CN111921412A - High-concentration stirring tank - Google Patents
High-concentration stirring tank Download PDFInfo
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- CN111921412A CN111921412A CN202010725782.0A CN202010725782A CN111921412A CN 111921412 A CN111921412 A CN 111921412A CN 202010725782 A CN202010725782 A CN 202010725782A CN 111921412 A CN111921412 A CN 111921412A
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- Prior art keywords
- stirring wheel
- stirring
- gear
- transmission shaft
- mandrel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/21—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts
- B01F27/213—Mixers with rotary stirring devices in fixed receptacles; Kneaders characterised by their rotating shafts characterised by the connection with the drive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/32005—Type of drive
- B01F35/3204—Motor driven, i.e. by means of an electric or IC motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/32—Driving arrangements
- B01F35/321—Disposition of the drive
- B01F35/3214—Disposition of the drive at the upper side of the axis, e.g. driving the stirrer from the top of a receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/30—Driving arrangements; Transmissions; Couplings; Brakes
- B01F35/33—Transmissions; Means for modifying the speed or direction of rotation
- B01F35/332—Transmissions; Means for modifying the speed or direction of rotation alternately changing the direction of rotation
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention discloses a high-concentration stirring tank which comprises a shell, a first stirring wheel, a second stirring wheel and a driving assembly, wherein a stirring cavity is formed in the shell, the first stirring wheel and the second stirring wheel are positioned in the stirring cavity and coaxially arranged, the driving assembly is arranged at the top of the shell and drives the first stirring wheel and the second stirring wheel to rotate, the first stirring wheel and the second stirring wheel are axial-flow type blade stirring wheels, the rotation directions of blades of the first stirring wheel and the second stirring wheel are the same, and a discharge outlet is formed in one side of the bottom of a machine shell downwards. The first stirring wheel and the second stirring wheel are driven independently in a split mode, the first stirring wheel pushes materials from top to bottom in the rotating direction, and the second stirring wheel is located below the first stirring wheel; the driving assembly comprises a mandrel, a sleeve shaft, a mandrel driver, a second transmission shaft and a motor, the sleeve shaft is hollow, the bottom end of the sleeve shaft is connected with a first stirring wheel, the mandrel penetrates through the sleeve shaft, and the bottom end of the mandrel is connected with a second stirring wheel.
Description
Technical Field
The invention relates to the field of mixers, in particular to a high-concentration stirring tank.
Background
After mining, a mined-out area appears at the bottom of the ground, and if the mined-out area is left alone, great potential safety hazards exist.
The stirrer is used for mixing various materials to form a filling paste with proper viscosity, and then the filling paste is discharged to a region to be filled in a mine, and the filling quality is directly determined according to the quality of the stirring quality.
In the prior art, generally, the materials are stirred by a stirring tank or a stirring barrel, after being added into the tank, the materials are stirred and mixed by a stirring wheel inside the tank, and the problem of insufficient stirring is mainly solved, in the traditional method, two stirring wheels with blades rotating in opposite directions are generally arranged and driven by a driving shaft, the rotating directions of the two stirring wheels are the same, the materials at the lower part in the tank are pushed from bottom to top, the materials at the upper part are pushed from top to bottom, and the mixing is completed, in the arrangement mode of the stirring wheels, when the initial materials are layered, the required stirring time can be prolonged, because the materials at the upper layer can not reach the tank bottom in one pushing flow, and the blades are arranged to rotate in the same rotating direction, the materials are pushed in one direction, the materials only flow in a larger height range, the characteristic that the two stirring wheels mutually blast and then axially flow and oppositely is not fully exerted, the mixing effect is also limited.
Disclosure of Invention
The invention aims to provide a high-concentration stirring tank to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a high concentration stirred tank, which comprises a housin, first stirring wheel, the second stirring wheel, drive assembly, the inside stirring chamber that is of casing, first stirring wheel, the second stirring wheel all is located the stirring intracavity and coaxial setting, drive assembly sets up at the casing top, the first stirring wheel of drive assembly drive, the second stirring wheel is rotatory, first stirring wheel, the second stirring wheel is axial-flow type blade stirring wheel, the blade of first stirring wheel, the second stirring wheel is the same soon, chassis bottom one side sets up the bin outlet down. The stirring wheel of the same blade rotation direction can turn to the same, with material toward a direction propelling movement, is under most scenes with the material from top to bottom propelling movement, makes the thick liquid flow at bigger height-range for the stirring, among the prior art, or a stirring wheel carries out the stirring of miniscope, or two are rotated to opposite stirring wheel and carry out the material offset propelling movement, and height-range is limited.
Further, first stirring wheel and second stirring wheel are split type independent drive, and the direction of rotation of first stirring wheel is with the material from top to bottom propelling movement, and the second stirring wheel is located the below of first stirring wheel. The second stirring wheel and the first stirring wheel are separately and independently driven, the running direction of the first stirring wheel always extrudes and conveys materials from top to bottom, the second stirring wheel and the first stirring wheel rotate in the same direction and play a role in pushing and stacking the materials and also extrudes and conveys the materials from top to bottom, when the direction of the second stirring wheel is opposite to that of the first stirring wheel, the second stirring wheel plays a role in pushing the materials from bottom to top, the materials at the lower part of the stirring cavity and the materials at the upper part of the stirring cavity generate impact between the two stirring wheels, so that the aim of fully mixing is achieved, in addition, the materials which are stirred by the two stirring wheels which rotate in opposite directions have the flow characteristic that the projection speeds on a horizontal plane are opposite, the materials which are stirred by the first stirring wheel at the upper part can load a peripheral speed besides the axial speed which flows upwards and downwards, and the materials which are stirred by the second stirring wheel at the lower part also have the peripheral speed which flows upwards, the circumferential speeds of the two parts of materials are opposite, impact is generated in the axial direction, when the two stirring wheels are close to each other or the loss of the circumferential speed is slow, when the two materials are contacted, relative flow on the circumference is generated, when the circumferential speeds of the two flows leaving the two stirring wheels are not attenuated much, mutual shearing force can be generated, the mixing is more sufficient due to the shearing force, the two stirring wheels in the traditional mode carry out 'hedging stirring', namely the upper stirring wheel pushes the materials downwards, the lower stirring wheel pushes the materials upwards, the same stirring shaft is used, the two stirring wheels have the same rotation direction, the effect of the opposite pushing directions is achieved through the opposite rotation directions of the blades, the arrangement mode can only generate the stirring effect of the axial impact, and the circumferential directions of the two flows are the same when the two flows are mixed; the reverse stirring wheel of this application turns to and has still that: the circumference effort that two stirring wheels gave is opposite, and the material in the stirring intracavity is partly receives clockwise angular momentum drive power, and another part receives anticlockwise angular momentum drive power, and the angular momentum drive that the material part received offsets each other or most is offset, thereby, the casing need not to provide the compensation of angular momentum almost, reduces greatly to the fastening force demand of installation basis, and the angular momentum compensation that casing and drive assembly will provide is hardly, and the vibration of machine horizontal direction also reduces greatly. The top and the stirring chamber are separated by a cover plate in the casing, a feed opening is formed in the cover plate, the mounting position of the driving assembly is positioned above the cover plate, and the stirring wheel vertically falls down to be positioned in the stirring chamber and is covered by a protective cover.
Furthermore, the driving assembly comprises a mandrel, a sleeve shaft, a mandrel driver, a second transmission shaft and a motor, the sleeve shaft is designed in a hollow mode, the sleeve shaft is vertically installed at the top of the casing through a bearing support, a sleeve shaft gear taking the sleeve shaft as an axis is arranged at the top end of the sleeve shaft, the bottom end of the sleeve shaft is connected with a first stirring wheel, the mandrel penetrates through the sleeve shaft, a bearing radial support is arranged between the mandrel and the sleeve shaft, the top of the mandrel is provided with the mandrel gear, and the bottom end of the mandrel is connected with the second stirring wheel;
the mandrel drive comprises an external gear, an internal gear, a shifting rod, a sliding sleeve and a first transmission shaft, wherein the first transmission shaft is supported and installed on the upper part of the machine shell through a bearing, the upper end of the sliding sleeve is in transmission connection with the lower end of the first transmission shaft and can axially slide along the first transmission shaft, the shifting rod for controlling the sliding sleeve to slide up and down is arranged on the side surface of the sliding sleeve, the internal gear and the external gear which are coaxial are arranged at the lower end of the sliding sleeve, the internal gear and the external gear are staggered in the axial direction, the external gear is far away from the first transmission;
the second transmission shaft is arranged at the upper part of the machine shell through a bearing, the bottom end of the second transmission shaft is connected with a second driving gear, and the second driving gear is meshed with the sleeve shaft gear;
the first transmission shaft and the second transmission shaft respectively obtain the rotating power with the same steering direction from the motor.
This structure realizes the independent steering control of first stirring wheel and second stirring wheel, from top to bottom, first transmission shaft and second transmission shaft have the same and turn to, be anticlockwise rotation, the sliding sleeve receives the driving lever effect and is in when high-order, it is rotatory with the meshing of dabber gear to be the external gear, external gear anticlockwise rotation, dabber gear and dabber are clockwise rotation, second transmission shaft and second drive gear anticlockwise rotation, quill gear and quill clockwise rotation, two stirring wheels all with clockwise promptly, when the sliding sleeve is stirred to the driving lever makes it be in the low level, internal gear and dabber gear meshing and the external gear throw off, at this moment, dabber gear and dabber become anticlockwise rotation, the second stirring wheel is anticlockwise rotation from top to bottom promptly, so, the second stirring wheel has reached and has turned to the adjustable purpose.
Preferably, the two axial ends of the teeth of the external gear, the internal gear and the mandrel gear are respectively chamfered. Since the external gear and the internal gear are axially inserted and engaged when they are required, it is difficult to grasp the rotational stop position of the teeth to be engaged if there is no axial guide structure, and therefore, the teeth are chamfered to facilitate the insertion when they axially slide.
Furthermore, the driving assembly further comprises an intermediate gear, two force distribution gears and a hydraulic coupler, wherein the intermediate gear is connected with the output shaft of the motor through the hydraulic coupler, the force distribution gears are respectively connected with the first transmission shaft and the second transmission shaft through the hydraulic coupler, and the intermediate gear is respectively in meshing transmission with the force distribution gears. The fluid coupling has the characteristic of non-rigid transmission, the shafts at two ends of the fluid coupling allow a larger difference of rotating speed to transmit most of power, the invention can achieve the aim of distributing stirring power by separating the motor from the first transmission shaft and the second transmission shaft through the intermediate gear and the force distribution gear, the load of the second stirring wheel is transmitted to the first transmission shaft, the load of the first stirring wheel is transmitted to the second transmission shaft, when the stirring resistance of the materials at the upper part and the lower part in the stirring cavity is different greatly because the materials are not uniform, for example, the second stirring wheel has larger stirring resistance, when the rotating resistance of the first transmission shaft is large, the force distribution gear connected with the first transmission shaft needs more power to drive, the first transmission shaft takes more power from the intermediate gear than the second transmission shaft, in addition, because the resistance of the first transmission shaft is large, it also can drag the intermediate gear to make its speed unable further rise, and the motor output shaft runs with rated revolution, and the motor passes through fluid coupling with the intermediate gear and is connected, because there is great difference in rotational speed between motor and the intermediate gear, so, the motor can continuously output maximum power in order to impel the intermediate gear rotational speed to improve, so, when the device just started and first transmission shaft has great resistance moment, the rising condition of the rotational speed of each axle, the moment of transmission is: the motor output shaft reaches a rated rotating speed and maximum torque, the intermediate gear and the force matching gear have smaller speeds, the force matching gear connected with the first transmission shaft transmits more torque, the second transmission shaft has smaller speed, and the first transmission shaft has the minimum speed.
Further, each vertical rotation shaft is rotatably supported by a bearing. Wherein, the sliding sleeve need carry out vertical direction's removal, so, support that carry out it is linear bearing, and the transmission between sliding sleeve and the first transmission shaft is connected can be the key-type connection.
Furthermore, one side of the bottom of the machine shell faces downwards to be provided with a standby port. The standby port is opened when the discharge port breaks down or the materials in the stirring cavity need to be quickly discharged.
Furthermore, the bottom in the machine shell is provided with a frustum, and the frustum conical top faces upwards and is positioned right below the second stirring wheel. The arrangement of the frustum enables the second stirring wheel to be free of suction dead zones when materials are pushed from bottom to top, and the materials in the stirring cavity are all stirred.
Furthermore, the bottom in the machine shell is provided with an inclined bottom which inclines towards the discharge port. The inclined bottom enables the material discharge to be more sufficient.
Furthermore, the surfaces of the first stirring wheel and the second stirring wheel are sprayed with wear-resistant polymer coatings. The high-molecular coating improves the wear resistance and prevents the slurry from being adhered to the surface of the stirring wheel to be condensed to influence the use.
Compared with the prior art, the invention has the beneficial effects that: the invention mixes and stirs two positions through the blade of the same direction of rotation, realize the independent transmission of the driving force through the drive assembly, while independent transmission, can transmit more transmission power to the axle with larger resistance automatically by the fluid coupling, realize the automatic distribution of the power; two independently rotatory stirring wheels can also carry out opposite rotation, and when second stirring wheel and first stirring wheel reverse rotation, two stirring wheel propelling movement materials one on the other, the material not only produces the axial and to dashing the mixture, still can produce the circumference because the difference of direction of rotation and cut, mixes more thoroughly evenly.
Drawings
In order that the present invention may be more readily and clearly understood, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments that are illustrated in the appended drawings.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the side connection of the stirring wheel of the drive assembly of the present invention;
FIG. 3 is a schematic motor side connection of the drive assembly of the present invention;
FIG. 4 is a schematic flow diagram of the present invention with the mixing wheels rotating in the same direction;
FIG. 5 is a schematic view of the flow of the agitating wheel of the present invention during reverse rotation;
FIG. 6 is a perspective view of the flow of the agitating wheel of the present invention in reverse rotation.
In the figure: 1-shell, 11-stirring chamber, 12-cover plate, 21-first stirring wheel, 22-second stirring wheel, 31-discharge port, 32-spare port, 41-driving component, 411-mandrel, 4111-mandrel gear, 412-sleeve shaft, 4121-sleeve shaft gear, 413-mandrel drive, 4131-external gear, 4132-internal gear, 4133-deflector rod, 4134-sliding sleeve, 4135-first transmission shaft, 414-second transmission shaft, 4141-second driving gear, 415-motor, 416-intermediate gear, 417-force distribution gear, 418-hydraulic coupler, 51-cone, 52-inclined bottom and 9-protective cover.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 6, the high-concentration stirring tank includes a housing 1, a first stirring wheel 21, a second stirring wheel 22, a driving component 41, a stirring chamber 11 is provided inside the housing 1, the first stirring wheel 21 and the second stirring wheel 22 are both located in the stirring chamber 11 and coaxially disposed, the driving component 41 is disposed at the top of the housing 1, the driving component 41 drives the first stirring wheel 21 and the second stirring wheel 22 to rotate, the first stirring wheel 21 and the second stirring wheel 22 are axial-flow type blade stirring wheels, the blade rotating directions of the first stirring wheel 21 and the second stirring wheel 22 are the same, and a discharge outlet 31 is downwardly disposed on one side of the bottom of the housing 1. The stirring wheel of the same blade rotation direction can turn to the same, with material toward a direction propelling movement, is under most scenes with the material from top to bottom propelling movement, makes the thick liquid flow at bigger height-range for the stirring, among the prior art, or a stirring wheel carries out the stirring of miniscope, or two are rotated to opposite stirring wheel and carry out the material offset propelling movement, and height-range is limited.
First stirring wheel 21 and second stirring wheel 22 are split type independent drive, and the direction of rotation of first stirring wheel 21 is with the material from top to bottom propelling movement, and second stirring wheel 22 is located the below of first stirring wheel 21. The second stirring wheel 22 and the first stirring wheel 21 are separately and independently driven, the first stirring wheel 21 always pushes and conveys the materials from top to bottom in the running direction, the second stirring wheel 22 and the first stirring wheel 21 run in the same direction, the pushing and overlapping effects are achieved, the materials are also pushed and conveyed from top to bottom, as shown in fig. 4, when the second stirring wheel 22 turns opposite to the first stirring wheel 21, as shown in fig. 5, the second stirring wheel 22 pushes and conveys the materials from bottom to top, the materials at the lower part of the stirring cavity 11 and the materials at the upper part of the stirring cavity collide between the two stirring wheels, so as to achieve the purpose of fully mixing, in addition, the materials which are blown by the two opposite turning stirring wheels have a flow characteristic that the projection speeds on the horizontal plane are opposite, as shown in fig. 6, the materials which are blown by the first stirring wheel 21 above are not only provided with the axial speeds of upward and downward flows, a peripheral speed is applied, and the material propelled by the lower second mixing wheel 22 also has a peripheral speed outside the axial speed with an upward flow, the peripheral speeds of the two materials are opposite, so that not only is the impact generated in the axial direction, but also the relative flows in the circumferences are generated when the two mixing wheels are close to each other or the peripheral speed loss is slow, when the two materials are contacted, as shown in fig. 6, when the peripheral speeds of the two flows leaving the two mixing wheels are not attenuated much, mutual shearing force is generated, so that the mixing is more sufficient, and the conventional 'hedging mixing' performed by the two mixing wheels, namely the upper mixing wheel pushes the material downwards, the lower mixing wheel pushes the material upwards, the same mixing shaft is used, the two mixing wheels are turned the same, and the effect of opposite directions is achieved by opposite blade turning directions, the arrangement mode can only generate the stirring effect of axial impact, and the circumferential directions of the two flows are in the same direction when the two flows are mixed; the reverse stirring wheel of this application turns to and has still that: the circumferential acting force given by the two stirring wheels is opposite, one part of the materials in the stirring cavity 11 is driven by clockwise angular momentum, the other part of the materials is driven by anticlockwise angular momentum, the angular momentum drives of the parts of the materials are mutually offset or mostly offset, therefore, the machine shell 1 almost does not need to provide angular momentum compensation, the fastening force requirement on the installation base is greatly reduced, the angular momentum compensation to be provided by the machine shell 1 and the driving component 41 is almost not, and the vibration in the horizontal direction of the machine is also greatly reduced. The top and the stirring chamber 11 in the machine shell 1 are separated by a cover plate 12, a feeding port is formed in the cover plate 12, the mounting position of the driving assembly 41 is positioned above the cover plate, and the stirring wheel vertically falls down to be positioned in the stirring chamber 11 and is covered by a protective cover 9.
The driving assembly 41 comprises a mandrel 411, a sleeve shaft 412, a mandrel driver 413, a second transmission shaft 414 and a motor 415, the sleeve shaft 412 is designed in a hollow mode, the sleeve shaft 412 is vertically installed at the top of the machine shell 1 through bearing support, a sleeve shaft gear 4121 taking the sleeve shaft 412 as an axis is arranged at the top end of the sleeve shaft 412, the bottom end of the sleeve shaft 412 is connected with the first stirring wheel 21, the mandrel 411 penetrates through the sleeve shaft 412, a bearing radial support is arranged between the mandrel 411 and the sleeve shaft 412, a mandrel gear 4111 is arranged at the top of the mandrel 411, and the bottom end of the mandrel 411 is connected with the second stirring;
the mandrel driver 413 comprises an external gear 4131, an internal gear 4132, a deflector 4133, a sliding sleeve 4134 and a first transmission shaft 4135, wherein the first transmission shaft 4135 is supported and installed at the upper part of the machine shell 1 through a bearing, the upper end of the sliding sleeve 4134 is in transmission connection with the lower end of the first transmission shaft 4135 and can axially slide along the first transmission shaft 4135, the deflector 4133 for controlling the sliding sleeve 4134 to vertically slide is arranged on the side surface of the sliding sleeve 4134, the internal gear 4132 and the external gear 4131 which are coaxial are arranged at the lower end of the sliding sleeve 4134, the internal gear 4132 and the external gear 4131 are staggered in the axial direction, the external gear 4131 is far away from the first transmission shaft 4135, and the internal gear 4132 and the;
the second transmission shaft 414 is installed on the upper part of the machine shell 1 through a bearing, the bottom end of the second transmission shaft 414 is connected with a second driving gear 4141, and the second driving gear 4141 is meshed with the sleeve shaft gear 4121;
the first transmission shaft 4135 and the second transmission shaft 414 respectively obtain rotational power of the same rotation direction from the motor 415.
The structure realizes the independent steering control of the first stirring wheel 21 and the second stirring wheel 22, as shown in fig. 2 and 3, when viewed from top to bottom, the first transmission shaft 4135 and the second transmission shaft 414 have the same steering direction and both rotate anticlockwise, the sliding sleeve 4134 is acted by the lever 4133 to be in a high position, the external gear 4131 is meshed with the spindle gear 4111 to rotate anticlockwise, the spindle gear 4111 and the spindle 411 rotate clockwise, the second transmission shaft 414 and the second transmission gear 4141 rotate anticlockwise, the sleeve shaft gear 4121 and the sleeve shaft 412 rotate clockwise, that is, both stirring wheels rotate clockwise, when the lever 4133 pulls the sliding sleeve 4134 to be in a low position, the internal gear 4132 is meshed with the spindle gear 4111 and the external gear 4131 is disengaged, at this time, the spindle gear 4111 and the spindle 411 become to rotate, that is, the second stirring wheel 22 rotates anticlockwise when viewed from top to bottom, as shown in this way, the second stirring wheel 22 achieves the purpose of adjustable steering.
The teeth of the outer gear 4131, the inner gear 4132, and the spindle gear 4111 are chamfered at both axial ends thereof, respectively. Since the external gear 4131 and the internal gear 4132 are axially inserted and engaged when necessary, respectively, it is relatively difficult to grasp the rotational stop position of the teeth to be engaged if there is no axial guide structure, and therefore, the teeth are chamfered to facilitate insertion when axially sliding.
The driving assembly 41 further comprises an intermediate gear 416, two force distribution gears 417 and a hydraulic coupler 418, wherein the intermediate gear 416 is connected with the output shaft of the motor 415 through the hydraulic coupler 418, the force distribution gears 417 are respectively connected with the first transmission shaft 4135 and the second transmission shaft 414 through the hydraulic couplers 418, and the intermediate gear 416 is respectively in meshing transmission with the force distribution gears 417. The fluid coupling has the characteristic of non-rigid transmission, the shafts at two ends of the fluid coupling allow a larger difference in rotation speed to transmit most of the power, the invention can achieve the purpose of distributing the stirring power by spacing the motor 415 from the first transmission shaft 4135 and the second transmission shaft 414 through the intermediate gear 415 and the force distribution gear 417, the load of the second stirring wheel 22 is transmitted to the first transmission shaft 4135, the load of the first stirring wheel 21 is transmitted to the second transmission shaft 414, when the stirring resistance of the upper and lower materials in the stirring cavity 11 is different greatly due to the uneven materials, for example, the second stirring wheel 22 has a larger stirring resistance, namely when the rotation resistance of the first transmission shaft 4135 is large, the force distribution gear 417 connected with the first transmission shaft 4135 needs more power to drive, the first transmission shaft 4135 takes more power from the intermediate gear 416 than the second transmission shaft 414, in addition, since the first transmission shaft 4135 has large resistance, it will drag the intermediate gear 416 to make the speed unable to increase further, the output shaft of the motor 415 runs at the rated speed, the motor 415 is connected with the intermediate gear 416 through a hydraulic coupling, because there is a large difference between the speeds of the motor 415 and the intermediate gear 416, the motor 415 will continuously output the maximum power to promote the speed increase of the intermediate gear 416, so when the device is just started and the first transmission shaft 4135 has large resistance torque, the increasing conditions of the speeds of the respective shafts and the transmitted torque are: the motor output shaft reaches a rated speed and maximum torque, the intermediate gear 416 and the counter gear 417 have a smaller speed, wherein the counter gear 417 connected to the first transmission shaft 4135 transmits more torque, the second transmission shaft 414 has a smaller speed, and the first transmission shaft 4135 has a minimum speed.
Each vertical rotating shaft is rotatably supported by a bearing. The sliding sleeve 4134 needs to move vertically, so the support for the sliding sleeve 4134 is a linear bearing, and the transmission connection between the sliding sleeve 4134 and the first transmission shaft 4135 can be a key connection.
The bottom side of the casing 1 is provided with a standby port 32 facing downwards. The standby port 32 is opened when the discharge port 31 fails or when it is necessary to quickly discharge the contents of the stirring chamber 11.
The inner bottom of the machine shell 1 is provided with a frustum 51, and the vertex of the frustum 51 faces upwards and is positioned right below the second stirring wheel 22. The arrangement of the frustum 51 ensures that no suction dead zone exists when the second stirring wheel 22 pushes the materials from bottom to top, so that the materials in the stirring cavity 11 are all stirred.
The bottom of the casing 1 is provided with an inclined bottom 32 inclined toward the discharge opening 31. The sloping bottom 32 allows for more complete discharge.
And the surfaces of the first stirring wheel 21 and the second stirring wheel 22 are sprayed with wear-resistant polymer coatings. The high-molecular coating improves the wear resistance and prevents the slurry from being adhered to the surface of the stirring wheel to be condensed to influence the use.
The main use of this device is, the material is put into stirring chamber 11 by apron 12, add the back that finishes, set up two stirring wheels into the syntropy rotatory earlier, let because the upper and lower layering that the density difference leads to mixes on a large scale in advance, two stirring wheels are all down the propelling movement material, cause the flow in the full height within range of stirring chamber 11, the layering about eliminating, the preliminary unified back of density, the steering of adjustment second stirring wheel 22, it is opposite with first stirring wheel 21 to make it, the propelling movement direction of two stirring wheels one on the other, the material not only produces the axial offset and mixes, still can produce the circumference shearing because the difference of direction of rotation, it is more thoroughly even to mix, the material after the completion of mixing is outside discharge gate eduction gear.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. A high concentration stirred tank which characterized in that: the stirring tank comprises a shell (1), a first stirring wheel (21), a second stirring wheel (22) and a driving assembly (41), wherein the shell (1) is internally provided with a stirring cavity (11), the first stirring wheel (21) and the second stirring wheel (22) are both positioned in the stirring cavity (11) and coaxially arranged, the driving assembly (41) is arranged at the top of the shell (1), the driving assembly (41) drives the first stirring wheel (21) and the second stirring wheel (22) to rotate, the first stirring wheel (21) and the second stirring wheel (22) are axial-flow type blade stirring wheels, blades of the first stirring wheel (21) and the second stirring wheel (22) rotate in the same direction, and one side of the bottom of the shell (1) is downwards provided with a discharge hole (31).
2. The high-consistency agitation tank according to claim 1, wherein: first stirring wheel (21) and second stirring wheel (22) are split type independent drive, the direction of rotation of first stirring wheel (21) is with the material from top to bottom propelling movement, second stirring wheel (22) are located the below of first stirring wheel (21).
3. The high-consistency agitation tank according to claim 2, wherein: the driving assembly (41) comprises a mandrel (411), a sleeve shaft (412), a mandrel driver (413), a second transmission shaft (414) and a motor (415), the sleeve shaft (412) is designed in a hollow mode, the sleeve shaft (412) is vertically installed at the top of the machine shell (1) through bearing support, a sleeve shaft gear (4121) taking the sleeve shaft as an axis is arranged at the top end of the sleeve shaft (412), the bottom end of the sleeve shaft (412) is connected with a first stirring wheel (21), the mandrel (411) penetrates through the sleeve shaft (412), a bearing radial support is arranged between the mandrel (411) and the sleeve shaft (412), the mandrel gear (4111) is arranged at the top of the mandrel (411), and the bottom end of the mandrel (411) is connected with a second stirring wheel (22);
the mandrel drive (413) comprises an external gear (4131), an internal gear (4132), a shifting lever (4133), a sliding sleeve (4134) and a first transmission shaft (4135), the first transmission shaft (4135) is supported and installed on the upper portion of the machine shell (1) through a bearing, the upper end of the sliding sleeve (4134) is in transmission connection with the lower end of the first transmission shaft (4135) and can axially slide along the first transmission shaft (4135), the shifting lever (4133) for controlling the sliding sleeve (4134) to slide up and down is arranged on the side face of the sliding sleeve (4134), the internal gear (4132) and the external gear (4131) which are coaxial are arranged at the lower end of the sliding sleeve (4134), the internal gear (4132) and the external gear (4131) are staggered in the axial direction, the external gear (4131) is far away from the first transmission shaft (4135), and the internal gear (4132) and the external gear (4131) are;
the second transmission shaft (414) is arranged at the upper part of the machine shell (1) through a bearing, the bottom end of the second transmission shaft (414) is connected with a second driving gear (4141), and the second driving gear (4141) is meshed with the sleeve shaft gear (4121);
the first transmission shaft (4135) and the second transmission shaft (414) respectively obtain the rotating power of the same steering direction from the motor (415).
4. A high consistency agitation tank according to claim 3, wherein: the two axial ends of the teeth of the external gear (4131), the internal gear (4132) and the mandrel gear (4111) are respectively chamfered.
5. A high consistency agitation tank according to claim 3, wherein: the driving assembly (41) further comprises an intermediate gear (416), two force distribution gears (417) and a hydraulic coupler (418), wherein the intermediate gear (416) is connected with an output shaft of the motor (415) through the hydraulic coupler (418), the force distribution gears (417) are respectively connected with the first transmission shaft (4135) and the second transmission shaft (414) through the hydraulic coupler (418), and the intermediate gear (416) is respectively in meshing transmission with the force distribution gears (417).
6. The high-consistency agitation tank according to claim 1, wherein: one side of the bottom of the machine shell (1) is provided with a standby port (32) downwards.
7. The high-consistency agitation tank according to claim 1, wherein: the bottom sets up frustum (51) in casing (1), frustum (51) vertex of a cone is up and be located second stirring wheel (22) under.
8. The high-consistency agitation tank according to claim 1, wherein: the bottom in the machine shell (1) is provided with an inclined bottom (32) which inclines towards the discharge opening (31).
9. The high-consistency agitation tank according to claim 1, wherein: and wear-resistant polymer coatings are sprayed on the surfaces of the first stirring wheel (21) and the second stirring wheel (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010725782.0A CN111921412A (en) | 2020-07-24 | 2020-07-24 | High-concentration stirring tank |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010725782.0A CN111921412A (en) | 2020-07-24 | 2020-07-24 | High-concentration stirring tank |
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| CN111921412A true CN111921412A (en) | 2020-11-13 |
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| CN202010725782.0A Pending CN111921412A (en) | 2020-07-24 | 2020-07-24 | High-concentration stirring tank |
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| CN113789448A (en) * | 2021-11-18 | 2021-12-14 | 河南省新乡生态环境监测中心 | Storage battery solid waste lead slag efficient treatment device |
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