CN111890458A - A sponge production, storage and processing system - Google Patents

A sponge production, storage and processing system Download PDF

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Publication number
CN111890458A
CN111890458A CN202010864521.7A CN202010864521A CN111890458A CN 111890458 A CN111890458 A CN 111890458A CN 202010864521 A CN202010864521 A CN 202010864521A CN 111890458 A CN111890458 A CN 111890458A
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China
Prior art keywords
storage
sponge
climbing
lifting
transmission
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CN202010864521.7A
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Chinese (zh)
Inventor
廖晓斌
王飞
宋悦常
黄富荣
陆安厚
邓伟
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Dongguan Hanwei Machinery Co ltd
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Dongguan Hanwei Machinery Co ltd
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Priority to CN202010864521.7A priority Critical patent/CN111890458A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00Combinations of several similar cutting apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18Means for removing cut-out material or waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/35Component parts; Details or accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00Delivering or advancing articles from machines; Advancing articles to or into piles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention relates to the technical field of sponge production and processing, in particular to a sponge production, storage and processing system which comprises a foaming device, a vertical cutting machine, a climbing device, a multilayer storage device and a plurality of horizontal cutting devices, wherein the foaming device is used for foaming and molding sponge, the vertical cutting machine is used for cutting off the molded sponge, the climbing device is used for conveying the sponge to an unfilled layer of the multilayer storage device, and the multilayer storage device is used for storing the sponge and conveying the sponge to the horizontal cutting device when the sponge needs to be horizontally cut. According to the sponge cutting device, the vertically cut sponge is conveyed into the storage device for storage through the climbing mechanism, and the sponge is conveyed to the flat cutting device for flat cutting through the multilayer storage device when flat cutting is needed, so that the effect of automatically producing and processing the sponge is achieved.

Description

一种海绵生产储存加工系统A sponge production, storage and processing system

技术领域technical field

本发明涉及海绵生产加工技术领域,尤其是指一种海绵生产储存加工系统。The invention relates to the technical field of sponge production and processing, in particular to a sponge production, storage and processing system.

背景技术Background technique

目前的海绵一般是通过发泡成型而制成的,在成型以后,海绵的长度通常能够达到几十米,此时对于部分的储存装置来说,是无法直接进行储存的,还需要把海绵切为多段以后进行储存,并在需要的出场的时候把海绵从储存装置移送至平切机进行平切。然而,目前并无一种技术,能够把海绵自动地从竖切机传输至储存装置进行储存,并在需要出厂时自动地对海绵进行传输和平切。The current sponge is generally made by foam molding. After molding, the length of the sponge can usually reach tens of meters. At this time, for some storage devices, it cannot be directly stored, and the sponge needs to be cut. For multi-stage storage later, and when needed, transfer the sponge from the storage device to the flat cutting machine for flat cutting. However, there is currently no technology that can automatically transfer the sponge from the vertical cutting machine to the storage device for storage, and automatically transfer and cut the sponge when it needs to leave the factory.

发明内容SUMMARY OF THE INVENTION

本发明针对现有技术的问题提供一种海绵生产储存加工系统,能够自动化完成海绵的成型、竖切、运输储存以及平切。Aiming at the problems of the prior art, the present invention provides a sponge production, storage and processing system, which can automatically complete the forming, vertical cutting, transportation storage and flat cutting of the sponge.

为了解决上述技术问题,本发明采用如下技术方案:In order to solve the above-mentioned technical problems, the present invention adopts the following technical solutions:

本发明提供的一种海绵生产储存加工系统,包括发泡装置、竖切机、爬坡装置、多层式储放装置以及若干台平切装置,所述发泡装置用于发泡成型制作海绵,所述竖切机用于把成型后的海绵进行切断,所述爬坡装置用于把海绵输送至所述多层式储放装置的未满载层,所述多层式储放装置用于储放海绵并在需要平切时把海绵传输至所述平切装置。The invention provides a sponge production, storage and processing system, including a foaming device, a vertical cutting machine, a climbing device, a multi-layer storage device and several flat cutting devices, and the foaming device is used for foam molding to make sponge , the vertical cutting machine is used to cut the formed sponge, the climbing device is used to transport the sponge to the under-loaded layer of the multi-layer storage device, and the multi-layer storage device is used for Store the sponge and transfer the sponge to the trimming device when it needs to be trimmed.

进一步的,所述爬坡装置包括爬坡主件、爬坡升降座以及爬坡传输机构,所述爬坡传输机构的一端转动连接于所述爬坡主件,所述爬坡传输机构的另一端可升降地设置于所述爬坡升降座,所述爬坡升降座设置有用于驱动所述爬坡传输机构升降的爬坡驱动机构;所述爬坡传输机构的一端指向所述竖切机,所述爬坡传输机构的另一端指向所述多层式储放装置。Further, the climbing device includes a main climbing part, a climbing lifting seat and a climbing transmission mechanism, one end of the climbing transmission mechanism is rotatably connected to the main climbing part, and the other part of the climbing transmission mechanism is rotatably connected to the main climbing part. One end can be raised and lowered on the climbing lifting seat, and the climbing lifting seat is provided with a climbing driving mechanism for driving the lifting and lowering of the climbing transmission mechanism; one end of the climbing transmission mechanism points to the vertical cutting machine , the other end of the climbing transmission mechanism points to the multi-layer storage device.

进一步的,所述多层式储放装置包括多个并排设置的储放单元,储放单元包括储放架、升降移料机构、平移移料机构以及多个储放传输机构,多个储放传输机构并列设置于储放架,平移移料机构位于储放架的一端,升降移料机构位于平移以机构与储放架之间,多个储放单元的平移移料机构彼此首尾相连,其中一个储放架的另一端与所述爬坡装置连通;Further, the multi-layer storage device includes a plurality of storage units arranged side by side, and the storage unit includes a storage rack, a lifting and moving mechanism, a translation moving mechanism, and a plurality of storage and transmission mechanisms. The transmission mechanism is arranged in parallel on the storage rack, the translation moving mechanism is located at one end of the storage rack, the lifting and moving mechanism is located between the translation mechanism and the storage rack, and the translation moving mechanisms of a plurality of storage units are connected end to end with each other, wherein The other end of a storage rack is communicated with the climbing device;

升降移料机构用于把海绵在同一储放架的不同储放传输机构之间进行传输,平移移料机构用于把海绵在不同储放单元之间进行传输。The lifting and moving mechanism is used to transfer the sponge between different storage and transmission mechanisms of the same storage rack, and the translational material transfer mechanism is used to transfer the sponge between different storage units.

更进一步的,储放传输机构包括储料电机、储料主轮、储料副轮以及储料传送带,储料主轮与储料副轮分别转动连接于储料架的两端,储料传送带的两端分别绕接储料主轮和储料副轮,储料电机驱动连接储料主轮并用于带动储料主轮转动。Further, the storage transmission mechanism includes a storage motor, a storage main wheel, a storage auxiliary wheel and a storage conveyor belt. The storage main wheel and the storage auxiliary wheel are respectively connected to both ends of the storage rack, and the storage conveyor belt. The two ends of the storage device are respectively connected to the main material storage wheel and the auxiliary material storage wheel, and the material storage motor drives and connects the main material storage wheel and is used to drive the main material storage wheel to rotate.

更进一步的,升降移料机构包括升降架、升降驱动机构以及升降台,升降台可升降地设置于升降架,升降驱动机构用于驱动升降台升降,升降台设置有用于驱动海绵移动的移棉机构。Further, the lifting and moving material mechanism includes a lifting frame, a lifting driving mechanism and a lifting table, the lifting table can be lifted and lowered on the lifting frame, the lifting driving mechanism is used to drive the lifting table to rise and fall, and the lifting table is provided with a cotton moving for driving the sponge to move. mechanism.

更进一步的,平移移料机构包括移料座、平移电机、平移传动机构以及多根平移辊,多根平移辊均转动连接于移料座,平移电机通过平移传动机构传动连接多根平移辊;Further, the translation moving mechanism includes a material moving seat, a translation motor, a translation transmission mechanism and a plurality of translation rollers, the multiple translation rollers are all connected to the material moving seat in rotation, and the translation motor is driven and connected to the multiple translation rollers through the translation transmission mechanism;

平移移料机构还包括多个导向组件,每相邻的两根平移辊之间设置有让位间隙,每个导向组件分别位于让位间隙的正下方,导向组件用于突伸出让位间隙并承托自升降移料机构所传输至平移移料机构的海绵。The translation and moving mechanism also includes a plurality of guide assemblies, and a gap is set between each adjacent two translation rollers. It supports the sponge transferred from the lifting and moving mechanism to the translation moving mechanism.

进一步的,所述平切装置包括上料机构、平切机以及下料机构,所述平切机包括转盘以及平切机构,以所述转盘的圆心为中心,所述转盘的顶部呈圆周阵列分布有多个用于承载海绵的承载工位,所述平切机构位于所述转盘的另一侧的正上方;承载工位用于承载海绵并驱动海绵进行平移;所述上料机构设置于所述多层式储放装置与所述平切机之间,所述下料机构用于对平切后的海绵进行下料。Further, the flat cutting device includes a feeding mechanism, a flat cutting machine and a discharging mechanism, the flat cutting machine includes a turntable and a flat cutting mechanism, with the center of the turntable as the center, the top of the turntable is in a circular array. There are a plurality of bearing stations for carrying the sponge, and the flat cutting mechanism is located just above the other side of the turntable; the bearing station is used to carry the sponge and drive the sponge to translate; the feeding mechanism is arranged on the Between the multi-layer storage device and the flat cutting machine, the blanking mechanism is used for blanking the flat-cut sponge.

更进一步的,承载工位包括主动轮、传输带、从动轮以及驱动机构,主动轮和从动轮均转动设置于所述转盘,传输带的两端分别绕接于主动轮和从动轮,驱动机构用于驱动主动轮转动。Further, the bearing station includes a driving wheel, a transmission belt, a driven wheel and a driving mechanism. Both the driving wheel and the driven wheel are rotatably arranged on the turntable, and the two ends of the transmission belt are respectively wound around the driving wheel and the driven wheel. The driving mechanism Used to drive the driving wheel to rotate.

更进一步的,所述转盘的中部设置有让位孔,所述平切机构包括龙门架、刀具组件以及升降机构,所述龙门架的两个支撑件分别位于所述让位孔内以及位于所述转盘的外侧,所述刀具组件可升降地设置于所述龙门架,所述升降机构设置于所述龙门架并用于驱动所述刀具组件升降。Further, the middle part of the turntable is provided with an escape hole, the flat cutting mechanism includes a gantry frame, a cutter assembly and a lifting mechanism, and the two supports of the gantry frame are located in the escape hole and at the position respectively. On the outer side of the turntable, the cutter assembly can be raised and lowered on the gantry, and the lifting mechanism is arranged on the gantry and used to drive the cutter assembly to rise and fall.

更进一步的,所述转盘的底部设置有转动机构,所述转动机构包括动力组件多个支撑组件,所述动力组件包括转动电机、转动传动机构以及传动轮组件,所述转盘的底部设置有导向槽,所述导向槽的圆心与所述转盘的圆心位于同一竖直线上;所述传动轮组件设置于所述导向槽内,所述转动电机通过所述转动传动机构驱动所述传动轮组件转动;多个支撑组件均用于与所述转盘的底部抵触。Further, the bottom of the turntable is provided with a rotating mechanism, the rotating mechanism includes a plurality of support components of a power assembly, the power assembly includes a rotating motor, a rotating transmission mechanism and a transmission wheel assembly, and the bottom of the turntable is provided with a guide. The center of the guide groove and the center of the turntable are on the same vertical line; the transmission wheel assembly is arranged in the guide groove, and the rotating motor drives the transmission wheel assembly through the rotation transmission mechanism Rotation; a plurality of support assemblies are used to interfere with the bottom of the turntable.

本发明的有益效果:本发明通过爬坡机构把竖切后的海绵传输至储放装置内进行储放,并在需要平切时由多层式储放装置把海绵传输至平切装置进行平切,从而实现了自动化生产加工海绵的效果。Beneficial effects of the present invention: the present invention transfers the vertically cut sponge to the storage device through the climbing mechanism for storage, and when the flat cutting is required, the multi-layer storage device transfers the sponge to the flat cutting device for flat cutting. Cut, thus realizing the effect of automatic production and processing of sponge.

附图说明Description of drawings

图1为本发明的示意图。Figure 1 is a schematic diagram of the present invention.

图2为本发明的爬坡机构的示意图。FIG. 2 is a schematic diagram of the climbing mechanism of the present invention.

图3为本发明的储放单元的示意图。Figure 3 is a schematic diagram of the storage unit of the present invention.

图4为本发明的储放传输机构的示意图。FIG. 4 is a schematic diagram of the storage and transmission mechanism of the present invention.

图5为本发明的升降移料机构的示意图。FIG. 5 is a schematic diagram of the lifting and moving material mechanism of the present invention.

图6为本发明的平移移料机构的示意图。FIG. 6 is a schematic diagram of the translational material moving mechanism of the present invention.

图7为本发明的平移移料机构的俯视图FIG. 7 is a top view of the translation moving mechanism of the present invention

图8为图7隐去导向组件后的示意图。FIG. 8 is a schematic view of FIG. 7 without the guide assembly.

图9为本发明的导向组件的示意图。9 is a schematic view of the guide assembly of the present invention.

图10为本发明的平切装置的示意图。FIG. 10 is a schematic diagram of the flat cutting device of the present invention.

图11为图10的俯视图。FIG. 11 is a plan view of FIG. 10 .

图12为本发明的平切机隐去一个承载工位后的俯视图。FIG. 12 is a top view of the flat cutting machine of the present invention with one bearing station hidden.

图13为本发明的承载工位的示意图。FIG. 13 is a schematic diagram of the carrying station of the present invention.

图14为本发明的转盘以及转动机构的示意图。FIG. 14 is a schematic diagram of the turntable and the rotating mechanism of the present invention.

图15为图14的A处示意图。FIG. 15 is a schematic diagram of part A of FIG. 14 .

图16为图14的B处示意图。FIG. 16 is a schematic diagram of part B of FIG. 14 .

附图标记:1—发泡装置,2—竖切机,3—爬坡装置,4—多层式储放装置,5—平切装置,31—爬坡主件,32—爬坡升降座,33—爬坡传输机构,34—爬坡传输机构,41—储放单元,42—储放架,43—升降移料机构,44—平移移料机构,45—储放传输机构,51—转盘,52—平切机构,53—承载工位,54—转动机构,55—上料机构,56—下料机构,431—升降架,432—升降驱动机构,433—升降台,434—挡件,435—识别装置,441—移料座,442—平移电机,443—平移传动机构,444—平移辊,445—导向组件,446—让位间隙,447—导向驱动机构,451—储料电机,452—储料主轮,453—储料副轮,454—储料传送带,511—让位孔,512—导向槽,521—龙门架,522—刀具组件,523—升降机构,531—主动轮,532—传输带,533—从动轮,534—驱动机构,535—驱动电机,536—传动带,537—导向辊,541—动力组件,542—支撑组件,543—转动电机,544—减速机,545—传动轮组件,546—支撑座,547—支撑轮,548—辅助电机,549—辅助轮,551—X向传输组件,552—换向组件,553—Y向传输组件,4451—导向气缸,4452—导向座,4453—导向轮,5451—传动杆,5452—驱动轮,5453—传动组件。Reference signs: 1—foaming device, 2—vertical cutting machine, 3—climbing device, 4—multilayer storage device, 5—flat cutting device, 31—climbing main part, 32—climbing lifting seat , 33—climbing transmission mechanism, 34—climbing transmission mechanism, 41—storage unit, 42—storage rack, 43—lifting and moving material mechanism, 44—translation moving material mechanism, 45—storage transmission mechanism, 51— Turntable, 52—cutting mechanism, 53—carrying station, 54—rotating mechanism, 55—feeding mechanism, 56—unloading mechanism, 431—lifting frame, 432—lifting drive mechanism, 433—lifting platform, 434—block Parts, 435—Identification device, 441—Moving seat, 442—Translation motor, 443—Translation transmission mechanism, 444—Translation roller, 445—Guide assembly, 446—Give way gap, 447—Guide drive mechanism, 451—Material storage Motor, 452—main material storage wheel, 453—material storage auxiliary wheel, 454—material storage conveyor belt, 511—giving way hole, 512—guide groove, 521—gantry, 522—tool assembly, 523—lifting mechanism, 531— Driving pulley, 532—transmission belt, 533—driven pulley, 534—drive mechanism, 535—drive motor, 536—transmission belt, 537—guide roller, 541—power assembly, 542—support assembly, 543—rotating motor, 544—deceleration Machine, 545—drive wheel assembly, 546—support base, 547—support wheel, 548—auxiliary motor, 549—auxiliary wheel, 551—X-direction transmission assembly, 552—reversing assembly, 553—Y-direction transmission assembly, 4451— Guide cylinder, 4452—guide seat, 4453—guide wheel, 5451—transmission rod, 5452—drive wheel, 5453—transmission assembly.

具体实施方式Detailed ways

为了便于本领域技术人员的理解,下面结合实施例与附图对本发明作进一步的说明,实施方式提及的内容并非对本发明的限定。以下结合附图对本发明进行详细的描述。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below with reference to the embodiments and the accompanying drawings, and the contents mentioned in the embodiments are not intended to limit the present invention. The present invention will be described in detail below with reference to the accompanying drawings.

如图1至图16所示,本发明提供的一种海绵生产储存加工系统,包括发泡装置1、竖切机2、爬坡装置3、多层式储放装置4以及若干台平切装置5,所述发泡装置1用于发泡成型制作海绵,所述竖切机2用于把成型后的海绵进行切断,所述爬坡装置3用于把海绵输送至所述多层式储放装置4的未满载层,所述多层式储放装置4用于储放海绵并在需要平切时把海绵传输至所述平切装置5。具体的,本发明所述的发泡装置1和竖切机2均为本领域的常规装置,在此不再赘述其具体结构。As shown in Figures 1 to 16, a sponge production, storage and processing system provided by the present invention includes a foaming device 1, a vertical cutting machine 2, a climbing device 3, a multi-layer storage device 4 and several flat cutting devices 5. The foaming device 1 is used for foam molding to make sponge, the vertical cutting machine 2 is used to cut the formed sponge, and the climbing device 3 is used to transport the sponge to the multi-layer storage. The under-loaded layer of the placement device 4 is used for storing the sponge and transferring the sponge to the trimming device 5 when it is required to be trimmed. Specifically, the foaming device 1 and the vertical cutting machine 2 described in the present invention are both conventional devices in the art, and their specific structures will not be repeated here.

工作时,由发泡装置1通过发泡成型的方式生产海绵,海绵被生产出来后被传输出发泡装置1并经过竖切机2,由竖切机2每隔2米动作一次,使得海绵被切成2米一件后再被传输至爬坡装置3,让爬坡装置3根据多层式储放装置4的储存情况来把海绵传输至未满载的层进行储放;当需要输出海绵时,由多层式储放装置4把海绵输出至平切装置5进行平切以后再进行输出,实现了海绵的全自动生产加工的效果,提升了效率。When working, the foam is produced by the foaming device 1 by foam molding. After the sponge is produced, it is transferred out of the foaming device 1 and passes through the vertical cutting machine 2. The vertical cutting machine 2 moves once every 2 meters, so that the sponge is After being cut into pieces of 2 meters, it is transferred to the climbing device 3, and the climbing device 3 transfers the sponge to the under-loaded layer for storage according to the storage situation of the multi-layer storage device 4; when the sponge needs to be output , the multi-layer storage device 4 outputs the sponge to the flat cutting device 5 for flat cutting and then outputs it, which realizes the effect of fully automatic production and processing of the sponge and improves the efficiency.

在本实施例中,所述爬坡装置3包括爬坡主件31、爬坡升降座32以及爬坡传输机构33,所述爬坡传输机构33的一端转动连接于所述爬坡主件31,所述爬坡传输机构33的另一端可升降地设置于所述爬坡升降座32,所述爬坡升降座32设置有用于驱动所述爬坡传输机构33升降的爬坡驱动机构34;所述爬坡传输机构33的一端指向所述竖切机2,所述爬坡传输机构33的另一端指向所述多层式储放装置4。即在海绵被切成2米一件以后会被传输至爬坡传输机构33处,此时根据多层式储放装置4的储存情况来决定该海绵被储放至第几层,然后由爬坡驱动机构34驱使该爬坡传输机构33的另一端进行升降,再由爬坡传输机构33带动海绵进行移动直至海绵进入多层式储放装置4,从而完成了储放动作。具体的,该爬坡传输机构33优选为传输带532机构。In this embodiment, the climbing device 3 includes a main climbing part 31 , a climbing lifting seat 32 and a climbing transmission mechanism 33 , and one end of the climbing transmission mechanism 33 is rotatably connected to the main climbing part 31 . , the other end of the climbing transmission mechanism 33 can be raised and lowered on the climbing lifting seat 32, and the climbing lifting seat 32 is provided with a climbing driving mechanism 34 for driving the climbing transmission mechanism 33 to rise and fall; One end of the hill-climbing transmission mechanism 33 points to the vertical cutting machine 2 , and the other end of the hill-climbing transmission mechanism 33 points to the multi-layer storage device 4 . That is, after the sponge is cut into a piece of 2 meters, it will be transferred to the climbing transmission mechanism 33. At this time, according to the storage situation of the multi-layer storage device 4, it is determined to which layer the sponge is stored, and then the sponge is stored by the climber. The slope driving mechanism 34 drives the other end of the climbing transmission mechanism 33 to lift and lower, and then the climbing transmission mechanism 33 drives the sponge to move until the sponge enters the multi-layer storage device 4, thus completing the storage action. Specifically, the climbing transmission mechanism 33 is preferably a transmission belt 532 mechanism.

在本实施例中,所述多层式储放装置4包括多个并排设置的储放单元41,储放单元41包括储放架42、升降移料机构43、平移移料机构44以及多个储放传输机构45,多个储放传输机构45并列设置于储放架42,平移移料机构44位于储放架42的一端,升降移料机构43位于平移以机构与储放架42之间,多个储放单元41的平移移料机构44彼此首尾相连,其中一个储放架42的另一端与所述爬坡装置3连通;In this embodiment, the multi-layer storage device 4 includes a plurality of storage units 41 arranged side by side, and the storage unit 41 includes a storage rack 42, a lifting and moving mechanism 43, a translation moving mechanism 44, and a plurality of A storage transmission mechanism 45, a plurality of storage transmission mechanisms 45 are arranged side by side on the storage rack 42, a translation moving mechanism 44 is located at one end of the storage rack 42, and a lift moving mechanism 43 is located between the translation mechanism and the storage rack 42. , the translation moving mechanisms 44 of the plurality of storage units 41 are connected to each other end to end, and the other end of one of the storage racks 42 is communicated with the climbing device 3;

升降移料机构43用于把海绵在同一储放架42的不同储放传输机构45之间进行传输,平移移料机构44用于把海绵在不同储放单元41之间进行传输。The lifting and moving mechanism 43 is used to transfer the sponge between different storage and transmission mechanisms 45 of the same storage rack 42 , and the translational transfer mechanism 44 is used to transfer the sponge between different storage units 41 .

当海绵被输入时,最上方的储放单元411的储放传输单元把海绵自右边传输向左边移送,当该储放传输单元满载时,由于优选把最底层的储放传输机构45满载,因此位于最左边的海绵会被经升降移料机构43后传输至平移移料机构44,由平移移料机构44动作而把海绵移送至底部储放传输机构45未满载的储放单元41处(例如自上往下数第二个储放单元41),然后由该储放单元41的平移移料机构44配合升降移料机构43把海绵移送至该储放单元41的最底层的储放传输机构45处实现储放;当所有储放单元41的底层均储放满时,才会对第二层的储放传输机构45进行传输海绵,具体为把海绵传输至升降移料机构43以后,由升降移料机构43带动海绵上升至第二层后,再把海绵传输至该第二层的储放传输机构45处。当需要取出海绵时,优选把最下方的储放单元41的右边作为出料口进行海绵的出料。When the sponge is input, the storage and transfer unit of the uppermost storage unit 411 transfers the sponge from the right to the left. When the storage and transfer unit is fully loaded, it is preferable to fully load the storage and transfer mechanism 45 at the bottom. The sponge on the far left will be transported to the translation material transfer mechanism 44 after the lifting and moving material mechanism 43, and the translation material moving mechanism 44 will act to move the sponge to the storage unit 41 where the bottom storage transmission mechanism 45 is not fully loaded (for example, The second storage unit 41) is counted from the top to the bottom, and then the translation transfer mechanism 44 of the storage unit 41 cooperates with the lift transfer mechanism 43 to transfer the sponge to the storage transmission mechanism at the bottom of the storage unit 41. 45 places to realize storage; when the bottom layers of all storage units 41 are fully stored, the sponge will be transported to the storage and transmission mechanism 45 of the second layer, specifically after the sponge is transferred to the lifting and moving mechanism 43, by The lifting and moving mechanism 43 drives the sponge to rise to the second layer, and then transfers the sponge to the storage and transmission mechanism 45 of the second layer. When the sponge needs to be taken out, it is preferable to use the right side of the lowermost storage unit 41 as the discharge port to discharge the sponge.

本发明通过升降移料机构43与平移移料机构44配合,实现了对于海绵的灵活调度,即使得输入海绵的储放传输机构45把海绵优选传输至其他储放传输机构45进行储放,充分利用了本发明内的容量。In the present invention, through the cooperation of the lifting and moving mechanism 43 and the translational moving mechanism 44, the flexible scheduling of the sponge is realized, that is, the storage and transmission mechanism 45 for inputting the sponge can preferably transfer the sponge to other storage and transmission mechanisms 45 for storage, fully The capacity within the present invention is utilized.

在本实施例中,储放传输机构45包括储料电机451、储料主轮452、储料副轮453以及储料传送带454,储料主轮452与储料副轮453分别转动连接于储料架的两端,储料传送带454的两端分别绕接储料主轮452和储料副轮453,储料电机451驱动连接储料主轮452并用于带动储料主轮452转动。即本发明通过出料电机带动出料主轮转动,从而驱使出料传送带进行动作,来达到传输海绵的效果。In this embodiment, the storage transmission mechanism 45 includes a storage motor 451, a storage main wheel 452, a storage auxiliary wheel 453 and a storage conveyor belt 454. The storage main wheel 452 and the storage auxiliary wheel 453 are respectively rotatably connected to the storage The two ends of the material rack and the two ends of the material storage conveyor belt 454 are respectively connected to the material storage main wheel 452 and the material storage auxiliary wheel 453. The material storage motor 451 drives and connects the material storage main wheel 452 and is used to drive the material storage main wheel 452 to rotate. That is, in the present invention, the discharging motor drives the discharging main wheel to rotate, so as to drive the discharging conveyor belt to move, so as to achieve the effect of transferring the sponge.

在本实施例中,升降移料机构43包括升降架431、升降驱动机构534432以及升降台433,升降台433可升降地设置于升降架431,升降驱动机构534432用于驱动升降台433升降,升降台433设置有用于驱动海绵移动的移棉机构。该升降台433为常规的传输用机构,例如传送带机构,用于在海绵自储放传输机构45移送至升降台433时,升降台433本身能够带动海绵继续进行传输,从而让海绵移送至平移移料机构44,或者让海绵完全进入升降台433以后让升降台433带动海绵上升至对应楼层的储放传输机构45内进行存储。具体的,沿着升降架431的高度方向,升降架431间隔设置有多个挡件434,升降台433设置有用于识别挡件434的识别装置435。即通过识别装置435识别挡件434的方式,来让升降台433能够识别目前所处楼层,避免走错楼层而误动作导致影响了海绵的传输与储放。In this embodiment, the lifting and moving mechanism 43 includes a lifting frame 431, a lifting driving mechanism 534432, and a lifting table 433. The lifting table 433 can be lifted and lowered on the lifting frame 431, and the lifting driving mechanism 534432 is used to drive the lifting table 433 to rise and fall. The stage 433 is provided with a cotton moving mechanism for driving the sponge to move. The lift table 433 is a conventional transmission mechanism, such as a conveyor belt mechanism, for when the sponge is transferred from the storage and transmission mechanism 45 to the lift table 433, the lift table 433 itself can drive the sponge to continue to transmit, so that the sponge is transferred to the translation The feeding mechanism 44, or after the sponge completely enters the lifting platform 433, the lifting platform 433 drives the sponge to ascend to the storage and transmission mechanism 45 of the corresponding floor for storage. Specifically, along the height direction of the lifting frame 431 , the lifting frame 431 is provided with a plurality of blocking members 434 at intervals, and the lifting platform 433 is provided with an identification device 435 for identifying the blocking members 434 . That is, by identifying the stopper 434 by the identification device 435, the elevator platform 433 can identify the floor it is currently on, so as to avoid the transmission and storage of the sponge due to wrong actions caused by going to the wrong floor.

在本实施例中,平移移料机构44包括移料座441、平移电机442、平移传动机构443以及多根平移辊444,多根平移辊444均转动连接于移料座441,平移电机442通过平移传动机构443传动连接多根平移辊444。具体的,平移移料机构44还包括多个导向组件445,每相邻的两根平移辊444之间设置有让位间隙446,每个导向组件445分别位于让位间隙446的正下方,导向组件445用于突伸出让位间隙446并承托自升降移料机构43所传输至平移移料机构44的海绵。In the present embodiment, the translation material movement mechanism 44 includes a material movement base 441, a translation motor 442, a translation transmission mechanism 443 and a plurality of translation rollers 444. The multiple translation rollers 444 are all rotatably connected to the material movement base 441, and the translation motor 442 passes through The translation transmission mechanism 443 drives and connects a plurality of translation rollers 444 . Specifically, the translation material movement mechanism 44 further includes a plurality of guide assemblies 445, and a clearance gap 446 is provided between each adjacent two translation rollers 444. The assembly 445 is used to protrude out of the clearance gap 446 and support the sponge transferred from the lifting and moving material mechanism 43 to the translation material moving mechanism 44 .

即在海绵自升降移料机构43处被移送至平移移料机构44时,平移移料机构44的导向组件445上升至与升降移料机构43平行,通过导向组件445把对海绵进行导向而使得海绵完全移动至导向组件445上,然后导向组件445下降至让位间隙44646下方,使得海绵落在平移辊444上,由平移电机44242驱动多根平移辊444转动而带动海绵进行移动,从而让海绵移动至对应的储放单元411处进行储放。由于本发明设置有导向组件44545来转移海绵,因此避免了海绵在切换机构的过程中发生摔落等现象,保护了海绵的安全。That is, when the sponge is transferred from the lifting and moving mechanism 43 to the translation moving mechanism 44, the guide assembly 445 of the translation moving mechanism 44 rises to be parallel to the lifting and moving mechanism 43, and the sponge is guided by the guide assembly 445 to make the sponge. The sponge is completely moved to the guide assembly 445, and then the guide assembly 445 is lowered to the position below the gap 44646, so that the sponge falls on the translation roller 444, and the translation motor 44242 drives the translation rollers 444 to rotate to drive the sponge to move, so that the sponge moves. Move to the corresponding storage unit 411 for storage. Since the present invention is provided with a guide assembly 44545 to transfer the sponge, the phenomenon of the sponge being dropped during the process of switching the mechanism is avoided, and the safety of the sponge is protected.

优选的,导向组件445包括导向气缸4451、设置于导向气缸4451的活塞杆的导向座4452以及转动设置于导向座4452的导向轮4453,平移移料机构44还包括用于驱动多个导向轮4453转动的导向驱动机构447,导向轮4453的转动方向与平移辊444的转动方向垂直。优选的,导向驱动机构447也安装在导向气缸4451上,即导向气缸4451驱动导向座4452上升,使得海绵经导向轮4453的传导而进入导向驱动机构447上,由导向驱动机构447托住海绵后再进行下降,直至海绵落在平移辊444上,而海绵始终有一部分位于导向轮4453的上方,使得当海绵需要离开平移移料机构44时,能够通过导向轮4453带动海绵进入升降移料机构43而实现海绵传输。具体的,该导向驱动机构447为常规的组件,例如采用电机、减速机544、丝杆以及螺母等构成导向驱动机构447,该结构属于本领域技术人员能够通过常规试验和设计所得到的结构,因此在此不再赘述。Preferably, the guide assembly 445 includes a guide cylinder 4451, a guide seat 4452 disposed on the piston rod of the guide cylinder 4451, and a guide wheel 4453 rotatably disposed on the guide seat 4452. The translational material moving mechanism 44 also includes a plurality of guide wheels 4453 for driving a plurality of guide wheels 4453. In the rotating guide driving mechanism 447 , the rotating direction of the guide wheel 4453 is perpendicular to the rotating direction of the translation roller 444 . Preferably, the guide drive mechanism 447 is also installed on the guide cylinder 4451, that is, the guide cylinder 4451 drives the guide seat 4452 to rise, so that the sponge enters the guide drive mechanism 447 through the conduction of the guide wheel 4453, and after the sponge is supported by the guide drive mechanism 447 Then descend until the sponge falls on the translation roller 444, and a part of the sponge is always located above the guide wheel 4453, so that when the sponge needs to leave the translation and transfer mechanism 44, the sponge can be driven by the guide wheel 4453 to enter the lift and transfer mechanism 43. And realize the sponge transmission. Specifically, the guide drive mechanism 447 is a conventional component. For example, a motor, a reducer 544, a lead screw and a nut are used to form the guide drive mechanism 447. This structure belongs to the structure that can be obtained by those skilled in the art through conventional tests and designs. Therefore, it is not repeated here.

在本实施例中,所述平切装置5包括上料机构55、平切机以及下料机构56,所述平切机包括转盘51以及平切机构52,以所述转盘51的圆心为中心,所述转盘51的顶部呈圆周阵列分布有多个用于承载海绵的承载工位53,所述平切机构52位于所述转盘51的另一侧的正上方;承载工位53用于承载海绵并驱动海绵进行平移;所述上料机构55设置于所述多层式储放装置4与所述平切机之间,所述下料机构56用于对平切后的海绵进行下料。In this embodiment, the flat cutting device 5 includes a feeding mechanism 55 , a flat cutting machine and a discharging mechanism 56 , and the flat cutting machine includes a turntable 51 and a flat cutting mechanism 52 , with the center of the turntable 51 as the center , the top of the turntable 51 is distributed in a circular array with a plurality of bearing stations 53 for carrying the sponge, and the flat cutting mechanism 52 is located directly above the other side of the turntable 51; the bearing station 53 is used for carrying sponge and drive the sponge to translate; the feeding mechanism 55 is arranged between the multi-layer storage device 4 and the flat cutting machine, and the unloading mechanism 56 is used to unload the flat-cut sponge .

实际使用时,转盘51转动而使得其中一个承载工位53转动至外界的上料机构55处,然后由上料机构55把海绵传输至承载工位53,此时承载工位53配合上料机构55对海绵进行引导直至海绵完全移动至该承载工位53的上方,然后转盘51转动使得下一承载工位53移动至上料机构55处;而在平切时,由转盘51驱动承载工位53转动,使得承载工位53带动海绵移动并经过该平切机构52,由于平切机构52与海绵之间有相对位移,因此平切机构52会把经过的海绵进行平切,以此达到了自动化平切海绵的效果;在平切完成以后,承载工位53经转盘51带动而移动至下料机构56处,由承载工位53与下料机构56配合带动平切好的海绵进行下料。In actual use, the turntable 51 rotates so that one of the bearing stations 53 is rotated to the external feeding mechanism 55, and then the sponge is transferred to the bearing station 53 by the feeding mechanism 55. At this time, the bearing station 53 cooperates with the feeding mechanism. 55 guides the sponge until the sponge completely moves to the top of the bearing station 53, and then the turntable 51 rotates to make the next bearing station 53 move to the feeding mechanism 55; and during flat cutting, the bearing station 53 is driven by the turntable 51. Rotate, so that the bearing station 53 drives the sponge to move and passes through the flat cutting mechanism 52. Since there is a relative displacement between the flat cutting mechanism 52 and the sponge, the flat cutting mechanism 52 will flatten the passing sponge, thereby achieving automation The effect of flat-cutting the sponge; after the flat-cutting is completed, the bearing station 53 is driven by the turntable 51 to move to the unloading mechanism 56, and the bearing station 53 cooperates with the unloading mechanism 56 to drive the flat-cut sponge for unloading.

本发明通过在转盘51设置有承载工位53,通过承载工位53来把海绵自外界的上料机构55引导至转盘51上并进行承托,从而实现了自动化上下料海绵的效果,并保证了海绵上料机构55的位置的准确性,保证了平切机构52能够准确地对海绵进行平切动作。In the present invention, the turntable 51 is provided with a bearing station 53, and through the bearing station 53, the sponge is guided from the external feeding mechanism 55 to the turntable 51 and supported, thereby realizing the effect of automatic loading and unloading of the sponge, and ensuring The accuracy of the position of the sponge feeding mechanism 55 is ensured, and it is ensured that the flat cutting mechanism 52 can accurately perform the flat cutting action on the sponge.

在实施例中,本发明的上料机构55包括X向传输组件551、换向组件552以及Y向传输组件553,X向传输组件551与多层式储放装置4连通,X向传输组件551的传输方向与储放传输机构45的传输方向相同;Y向传输组件553的传输方向与X向传输组件551的传输方向垂直,Y向传输组件553与平切机的相连,换向组件552设置于X向传输组件551与Y向传输组件553之间,换向组件552用于切换海绵的传输方向,其结构与平移移料机构44的结构大致相同,在此不再赘述其动作原理。In the embodiment, the feeding mechanism 55 of the present invention includes an X-direction transmission component 551, a reversing component 552 and a Y-direction transmission component 553, the X-direction transmission component 551 communicates with the multi-layer storage device 4, and the X-direction transmission component 551 The transmission direction of the Y-direction is the same as the transmission direction of the storage transmission mechanism 45; the transmission direction of the Y-direction transmission assembly 553 is perpendicular to the transmission direction of the X-direction transmission assembly 551, the Y-direction transmission assembly 553 is connected with the cutting machine, and the reversing assembly 552 is set Between the X-direction transmission element 551 and the Y-direction transmission element 553 , the reversing element 552 is used to switch the conveying direction of the sponge, and its structure is roughly the same as that of the translational material moving mechanism 44 , and its operation principle is not repeated here.

即工作人员可根据实际需要,设置有多个平切装置5,例如本实施例中为两个平切装置5,且两个平切装置5按照图1所述进行连接即可,能够实现两台平切机的动作不相互干涉,且达到了通过两台平切机的工作效率之和与传输速率相匹配的效果。That is to say, the staff can set up multiple flat cutting devices 5 according to actual needs, for example, in this embodiment, there are two flat cutting devices 5, and the two flat cutting devices 5 can be connected as described in FIG. The action of the flat cutting machine does not interfere with each other, and the effect of matching the transmission rate through the sum of the working efficiency of the two flat cutting machines is achieved.

在本实施例中,承载工位53包括主动轮531、传输带532、从动轮533以及驱动机构534,主动轮531和从动轮533均转动设置于所述转盘51,传输带532的两端分别绕接于主动轮531和从动轮533,驱动机构534用于驱动主动轮531转动。即本发明通过驱动机构534来驱动主动轮531转动,从而带动传输带532进行动作,以此来实现对于海绵的引导;当海绵完全移动至传输带532上时,传输带532停止动作而承载海绵,直至海绵被平切后再把海绵传输至下料机构56进行下料,实现了自动化上下料的效果。具体的,驱动机构534包括驱动电机535以及传动带536,驱动电机535安装于所述转盘51,驱动电机535经传动带536传动连接主动轮531,使得传输带532的动作速率更加稳定。In this embodiment, the bearing station 53 includes a driving wheel 531, a transmission belt 532, a driven wheel 533 and a driving mechanism 534. Both the driving wheel 531 and the driven wheel 533 are rotatably arranged on the turntable 51, and the two ends of the transmission belt 532 are respectively Winding around the driving wheel 531 and the driven wheel 533 , the driving mechanism 534 is used to drive the driving wheel 531 to rotate. That is, the present invention drives the driving wheel 531 to rotate through the driving mechanism 534, thereby driving the conveyor belt 532 to move, so as to realize the guidance of the sponge; when the sponge completely moves to the conveyor belt 532, the conveyor belt 532 stops moving and carries the sponge , until the sponge is flat-cut, and then the sponge is transferred to the blanking mechanism 56 for blanking, which realizes the effect of automatic loading and unloading. Specifically, the driving mechanism 534 includes a driving motor 535 and a transmission belt 536. The driving motor 535 is installed on the turntable 51, and the driving motor 535 is connected to the driving wheel 531 through the transmission belt 536, so that the movement speed of the transmission belt 532 is more stable.

具体的,承载工位53还包括导向辊537,导向辊537转动设置于所述转盘51,导向辊537位于传输带532远离所述转盘51圆心的一侧。该导向辊537起到支撑海绵的作用,使得海绵能够平整而顺利地被传输至传输带532上或者传输至下料机构56。Specifically, the bearing station 53 further includes a guide roller 537 , the guide roller 537 is rotatably disposed on the turntable 51 , and the guide roller 537 is located on the side of the conveyor belt 532 away from the center of the turntable 51 . The guide rollers 537 play the role of supporting the sponge, so that the sponge can be smoothly and smoothly transported to the conveyor belt 532 or to the unloading mechanism 56 .

在本实施例中,所述转盘51的中部设置有让位孔511,所述平切机构52包括龙门架521、刀具组件522以及升降机构523,所述龙门架521的两个支撑件分别位于所述让位孔511内以及位于所述转盘51的外侧,所述刀具组件522可升降地设置于所述龙门架521,所述升降机构523设置于所述龙门架521并用于驱动所述刀具组件522升降。即平切机构52横跨在转盘51的上方,有利于节省空间;而升降机构523则是用于根据海绵所需的高度,来调整刀具组件522的所处高度。In this embodiment, the middle part of the turntable 51 is provided with an escape hole 511 , and the flat cutting mechanism 52 includes a gantry frame 521 , a cutter assembly 522 and a lifting mechanism 523 , and the two support members of the gantry frame 521 are respectively located at Inside the escape hole 511 and on the outside of the turntable 51 , the cutter assembly 522 is arranged on the gantry frame 521 in a liftable manner, and the lifting mechanism 523 is arranged on the gantry frame 521 and is used to drive the cutter Assembly 522 is raised and lowered. That is, the flat cutting mechanism 52 straddles the top of the turntable 51, which is beneficial to save space; and the lifting mechanism 523 is used to adjust the height of the cutter assembly 522 according to the height required by the sponge.

在本实施例中,所述转盘51的底部设置有转动机构54,所述转动机构54包括动力组件541多个支撑组件542,所述动力组件541包括转动电机543、转动传动机构以及传动轮组件545,所述转盘51的底部设置有导向槽512,所述导向槽512的圆心与所述转盘51的圆心位于同一竖直线上;所述传动轮组件545设置于所述导向槽512内,所述转动电机543通过所述转动传动机构驱动所述传动轮组件545转动;多个支撑组件542均用于与所述转盘51的底部抵触。具体的,所述传动轮组件545包括两根传动杆5451以及两个驱动轮5452,所述转动传动机构包括转动减速机544,所述转动减速机544的转轴突伸至所述导向槽512内,是转动减速机544的转轴装设有传动组件5453,两个驱动轮5452分别经两根传动杆5451传动连接于所述传动组件5453。In this embodiment, the bottom of the turntable 51 is provided with a rotating mechanism 54, the rotating mechanism 54 includes a power assembly 541 and a plurality of support assemblies 542, and the power assembly 541 includes a rotating motor 543, a rotating transmission mechanism and a transmission wheel assembly 545, the bottom of the turntable 51 is provided with a guide groove 512, the center of the guide groove 512 and the center of the turntable 51 are located on the same vertical line; the transmission wheel assembly 545 is arranged in the guide groove 512, The rotating motor 543 drives the transmission wheel assembly 545 to rotate through the rotating transmission mechanism; the plurality of support assemblies 542 are all used to interfere with the bottom of the turntable 51 . Specifically, the transmission wheel assembly 545 includes two transmission rods 5451 and two driving wheels 5452 , the rotation transmission mechanism includes a rotation reducer 544 , and the rotating shaft of the rotation reducer 544 protrudes into the guide groove 512 , the rotating shaft of the rotating reducer 544 is equipped with a transmission assembly 5453, and the two driving wheels 5452 are respectively connected to the transmission assembly 5453 through two transmission rods 5451.

也就是说,由于转盘51的中间设有让位孔511,因此需要通过多个支撑组件542来支起转盘51,并通过转动电机543带动传动轮组件545来带动转盘51转动,该传动轮组件545与导向槽512内壁之间可设置齿部结构来实现传动,而传动组件5453可为齿轮组件,从而保证了转盘51转动的稳定性。That is to say, since the middle of the turntable 51 is provided with the abdication hole 511 , the turntable 51 needs to be supported by a plurality of support assemblies 542 , and the turntable 51 is driven to rotate by driving the transmission wheel assembly 545 through the rotating motor 543 . A tooth structure can be arranged between 545 and the inner wall of the guide groove 512 to realize transmission, and the transmission component 5453 can be a gear component, thereby ensuring the stability of the rotation of the turntable 51 .

具体的,支撑组件542包括支撑座546以及转动设置于支撑座546顶部的支撑轮547,所述转盘51与支撑轮547抵触。通过转盘51与支撑轮547之间为滚动摩擦,减少了两者之间的摩擦力,使得对于转盘51的驱动更顺利。Specifically, the support assembly 542 includes a support base 546 and a support wheel 547 rotatably disposed on the top of the support base 546 , and the turntable 51 collides with the support wheel 547 . Due to the rolling friction between the turntable 51 and the support wheel 547 , the friction force between the two is reduced, so that the driving of the turntable 51 is smoother.

优选的,支撑组件542还包括辅助电机548以及辅助轮549,辅助电机548安装于支撑座546,辅助轮549安装于辅助电机548的转轴,辅助轮549传动连接支撑轮547。可在位于外侧的支撑组件542设置有辅助电机548以及辅助轮549,用于增加对于转盘51转动的驱动力,从而与动力组件541配合实现了对于转盘51的可靠驱动。Preferably, the support assembly 542 further includes an auxiliary motor 548 and an auxiliary wheel 549 . An auxiliary motor 548 and an auxiliary wheel 549 may be provided on the outer support assembly 542 to increase the driving force for the rotation of the turntable 51 , so as to cooperate with the power assembly 541 to realize reliable driving of the turntable 51 .

以上所述,仅是本发明较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明以较佳实施例公开如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当利用上述揭示的技术内容作出些许变更或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明技术是指对以上实施例所作的任何简单修改、等同变化与修饰,均属于本发明技术方案的范围内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention is disclosed above with preferred embodiments, it is not intended to limit the present invention. , within the scope of the technical solution of the present invention, when using the technical content disclosed above to make some changes or modifications to equivalent embodiments of equivalent changes, but without departing from the technical solution content of the present invention, according to the technology of the present invention refers to the above Any simple modifications, equivalent changes and modifications made in the examples fall within the scope of the technical solutions of the present invention.

Claims (10)

1.一种海绵生产储存加工系统,其特征在于:包括发泡装置、竖切机、爬坡装置、多层式储放装置以及若干台平切装置,所述发泡装置用于发泡成型制作海绵,所述竖切机用于把成型后的海绵进行切断,所述爬坡装置用于把海绵输送至所述多层式储放装置的未满载层,所述多层式储放装置用于储放海绵并在需要平切时把海绵传输至所述平切装置。1. a sponge production storage processing system is characterized in that: comprise foaming device, vertical cutting machine, climbing device, multi-layer storage device and several flat cutting devices, and described foaming device is used for foam molding To make sponge, the vertical cutting machine is used to cut the formed sponge, and the climbing device is used to transport the sponge to the under-loaded layer of the multi-layer storage device, and the multi-layer storage device Used to store sponges and transfer them to the trimming unit when trimming is required. 2.根据权利要求1所述的海绵生产储存加工系统,其特征在于:所述爬坡装置包括爬坡主件、爬坡升降座以及爬坡传输机构,所述爬坡传输机构的一端转动连接于所述爬坡主件,所述爬坡传输机构的另一端可升降地设置于所述爬坡升降座,所述爬坡升降座设置有用于驱动所述爬坡传输机构升降的爬坡驱动机构;所述爬坡传输机构的一端指向所述竖切机,所述爬坡传输机构的另一端指向所述多层式储放装置。2. The sponge production, storage and processing system according to claim 1, wherein the climbing device comprises a climbing main component, a climbing lifting seat and a climbing transmission mechanism, and one end of the climbing transmission mechanism is rotatably connected In the climbing main component, the other end of the climbing transmission mechanism can be raised and lowered on the climbing lifting seat, and the climbing lifting seat is provided with a climbing drive for driving the climbing transmission mechanism to rise and fall. mechanism; one end of the climbing transmission mechanism points to the vertical cutting machine, and the other end of the climbing transmission mechanism points to the multi-layer storage device. 3.根据权利要求1所述的海绵生产储存加工系统,其特征在于:所述多层式储放装置包括多个并排设置的储放单元,储放单元包括储放架、升降移料机构、平移移料机构以及多个储放传输机构,多个储放传输机构并列设置于储放架,平移移料机构位于储放架的一端,升降移料机构位于平移以机构与储放架之间,多个储放单元的平移移料机构彼此首尾相连,其中一个储放架的另一端与所述爬坡装置连通;3. The sponge production, storage and processing system according to claim 1, wherein the multi-layer storage device comprises a plurality of storage units arranged side by side, and the storage unit comprises a storage rack, a lifting and moving mechanism, a A translational material transfer mechanism and a plurality of storage and transmission mechanisms are arranged in parallel on the storage rack, the translational material transfer mechanism is located at one end of the storage rack, and the lifting mechanism is located between the translation mechanism and the storage rack , the translation moving mechanisms of a plurality of storage units are connected end to end, and the other end of one storage rack is communicated with the climbing device; 升降移料机构用于把海绵在同一储放架的不同储放传输机构之间进行传输,平移移料机构用于把海绵在不同储放单元之间进行传输。The lifting and moving mechanism is used to transfer the sponge between different storage and transmission mechanisms of the same storage rack, and the translational material transfer mechanism is used to transfer the sponge between different storage units. 4.根据权利要求3所述的海绵生产储存加工系统,其特征在于:储放传输机构包括储料电机、储料主轮、储料副轮以及储料传送带,储料主轮与储料副轮分别转动连接于储料架的两端,储料传送带的两端分别绕接储料主轮和储料副轮,储料电机驱动连接储料主轮并用于带动储料主轮转动。4. The sponge production, storage and processing system according to claim 3, characterized in that: the storage and transmission mechanism comprises a material storage motor, a material storage main wheel, a material storage auxiliary wheel and a material storage conveyor belt, and the material storage main wheel and the material storage pair The wheels are rotatably connected to the two ends of the storage rack, and the two ends of the storage conveyor belt are respectively connected to the storage main wheel and the storage auxiliary wheel. The storage motor drives and connects the storage main wheel and is used to drive the storage main wheel to rotate. 5.根据权利要求3所述的海绵生产储存加工系统,其特征在于:升降移料机构包括升降架、升降驱动机构以及升降台,升降台可升降地设置于升降架,升降驱动机构用于驱动升降台升降,升降台设置有用于驱动海绵移动的移棉机构。5. The sponge production, storage and processing system according to claim 3, wherein the lifting and moving material mechanism comprises a lifting frame, a lifting driving mechanism and a lifting platform, the lifting platform can be lifted and lowered on the lifting frame, and the lifting driving mechanism is used for driving The lifting table is lifted and lowered, and the lifting table is provided with a cotton moving mechanism for driving the sponge to move. 6.根据权利要求3所述的海绵生产储存加工系统,其特征在于:平移移料机构包括移料座、平移电机、平移传动机构以及多根平移辊,多根平移辊均转动连接于移料座,平移电机通过平移传动机构传动连接多根平移辊;6. The sponge production, storage and processing system according to claim 3, characterized in that: the translational material moving mechanism comprises a material moving seat, a translational motor, a translational transmission mechanism and a plurality of translational rollers, and the multiple translational rollers are all rotatably connected to the moving material seat, the translation motor drives and connects multiple translation rollers through the translation transmission mechanism; 平移移料机构还包括多个导向组件,每相邻的两根平移辊之间设置有让位间隙,每个导向组件分别位于让位间隙的正下方,导向组件用于突伸出让位间隙并承托自升降移料机构所传输至平移移料机构的海绵。The translation and moving mechanism also includes a plurality of guide assemblies, and a gap is set between each adjacent two translation rollers. It supports the sponge transferred from the lifting and moving mechanism to the translation moving mechanism. 7.根据权利要求1所述的海绵生产储存加工系统,其特征在于:所述平切装置包括上料机构、平切机以及下料机构,所述平切机包括转盘以及平切机构,以所述转盘的圆心为中心,所述转盘的顶部呈圆周阵列分布有多个用于承载海绵的承载工位,所述平切机构位于所述转盘的另一侧的正上方;承载工位用于承载海绵并驱动海绵进行平移;所述上料机构设置于所述多层式储放装置与所述平切机之间,所述下料机构用于对平切后的海绵进行下料。7. The sponge production, storage and processing system according to claim 1, wherein the flat cutting device comprises a feeding mechanism, a flat cutting machine and a discharging mechanism, and the flat cutting machine comprises a turntable and a flat cutting mechanism to The center of the turntable is the center, the top of the turntable is distributed in a circular array with a plurality of bearing stations for bearing sponges, and the flat cutting mechanism is located just above the other side of the turntable; It supports the sponge and drives the sponge to translate; the feeding mechanism is arranged between the multi-layer storage device and the flat cutting machine, and the feeding mechanism is used to unload the flat-cut sponge. 8.根据权利要求7所述的海绵生产储存加工系统,其特征在于:承载工位包括主动轮、传输带、从动轮以及驱动机构,主动轮和从动轮均转动设置于所述转盘,传输带的两端分别绕接于主动轮和从动轮,驱动机构用于驱动主动轮转动。8. The sponge production, storage and processing system according to claim 7, characterized in that: the bearing station comprises a driving wheel, a transmission belt, a driven wheel and a driving mechanism, and the driving wheel and the driven wheel are both rotatably arranged on the turntable, and the transmission belt The two ends of the drive wheel are respectively wound around the driving wheel and the driven wheel, and the driving mechanism is used to drive the driving wheel to rotate. 9.根据权利要求7所述的海绵生产储存加工系统,其特征在于:所述转盘的中部设置有让位孔,所述平切机构包括龙门架、刀具组件以及升降机构,所述龙门架的两个支撑件分别位于所述让位孔内以及位于所述转盘的外侧,所述刀具组件可升降地设置于所述龙门架,所述升降机构设置于所述龙门架并用于驱动所述刀具组件升降。9. The sponge production, storage and processing system according to claim 7, characterized in that: the middle part of the turntable is provided with a vacant hole, the flat cutting mechanism comprises a gantry frame, a cutter assembly and a lifting mechanism, and the gantry frame has a The two support members are respectively located in the abdication hole and outside the turntable, the cutter assembly can be raised and lowered on the gantry frame, and the lifting mechanism is arranged on the gantry frame and used to drive the cutter Component lift. 10.根据权利要求7所述的海绵生产储存加工系统,其特征在于:所述转盘的底部设置有转动机构,所述转动机构包括动力组件多个支撑组件,所述动力组件包括转动电机、转动传动机构以及传动轮组件,所述转盘的底部设置有导向槽,所述导向槽的圆心与所述转盘的圆心位于同一竖直线上;所述传动轮组件设置于所述导向槽内,所述转动电机通过所述转动传动机构驱动所述传动轮组件转动;多个支撑组件均用于与所述转盘的底部抵触。10 . The sponge production, storage and processing system according to claim 7 , wherein a rotating mechanism is provided at the bottom of the turntable, and the rotating mechanism includes a plurality of support components of a power assembly, and the power assembly includes a rotating motor, a rotating A transmission mechanism and a transmission wheel assembly, the bottom of the turntable is provided with a guide groove, the center of the guide groove and the center of the turntable are located on the same vertical line; the transmission wheel assembly is arranged in the guide groove, so The rotating motor drives the transmission wheel assembly to rotate through the rotating transmission mechanism; and the plurality of support assemblies are used to interfere with the bottom of the turntable.
CN202010864521.7A 2020-08-25 2020-08-25 A sponge production, storage and processing system Pending CN111890458A (en)

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Application publication date: 20201106