CN111896693A - Automatic rice detection and filling method - Google Patents
Automatic rice detection and filling method Download PDFInfo
- Publication number
- CN111896693A CN111896693A CN202010543481.6A CN202010543481A CN111896693A CN 111896693 A CN111896693 A CN 111896693A CN 202010543481 A CN202010543481 A CN 202010543481A CN 111896693 A CN111896693 A CN 111896693A
- Authority
- CN
- China
- Prior art keywords
- rice
- detection
- bagging machine
- scanning
- filling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 62
- 235000009566 rice Nutrition 0.000 title claims abstract description 62
- 238000001514 detection method Methods 0.000 title claims abstract description 37
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 61
- 239000000447 pesticide residue Substances 0.000 claims abstract description 22
- 238000004519 manufacturing process Methods 0.000 claims abstract description 11
- 239000000575 pesticide Substances 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 7
- 230000000875 corresponding Effects 0.000 claims abstract description 4
- 238000005070 sampling Methods 0.000 claims description 10
- 238000004642 transportation engineering Methods 0.000 claims description 8
- 239000002985 plastic film Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 4
- 239000002699 waste material Substances 0.000 abstract description 4
- 235000013339 cereals Nutrition 0.000 description 8
- 235000013305 food Nutrition 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- 230000000844 anti-bacterial Effects 0.000 description 1
- 239000003899 bactericide agent Substances 0.000 description 1
- 235000005911 diet Nutrition 0.000 description 1
- 230000000378 dietary Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000002363 herbicidal Effects 0.000 description 1
- 239000004009 herbicide Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 230000000749 insecticidal Effects 0.000 description 1
- 239000002917 insecticide Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000011785 micronutrient Substances 0.000 description 1
- 235000013369 micronutrients Nutrition 0.000 description 1
- 235000017807 phytochemicals Nutrition 0.000 description 1
- 229930000223 plant secondary metabolites Natural products 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/02—Food
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
Abstract
The invention discloses a method for automatically detecting and filling rice, which comprises the following steps of firstly starting a detection device and a code scanning device; dispatching a bagging machine conveying device to convey the woven bags, and scanning the woven bag codes in sequence when the woven bags pass through the code scanning device; if the scanning is unsuccessful, sending an instruction to the bagging machine to enable the bagging machine not to be filled with materials and wait in a buffer area; meanwhile, a rice transporting device is dispatched to transport rice, when the rice is transported through a detecting device, pesticide residues in the rice are detected, the rice is filled into empty bags in a buffer area, and the packages are removed by a removing device carried by a bagging machine; and if the scanning is successful and no pesticide residue is contained, sending an instruction to a bagging machine, carrying out a bagging step, making a package, and inputting the code and the corresponding pesticide detection information into a computing unit of the production line. The invention optimizes the flows involved in the detection and packaging processes of the whole rice production line, improves the digital management level of the product production process flow, and reduces the labor cost and the waste of product resources.
Description
Technical Field
The invention relates to the technical field of industrial production flow control, in particular to an automatic rice detection and filling method.
Background
Cereals provide a significant proportion of the world's population with a demand for dietary energy, protein and micronutrients, and raw cereals are low in fat and are a good source of fiber and phytochemicals. With the attention of people to the health of food, the safety of grains and processed products thereof is concerned. Therefore, the construction of a rice tracing system is a requirement of many laws and regulations, and the rice tracing system requires that a unique two-dimensional code is marked on each smallest package, so that the information of production, circulation, authenticity, product name, components and the like of each package of rice is recorded. Traceability management of the rice can be realized through construction of a rice traceability system, and compared with a traditional filing mode, the rice traceability management system has the characteristics of real time and convenience. Through anti-counterfeiting inquiry and quality tracing, consumers can clearly obtain detailed information of products, including the whole processes of production, packaging, storage, dealers and the like, and the viscosity of users is improved.
The main problems of the grains are that pesticides such as herbicide, bactericide, insecticide and the like can not fully play a role after being applied, a part of the pesticides can be remained in the grains, and if the grains with the residual pesticides are eaten, the grains can have great harm to human bodies, so that the detection of pesticide residues is necessary according to the requirement of food safety.
In conclusion, a fast and efficient detection method is needed to detect pesticide residues in the coarse cereals, detection data of the detection method can be combined with a rice tracing system construction process, confidence of rice purchase of consumers is improved, and contribution is made to healthy development of the food industry.
Disclosure of Invention
The invention aims to solve the defects in the prior art, provides an automatic method which can effectively ensure that each woven bag two-dimensional code can be collected on a production line, and records pesticide residue detection information into the woven bag two-dimensional code, thereby ensuring the quality of rice sold in factories and reducing the labor cost and the product waste.
The technical scheme adopted by the invention for solving the technical problems is as follows: arranging a code scanning device at an inlet of the bagging machine conveying device to carry out woven bag coding collection; arranging a detection device at an inlet of the rice transportation device, and carrying out sampling pesticide residue detection on the transported materials; the scheduling steps are as follows:
step 1, starting the detection device and the code scanning device;
step 2, dispatching the bagging machine transportation device to transport the woven bags, and when the woven bags are transported through the code scanning device, scanning the code scanning device to scan the woven bag codes in sequence;
step 3, if the scanning is unsuccessful, sending an instruction to the bagging machine to enable the bagging machine not to be filled with materials and wait in a buffer area;
step 4, when the 2 nd step of operation, the dispatch rice conveyer transportation rice, when the transportation is through detection device, detects out that there is pesticide residue in the rice, then the filling is to the braided bag that lies in the buffer in the 3 rd step, and the sack filling machine rejects this packing from the removing devices in area.
Step 5, successfully scanning the woven bag and sending an instruction to a bagging machine when the rice does not contain pesticide residues, performing a bagging step, making a package, and inputting the code and corresponding pesticide detection information into a computing unit of a production line;
further, the detection device is a pesticide residue rapid detector.
Furthermore, the sampling frequency of the detection device is 1-5 times/min.
Further, the sampling frequency of the detection device is 2 times/min.
Further, rice conveyer and sack filling machine conveyer are the track.
Furthermore, the crawler belt is covered with a disposable plastic film, and when the rice with pesticide residues is detected, the plastic film is manually replaced.
Further, the crawler belt transmission speed is 6.8-7.5 m/min.
Further, the code is a bar code.
Further, the woven bag is a rice packaging bag printed with the two-dimensional code and not filled.
The invention has the beneficial effects that:
1. pesticide residue information and a packaging bag code are correspondingly input into the system, and a consumer can trace the production detection process of the packaged rice through scanning the code, so that the confidence of the consumer on food safety is enhanced.
2. The woven bags with failed code collection are filled with rice containing pesticide residues, so that the waste of the woven bags is effectively reduced;
3. the automatic input or rejection operation is carried out to the braided bag of different condition and rice, need not to carry out manual association or carry out the manual bag processing that moves to the braided bag of unable discernment code after the bagging-off, and furthest's realization production flow's automation reduces the cost of labour and time.
Drawings
Fig. 1 is a dispatching flow chart of an automatic rice detecting and filling method of the invention.
Detailed Description
The invention is further explained with reference to the drawings and the embodiments.
As shown in fig. 1, the method disclosed by the present invention is as follows:
arranging a code scanning device at an inlet of the bagging machine conveying device to carry out woven bag coding collection; arranging a detection device at an inlet of the rice transportation device, and carrying out sampling pesticide residue detection on the transported materials; the scheduling steps are as follows:
step 1, starting the detection device and the code scanning device;
step 2, dispatching the bagging machine transportation device to transport the woven bags, and when the woven bags are transported through the code scanning device, scanning the code scanning device to scan the woven bag codes in sequence; the inlet of the code scanning device is provided with a roller, the woven bag is firstly flattened before code scanning, and the problem of code identification caused by the situations of woven bag wrinkles and the like is solved;
step 3, if the scanning is unsuccessful, sending an instruction to the bagging machine to enable the bagging machine not to be filled with materials and wait in a buffer area;
and 4, when the step 2 is operated, the rice transporting device transports rice, the rice is transported through the detecting device, pesticide residues are detected in the rice, then the rice is filled into empty bags positioned in the buffer area in the step 3, the bagging machine is a packaging bag/box prefabricating and forming machine, and the packaging bag is removed by a removing device in the bagging machine.
And 5, successfully scanning the woven bag and sending an instruction to a bagging machine when the rice does not contain pesticide residues, carrying out a bagging step, making a package, and inputting the code and corresponding pesticide detection information into a computing unit of the production line.
The rejected package and the rice are inspected manually, the bag with qualified code printing is put back to the bagging machine to execute the step 2 again, the bag with unqualified code printing is directly wasted, and waste caused by unsuccessful collection caused by folds or positive and negative orientations of the bag and the like is effectively reduced by two-wheel inspection of the woven bag. And (4) carrying out subsequent residue removal treatment on the rice containing pesticide residues by manual operation, and executing the step (4) again after the rice is qualified through manual detection.
Furthermore, the detection device is a pesticide residue rapid detection instrument, and belongs to the prior art.
Furthermore, the sampling frequency of the detection device is 1-5 times/min.
Furthermore, the sampling frequency of the detection device is 2 times/min, and the rice in each bag of package is detected for at least 3 times by setting the frequency, so that the accuracy of the sampling result is ensured.
Further, rice conveyer and sack filling machine conveyer are the track.
Furthermore, disposable plastic film covers on the track, and when pesticide residue's rice is detected, this plastic film is changed by the manual work, avoids remaining pesticide to pollute the track and leads to the secondary pollution to the rice.
Further, the transmission speed of the crawler belt is 3-5 m/min.
Further, the code is a bar code.
Further, the woven bag is a rice packaging bag printed with the two-dimensional code and not filled.
The present invention is not limited to the above embodiments, and various combinations and modifications of the above technical features may be provided for those skilled in the art, and modifications, variations, equivalents, or uses of the structure or method of the present invention in other fields without departing from the spirit and scope of the present invention are included in the protection scope of the present invention.
Claims (8)
1. An automatic rice detection and filling method is characterized in that a code scanning device is arranged at an inlet of a conveying device of a bagging machine for carrying out woven bag coding collection; arranging a detection device at an inlet of the rice transportation device, and carrying out sampling pesticide residue detection on the transported materials;
the scheduling steps are as follows:
step 1, starting the detection device and the code scanning device;
step 2, dispatching the bagging machine transportation device to transport the woven bags, and when the woven bags are transported through the code scanning device, scanning the code scanning device to scan the woven bag codes in sequence;
step 3, if the scanning is unsuccessful, sending an instruction to the bagging machine to enable the bagging machine not to be filled with materials and wait in a buffer area;
step 4, while the step 2 is operated, the rice transporting device is dispatched to transport rice, when the rice is transported through the detecting device, pesticide residues in the rice are detected, then the rice is filled to the woven bag positioned in the buffer area in the step 3, and the package is removed by a removing device of the bagging machine;
and 5, successfully scanning the woven bag and sending an instruction to a bagging machine when the rice does not contain pesticide residues, carrying out a bagging step, making a package, and inputting the code and corresponding pesticide detection information into a computing unit of the production line.
2. The automatic rice detecting and filling method according to claim 1, wherein: the detection device is a pesticide residue rapid detector.
3. The automatic rice detecting and filling method as claimed in claim 1, wherein: the sampling frequency of the detection device is 1-5 times/min.
4. The automatic rice detecting and filling method according to claim 1, wherein: the sampling frequency of the detection device is 2 times/min.
5. The automatic rice detecting and filling method according to claim 1, wherein: the rice conveyer and the bagging machine conveyer are both crawler belts.
6. The automatic rice detecting and filling method according to claim 1, wherein: the crawler belt is covered with a disposable plastic film.
7. The automatic rice detecting and filling method as claimed in claim 1, wherein: the crawler belt transmission speed is 6.8-7.5 m/min.
8. The automatic rice detecting and filling method according to claim 1, wherein: the code is a bar code.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010543481.6A CN111896693A (en) | 2020-06-15 | 2020-06-15 | Automatic rice detection and filling method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010543481.6A CN111896693A (en) | 2020-06-15 | 2020-06-15 | Automatic rice detection and filling method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111896693A true CN111896693A (en) | 2020-11-06 |
Family
ID=73207383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010543481.6A Pending CN111896693A (en) | 2020-06-15 | 2020-06-15 | Automatic rice detection and filling method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111896693A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102756829A (en) * | 2012-05-29 | 2012-10-31 | 青岛易邦生物工程有限公司 | Bar code scanning removing device |
| CN104636703A (en) * | 2015-02-14 | 2015-05-20 | 中国科学院合肥物质科学研究院 | Seed information acquisition method and system based on two-dimension code |
| CN104657699A (en) * | 2015-03-19 | 2015-05-27 | 江苏物联网研究发展中心 | Camera-based two-dimension code information collection system |
| CN105069631A (en) * | 2015-08-03 | 2015-11-18 | 南京云追溯网络科技有限公司 | Honey agricultural product traceability management system based on two-dimension code |
| CN206125598U (en) * | 2016-09-30 | 2017-04-26 | 广州锐嘉工业股份有限公司 | Packaging production line system convenient to product is trailed and is traceed back |
| CN206954660U (en) * | 2017-03-29 | 2018-02-02 | 安徽正远包装科技有限公司 | Obtain the data acquisition control system of product bar code automatically applied to production baling line |
| CN110342186A (en) * | 2019-05-28 | 2019-10-18 | 励元科技(上海)有限公司 | Bottled line barcode scanning acquisition system and its control method |
-
2020
- 2020-06-15 CN CN202010543481.6A patent/CN111896693A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102756829A (en) * | 2012-05-29 | 2012-10-31 | 青岛易邦生物工程有限公司 | Bar code scanning removing device |
| CN104636703A (en) * | 2015-02-14 | 2015-05-20 | 中国科学院合肥物质科学研究院 | Seed information acquisition method and system based on two-dimension code |
| CN104657699A (en) * | 2015-03-19 | 2015-05-27 | 江苏物联网研究发展中心 | Camera-based two-dimension code information collection system |
| CN105069631A (en) * | 2015-08-03 | 2015-11-18 | 南京云追溯网络科技有限公司 | Honey agricultural product traceability management system based on two-dimension code |
| CN206125598U (en) * | 2016-09-30 | 2017-04-26 | 广州锐嘉工业股份有限公司 | Packaging production line system convenient to product is trailed and is traceed back |
| CN206954660U (en) * | 2017-03-29 | 2018-02-02 | 安徽正远包装科技有限公司 | Obtain the data acquisition control system of product bar code automatically applied to production baling line |
| CN110342186A (en) * | 2019-05-28 | 2019-10-18 | 励元科技(上海)有限公司 | Bottled line barcode scanning acquisition system and its control method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106573276A (en) | Method, apparatus and system for sorting waste | |
| AU2004292721B2 (en) | A method and a system for tracing food items | |
| FI122025B (en) | Procedure for sorting waste and waste sorting system | |
| US4819176A (en) | Process control and data collection system | |
| CN110740954A (en) | System and method for processing objects including a space efficient distribution station and automated output processing | |
| CN109649910B (en) | E-commerce commodity flow distribution method | |
| CN106628420B (en) | A kind of method and system of industrial automation automatic sorting packaging | |
| CN105417057B (en) | It is a kind of to realize goods to people's selection, packaging integrated system and method | |
| CN205327593U (en) | Automatic deep -fry food apparatus of packing is produced to metaplasia | |
| WO2007047483A2 (en) | System and method of repackaging an item having a unique identification code | |
| CN110216072A (en) | A kind of logistics goods Automated Sorting System and its device | |
| CN111896693A (en) | Automatic rice detection and filling method | |
| CN209829608U (en) | Modularization fruit vegetables sorting unit | |
| CN109573166A (en) | One kind is had furniture made to order automatic packaging system | |
| JP2012221356A (en) | Production management system and production management method | |
| CN108686966A (en) | Electric business logistics package weight intelligent acquisition system equipment | |
| WO2019211267A1 (en) | Combined sorting of waste containers and material | |
| CN208245214U (en) | Electric business logistics package weight intelligent acquisition system equipment | |
| JP2020037073A (en) | Agricultural product sorting facility | |
| Slanina et al. | Waste management-weighing-machine automation | |
| JP2020046270A (en) | Packaging and inspection system | |
| JP2005125242A (en) | Information control apparatus in agricultural product sorting facilities | |
| TWI727443B (en) | Automatic product conveying system and product automatic conveying method of egg washing factory | |
| CN208728049U (en) | A kind of flexible food sorter | |
| KR102279666B1 (en) | Apparatus for collecting plastic recycling waste and method for processing plastic waste recycling using the same |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |