CN111906191A - Modularized and shared die - Google Patents

Modularized and shared die Download PDF

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Publication number
CN111906191A
CN111906191A CN202010786122.3A CN202010786122A CN111906191A CN 111906191 A CN111906191 A CN 111906191A CN 202010786122 A CN202010786122 A CN 202010786122A CN 111906191 A CN111906191 A CN 111906191A
Authority
CN
China
Prior art keywords
module
shared
pressure source
die
characteristic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010786122.3A
Other languages
Chinese (zh)
Inventor
万振
徐海梅
方俊强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Huazhuang Mold Co ltd
Yesun Shanghai Mould Co ltd
Original Assignee
Shanghai Huazhuang Mold Co ltd
Yesun Shanghai Mould Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Huazhuang Mold Co ltd, Yesun Shanghai Mould Co ltd filed Critical Shanghai Huazhuang Mold Co ltd
Priority to CN202010786122.3A priority Critical patent/CN111906191A/en
Publication of CN111906191A publication Critical patent/CN111906191A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/04Movable or exchangeable mountings for tools

Abstract

The invention relates to a modularized and shared die, which is divided into a shared module, a characteristic module and a pressure source shared module according to functions and characteristics in a set of die or tool; the shared module and the pressure source module are separated and shared according to the functions and size classification of the die and the tool, and are designed by using high-rigidity materials and long-life components based on the shared characteristics, so that the quick installation and accurate matching characteristics of the shared module and the pressure source module are considered; the feature modules are individually manufactured and then mated with the shared module and the pressure source module. By adopting the method, when the input conditions are newly increased or changed, only the characteristic modules are required to be manufactured by concentrating the resources, so that the repeated use and waste of the resources are avoided, and the purposes of reducing materials and improving the efficiency are achieved.

Description

Modularized and shared die
Technical Field
The invention belongs to the field of design and manufacture of stamping dies and tools, and relates to design and manufacture of dies and tools.
Background
In the field of automobile molds or tools thereof, as a characteristic industrial product, each set of mold has a unique type no matter the function and the module area, can not be replaced, and is designed and manufactured integrally. However, the reusable shared module, such as the box root module, the substrate module, the limit guide module, the universal power, gas, liquid external energy interface module, the waste secondary slide-out plate and the like, and the high-value pressure source module all have the service characteristics of long service life, for example, the maintenance frequency of the standard type nitrogen cylinder reaches more than 200 ten thousand, and after the product life cycle of most products is finished (30-50 ten thousand), the shared module and the pressure source module still have high service lives, so that whether the shared module and the pressure source module can be continuously used to the end of the life cycle becomes a new technical problem under the requirement of material reduction and efficiency improvement.
Disclosure of Invention
The invention aims to solve the problems and discloses a method for manufacturing characteristic modules in a distinguishing way by sharing a universal module and a pressure source module through modular design and manufacturing.
The specific technical scheme of the invention is as follows: a modularized and shared die is divided into a shared module, a characteristic module and a pressure source shared module according to functions and characteristics in a set of die or tool; the shared module and the pressure source module are separated and shared according to the functions and size classification of the die and the tool, and are designed by using high-rigidity materials and long-life components based on the shared characteristics, so that the quick installation and accurate matching characteristics of the shared module and the pressure source module are considered; the feature modules are individually manufactured and then mated with the shared module and the pressure source module.
Furthermore, when the input conditions are newly increased or changed, the feature modules only need to be newly manufactured or replaced under the condition that the engineering conditions are met. The shared module and the pressure source module can be shared with other characteristic modules for a long time through preset array type threaded holes and quick positioning pin holes in the service life cycle of the shared module and the pressure source module; when one part is damaged, the quick replacement can be realized within a small range.
Furthermore, the sharing module comprises a box root module, a substrate module, a guiding and limiting device module, an electric, gas and liquid external energy interface module and a waste secondary slide-out plate.
By adopting the method, when the input conditions are newly increased or changed, only the characteristic modules are required to be manufactured by concentrating the resources, so that the repeated use and waste of the resources are avoided, and the purposes of reducing materials and improving the efficiency are achieved.
Drawings
FIG. 1 is a schematic diagram of a modular, shared explosion;
FIG. 2 shows an example of a shared module applied to a cover inner plate shaping tool;
FIG. 3 shows an example of a flanging tool for a reinforcing frame of a certain skylight, wherein a shared module part of the flanging tool is applied to the reinforcing frame of the certain skylight;
FIG. 4 shows an example of a shared module applied to a trimming tool for an inner panel of a vehicle door;
FIG. 5 shows an example of a tool for trimming and punching a wedge of a reinforcing frame of a sunroof.
In the figure: 1. the device comprises a box root module 2, a base plate module 3, a guide limiting device module 4, an electric, gas and liquid external energy interface module 5, a waste secondary slide-out plate 6, a pressure source module 7, a controllable nitrogen cylinder 8, a pressure control table 9, a quick positioning pin 10, a fastening screw 11, an array type threaded hole and a quick positioning pin hole 12, a characteristic module 13, a cover inner plate shaping characteristic module 14, a skylight reinforcing frame flanging characteristic module 15, a door inner plate trimming characteristic module 16, a skylight reinforcing frame wedge trimming and punching characteristic module.
Detailed Description
The principles of the present invention will be described in detail below with reference to the accompanying drawings for more clearly illustrating the technical solutions.
As shown in fig. 1: modular, shared explosion schematic. Is a functional module of an upper die and a lower die in a set of die. The characteristic module 12 is associated with the final product, is unique and not sharable, and except the characteristic module 12, all the other modules, namely the box root module 1, the base plate module 2, the guide limiting device module 3, the electricity, the gas and liquid external energy interface module 4 and the waste secondary slide-out module 5, are designed and manufactured according to the function and the size maximization, so that the characteristic of sharing and the characteristic of long-term use are realized. When one of the modules fails to meet the condition or is damaged, the module can be replaced in a small range. And 4-6 combinations are adopted, so that the requirements of tooling and dies of parts required on one production line can be met. The pressure source module 6, the controllable nitrogen cylinder 7, the pressure control meter 8, the quick positioning pin 9, the fastening screw 10, the array type threaded hole and the quick positioning pin hole 11 are arranged on the substrate module 2.
As shown in fig. 2: the example that the shared module part was applied to a certain cover inner panel plastic frock, because all other module case root module 1 except cover inner panel plastic characteristic module 13, base plate module 2, direction stop device module 3, electricity, it is gas, liquid external energy source interface module 4, pressure source module 6, quick locating pin 9 and fastening screw 10 all design and preparation according to function and size maximize, make the sharing characteristic that it has, only need under shared module current condition, design alone make cover inner panel characteristic module 13 upper and lower part can, install on base plate module 2 through quick locating pin 9 and fastening screw 10 after the preparation is accomplished, can accomplish the assemblage and the preparation of cost cover frock fast like this.
As shown in fig. 3: the shared module part is applied to the example of a certain skylight reinforcing frame flanging tool, the skylight reinforcing frame flanging characteristic module 14 is designed and manufactured independently, all other modules are a box root module 1, a substrate module 2, a guide limiting device module 3, electricity and gas, a hydraulic external energy interface module 4 and a pressure source module 6 are designed and manufactured according to functions and size maximization, the shared characteristic of the skylight reinforcing frame flanging characteristic module is achieved, and the skylight reinforcing frame flanging characteristic module is installed on an upper substrate module 2 and a lower substrate module 2 through a quick positioning pin 9 and a fastening screw 10 after the manufacturing is completed, so that the assembling and the manufacturing of the tool can be completed quickly.
As shown in fig. 4: the shared module part is applied to an example of a trimming tool of an inner plate of a certain vehicle door; the upper and lower vehicle door inner plate trimming modules 15 are designed and manufactured independently, and all other modules, namely the box root module 1, the substrate module 2, the guide limiting device module 3, the electricity and gas external energy interface module 4 and the pressure source module 6, are designed and manufactured according to the function and size maximization, so that the modules have the sharing characteristic, and are installed on the substrate module 2 through the quick positioning pin 9 and the fastening screw 10 after the manufacture is completed. Therefore, the assembly and the manufacture of the sleeve tool can be completed quickly.
As shown in fig. 5: the shared module part is applied to an example of a tool for trimming and punching a wedge of a certain skylight reinforcing frame; the skylight reinforcing frame wedge trimming and punching module 16 is designed and manufactured independently as a characteristic module, all other modules, namely the box root module 1, the substrate module 2, the guide limiting device module 3, the electricity, gas and liquid external energy interface module 4 and the pressure source module 6, are designed and manufactured according to the function and size maximization, so that the skylight reinforcing frame wedge trimming and punching module has the sharing characteristic, and is installed on the substrate module 2 through the quick positioning pin 9 and the fastening screw 10 after the manufacturing is finished. Therefore, the assembly and the manufacture of the sleeve tool can be completed quickly.

Claims (4)

1. A modularized and shared die is characterized in that the die is divided into a shared module, a characteristic module and a pressure source shared module according to functions and characteristics in a set of die or tool; the shared module and the pressure source module are separated and shared according to the functions and size classification of the die and the tool, and are designed by using high-rigidity materials and long-life components based on the shared characteristics, so that the quick installation and accurate matching characteristics of the shared module and the pressure source module are considered; the feature modules are individually manufactured and then mated with the shared module and the pressure source module.
2. A modular, shared mould according to claim 1, wherein when the input conditions are new or changed, the feature modules need only be newly made or replaced if the engineering conditions are met.
3. The modular, shared die of claim 1, wherein the shared module and the pressure source module are shared with other feature modules for a long period of time during their life cycles through the pre-defined array of threaded holes and the quick-action dowel holes.
4. The modular, shared die of claim 1, wherein the shared module is a shoe module, a base plate module, a guide and stop device module, an electrical, pneumatic, hydraulic external energy interface module, and a scrap secondary slide-out plate.
CN202010786122.3A 2020-08-07 2020-08-07 Modularized and shared die Pending CN111906191A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010786122.3A CN111906191A (en) 2020-08-07 2020-08-07 Modularized and shared die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010786122.3A CN111906191A (en) 2020-08-07 2020-08-07 Modularized and shared die

Publications (1)

Publication Number Publication Date
CN111906191A true CN111906191A (en) 2020-11-10

Family

ID=73288154

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010786122.3A Pending CN111906191A (en) 2020-08-07 2020-08-07 Modularized and shared die

Country Status (1)

Country Link
CN (1) CN111906191A (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201572844U (en) * 2009-12-22 2010-09-08 东莞万成模具五金制品有限公司 Metal stamping die common die-set
CN202921791U (en) * 2012-10-09 2013-05-08 湖南同心实业有限责任公司 Universal die frame
CN203725593U (en) * 2014-02-17 2014-07-23 金牌模具(常熟)有限公司 Rapid die changing device
DE102017004570A1 (en) * 2017-05-11 2018-11-15 Technische Universität Dortmund Tool for hydroforming from individually exchangeable, forming segments
CN208162411U (en) * 2018-05-02 2018-11-30 上海实树汽车工程技术有限公司 It is a kind of for manufacturing experimently all round die holder of automotive part side shaping
CN110038964A (en) * 2019-05-21 2019-07-23 上海菲格瑞特汽车科技股份有限公司 A kind of shared die holder for manufacturing experimently top of car top cover
CN110479878A (en) * 2019-09-11 2019-11-22 安徽江淮福臻车体装备有限公司 A kind of stamping die mould bases structure
CN210023404U (en) * 2019-05-09 2020-02-07 神龙汽车有限公司 Side wall drawing die structure with upper die base and lower die base capable of being recycled

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201572844U (en) * 2009-12-22 2010-09-08 东莞万成模具五金制品有限公司 Metal stamping die common die-set
CN202921791U (en) * 2012-10-09 2013-05-08 湖南同心实业有限责任公司 Universal die frame
CN203725593U (en) * 2014-02-17 2014-07-23 金牌模具(常熟)有限公司 Rapid die changing device
DE102017004570A1 (en) * 2017-05-11 2018-11-15 Technische Universität Dortmund Tool for hydroforming from individually exchangeable, forming segments
CN208162411U (en) * 2018-05-02 2018-11-30 上海实树汽车工程技术有限公司 It is a kind of for manufacturing experimently all round die holder of automotive part side shaping
CN210023404U (en) * 2019-05-09 2020-02-07 神龙汽车有限公司 Side wall drawing die structure with upper die base and lower die base capable of being recycled
CN110038964A (en) * 2019-05-21 2019-07-23 上海菲格瑞特汽车科技股份有限公司 A kind of shared die holder for manufacturing experimently top of car top cover
CN110479878A (en) * 2019-09-11 2019-11-22 安徽江淮福臻车体装备有限公司 A kind of stamping die mould bases structure

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Application publication date: 20201110

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