CN111889229A - Electrostatic oil fume removing equipment with hot air generating device - Google Patents
Electrostatic oil fume removing equipment with hot air generating device Download PDFInfo
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- CN111889229A CN111889229A CN202010863107.4A CN202010863107A CN111889229A CN 111889229 A CN111889229 A CN 111889229A CN 202010863107 A CN202010863107 A CN 202010863107A CN 111889229 A CN111889229 A CN 111889229A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
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Abstract
本发明公开了一种具有热风发生装置的静电除油烟设备,包括用于产生热风的热风发生装置,第一主管道为烟气进入管道,第一主管道通过多通接头连接第一分支管道,第一分支管道连接第一电动阀门,第一电动阀门连接除油烟机主机身的一端,除油烟机主机身的另一端通过第二电动阀门连接第二分支管道,第二分支管道通过多通接头连入第二主管道,第二主管道为洁净空气排出管道,本发明解决了目前静电除油烟设备里面的过滤模块会很容易被堵塞,清洗频繁困难的问题,保证空气充分加热,能够保证给予除油烟设备提供精准的热风热量,具有清洗效果佳、维护操作简单、综合能耗低、操作简便、结构牢固的优点。
The invention discloses an electrostatic oil fume removal device with a hot air generating device, which comprises a hot air generating device for generating hot air. The first main pipe is a flue gas inlet pipe, and the first main pipe is connected to the first branch pipe through a multi-pass joint. The first branch pipe is connected to the first electric valve, the first electric valve is connected to one end of the main body of the range hood, and the other end of the main body of the range hood is connected to the second branch pipe through the second electric valve, and the second branch pipe passes through the multiple pipes. The through joint is connected to the second main pipe, and the second main pipe is a clean air discharge pipe. The invention solves the problems that the filter module in the current electrostatic oil fume removal equipment will be easily blocked, and it is difficult to clean frequently, ensure that the air is fully heated, and can It is guaranteed to provide accurate hot air heat for the oil fume removal equipment, which has the advantages of good cleaning effect, simple maintenance and operation, low comprehensive energy consumption, simple operation and firm structure.
Description
技术领域technical field
本发明属于锅炉烟气处理装置技术领域。The invention belongs to the technical field of boiler flue gas treatment devices.
背景技术Background technique
纺织印染行业在生产过程中会排出大量的油烟,处理这些油烟当前最高效的技术是采用静电除油烟系统对烟气进行回收净化。如果烟气成分中含有大量石蜡的情况,静电除油烟设备里面的过滤模块会很容易被堵塞,从而导致设备效率下降甚至停止工作。(石蜡等烟气被回收后会变成固态,导致吸附到过滤模块的阳极筒管壁上,很快就会把筒壁堵塞)。对于这种回收后容易变成固态的烟气成分,静电除油烟方式虽然有效,但频繁的清洗维护也是一个让人头痛的问题。频繁用烧碱水清洗过滤模块,不仅浪费人力,而且会产生大量的废水污染。The textile printing and dyeing industry will emit a large amount of oil fumes in the production process. The most efficient technology to deal with these oil fume is to use an electrostatic oil fume removal system to recover and purify the flue gas. If the flue gas contains a large amount of paraffin, the filter module in the electrostatic fume removal equipment will be easily blocked, resulting in a decrease in the efficiency of the equipment or even stop working. (The flue gas such as paraffin will become solid after being recovered, which will lead to adsorption on the wall of the anode barrel of the filter module, which will soon block the barrel). For this kind of flue gas components that are easy to become solid after recycling, although the electrostatic oil fume removal method is effective, frequent cleaning and maintenance is also a headache. Frequent cleaning of the filter module with caustic soda water not only wastes manpower, but also produces a lot of waste water pollution.
在处理这类型烟气(在常温甚至在50摄氏度以下容易凝固成固态的烟气),必须对现有的除油烟系统进行技术改造,根据痛点分析得出为静电除油烟机提供热风,可以有效地融化粘在过滤模块上的油烟中部分凝结成固态的成分,控制热风温度,使得杂质处于液态状态,便于流动到脏污收集装置。When dealing with this type of flue gas (it is easy to solidify into solid flue gas at room temperature or even below 50 degrees Celsius), the existing oil fume removal system must be technically transformed. Part of the oil fume sticking to the filter module is condensed into solid components, and the temperature of the hot air is controlled, so that the impurities are in a liquid state, which is easy to flow to the dirt collection device.
近几年国内专利数据库公开了一些类似的除油烟装置技术报道:In recent years, domestic patent databases have published some similar technical reports on oil fume removal devices:
【申请号】ZL2019204598686,【名称】一种静电除油烟装置,【公开号】CN210058618U,公开了一种静电除油烟装置,包括净化机主体,净化机主体的出风口端设有出风口法兰,出风口法兰远离净化机主体的端部设有后防火阀,净化机主体的进风口端设有进风口法兰,进风口法兰远离净化机主体的端部设有前防火阀,前防火阀远离进风口法兰的端部连接有降温系统,但由于该装置对烟气成分中含有大量石蜡的情况仍然容易造成过滤模块堵塞的问题。[Application No.] ZL2019204598686, [Name] an electrostatic oil fume removal device, [Publication No.] CN210058618U, discloses an electrostatic oil fume removal device, including a purifier main body, the air outlet end of the purifier main body is provided with an air outlet flange, The end of the air outlet flange away from the main body of the purifier is provided with a rear fire damper, the air inlet end of the main body of the purifier is provided with an air inlet flange, and the end of the air inlet flange away from the main body of the purifier is provided with a front fire damper. The end of the valve away from the flange of the air inlet is connected with a cooling system, but because the device contains a large amount of paraffin in the flue gas composition, it is still easy to cause the problem of clogging of the filter module.
发明内容SUMMARY OF THE INVENTION
本发明提供一种清洗效果佳、综合能耗低、清洗维护周期长的具有热风发生装置的静电除油烟设备,解决目前静电除油烟设备里面的过滤模块会很容易被堵塞,清洗频繁困难的问题。The invention provides an electrostatic oil fume removal device with a hot air generating device, which has good cleaning effect, low comprehensive energy consumption and long cleaning and maintenance period, and solves the problems that the filter module in the current electrostatic oil fume removal equipment is easily blocked and frequent cleaning is difficult. .
本发明提供一种具有热风发生装置的静电除油烟设备,包括用于排烟的烟气管道、用于对烟气进行洁净处理的静电除油烟机、用于整个设备电气控制的控制电柜、用于鼓风的热风鼓风机,还包括用于产生热风的热风发生装置,烟气管道包含第一主管道、第一分支管道、第二分支管道、第二主管道,第一主管道为烟气进入管道,第一主管道通过多通接头连接第一分支管道,第一分支管道连接第一电动阀门,第一电动阀门连接除油烟机主机身的一端,除油烟机主机身的另一端通过第二电动阀门连接第二分支管道,第二分支管道通过多通接头连入第二主管道,第二主管道为洁净空气排出管道;热风发生装置包括用于盛放发热器件的外箱体,与外箱体配合使用的上门板,外箱体里侧安装有保温夹层,门板保温层安装在上门板下面,门板保温层与外箱体内的保温夹层构成保温环境,外箱体的一端螺栓连接固定安装有风机安装座,热风鼓风机安装在风机安装座上,热风鼓风机的出风口通过入风口连接变径密封连接安放在外箱体里的传热管外壳,传热管外壳外部通过成对使用且截面呈半圆环形的加热罩紧密包裹,加热罩放置在外箱体内的保温夹层中,加热罩的上方安放有门板保温层,加热罩内壁设置有产生热量的发热丝,发热丝紧贴传热管外壳外壁,传热管外壳内部具有传热管,传热管由传热片组成,传热管外壳的另一端连接有出风口连接器;热风发生装置的出风口连接器连接第一热风管道,第一热风管道中段安装有第三电动阀门,第一热风管道尾端连接到每台静电除油烟机的除油烟机主机身,相邻两台静电除油烟机的除油烟机主机身之间通过第二热风管道连接,第二热风管道的中段安装有第四电动阀门。The invention provides an electrostatic oil fume removal device with a hot air generating device, comprising a fume duct for exhausting fume, an electrostatic oil fume removing machine for cleaning the fume, a control electric cabinet for electrical control of the entire equipment, A hot air blower for blowing air also includes a hot air generating device for generating hot air. The flue gas duct includes a first main duct, a first branch duct, a second branch duct, and a second main duct, and the first main duct is flue gas Into the pipeline, the first main pipeline is connected to the first branch pipeline through a multi-way joint, the first branch pipeline is connected to the first electric valve, the first electric valve is connected to one end of the main body of the range hood, and the other end of the main body of the range hood The second branch pipe is connected to the second branch pipe through the second electric valve, the second branch pipe is connected to the second main pipe through a multi-way joint, and the second main pipe is a clean air discharge pipe; the hot air generating device includes an outer box for containing the heating device. , The upper door panel used in conjunction with the outer box body, the inner side of the outer box body is installed with a thermal insulation interlayer, the door panel thermal insulation layer is installed under the upper door panel, the door panel thermal insulation layer and the thermal insulation interlayer in the outer box form a thermal insulation environment, and one end of the outer box is bolted. The fan mounting seat is connected and fixed, and the hot air blower is installed on the fan mounting seat. The air outlet of the hot air blower is connected to the heat transfer tube shell placed in the outer box through the air inlet and the heat transfer tube shell is connected in pairs. And the heating cover with a semi-circular cross section is tightly wrapped, the heating cover is placed in the insulation interlayer in the outer box, the door panel insulation layer is placed above the heating cover, and the inner wall of the heating cover is provided with a heating wire that generates heat, and the heating wire is close to the heat transfer tube. The outer wall of the shell, the heat transfer tube has a heat transfer tube inside the shell, the heat transfer tube is composed of heat transfer fins, and the other end of the heat transfer tube shell is connected with an air outlet connector; the air outlet connector of the hot air generating device is connected to the first hot air duct, A third electric valve is installed in the middle section of the first hot air duct, and the tail end of the first hot air duct is connected to the main body of the range hood of each electrostatic range hood. They are connected by a second hot air duct, and a fourth electric valve is installed in the middle section of the second hot air duct.
所述的外箱体的两侧各开设了两个具有散热孔密封网的散热孔。Two heat dissipation holes with heat dissipation hole sealing nets are respectively opened on both sides of the outer box body.
所述的热风鼓风机的进风口安装有风机进风口滤网。The air inlet of the hot air blower is provided with a fan air inlet filter screen.
本发明通过为静电除油烟机组增加热风发生装置,能够保证给予除油烟设备提供精准的热风热量,使得凝固到静电除油烟机过滤模块上的烟气物质在热风的作用下融化成液态,并保持具有流动性的液态,从过滤模块上流下,起到清洁过滤模块的作用,避免了频繁的停机清洗维护工作,降低了清洗维护的难度,并且传热片模组化设计,传热片组建成传热管,360度环绕空气进行加热,并可通过使用多块传热管延长加热长度,提高空气停留时间,保证空气充分加热,并通过搭建保温环境,减少热量损失,提高能源利用率,解决了目前静电除油烟设备里面的过滤模块会很容易被堵塞,清洗频繁困难的问题,具有清洗效果佳、清洗频次降低、综合能耗低、操作简便、结构牢固的优点。By adding a hot air generating device to the electrostatic fume removal unit, the present invention can ensure that accurate hot air heat is provided to the oil fume removal equipment, so that the fume material solidified on the filter module of the electrostatic fume removal machine melts into a liquid state under the action of the hot air, and keeps the The liquid liquid with fluidity flows down from the filter module to clean the filter module, avoiding frequent shutdowns for cleaning and maintenance work, and reducing the difficulty of cleaning and maintenance. The heat transfer fins are modularly designed, and the heat transfer fins are assembled into The heat transfer tube surrounds the air 360 degrees for heating, and by using multiple heat transfer tubes, the heating length can be extended, the air residence time can be increased, and the air can be fully heated. It solves the problem that the filter module in the current electrostatic oil fume removal equipment will be easily blocked, and it is difficult to clean frequently. It has the advantages of good cleaning effect, reduced cleaning frequency, low comprehensive energy consumption, easy operation and firm structure.
附图说明Description of drawings
图1是本发明的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2是本发明的第一结构正视图。FIG. 2 is a front view of the first structure of the present invention.
图3是本发明的第二结构后视图。Fig. 3 is a rear view of the second structure of the present invention.
图4是本发明的热风发生装置结构示意图。FIG. 4 is a schematic structural diagram of the hot air generating device of the present invention.
图5是本发明的热风发生装置第一结构爆炸图。5 is an exploded view of the first structure of the hot air generating device of the present invention.
图6是本发明的热风发生装置第二结构爆炸图。6 is an exploded view of the second structure of the hot air generating device of the present invention.
图7是本发明的热风发生装置正视剖视图。Fig. 7 is a front sectional view of the hot air generating device of the present invention.
图8是本发明的热风发生装置的传热管结构图。8 is a structural diagram of a heat transfer tube of the hot air generator of the present invention.
其中:1—烟气管道、11—第一主管道、12—第一分支管道、13—第二分支管道、14—第二主管道、2—静电除油烟机、21—第一电动阀门、22—除油烟机主机身、23—第二电动阀门、24—接油盘、3—控制电柜、4—热风发生装置、51—第一热风管道、52—第三电动阀门、53—第四电动阀门、54—第二热风管道、411—外箱体、412—传热管外壳、413—入风口连接变径、414—风机安装座、415—热风鼓风机、416—上门板、417—加热罩、418—出风口连接器、419—散热孔密封网、4110—保温夹层、4111—传热管、4112—门板保温层、4113—发热丝、4114—风机进风口滤网、4115—传热片。Among them: 1—flue gas pipe, 11—first main pipe, 12—first branch pipe, 13—second branch pipe, 14—second main pipe, 2—electrostatic range hood, 21—first electric valve, 22—the main body of the range hood, 23—the second electric valve, 24—the oil pan, 3—the control cabinet, 4—the hot air generator, 51—the first hot air duct, 52—the third electric valve, 53— Fourth electric valve, 54—second hot air duct, 411—outer box, 412—heat transfer tube shell, 413—air inlet connection reducing diameter, 414—fan mounting seat, 415—hot air blower, 416—upper door panel, 417 —Heating cover, 418—Outlet connector, 419—Heat vent sealing mesh, 4110—Insulation interlayer, 4111—Heat transfer pipe, 4112—Door insulation layer, 4113—Heating wire, 4114—Fan air inlet filter, 4115— Heat transfer sheet.
具体实施方式Detailed ways
下面结合具体附图和实施例对本发明作进一步说明。The present invention will be further described below with reference to the specific drawings and embodiments.
如图1-8所示,本发明主要包括用于排烟的烟气管道1、用于对烟气进行洁净处理的静电除油烟机2、用于整个设备电气控制的控制电柜3、用于鼓风的热风鼓风机415,还包括用于产生热风的热风发生装置4,烟气管道1包含第一主管道11、第一分支管道12、第二分支管道13、第二主管道14,第一主管道11为烟气进入管道,第一主管道11通过多通接头连接第一分支管道12,第一分支管道12连接第一电动阀门21,第一电动阀门21连接除油烟机主机身22的一端,除油烟机主机身22的另一端通过第二电动阀门23连接第二分支管道13,第二分支管道13通过多通接头连入第二主管道14,第二主管道14为洁净空气排出管道;热风发生装置4包括用于盛放发热器件的外箱体411,与外箱体411配合使用的上门板416,外箱体411里侧安装有保温夹层4110,门板保温层4112安装在上门板416下面,门板保温层4112与外箱体411内的保温夹层4110构成保温环境,外箱体411的一端螺栓连接固定安装有风机安装座414,热风鼓风机415安装在风机安装座414上,热风鼓风机415的出风口通过入风口连接变径413密封连接安放在外箱体411里的传热管外壳412,传热管外壳412外部通过成对使用且截面呈半圆环形的加热罩417紧密包裹,加热罩417放置在外箱体411内的保温夹层4110中,加热罩417的上方安放有门板保温层4112,加热罩417内壁设置有产生热量的发热丝4113,发热丝4113紧贴传热管外壳412外壁,传热管外壳412内部具有传热管4111,传热管4111由传热片4115组成,传热管外壳412的另一端连接有出风口连接器418;热风发生装置4的出风口连接器418连接第一热风管道51,第一热风管道51中段安装有第三电动阀门52,第一热风管道51尾端连接到每台静电除油烟机2的除油烟机主机身22,相邻两台静电除油烟机2的除油烟机主机身22之间通过第二热风管道54连接,第二热风管道54的中段安装有第四电动阀门53,外箱体411的两侧各开设了两个具有散热孔密封网419的散热孔,热风鼓风机415的进风口安装有风机进风口滤网4114。As shown in Figures 1-8, the present invention mainly includes a
工作原理简述:使用加热的干净空气,加热静电除油烟机2内部,使静电除油烟机2的过滤模块上面的附着物温度达到液态,但未达到气态,使污垢形成流动,达到清理维护的目的。Brief description of the working principle: Use heated clean air to heat the interior of the
工作时,烟气通过第一主管道11以及与之连接的多个第一分支管道12,经由第一电动阀门21进入多个除油烟机主机身22内部,经过除油烟机主机身22的吸附清洁,洁净的空气通过第二电动阀门23连接第二分支管道13,汇入第二主管道14排出,当需要使用热风对静电除油烟机2内部进行清洗时,控制电柜3给出信号热风加热装置加热时,发热丝4113开始发热,热量会传递到传热管4111上面,门板保温层4112与外箱体411内的保温夹层4110构成保温环境会隔绝外部温度防止热量的散失,当传热管4111加热到一定温度,热风鼓风机415会开始工作,将空气经由入风口连接变径413送入安放在外箱体411里的传热管外壳412内,空气通过接触传热管4111内的传热片4115,得到加热升温,经由出风口连接器418送离热风加热装置柜体,进入到静电除油烟机2的除油烟机主机身22内部,可以通过控制电柜3精准调控发热丝4113发热功率;清洁干净的热风会通过第一热风管道51和第三电动阀门52进入每台静电除油烟机2的除油烟机主机身22中,除油烟机主机身22内部的温度会不断提高,位于静电除油烟机2处理设备内部的过滤模块上面的固体附着物会不断受热液化,然后自然流动统一收集到静电除油烟机2上的处理设备接油盘24中。相邻两台静电除油烟机2的除油烟机主机身22之间通过第二热风管道54连接,第二热风管道54的中段安装有第四电动阀门53,打开第四电动阀门53,每台静电除油烟机2内的空气能够得到连通,保证热量均衡,在热风清洗设备过程当中,第四电动阀门53始终保持打开状态,清洗结束第四电动阀门53处于关闭状态。During operation, the flue gas passes through the first
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Application publication date: 20201106 |
