CN111878411A - Multistage pump axial force bearing structure - Google Patents

Multistage pump axial force bearing structure Download PDF

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Publication number
CN111878411A
CN111878411A CN202010906179.2A CN202010906179A CN111878411A CN 111878411 A CN111878411 A CN 111878411A CN 202010906179 A CN202010906179 A CN 202010906179A CN 111878411 A CN111878411 A CN 111878411A
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impeller
stage
shaft
guide vane
pump shaft
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CN111878411B (en
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叶涛松
陈恩才
陈伟达
张博峰
刘进
陆增鑫
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Ningbo Kaisheng Electrical Co ltd
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Ningbo Kaisheng Electrical Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D1/00Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
    • F04D1/06Multi-stage pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/04Shafts or bearings, or assemblies thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/22Rotors specially for centrifugal pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/18Rotors
    • F04D29/22Rotors specially for centrifugal pumps
    • F04D29/2238Special flow patterns
    • F04D29/225Channel wheels, e.g. one blade or one flow channel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/66Combating cavitation, whirls, noise, vibration or the like; Balancing
    • F04D29/669Combating cavitation, whirls, noise, vibration or the like; Balancing especially adapted for liquid pumps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

本发明公开了一种多级泵轴向力承载结构,包括:泵轴和多级叶轮组件,泵轴设置在轴承座上,多级叶轮组件套设在泵轴上,各级叶轮组件设有叶轮和导叶,导叶浮动设置在泵轴上;多级叶轮组件中的首级叶轮的下端设有用于限位的下卡簧;多级叶轮组件中的末级导叶浮动套设在泵轴的上端,末级导叶的上端设有用于限位的上卡簧和调节轴套。本发明,叶轮组件包括叶轮和导叶,导叶浮动设置在泵轴上,使叶轮产生的轴向力由导叶浮动承载,避免轴向力加载到电机轴上;首级叶轮和末级导叶分别通过上卡簧、下卡簧和调节轴套限位,将首级叶轮的轴向力通过泵轴传导至末级导叶,由末级导叶承载,实现轴向力的平衡,满足不同结构离心泵的使用需要。

Figure 202010906179

The invention discloses an axial force bearing structure of a multi-stage pump, comprising: a pump shaft and a multi-stage impeller assembly, the pump shaft is arranged on a bearing seat, the multi-stage impeller assembly is sleeved on the pump shaft, and the impeller assemblies of each stage are provided The impeller and guide vane are floating on the pump shaft; the lower end of the first-stage impeller in the multi-stage impeller assembly is provided with a lower circlip for limiting; the last-stage guide vane in the multi-stage impeller assembly is floating and sleeved on the pump shaft The upper end of the shaft and the upper end of the final stage guide vane are provided with an upper circlip and an adjusting shaft sleeve for limiting. In the present invention, the impeller assembly includes an impeller and a guide vane, and the guide vane is floatingly arranged on the pump shaft, so that the axial force generated by the impeller is borne by the guide vane floating, and the axial force is prevented from being loaded on the motor shaft; the first stage impeller and the last stage guide vane The blades are respectively limited by the upper circlip, the lower circlip and the adjusting sleeve, and the axial force of the first-stage impeller is transmitted to the last-stage guide vane through the pump shaft, and is carried by the last-stage guide vane to achieve the balance of the axial force and satisfy the Different structures of centrifugal pumps need to be used.

Figure 202010906179

Description

一种多级泵轴向力承载结构Axial force bearing structure of a multistage pump

技术领域technical field

本发明涉及多级泵技术领域,具体涉及一种多级泵轴向力承载结构。The invention relates to the technical field of multistage pumps, in particular to an axial force bearing structure of a multistage pump.

背景技术Background technique

多级离心泵是将具有同样功能的两个以上离心泵泵集合在一起,流体通道结构上,表现在第一级的介质泄压口与第二极的介质进口连通,第二级的介质泄压口与第三级的进口连通,串联形成多级离心泵。多级离心泵可通过改变泵级数(叶轮数量)来满足不同要求,因此适用范围很广。但是随级数的增加,多级离心泵的轴向力大的问题增加。平衡轴向力的方法有利用止推轴承平衡、利用背叶片平衡、利用双吸叶轮平衡法、利用叶轮对称分布、利用平衡鼓平衡等,其中利用止推轴承平衡最为有效,但多级泵的轴向力较大,用止推轴承来平衡轴向力就会使泵的结构非常复杂。The multi-stage centrifugal pump is a collection of two or more centrifugal pumps with the same function. The fluid channel structure shows that the medium pressure relief port of the first stage is connected to the medium inlet of the second pole, and the medium discharge port of the second stage is connected. The pressure port is communicated with the inlet of the third stage to form a multi-stage centrifugal pump in series. Multistage centrifugal pumps can meet different requirements by changing the number of pump stages (number of impellers), so they have a wide range of applications. However, with the increase of the number of stages, the problem of large axial force of the multistage centrifugal pump increases. The methods of balancing the axial force include the use of thrust bearing balance, the use of back vane balance, the use of double suction impeller balance method, the use of symmetrical distribution of impellers, the use of balance drum balance, etc. Among them, the use of thrust bearing balance is the most effective, but the The axial force is large, and the use of thrust bearings to balance the axial force will make the structure of the pump very complicated.

为此,中国实用新型专利CN205895628U提供了一种高扬程多级深井潜水泵,包括泵体,电机和机筒,机筒底部设置有油杯,油杯通过卡簧固定,电机设置与机筒上方,泵体设置于电机上,泵体包括泵头、上端部、连接部和下端部,泵体内设置有贯穿上端部、连接部和下端部的传动轴,上端部和下端部分别设置有若干组叶轮组件且上端部叶轮组件的个数大于下端部叶轮组件的个数,连接部内设置有支架,该高扬程多级深井潜水泵通过控制盒使电机通电电机轴旋转,电机轴通过联轴器带动传动轴旋转使叶轮转动,液体随着叶轮一级一级向上流动,此时叶轮将产生向下的推拉,其中上端部叶轮产生的推力通过连接部中的支架相抵消,下端部叶轮产生的推力通过轴承座相抵消,通过将多组叶轮组件分段设置,实现深井潜水泵的稳定运行。To this end, Chinese utility model patent CN205895628U provides a high-lift multi-stage deep well submersible pump, including a pump body, a motor and a barrel, an oil cup is arranged at the bottom of the barrel, the oil cup is fixed by a circlip, and the motor is arranged on the top of the barrel. , The pump body is arranged on the motor, the pump body includes a pump head, an upper end, a connecting part and a lower end, the pump body is provided with a transmission shaft passing through the upper end, the connecting part and the lower end, and the upper and lower ends are respectively provided with several groups The number of impeller assemblies at the upper end is greater than the number of impeller assemblies at the lower end, and a bracket is arranged in the connecting part. The high-lift multi-stage deep well submersible pump makes the motor energized through the control box and the motor shaft rotates, and the motor shaft is driven by the coupling The rotation of the drive shaft causes the impeller to rotate, and the liquid flows upward with the impeller step by step. At this time, the impeller will push and pull downward. The thrust generated by the impeller at the upper end is offset by the bracket in the connecting part, and the thrust generated by the impeller at the lower end will be offset. By offsetting the bearing seat and setting up multiple groups of impeller components in sections, the stable operation of the deep well submersible pump is realized.

但是上述高扬程多级深井潜水泵具有以下缺点:However, the above-mentioned high-lift multi-stage deep well submersible pump has the following disadvantages:

(1)泵体设置在电机上方,电机轴通过联轴器与泵轴连接,在实际运行过程中,电机轴承载了泵轴上的部分轴向力,该承载结构只适用于泵体设置于电机上方的立式多级潜水泵,不能适用于电机设置在泵体上方的倒装式潜水泵或卧式离心泵;(1) The pump body is set above the motor, and the motor shaft is connected to the pump shaft through a coupling. During the actual operation, the motor shaft carries part of the axial force on the pump shaft. This bearing structure is only suitable for the pump body set in The vertical multi-stage submersible pump above the motor cannot be applied to the inverted submersible pump or horizontal centrifugal pump with the motor set above the pump body;

(2)叶轮组件分别设置在上端部和下端部中,且上端部叶轮组件的个数大于下端部叶轮组件的个数,对叶轮组件的个数以及分布存在一定要求,不能适用于不同个数的叶轮组件。(2) The impeller assemblies are respectively arranged in the upper end and the lower end, and the number of impeller assemblies at the upper end is greater than the number of impeller assemblies at the lower end. There are certain requirements for the number and distribution of impeller assemblies, which cannot be applied to different numbers. the impeller assembly.

有鉴于此,急需对现有的多级泵的轴向力承载结构进行改进,以适用于倒装式潜水泵或卧式离心泵,满足不同叶轮组件的需要。In view of this, it is urgent to improve the axial force bearing structure of the existing multi-stage pump, so as to be suitable for the inverted submersible pump or the horizontal centrifugal pump to meet the needs of different impeller assemblies.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是现有多级泵轴向力承载结构不能适用于倒装式或卧式泵结构的问题。The technical problem to be solved by the present invention is that the existing multistage pump axial force bearing structure cannot be applied to the inverted or horizontal pump structure.

为了解决上述技术问题,本发明所采用的技术方案如下:In order to solve the above-mentioned technical problems, the technical scheme adopted in the present invention is as follows:

一种多级泵轴向力承载结构,包括:An axial force bearing structure of a multistage pump, comprising:

泵轴,设置在轴承座上,其上端用于通过联轴器与电机轴连接;The pump shaft is arranged on the bearing seat, and its upper end is used to connect with the motor shaft through the coupling;

多级叶轮组件,套设在所述泵轴上,各级所述叶轮组件包括叶轮和导叶,所述导叶浮动设置在所述泵轴上;A multi-stage impeller assembly is sleeved on the pump shaft, the impeller assemblies at each stage include an impeller and a guide vane, and the guide vane is floatingly arranged on the pump shaft;

多级叶轮组件中的首级叶轮套设在所述泵轴的下端,所述首级叶轮的下端设有用于限位的下卡簧;The first-stage impeller in the multi-stage impeller assembly is sleeved on the lower end of the pump shaft, and the lower end of the first-stage impeller is provided with a lower circlip for limiting;

多级叶轮组件中的末级导叶浮动设置在所述泵轴的上端,所述末级导叶的上端设有用于限位的卡簧和调节轴套。The last-stage guide vanes in the multi-stage impeller assembly are floatingly arranged on the upper end of the pump shaft, and the upper end of the last-stage guide vanes are provided with a circlip and an adjusting shaft sleeve for limiting.

在本方案中,所述泵轴为棱柱轴。In this solution, the pump shaft is a prism shaft.

在本方案中,所述泵轴的上端和下端设有卡簧槽,所述上卡簧和所述下卡簧设置在所述卡簧槽内。In this solution, the upper end and the lower end of the pump shaft are provided with circlip grooves, and the upper circlip and the lower circlip are arranged in the circlip grooves.

在本方案中,所述调节轴套包括:In this solution, the adjusting shaft sleeve includes:

下轴套,与所述末级导叶的上端相对设置,与所述泵轴的外侧面存在浮动空间;The lower shaft sleeve is arranged opposite to the upper end of the last-stage guide vane, and there is a floating space with the outer side of the pump shaft;

上轴套,设置在所述下轴套的上端,与所述泵轴的外侧面相适配。The upper shaft sleeve is arranged on the upper end of the lower shaft sleeve and is matched with the outer side surface of the pump shaft.

在本方案中,所述泵轴通过轴套组件设置在轴承座上,所述轴套组包括:In this solution, the pump shaft is arranged on the bearing seat through a shaft sleeve assembly, and the shaft sleeve assembly includes:

两个内轴套,套设在所述泵轴的上下两端,分别设置在所述下卡簧与所述首级叶轮之间、所述上卡簧与所述联轴器之间,所述内轴套与所述泵轴的外侧面相适配;Two inner shaft sleeves are sleeved on the upper and lower ends of the pump shaft, and are respectively arranged between the lower circlip and the first-stage impeller, and between the upper circlip and the coupling. The inner shaft sleeve is adapted to the outer side of the pump shaft;

两个外轴套,分别套设在两个所述内轴套上,同时与所述轴承座和所述内轴套配合。Two outer shaft sleeves are respectively sleeved on the two inner shaft sleeves, and are matched with the bearing seat and the inner shaft sleeve at the same time.

在本方案中,所述内轴套为由耐磨硬质合金制成的嵌件。In this solution, the inner bushing is an insert made of wear-resistant cemented carbide.

在本方案中,所述叶轮组件还包括:In this solution, the impeller assembly further includes:

叶轮壳,包括叶轮上盖和叶轮座,所述叶轮座内设有导叶安装位,所述导叶的下端插装在所述导叶安装位上,所述叶轮设置在所述导叶与所述叶轮座之间。The impeller housing includes an impeller upper cover and an impeller seat. The impeller seat is provided with a guide vane installation position, the lower end of the guide vane is inserted into the guide vane installation position, and the impeller is arranged between the guide vane and the guide vane. between the impeller seats.

在本方案中,所述叶轮为闭式叶轮,包括轮毂以及设置在所述轮毂上的轮盘和轮盖,所述轮盘与所述轮盖之间设有叶片;所述轮与所述泵轴的外侧面相适配。In this solution, the impeller is a closed impeller, comprising a wheel hub, a wheel disc and a wheel cover arranged on the wheel hub, and blades are arranged between the wheel disc and the wheel cover; the wheel and the wheel cover are provided with blades; The outer side of the pump shaft is adapted.

在本方案中,所述联轴器的顶面上设有花键槽,用于与电机轴连接;所述联轴器的底端设有棱柱槽,用于与所述泵轴连接。In this solution, the top surface of the coupling is provided with a spline groove for connecting with the motor shaft; the bottom end of the coupling is provided with a prism groove for connecting with the pump shaft.

在本方案中,所述调节轴套和各级所述叶轮组件串联在所述泵轴上,所述调节轴套和各级所述叶轮组件之间存在轴向串动间距,所述串动间距为0.5-2mm。In this solution, the adjusting bushing and the impeller assemblies of all stages are connected in series on the pump shaft, and there is an axial serial movement distance between the adjusting bushing and the impeller assemblies of all stages, and the serial movement The spacing is 0.5-2mm.

与现有技术相比,本发明提供的多级泵轴向力承载结构,包括泵轴以及套设在泵轴上的多级叶轮组件,每级叶轮组件设有叶轮和导叶,导叶浮动设置在泵轴上,使各级叶轮组件产生的轴向力传导到导叶上,由导叶浮动承载,避免轴向力通过泵轴加载到电机轴上;首级叶轮通过下卡簧限位,末级导叶通过上卡簧限位,使首级叶轮的轴向力通过轴套和下卡簧结构传导至泵轴上,并通过上卡簧和调节轴套传导到末级叶轮,由末级叶轮浮动承载,实现轴向力的平衡。本发明中叶轮组件的级数不受自身结构的限制,可串联多组,能够满足于立式、卧式、倒装式离心泵结构的不同级数的使用要求。Compared with the prior art, the multi-stage pump axial force bearing structure provided by the present invention includes a pump shaft and a multi-stage impeller assembly sleeved on the pump shaft. Each stage of the impeller assembly is provided with an impeller and a guide vane, and the guide vane floats. It is set on the pump shaft, so that the axial force generated by the impeller components at all levels is transmitted to the guide vanes, and the guide vanes are floating and carried to avoid the axial force being loaded onto the motor shaft through the pump shaft; the first-stage impeller is limited by the lower circlip , the last-stage guide vane is limited by the upper circlip, so that the axial force of the first-stage impeller is transmitted to the pump shaft through the shaft sleeve and the lower circlip structure, and is transmitted to the final-stage impeller through the upper circlip and the adjusting sleeve. The last stage impeller is floating and load-bearing to achieve the balance of axial force. The number of stages of the impeller assembly in the present invention is not limited by its own structure, and multiple groups can be connected in series, which can meet the use requirements of different stages of vertical, horizontal and inverted centrifugal pump structures.

附图说明Description of drawings

图1为本发明中承载结构的剖面图;1 is a cross-sectional view of a bearing structure in the present invention;

图2为本发明中承载结构的结构拆分示意图;Fig. 2 is the structural disassembly schematic diagram of the bearing structure in the present invention;

图3为本发明中叶轮组件的结构示意图;Fig. 3 is the structural representation of the impeller assembly in the present invention;

图4为本发明中首级叶轮和末级导叶的结构示意图。FIG. 4 is a schematic structural diagram of the first-stage impeller and the last-stage guide vane in the present invention.

其中,图1至图4中各附图标记与部件名称之间的对应关系如下:Wherein, the corresponding relationship between each reference sign and component name in Fig. 1 to Fig. 4 is as follows:

1泵轴,2叶轮组件,11联轴器,12花键槽,13棱柱槽,14卡簧槽,21叶轮上盖,22叶轮座,23叶轮,24导叶,221叶轮安装位,231轮毂,232轮盘,233轮盖,234叶片,25首级叶轮,26末级导叶,27下卡簧,28上卡簧,29调节轴套,291下轴套,292上轴套,10轴承座,15内轴套,16外轴套。1 pump shaft, 2 impeller assembly, 11 coupling, 12 spline groove, 13 prism groove, 14 spring groove, 21 impeller upper cover, 22 impeller seat, 23 impeller, 24 guide vane, 221 impeller installation position, 231 hub, 232 wheel disc, 233 wheel cover, 234 blade, 25 first stage impeller, 26 last stage guide vane, 27 lower circlip, 28 upper circlip, 29 adjusting bushing, 291 lower bushing, 292 upper bushing, 10 bearing seat , 15 inner sleeve, 16 outer sleeve.

具体实施方式Detailed ways

本发明提供了一种多级泵轴向力承载结构,包括泵轴和多组叶轮组件,叶轮组件包括叶轮以及浮动设置在泵轴上的导叶,首级叶轮通过下卡簧限位,末级导叶通过上卡簧和调节轴套限位,使首级叶轮将轴向力通过泵轴传导到末级导叶,由导叶浮动承载,实现了轴向力的平衡,适用于不同的多级离心泵结构。下面结合说明书附图和具体实施方式对本发明做出详细说明。The invention provides an axial force bearing structure of a multi-stage pump, which includes a pump shaft and multiple groups of impeller assemblies. The impeller assembly includes an impeller and a guide vane floatingly arranged on the pump shaft. The first-stage guide vane is limited by the upper circlip and the adjusting shaft sleeve, so that the first-stage impeller transmits the axial force through the pump shaft to the last-stage guide vane, and is carried by the guide vane floating, realizing the balance of the axial force, which is suitable for different Multistage centrifugal pump structure. The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments of the description.

如图1、图2所示,本发明提供多级泵轴向力承载结构包括泵轴1和多级叶轮组件2,多级叶轮组件2套设在泵轴1上。As shown in FIG. 1 and FIG. 2 , the present invention provides a multi-stage pump axial force bearing structure including a pump shaft 1 and a multi-stage impeller assembly 2 , and the multi-stage impeller assembly 2 is sleeved on the pump shaft 1 .

如图3和图4所示,泵轴1为棱柱轴。泵轴1的上端通过联轴器11与电机轴连接,联轴器11的顶面上设有花键槽12,用于连接电机轴;联轴器11的底面设有棱柱槽13,泵轴1的上端插装在棱柱槽13内,与联轴器11连接。泵轴1的上端和下端上设有卡簧槽14。As shown in FIGS. 3 and 4 , the pump shaft 1 is a prismatic shaft. The upper end of the pump shaft 1 is connected with the motor shaft through a coupling 11. The top surface of the coupling 11 is provided with a spline groove 12 for connecting the motor shaft; the bottom surface of the coupling 11 is provided with a prismatic groove 13, and the pump shaft 1 The upper end of the shaft is inserted into the prism groove 13 and connected with the coupling 11 . The upper and lower ends of the pump shaft 1 are provided with snap grooves 14 .

每组叶轮组件2包括由叶轮上盖21和叶轮座22组成叶轮壳,以及设置在叶轮壳内的叶轮23和导叶24。叶轮座22内设有导叶安装位221,导叶24的下端插装在导叶安装位221上,叶轮23设置在导叶24与叶轮座22之间。Each group of impeller assemblies 2 includes an impeller casing composed of an impeller upper cover 21 and an impeller seat 22, and an impeller 23 and guide vanes 24 arranged in the impeller casing. The impeller seat 22 is provided with a guide vane installation position 221 , the lower end of the guide vane 24 is inserted into the guide vane installation position 221 , and the impeller 23 is arranged between the guide vane 24 and the impeller seat 22 .

叶轮23为闭式叶轮,包括轮毂231以及设置在轮毂231上的轮盘232和轮盖233,轮盘232和轮盖233之间设有叶片234,轮盘232的底面上设有泄水孔,水经导叶24的导流进入轮盘232和轮盖233,随叶片234旋转加压后,从泄水孔流出。轮毂231与泵轴1的外侧面相适配。The impeller 23 is a closed impeller, including a hub 231, a wheel disc 232 and a wheel cover 233 arranged on the hub 231, a blade 234 is arranged between the wheel disc 232 and the wheel cover 233, and a drain hole is arranged on the bottom surface of the wheel disc 232 , the water enters the wheel disc 232 and the wheel cover 233 through the guide vane 24, and flows out from the drain hole after being pressurized with the rotation of the vane 234. The hub 231 is adapted to the outer surface of the pump shaft 1 .

导叶24浮动套设在泵轴1上,与泵轴1的外侧面存在浮动空间,方便导叶24浮动承载轴向力。The guide vane 24 is floatingly sleeved on the pump shaft 1 , and there is a floating space with the outer side surface of the pump shaft 1 , so that the guide vane 24 can float and bear the axial force.

多级叶轮组件中的首级叶轮25和末级导叶26分别设置在泵轴1的上下两端,首级叶轮25通过下卡簧27限位,多级叶轮组件中的末级导叶26通过上卡簧28和调节轴套29限位,使末级导叶26浮动设置在泵轴1的下端,下卡簧27和上卡簧28分别设置在卡簧槽14内。The first-stage impeller 25 and the last-stage guide vane 26 in the multi-stage impeller assembly are respectively arranged at the upper and lower ends of the pump shaft 1, the first-stage impeller 25 is limited by the lower circlip 27, and the last-stage guide vane 26 in the multi-stage impeller assembly The final guide vane 26 is floated on the lower end of the pump shaft 1 by the upper circlip 28 and the adjusting shaft sleeve 29 being limited.

调节轴套29设置在末级导叶26的顶面与上卡簧28的底面之间,包括下轴套291和上轴套292,下轴套290与末级导叶26的上端相对设置,,与泵轴1的外侧面存在浮动空间。上轴套292设置在下轴套291的上端,与泵轴1的外侧面相适配。调节轴套29和各级叶轮组件2串联在泵轴1上,调节轴套29和各级叶轮组件2之间存在轴向的串动间距,串动间距为0.5-2mm。The adjusting shaft sleeve 29 is arranged between the top surface of the last stage guide vane 26 and the bottom surface of the upper circlip 28, including a lower shaft sleeve 291 and an upper shaft sleeve 292, and the lower shaft sleeve 290 is arranged opposite to the upper end of the last stage guide vane 26, , there is a floating space with the outer side of the pump shaft 1 . The upper bushing 292 is arranged on the upper end of the lower bushing 291 and is matched with the outer side surface of the pump shaft 1 . The adjusting shaft sleeve 29 and the impeller assemblies 2 of all stages are connected in series on the pump shaft 1 , and there is an axial running distance between the adjusting shaft sleeve 29 and the impeller assemblies 2 of all stages, and the running spacing is 0.5-2 mm.

泵轴1通过轴套组件设置在轴承座10上,轴承组件包括两个内轴套15和两个外轴套16,内轴套15套设在泵轴1的上下两端,分别设置在下卡簧27与首级叶轮25之间、上卡簧28与联轴器11之间,内轴套15与泵轴1的外侧面相适配。外轴套16分别套设在内轴套15上,同时与轴承座10和内轴套15配合。The pump shaft 1 is set on the bearing seat 10 through the shaft sleeve assembly. The bearing assembly includes two inner shaft sleeves 15 and two outer shaft sleeves 16. The inner shaft sleeves 15 are sleeved on the upper and lower ends of the pump shaft 1, respectively. Between the spring 27 and the first-stage impeller 25 , and between the upper retaining spring 28 and the coupling 11 , the inner sleeve 15 is adapted to the outer side of the pump shaft 1 . The outer bushings 16 are respectively sleeved on the inner bushings 15 and are matched with the bearing seat 10 and the inner bushing 15 at the same time.

本发明的工作原理如下:The working principle of the present invention is as follows:

泵轴1在电机的驱动下带动叶轮组件2旋转,叶轮23在旋转过程中,由于叶轮23上轮盖233前后不对称的压力产生轴向力,对于首级叶轮25来说,首级叶轮25的下端通过下卡簧27限位,首级叶轮25可以将轴向力传递到泵轴1上;同时由于上卡簧28和调节轴套29设置在末级导叶26的上方,并通过上卡簧28和调节轴套29对末级导叶26限位,就可以将泵轴1上的轴向力传导到末级导叶29上,由末级导叶29浮动承载。对于其他的各级叶轮组件来说,各级叶轮23上轮毂231与泵轴1的外侧面相适配,叶轮23上的轴向力可通过轮毂231传导到泵轴1上,由于各级导叶24浮动设置在泵轴1上,导叶24可浮动承载轴向力,这样对于整个多级泵轴向力承载结构来说,不会有轴向力通过泵轴1传导到电机轴,从而实现轴向力的平衡。The pump shaft 1 drives the impeller assembly 2 to rotate under the drive of the motor. During the rotation process of the impeller 23, axial force is generated due to the asymmetric pressure of the upper wheel cover 233 of the impeller 23. For the first stage impeller 25, the first stage impeller 25 The lower end of the shaft is limited by the lower circlip 27, and the first-stage impeller 25 can transmit the axial force to the pump shaft 1; at the same time, because the upper circlip 28 and the adjusting sleeve 29 are arranged above the final-stage guide vane 26, and pass through the upper The last stage guide vane 26 is limited by the retaining spring 28 and the adjusting shaft sleeve 29, so that the axial force on the pump shaft 1 can be transmitted to the last stage guide vane 29, and the last stage guide vane 29 can be carried by the last stage guide vane 29 in a floating manner. For other impeller assemblies of all stages, the hub 231 on the impeller 23 of each stage is adapted to the outer side of the pump shaft 1, and the axial force on the impeller 23 can be transmitted to the pump shaft 1 through the hub 231. 24 is floating on the pump shaft 1, and the guide vane 24 can float to bear the axial force, so that for the entire multi-stage pump axial force bearing structure, there will be no axial force transmitted to the motor shaft through the pump shaft 1, so as to realize Axial force balance.

与现有技术相比,本发明提供的多级泵轴向力承载结构,设置多组叶轮组件,每组叶轮组件包括叶轮和导叶,叶轮套设在泵轴上,其轮毂与泵轴的外侧面相适配,导叶与泵轴的外侧面之间存在浮动空间,导叶浮动设置在泵轴上,可以承载叶轮转动产生的轴向力,避免将轴向力通过泵轴传导至电机轴,使电机轴因承载轴向力而发生磨损,影响其使用寿命。与传统的浮动叶轮式结构相比,本发明中,轴向力的承载结构仅为叶轮和导叶的轮毂,承载结构的径向尺寸较小,可以在高速运转的工况下仍保持较低的线速度,避免因叶轮线速度过大导致气流马赫数的提高而引起的级效率下降或应力增大,延长叶轮和导叶的使用寿命。Compared with the prior art, the multi-stage pump axial force bearing structure provided by the present invention is provided with multiple groups of impeller assemblies, each group of impeller assemblies includes an impeller and a guide vane, the impeller is sleeved on the pump shaft, and the hub and the pump shaft are separated. The outer side is adapted, there is a floating space between the guide vane and the outer side of the pump shaft. The guide vane is floating on the pump shaft, which can bear the axial force generated by the rotation of the impeller, and avoid the axial force being transmitted to the motor shaft through the pump shaft. , so that the motor shaft wears due to bearing axial force, affecting its service life. Compared with the traditional floating impeller structure, in the present invention, the bearing structure of the axial force is only the hub of the impeller and the guide vane, and the radial dimension of the bearing structure is small, which can be kept low even under high-speed operation conditions. The linear speed of the impeller is too large to avoid the reduction of stage efficiency or the increase of stress caused by the increase of the airflow Mach number due to the excessive linear speed of the impeller, and prolong the service life of the impeller and the guide vane.

在本发明中,多组叶轮组件中包含一个首级叶轮和一个末级导叶,首级叶轮的下端通过下卡簧限位,末级导叶的上端通过上卡簧和调节轴套限位,使首级叶轮将产生的轴向力传递给泵轴,通过泵轴传递到末级导叶,由末级导叶浮动承载,电机轴不承载轴向载荷,可适用于立式、卧式或倒装式多级离心泵,且叶轮组件的级数可根据实际需要设定,满足工况的使用要求。In the present invention, multiple groups of impeller assemblies include a first-stage impeller and a last-stage guide vane, the lower end of the first-stage impeller is limited by the lower circlip, and the upper end of the last-stage guide vane is limited by the upper circlip and the adjusting bushing , so that the first-stage impeller transmits the generated axial force to the pump shaft, and then transmits it to the last-stage guide vane through the pump shaft, and is carried by the last-stage guide vane. Or inverted multi-stage centrifugal pump, and the number of stages of the impeller assembly can be set according to actual needs to meet the use requirements of working conditions.

在本发明中,内轴套采用嵌件结构,材料为耐磨硬质合金,具有抗冲击性和耐局部高温性,可适应多级泵在启停过程中局部摩擦发热及串动工况。In the present invention, the inner shaft sleeve adopts an insert structure, and the material is wear-resistant hard alloy, which has impact resistance and local high temperature resistance, and can adapt to local friction heating and series running conditions during the start and stop of the multi-stage pump.

在本发明中,各级叶轮之间存在轴向串动空间,方便各级叶轮根据加压的介质对叶轮位置进行自动调整,避免发生卡滞。In the present invention, there is an axial movement space between the impellers at all levels, which facilitates the automatic adjustment of the position of the impellers by the impellers at all levels according to the pressurized medium, and avoids jamming.

本发明并不局限于上述最佳实施方式,任何人应该得知在本发明的启示下做出的结构变化,凡是与本发明具有相同或相近的技术方案,均落入本发明的保护范围之内。The present invention is not limited to the above-mentioned best embodiment. Anyone should be aware of the structural changes made under the inspiration of the present invention, and any technical solutions that are the same or similar to those of the present invention shall fall within the protection scope of the present invention. Inside.

Claims (10)

1.一种多级泵轴向力承载结构,其特征在于,包括:1. a multistage pump axial force bearing structure, is characterized in that, comprises: 泵轴,设置在轴承座上,其上端用于通过联轴器与电机轴连接;The pump shaft is arranged on the bearing seat, and its upper end is used to connect with the motor shaft through the coupling; 多级叶轮组件,套设在所述泵轴上,各级所述叶轮组件包括叶轮和导叶,所述导叶浮动套设在所述泵轴上;A multi-stage impeller assembly is sleeved on the pump shaft, the impeller assemblies at each stage include an impeller and a guide vane, and the guide vane is floating sleeved on the pump shaft; 多级叶轮组件中的首级叶轮套设在所述泵轴的下端,所述首级叶轮的下端设有用于限位的下卡簧;The first-stage impeller in the multi-stage impeller assembly is sleeved on the lower end of the pump shaft, and the lower end of the first-stage impeller is provided with a lower circlip for limiting; 多级叶轮组件中的末级导叶浮动设置在所述泵轴的上端,所述末级导叶的上端设有用于限位的上卡簧和调节轴套。The final-stage guide vane in the multi-stage impeller assembly is floatingly arranged on the upper end of the pump shaft, and the upper end of the final-stage guide vane is provided with an upper circlip and an adjusting shaft sleeve for limiting. 2.根据权利要求1所述的承载结构,其特征在于,所述泵轴为棱柱轴。2 . The bearing structure of claim 1 , wherein the pump shaft is a prism shaft. 3 . 3.根据权利要求1所述的承载结构,其特征在于,所述泵轴的上端和下端设有卡簧槽,所述上卡簧和所述下卡簧设置在所述卡簧槽内。3 . The bearing structure according to claim 1 , wherein the upper and lower ends of the pump shaft are provided with circlip grooves, and the upper circlip and the lower circlip are arranged in the circlip grooves. 4 . 4.根据权利要求2所述的承载结构,其特征在于,所述调节轴套包括:4. The bearing structure according to claim 2, wherein the adjusting bushing comprises: 下轴套,与所述末级导叶的上端相对设置,与所述泵轴的外侧面存在浮动空间;The lower shaft sleeve is arranged opposite to the upper end of the last-stage guide vane, and there is a floating space with the outer side of the pump shaft; 上轴套,设置在所述下轴套的上端,与所述泵轴的外侧面相适配。The upper shaft sleeve is arranged on the upper end of the lower shaft sleeve and is matched with the outer side surface of the pump shaft. 5.根据权利要求1所述的承载结构,其特征在于,所述泵轴通过轴套组件设置在轴承座上,所述轴套组件包括:5. The bearing structure according to claim 1, wherein the pump shaft is arranged on the bearing seat through a bushing assembly, and the bushing assembly comprises: 两个内轴套,套设在所述泵轴的上下两端,分别设置在所述下卡簧与所述首级叶轮之间、所述上卡簧与所述联轴器之间,所述内轴套与所述泵轴的外侧面相适配;Two inner shaft sleeves are sleeved on the upper and lower ends of the pump shaft, and are respectively arranged between the lower circlip and the first-stage impeller, and between the upper circlip and the coupling. The inner shaft sleeve is adapted to the outer side surface of the pump shaft; 两个外轴套,分别套设在两个所述内轴套上,同时与所述轴承座和所述内轴套配合。Two outer shaft sleeves are respectively sleeved on the two inner shaft sleeves, and are matched with the bearing seat and the inner shaft sleeve at the same time. 6.根据权利要求1所述的承载结构,其特征在于,所述内轴套为由耐磨硬质合金制成的嵌件。6. The load-bearing structure of claim 1, wherein the inner bushing is an insert made of wear-resistant cemented carbide. 7.根据权利要求1所述的承载结构,其特征在于,所述叶轮组件还包括:7. The load bearing structure of claim 1, wherein the impeller assembly further comprises: 叶轮壳,包括叶轮上盖和叶轮座,所述叶轮座内设有导叶安装位,所述导叶的下端插装在所述导叶安装位上,所述叶轮设置在所述导叶与所述叶轮座之间。The impeller housing includes an impeller upper cover and an impeller seat. The impeller seat is provided with a guide vane installation position, the lower end of the guide vane is inserted into the guide vane installation position, and the impeller is arranged between the guide vane and the guide vane. between the impeller seats. 8.根据权利要求1所述的承载结构,其特征在于,所述叶轮为闭式叶轮,包括轮毂以及设置在所述轮毂上的轮盘和轮盖,所述轮盘与所述轮盖之间设有叶片;所述轮毂与所述泵轴的外侧面相适配。8. The bearing structure according to claim 1, wherein the impeller is a closed impeller, comprising a wheel hub, a wheel disc and a wheel cover arranged on the wheel hub, and the wheel disc and the wheel cover are between the wheel disc and the wheel cover. Blades are arranged between them; the hub is matched with the outer side surface of the pump shaft. 9.根据权利要求2所述的承载结构,其特征在于,所述联轴器的顶端设置花键槽,用于与电机轴连接,所述联轴器的底端设有棱柱槽,用于与所述泵轴连接。9 . The bearing structure according to claim 2 , wherein the top end of the coupling is provided with a spline groove for connecting with the motor shaft, and the bottom end of the coupling is provided with a prism groove for connecting with the motor shaft. 10 . The pump shaft is connected. 10.根据权利要求1所述的承载结构,其特征在于,所述调节轴套和各级所述叶轮组件串联在所述泵轴上,所述调节轴套和各级所述叶轮组件之间存在轴向串动间距,所述串动间距为0.5-2mm。10 . The bearing structure according to claim 1 , wherein the adjusting shaft sleeve and the impeller assemblies of each stage are connected in series on the pump shaft, and the adjusting shaft sleeve and the impeller assemblies of each stage are connected in series. 11 . There is an axial run-in spacing, which is 0.5-2mm.
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CN111878452A (en) * 2020-09-01 2020-11-03 宁波锴晟电气有限公司 Impeller assembly for multistage submersible pump
CN212360198U (en) * 2020-09-01 2021-01-15 宁波锴晟电气有限公司 Multistage pump axial force bearing structure

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111878452A (en) * 2020-09-01 2020-11-03 宁波锴晟电气有限公司 Impeller assembly for multistage submersible pump
CN111878452B (en) * 2020-09-01 2025-03-21 宁波锴晟电气有限公司 Impeller assembly for a multi-stage submersible pump

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