Wherein, the
其中,所述横向调节组件5包括第二固定杆52,所述第二固定杆52与第一滑块43顶部固定连接,所述第二固定杆52内开有腔室53,所述腔室53内设有第二滑块54,所述第二滑块54与第一电动伸缩杆6固定连接,所述腔室53内底壁开有通槽56,所述第一电动伸缩杆6穿过通槽56,所述第二固定杆52左侧固定连接有第三伺服电机51,所述第三伺服电机51输出端固定连接有第二丝杆55,所述第二丝杆55与第二滑块54之间螺接,启动第三伺服电机51,第三伺服电机51带动第二丝杆55转动,第二滑块54沿着第二丝杆55运动,第二滑块54通过第一电动伸缩杆6带动连板7运动,连板7带动第一电机8运动,第一电机8通过转轴9带动打磨盘10运动,可对打磨盘10的横向位置进行调节。Wherein, the
其中,所述夹持组件14包括两组固定板141,两组所述固定板141分别与工作台1顶部两侧固定连接,两组所述固定板141内侧均固定连接有第二电动伸缩杆142,所述第二电动伸缩杆142伸缩端固定连接有夹板143,控制第二电动伸缩杆142伸长,第二电动伸缩杆142带动夹板143运动,对铸造件进行夹持固定。The clamping
其中,所述水箱16顶部开口,所述水箱16位于通孔11正下方,所述水箱16内上部固定连接有第一过滤网23,所述第一过滤网23上方设有清洁刷21,所述清洁刷21的刷毛与第一过滤网23相接触,所述清洁刷21的刷座上有第三丝杆22和滑杆穿过(图中未画出滑杆),所述第三丝杆22与水箱16之间转动连接,所述水箱16右侧上部开有出料孔24,所述水箱16内装有清洗液18,所述水箱16内设有水泵19,所述水泵19上连接有水管12,所述水管12端部固定连接有喷头,所述第三丝杆22左端穿过水箱16,所述第三丝杆22左端套有橡胶套20,启动水泵19,对工作台1进行清洗,在水泵19的作用下,清洗液18经由喷头喷出,对工作台1表面进行清洗,清洗后的污水通过通孔11落入水箱16内第一过滤网23将污水中的杂质过滤下来,可实现清洗液18的循环利用,通过橡胶套20转动第三丝杆22,清洁刷21沿着第三丝杆22运动,对第一过滤网23上的杂质进行清理,被清理的杂质经由出料孔24排出,所述水管12上固定连接有限位板13,所述限位板13与工作台1右侧固定连接。The top of the
其中,所述吸尘组件17包括吸尘箱172,所述吸尘箱172与工作台1之间固定连接,所述吸尘箱172前端面连接有进气管171,所述吸尘箱172内设有第二过滤网173,所述第二过滤网173后侧设有活性炭板174,所述活性炭板174后侧上部设有阳极电板176,所述活性炭板174后侧下部设有阴极电板175,所述吸尘箱172内后侧设有吸风机178,所述吸风机178通过连接杆177与吸尘箱172内壁固定连接,所述吸尘箱172后侧连接有排气管179,启动吸风机178,在吸风机178的作用下,含有粉屑的空气通过进气管171进入吸尘箱172内,第二过滤网173对粉屑进行初步过滤,活性炭板174对粉屑进行吸附,阳极电板176和阴极电板175对粉屑进行吸附,除去粉屑,除尘后的气体经由排气管179排出。The
其中,第一电机8、第二伺服电机41、第三伺服电机51、第一电动伸缩杆6、第二电动伸缩杆142、水泵19和吸风机178均通过外部控制面板控制。The
具体工作原理如下所述:The specific working principle is as follows:
S1,使用时,将装置与外部电源相接通,将需要打磨的铸造件置于工作台1上,控制第二电动伸缩杆142伸长,第二电动伸缩杆142带动夹板143运动,对铸造件进行夹持固定;S1, when in use, connect the device to the external power supply, place the casting to be polished on the workbench 1, control the second electric
S2,启动第二伺服电机41,第二伺服电机41带动第一丝杆44转动,第一滑块43沿着第一丝杆44运动,第一滑块43带动横向调节组件5运动,打磨盘10随着横向调节组件5一起运动,可对打磨盘10的纵向位置进行调节,启动第三伺服电机51,第三伺服电机51带动第二丝杆55转动,第二滑块54沿着第二丝杆55运动,第二滑块54通过第一电动伸缩杆6带动连板7运动,连板7带动第一电机8运动,第一电机8通过转轴9带动打磨盘10运动,可对打磨盘10的横向位置进行调节;S2, start the second servo motor 41, the second servo motor 41 drives the
S3,启动第一电机8,第一电机8通过转轴9带动打磨盘10转动,控制第一电动伸缩杆6伸长,第一电动伸缩杆6带动打磨盘10向下运动,打磨盘10与铸造件相接触,对铸造件进行打磨,分别启动第二伺服电机41和第三电机,对使打磨盘10做横向运动和纵向运动,实现对铸造件全面的打磨;S3, start the
S4,启动吸风机178,在吸风机178的作用下,含有粉屑的空气通过进气管171进入吸尘箱172内,第二过滤网173对粉屑进行初步过滤,活性炭板174对粉屑进行吸附,阳极电板176和阴极电板175对粉屑进行吸附,除去粉屑,除尘后的气体经由排气管179排出;S4, start the
S5,打磨完成后,将铸造件取下,启动水泵19,对工作台1进行清洗,在水泵19的作用下,清洗液18经由喷头喷出,对工作台1表面进行清洗,清洗后的污水通过通孔11落入水箱16内第一过滤网23将污水中的杂质过滤下来,可实现清洗液18的循环利用,通过橡胶套20转动第三丝杆22,清洁刷21沿着第三丝杆22运动,对第一过滤网23上的杂质进行清理,被清理的杂质经由出料孔24排出。S5, after the grinding is completed, the casting is removed, the
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本发明优选实施例只是用于帮助阐述本发明。优选实施例并没有详尽叙述所有的细节,也不限制该发明仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本发明的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本发明。本发明仅受权利要求书及其全部范围和等效物的限制。The above-disclosed preferred embodiments of the present invention are provided only to help illustrate the present invention. The preferred embodiments do not exhaust all the details, nor do they limit the invention to only the described embodiments. Obviously, many modifications and variations are possible in light of the content of this specification. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can well understand and utilize the present invention. The present invention is to be limited only by the claims and their full scope and equivalents.
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| CN113523917A (en) * | 2021-07-28 | 2021-10-22 | 安庆皖台精密机械有限公司 | Surface grinding device for production and processing of grinding tool standard component |
| CN113752050A (en) * | 2021-09-10 | 2021-12-07 | 李灿美 | Rough machining device for producing steel casting parts and operation method thereof |
| CN113953931A (en) * | 2021-09-27 | 2022-01-21 | 株洲时代新材料科技股份有限公司 | Automatic polishing and cleaning platform for inner hole of connecting rod piece and polishing and cleaning method thereof |
| CN113953931B (en) * | 2021-09-27 | 2022-12-23 | 株洲时代新材料科技股份有限公司 | Automatic polishing and cleaning platform for inner hole of connecting rod piece and polishing and cleaning method thereof |
| CN113696056A (en) * | 2021-10-13 | 2021-11-26 | 泰信电机(苏州)有限公司 | Part grinding device is used in motor production |
| CN114227431A (en) * | 2021-12-17 | 2022-03-25 | 安徽尧工数控科技有限公司 | A grinder that is used for five metals spare part burr to get rid of |
| CN114227490A (en) * | 2021-12-31 | 2022-03-25 | 江苏久通汽车零部件有限公司 | Abrasion-resistant automobile clutch facing grinding process |
| CN114227490B (en) * | 2021-12-31 | 2024-02-20 | 江苏久通汽车零部件有限公司 | Polishing process for wear-resistant automobile clutch facing |
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| CN115365944A (en) * | 2022-07-22 | 2022-11-22 | 芜湖诚拓汽车部件股份有限公司 | Polishing device for recycling production materials of automobile casting parts and using method thereof |
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| CN115816236A (en) * | 2022-11-30 | 2023-03-21 | 华宇新能源科技有限公司 | Mould scraping device for mould production |
| CN115741399A (en) * | 2022-12-05 | 2023-03-07 | 上海建工集团股份有限公司 | Grinding machine with dust control function and using method |
| CN116372764A (en) * | 2023-03-30 | 2023-07-04 | 芜湖久弘重工股份有限公司 | An integrated device for cooling, transporting, grinding and polishing for large castings |
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Application publication date: 20201117 |
