CN111878637A - A kind of HDPE pipe rigid embedded parts connecting assembly - Google Patents
A kind of HDPE pipe rigid embedded parts connecting assembly Download PDFInfo
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- 229920001903 high density polyethylene Polymers 0.000 title claims abstract description 62
- 239000004700 high-density polyethylene Substances 0.000 title claims abstract description 62
- 239000002184 metal Substances 0.000 claims abstract description 17
- 229910052751 metal Inorganic materials 0.000 claims abstract description 17
- 238000007789 sealing Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 35
- 230000000903 blocking effect Effects 0.000 claims description 21
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 238000001746 injection moulding Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 229910001335 Galvanized steel Inorganic materials 0.000 claims description 5
- 239000008397 galvanized steel Substances 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 5
- 230000004927 fusion Effects 0.000 claims description 3
- 238000009434 installation Methods 0.000 description 6
- 230000008602 contraction Effects 0.000 description 5
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 239000010865 sewage Substances 0.000 description 4
- 229910001018 Cast iron Inorganic materials 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 1
- 238000007792 addition Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L5/00—Devices for use where pipes, cables or protective tubing pass through walls or partitions
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L51/00—Expansion-compensation arrangements for pipe-lines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/02—Energy absorbers; Noise absorbers
- F16L55/033—Noise absorbers
- F16L55/0335—Noise absorbers by means of external rings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/02—Energy absorbers; Noise absorbers
- F16L55/033—Noise absorbers
- F16L55/0336—Noise absorbers by means of sound-absorbing materials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/02—Energy absorbers; Noise absorbers
- F16L55/033—Noise absorbers
- F16L55/0337—Noise absorbers by means of a flexible connection
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Joints Allowing Movement (AREA)
Abstract
本发明提供了一种HDPE管刚性预埋件连接组件,属于管件技术领域。本HDPE管刚性预埋件连接组件,包括预埋件和伸缩节,所述的预埋件与伸缩节之间通过管道连接件连接,所述的预埋件通过电熔卡箍与管道连接件的上端连接,所述管道连接件的下端插入进伸缩节中,所述的预埋件包括呈圆柱状的本体,所述本体的内部设置有环形金属套,所述伸缩节的上端为呈喇叭形的第三管口,所述第三管口的外壁上开设有外螺纹,所述的外螺纹外连接有管盖,所述的伸缩节与管道连接件之间设置有密封圈。本发明通过加装环形金属套和伸缩节可以使HDPE管刚性预埋件在穿过楼板时不会产生环向收缩,而出现轴向收缩时具有适度的补偿空间。
The invention provides a connection component of a rigid embedded part of an HDPE pipe, which belongs to the technical field of pipe fittings. The HDPE pipe rigid embedded parts connection assembly includes embedded parts and expansion joints, the embedded parts and the expansion joints are connected by pipeline connectors, and the embedded parts are connected to the pipeline connectors through electrofusion clamps The lower end of the pipe connector is inserted into the expansion joint, the embedded part includes a cylindrical body, the inner part of the body is provided with an annular metal sleeve, and the upper end of the expansion joint is a horn. The outer wall of the third nozzle is provided with an external thread, the external thread is externally connected with a pipe cover, and a sealing ring is arranged between the expansion joint and the pipe connecting piece. By adding annular metal sleeves and expansion joints in the present invention, the rigid embedded parts of the HDPE pipe will not shrink in the circumferential direction when passing through the floor, but have a moderate compensation space when axial shrinkage occurs.
Description
技术领域technical field
本发明属于管件技术领域,涉及一种HDPE管,特别是一种HDPE管刚性预埋件连接组件。The invention belongs to the technical field of pipe fittings, and relates to an HDPE pipe, in particular to a connection component of a rigid embedded part of an HDPE pipe.
背景技术Background technique
在现有建筑排水系统中,主要的排水管材为PVC排水管和铸铁排水管。PVC管的优点:1、耐腐蚀,2、安装方便,3、成本低廉;缺点是在生产时会有氯气产生,承压抗冲击性能较差,使用寿命较短,降噪性能不理想。而铸铁排水管的优点是:1、抗冲击,2、静音效果好;缺点是耐腐蚀性差,生产污染大,成本高。In the existing building drainage system, the main drainage pipes are PVC drainage pipes and cast iron drainage pipes. Advantages of PVC pipe: 1. Corrosion resistance, 2. Easy installation, 3. Low cost; the disadvantage is that chlorine gas will be generated during production, the pressure bearing and impact resistance performance is poor, the service life is short, and the noise reduction performance is not ideal. The advantages of cast iron drainage pipes are: 1. Impact resistance, 2. Good mute effect; disadvantages are poor corrosion resistance, large production pollution and high cost.
当PVC管安装于楼层之间时,高楼层的生活污水往低楼层流经时,往往具备较大的水流声,并且,由于卧室内卫的普遍应用,在相对安静的夜晚较大的水流声不利于人们睡眠。在室内排水系统中,高密度聚乙烯(简称HDPE)静音排水管道是现代建筑业中的一种新型建筑管道,由于HDPE管道的材质柔韧具有弹性,具备承压抗冲击的性能,耐腐蚀且可有效静音;HDPE管道的使用寿命大于50年,综合成本低廉;HDPE管道可回收再利用,具有极高的环保经济价值,所以,HDPE管道在现代建筑上的应用已经变得越来越广泛。When the PVC pipes are installed between the floors, the domestic sewage from the upper floors tends to have a larger sound of water flow when the domestic sewage flows to the lower floors. Moreover, due to the general application of the bedroom interior, the sound of the water flow is relatively large in relatively quiet nights. Not good for people's sleep. In the indoor drainage system, the high-density polyethylene (HDPE) silent drainage pipe is a new type of construction pipe in the modern construction industry. Because the material of the HDPE pipe is flexible and elastic, it has the performance of bearing pressure and impact resistance, and is corrosion-resistant and durable. Effectively mute; the service life of HDPE pipes is more than 50 years, and the comprehensive cost is low; HDPE pipes can be recycled and reused, which has extremely high environmental protection and economic value. Therefore, the application of HDPE pipes in modern buildings has become more and more extensive.
由于昼夜及春夏秋冬季节变化产生的温差,会使HDPE管道发生热胀冷缩,又因为HDPE管道的热膨胀系数远大于混凝土的热膨胀系数,则导致管道与楼层之间出现裂缝,裂缝的增加无疑会导致楼层之间出现漏水。Due to the temperature difference between day and night and the changes in spring, summer, autumn and winter, the HDPE pipe will expand and contract with heat, and because the thermal expansion coefficient of the HDPE pipe is much larger than that of the concrete, cracks will appear between the pipe and the floor, and the increase of cracks will undoubtedly increase. Causes water leaks between floors.
HDPE管道在建筑排水系统使用中时,会穿过楼板、屋面、地下室外墙等不同部位,由于温度的变化,管道会出现环向收缩,环向收缩容易引起渗漏,因此需要有相应的措施来防止温差变化导致管道与楼板之间出现渗漏的现象;同样,管道还会出现轴向收缩,轴向收缩易引起管道弯曲变形,因此也需要有相应的措施来防止温差变化导致管道发生变形。When HDPE pipes are used in the building drainage system, they will pass through different parts such as floors, roofs, and basement exterior walls. Due to temperature changes, the pipes will shrink in the circumferential direction, which can easily cause leakage. Therefore, corresponding measures are required. In order to prevent the leakage between the pipeline and the floor caused by the change of temperature difference; also, the pipeline will also shrink axially, which can easily cause the bending deformation of the pipeline. Therefore, corresponding measures are also required to prevent the deformation of the pipeline caused by the change of temperature difference. .
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对现有的技术存在上述问题,提出了一种HDPE管刚性预埋件连接组件,本发明所要解决的技术问题是预埋件在穿过楼板时产生环向收缩与轴向收缩导致楼板渗水的问题。The purpose of the present invention is to solve the above problems in the existing technology, and propose a rigid embedded part connection assembly for HDPE pipes. The technical problem to be solved by the present invention is that the embedded parts produce circumferential shrinkage and axial Shrinkage causes the problem of water seepage in the floor.
本发明的目的可通过下列技术方案来实现:一种HDPE管刚性预埋件连接组件,包括预埋件和伸缩节,所述的预埋件与伸缩节之间通过管道连接件连接,其特征在于,所述的预埋件通过电熔卡箍与管道连接件的上端连接,所述管道连接件的下端插入进伸缩节中,所述的预埋件包括呈圆柱状的本体,所述本体的上端为呈圆柱形的第一管口,本体的下端为呈圆柱形的第二管口,所述本体的内部设置有环形金属套,所述本体的外侧从上至下依次连接有第一环形阻水圈、第二环形阻水圈和环形固定座,所述伸缩节的上端为呈喇叭形的第三管口,伸缩节的下端为呈圆柱形的第四管口,所述第三管口的外壁上开设有外螺纹,所述的外螺纹外连接有管盖,所述的伸缩节与管道连接件之间设置有密封圈。The purpose of the present invention can be achieved by the following technical solutions: a rigid embedded part connection assembly of HDPE pipe, comprising embedded parts and expansion joints, the embedded parts and expansion joints are connected by pipeline connecting parts, and its characteristics are: The said embedded part is connected with the upper end of the pipeline connector through the electrofusion clamp, the lower end of the said pipeline connector is inserted into the expansion joint, the said embedded part comprises a cylindrical body, and the said body The upper end of the main body is a cylindrical first nozzle, the lower end of the main body is a cylindrical second nozzle, the inside of the main body is provided with an annular metal sleeve, and the outer side of the main body is sequentially connected with the first nozzle from top to bottom. The annular water blocking ring, the second annular water blocking ring and the annular fixing seat, the upper end of the expansion joint is a trumpet-shaped third nozzle, the lower end of the expansion joint is a cylindrical fourth nozzle, the third The outer wall of the nozzle is provided with an external thread, the external thread is externally connected with a pipe cover, and a sealing ring is arranged between the expansion joint and the pipe connecting piece.
本HDPE管刚性预埋件连接组件,由于环境温度的变化会使预埋件发生热胀冷缩,导致预埋件在其环向产生收缩,与楼板之间产生缝隙,最终使楼板渗水,通过在预埋件的本体内部设置环形金属套,就可以减小预埋件因环境温度变化而导致的变形,使预埋件的变形基本消失;第一环形阻水圈和第二环形阻水圈可以延长楼板中渗水的流径,增大渗水距离;环形固定座可以增加预埋件与楼板之间的咬合力,使预埋件在楼板中的连接更加稳定。同样,由于环境温度的变化会使预埋件发生热胀冷缩,导致预埋件在其轴向产生收缩,预埋件便会使管道连接件发生变形或者使HDPE管发生变形,通过在管道连接件的下端设置伸缩节,可以使管道连接件和HDPE管在轴向上能够产生适量的位移,用于补偿管道因温度变化而产生的收缩变形,更好的保护HDPE管和管道连接件,同时也不会使楼板因受力而产生裂缝。This HDPE pipe rigid embedded part connection component, due to the change of ambient temperature, the embedded part will expand and contract due to thermal expansion, resulting in the shrinkage of the embedded part in its circumferential direction, and a gap between the embedded part and the floor, and finally the floor will seep through. Setting an annular metal sleeve inside the body of the embedded part can reduce the deformation of the embedded part due to changes in ambient temperature, so that the deformation of the embedded part basically disappears; the first annular water blocking ring and the second annular water blocking ring It can prolong the flow path of water seepage in the floor and increase the distance of water seepage; the annular fixed seat can increase the occlusal force between the embedded parts and the floor, and make the connection of the embedded parts in the floor more stable. Similarly, due to changes in ambient temperature, the embedded parts will expand and contract due to thermal expansion, causing the embedded parts to shrink in their axial direction, and the embedded parts will deform the pipe connectors or deform the HDPE pipe. The lower end of the connecting piece is provided with an expansion joint, which can make the pipe connecting piece and the HDPE pipe produce an appropriate amount of displacement in the axial direction, which is used to compensate the shrinkage and deformation of the pipeline due to temperature changes, and better protect the HDPE pipe and the pipe connecting piece. At the same time, it will not cause cracks in the floor due to stress.
在上述的HDPE管刚性预埋件连接组件中,所述的环形固定座上沿其圆周方向固定有若干连接筋,所述的连接筋的截面呈三角形状。连接筋可以增加本预埋件与楼板之间的接触面积,从而提高预埋件与楼板之间的咬合力。In the above-mentioned HDPE pipe rigid embedded part connection assembly, a plurality of connecting ribs are fixed on the annular fixing seat along the circumferential direction thereof, and the cross-section of the connecting ribs is in a triangular shape. The connecting rib can increase the contact area between the embedded part and the floor slab, thereby improving the occlusal force between the embedded part and the floor slab.
在上述的HDPE管刚性预埋件连接组件中,所述的环形固定座上等距开设有若干安装孔,所述的安装孔内开设有内螺纹。在安装孔中可以加装螺栓、插销等连接件,当其与楼板中的混泥土接触时就可以提高预埋件与楼板之间的咬合力。In the above-mentioned HDPE pipe rigid embedded part connection assembly, the annular fixed seat is provided with a plurality of installation holes at equal distances, and the installation holes are provided with internal threads. Bolts, pins and other connectors can be installed in the installation holes, and when they are in contact with the concrete in the floor slab, the occlusal force between the embedded parts and the floor slab can be improved.
在上述的HDPE管刚性预埋件连接组件中,所述第四管口的外壁上开设有环形凹槽,所述的环形凹槽上设置有能够将伸缩节固定到墙体上的管卡。管卡是固定在墙上的,由于管卡是设置在伸缩节上的环形凹槽中的,从而将伸缩节固定在了墙上,避免了伸缩节随着HDPE管和管道连接件发生移动。In the above-mentioned HDPE pipe rigid embedded part connection assembly, an annular groove is formed on the outer wall of the fourth nozzle, and the annular groove is provided with a pipe clip capable of fixing the expansion joint to the wall. The pipe clamp is fixed on the wall. Since the pipe clamp is set in the annular groove on the expansion joint, the expansion joint is fixed on the wall, and the movement of the expansion joint with the HDPE pipe and the pipe connection is avoided.
在上述的HDPE管刚性预埋件连接组件中,所述的环形凹槽的下方设置有能够限定管卡上下活动的限位筋。限位筋可以防止伸缩节往下发生移动。In the above-mentioned HDPE pipe rigid embedded part connection assembly, a limit rib that can limit the up and down movement of the pipe clip is provided below the annular groove. The limit rib prevents the expansion joint from moving downwards.
在上述的HDPE管刚性预埋件连接组件中,所述的本体的内壁具有呈倾斜状的导流筋。导流筋可以使管道内的污水沿着预埋件的管壁成螺旋向流动,从而使水流稳定流动。In the above-mentioned HDPE pipe rigid embedded part connection assembly, the inner wall of the main body has inclined flow guide ribs. The guide ribs can make the sewage in the pipeline flow in a spiral direction along the pipe wall of the embedded part, so as to make the water flow stably.
在上述的HDPE管刚性预埋件连接组件中,所述的导流筋通过注塑的方式与本体一体成型。In the above-mentioned HDPE pipe rigid embedded part connection assembly, the flow guide rib is integrally formed with the body by means of injection molding.
在上述的HDPE管刚性预埋件连接组件中,所述的环形金属套的材料为不锈钢套、镀锌钢管套或铁管套。不锈钢套、镀锌钢管套或铁管套均具有热膨胀系数小的优点,受正常环境温度影响其变形量非常小,当其被注塑进入预埋件时就可以抑制预埋件发生形变。In the above-mentioned HDPE pipe rigid embedded part connection assembly, the material of the annular metal sleeve is a stainless steel sleeve, a galvanized steel pipe sleeve or an iron pipe sleeve. Stainless steel sleeves, galvanized steel pipe sleeves or iron sleeves all have the advantage of small thermal expansion coefficients, and their deformation is very small under the influence of normal ambient temperature. When they are injected into the embedded parts, the deformation of the embedded parts can be suppressed.
在上述的HDPE管刚性预埋件连接组件中,所述的环形金属套通过注塑的方式与本体一体成型。In the above-mentioned HDPE pipe rigid embedded part connection assembly, the annular metal sleeve is integrally formed with the body by means of injection molding.
在上述的HDPE管刚性预埋件连接组件中,所述的第一环形阻水圈的外径等于第二环形阻水圈的外径,所述的环形固定座的外径大于第二环形阻水圈的外径。In the above-mentioned HDPE pipe rigid embedded part connection assembly, the outer diameter of the first annular water blocking ring is equal to the outer diameter of the second annular water blocking ring, and the outer diameter of the annular fixing seat is larger than that of the second annular water blocking ring. The outer diameter of the hydrosphere.
与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明通过在本体中注塑环形金属套,由于环形金属套具有热膨胀系数小的优点,受正常环境温度影响其变形量非常小,当其被注塑进入预埋件时就可以抑制预埋件发生形变,且将本预埋件埋入楼板中时,便使得预埋件与楼层连接时不会受到挤压,从而保证两者之间不会产生缝隙,导致渗水。1. In the present invention, an annular metal sleeve is injected into the body. Since the annular metal sleeve has the advantage of a small thermal expansion coefficient, its deformation is very small under the influence of normal ambient temperature. When it is injected into the embedded part, the embedded part can be suppressed. When the embedded part is deformed and the embedded part is embedded in the floor slab, the embedded part will not be squeezed when connecting with the floor, so as to ensure that there will be no gap between the two, resulting in water seepage.
2、本发明通过在管道连接件的下端设置伸缩节,受环境温度的变化会使预埋件发生热胀冷缩,导致预埋件在其轴向产生收缩,伸缩节的设置可以使管道连接件和HDPE管在轴向上能够产生适量的位移,用于补偿管道因温度变化而产生的收缩变形,更好的保护HDPE管和管道连接件,同时也不会使楼板因受力而产生裂缝。2. In the present invention, an expansion joint is arranged at the lower end of the pipeline connecting piece. The change of the ambient temperature will cause the embedded piece to undergo thermal expansion and contraction, causing the embedded piece to shrink in its axial direction. The setting of the expansion joint can make the pipeline connection. The parts and the HDPE pipe can produce an appropriate amount of displacement in the axial direction, which is used to compensate the shrinkage and deformation of the pipeline due to temperature changes, better protect the HDPE pipe and the pipe connecting parts, and at the same time, it will not cause cracks in the floor due to stress. .
3、本发明通过设置管卡和限位筋,可以将伸缩节固定在墙上,避免了伸缩节随着HDPE管和管道连接件的热胀冷缩而发生移动。3. In the present invention, the expansion joint can be fixed on the wall by arranging the pipe clamp and the limiting rib, which avoids the expansion and contraction of the expansion joint with the thermal expansion and contraction of the HDPE pipe and the pipe connecting piece.
4、本发明由于采用高密度聚乙烯材料制成,得到了材质本身的柔性吸音性能,使水流在管道内流动不会向外发出声响,从而保持静音,不会打扰到人们。4. Since the present invention is made of high-density polyethylene material, the flexible sound-absorbing performance of the material itself is obtained, so that the water flow in the pipeline will not make sound outside, so as to keep quiet and not disturb people.
5、本发明与传统的PVC排水系统相比,由于HDPE材料本身具有可回收的环保性能,具有极高的环保经济价值,也是今后排水管道系统的应用方向,并且HDPE材料的使用寿命大于50年,具有综合成本低廉,使用寿命长,范围广等优点;与铸铁排水系统相比,具有耐腐蚀,节约成本等优点。5. Compared with the traditional PVC drainage system, because the HDPE material itself has recyclable environmental protection performance, it has extremely high environmental protection and economic value, and is also the application direction of the drainage pipeline system in the future, and the service life of the HDPE material is more than 50 years. It has the advantages of low comprehensive cost, long service life and wide range; compared with cast iron drainage system, it has the advantages of corrosion resistance and cost saving.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明中预埋件的结构示意图;Fig. 2 is the structural representation of the embedded part in the present invention;
图3是本发明中预埋件的剖视结构示意图;Fig. 3 is the sectional structure schematic diagram of the embedded part in the present invention;
图4是本发明中伸缩节的结构示意图;Fig. 4 is the structural representation of expansion joint in the present invention;
图5是本发明中伸缩节的剖视结构示意图。FIG. 5 is a schematic cross-sectional structural diagram of an expansion joint in the present invention.
图中,1、预埋件;101、第一管口;102、第二管口;103、连接筋;104、安装孔;2、环形金属套;3、第一环形阻水圈;4、第二环形阻水圈;5、环形固定座;6、伸缩节;601、第三管口;602、第四管口;603、环形凹槽;604、限位筋;7、管盖;8、密封圈;9、管卡;10、管道连接件;11、电熔卡箍。In the figure, 1, embedded part; 101, the first nozzle; 102, the second nozzle; 103, the connecting rib; 104, the installation hole; 2, the annular metal sleeve; 3, the first annular water blocking ring; 4, The second annular water blocking ring; 5. The annular fixed seat; 6. The expansion joint; 601, The third nozzle; 602, The fourth nozzle; 603, The annular groove; , sealing ring; 9, pipe clamp; 10, pipe connector; 11, electrofusion clamp.
具体实施方式Detailed ways
以下是本发明的具体实施例并结合附图,对本发明的技术方案作进一步的描述,但本发明并不限于这些实施例。The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.
如图1-5所示,一种HDPE管刚性预埋件连接组件,包括预埋件1和伸缩节6,预埋件1与伸缩节6之间通过管道连接件10连接,预埋件1通过电熔卡箍11与管道连接件10的上端连接,管道连接件10的下端插入进伸缩节6中,在预埋件1的上端可以连接HDPE管,在伸缩节6的下端可以连接HDPE管,此处,HDPE管的连接优先采用电熔卡箍11连接。As shown in Figures 1-5, a rigid embedded part connection assembly for HDPE pipes includes embedded
如图1、2和3所示,预埋件1包括呈圆柱状的本体,本体的上端为呈圆柱形的第一管口101,本体的下端为呈圆柱形的第二管口102,本体的内部设置有环形金属套2,本体的外侧从上至下依次连接有第一环形阻水圈3、第二环形阻水圈4和环形固定座5,第一环形阻水圈3的外径等于第二环形阻水圈4的外径,环形固定座5的外径大于第二环形阻水圈4的外径。环形固定座5上沿其圆周方向固定有若干连接筋103,连接筋103的截面呈三角形状,且连接筋103通过注塑的方式与本体一体成型。连接筋103可以增加本预埋件1与楼板之间的接触面积,从而提高预埋件1与楼板之间的咬合力。环形固定座5上等距开设有若干安装孔104,安装孔104内开设有内螺纹,且安装孔104通过注塑的方式与本体一体成型。在安装孔104中可以加装螺栓、插销等连接件,当其与楼板中的混泥土接触时就可以提高预埋件1与楼板之间的咬合力。As shown in Figures 1, 2 and 3, the embedded
具体来说,本体的内壁具有呈倾斜状的导流筋,导流筋通过注塑的方式与本体一体成型。导流筋可以使管道内的污水沿着预埋件1的管壁成螺旋向流动,从而使水流稳定流动,减小水流的声响。本体的内部下方还开设有导流口,导流口利于注塑成型后的预埋件1出模。Specifically, the inner wall of the main body is provided with an inclined flow guide rib, and the flow guide rib is integrally formed with the main body by means of injection molding. The guide ribs can make the sewage in the pipeline flow in a spiral direction along the pipe wall of the embedded
更具体来说,环形金属套2的材料为不锈钢套、镀锌钢管套或铁管套,环形金属套2通过注塑的方式与本体一体成型。不锈钢套、镀锌钢管套或铁管套均具有热膨胀系数小的优点,受正常环境温度影响其变形量非常小,当其被注塑进入预埋件1时就可以抑制预埋件1发生形变。More specifically, the material of the
如图1、4和5所示,伸缩节6的上端为呈喇叭形的第三管口601,伸缩节6的下端为呈圆柱形的第四管口602,第三管口601的外壁上开设有外螺纹,外螺纹外连接有管盖7,伸缩节6与管道连接件10之间设置有密封圈8。第四管口602的外壁上开设有环形凹槽603,环形凹槽603的下方设置有能够限定管卡9上下活动的限位筋604,环形凹槽603上设置有能够将伸缩节6固定到墙体上的管卡9。限位筋604可以防止伸缩节6往下发生移动,管卡9是固定在墙上的,由于管卡9是设置在伸缩节6上的环形凹槽603中的,从而将伸缩节6固定在了墙上,避免了伸缩节6随着HDPE管和管道连接件10发生移动。1, 4 and 5, the upper end of the
本HDPE管刚性预埋件1连接组件:由于环境温度的变化会使预埋件1发生热胀冷缩,导致预埋件1在其环向产生收缩,与楼板之间产生缝隙,最终使楼板渗水,通过在预埋件1的本体内部设置环形金属套2,就可以减小预埋件1因环境温度变化而导致的变形,使预埋件1的变形基本消失。同样,由于环境温度的变化会使预埋件1发生热胀冷缩,导致预埋件1在其轴向产生收缩,预埋件1便会使管道连接件10发生变形或者使HDPE管发生变形,通过在管道连接件10的下端设置伸缩节6,可以使管道连接件10和HDPE管在轴向上能够产生适量的位移,用于补偿管道因温度变化而产生的收缩变形,更好的保护HDPE管和管道连接件10,同时也不会使楼板因受力而产生裂缝。This HDPE pipe rigid embedded
HDPE管与预埋件1的熔接步骤:Welding steps of HDPE pipe and embedded part 1:
1、将HDPE管与预埋件1的内外表面保持干燥,如有水或潮湿应采取干燥措施;1. Keep the inner and outer surfaces of the HDPE pipe and the embedded
2、采用电动钢丝刷去除HDPE管熔接部位的氧化层,使其表面粗糙,以保证熔合两表面受热均匀,熔合良好;2. Use an electric wire brush to remove the oxide layer on the welding part of the HDPE pipe to make the surface rough, so as to ensure that the two surfaces of the fusion are heated evenly and the fusion is good;
3、采用丙酮擦拭预埋件1内表面,去除水、油、锈等污物;3. Use acetone to wipe the inner surface of the embedded
4、根据预埋件1的配合深度在HDPE管上作记号,保证HDPE管插入到位;4. Mark the HDPE pipe according to the matching depth of the embedded
5、最后采用电熔设备对HDPE管和预埋件1进行焊接处理。5. Finally, electrofusion equipment is used to weld the HDPE pipe and the embedded
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。The specific embodiments described herein are merely illustrative of the spirit of the invention. Those skilled in the art to which the present invention pertains can make various modifications or additions to the described specific embodiments or substitute in similar manners, but will not deviate from the spirit of the present invention or go beyond the definition of the appended claims range.
尽管本文较多地使用了1、预埋件;101、第一管口;102、第二管口;103、连接筋;104、安装孔;2、环形金属套;3、第一环形阻水圈;4、第二环形阻水圈;5、环形固定座;6、伸缩节;601、第三管口;602、第四管口;603、环形凹槽;604、限位筋;7、管盖;8、密封圈;9、管卡;10、管道连接件;11、电熔卡箍等术语,但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质;把它们解释成任何一种附加的限制都是与本发明精神相违背的。101, the first nozzle; 102, the second nozzle; 103, the connecting rib; 104, the mounting hole; 2, the annular metal sleeve; 3, the first annular water blocking Ring; 4. The second annular water blocking ring; 5. The annular fixed seat; 6. The expansion joint; 601, The third nozzle; 602, The fourth nozzle; 603, The annular groove; 8. Sealing ring; 9. Pipe clamp; 10. Pipe connector; 11. Electrofusion clamp and other terms, but the possibility of using other terms is not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention; it is contrary to the spirit of the present invention to interpret them as any kind of additional limitation.
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