CN111875294A - Antibacterial and mildewproof quartz stone and preparation method thereof - Google Patents

Antibacterial and mildewproof quartz stone and preparation method thereof Download PDF

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CN111875294A
CN111875294A CN202010698928.7A CN202010698928A CN111875294A CN 111875294 A CN111875294 A CN 111875294A CN 202010698928 A CN202010698928 A CN 202010698928A CN 111875294 A CN111875294 A CN 111875294A
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antibacterial
mildewproof
quartz stone
quartz
agent
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CN111875294B (en
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林建家
吴阿伟
项观长生
林港
李瑞銮
林建旋
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Dianjin New Materials Research Institute
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C&c Xiamen Kitchen Co ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B26/00Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
    • C04B26/02Macromolecular compounds
    • C04B26/10Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B26/18Polyesters; Polycarbonates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

Abstract

The invention discloses an antibacterial and mildewproof quartz stone and a preparation method thereof, wherein the quartz stone comprises the following raw materials in parts by weight: 80-95 parts of quartz sand, 5-20 parts of unsaturated polyester resin, 0.08-0.2 part of curing agent, 0.1-0.5 part of coupling agent, 0.1-5 parts of pigment and 0.125-0.5 part of zirconium phosphate silver-zinc composite antibacterial agent. According to the invention, through scientific formula and optimized production process, the prepared quartz stone has excellent antibacterial effect and mildew-proof effect, and the plate has excellent physical properties.

Description

Antibacterial and mildewproof quartz stone and preparation method thereof
Technical Field
The invention relates to the technical field of quartz stone plates, in particular to a quartz stone plate for a kitchen table board.
Background
The prior quartz stone plate has the advantages of rich colors, outstanding product performance, high hardness, scratch resistance, pollution resistance, low water absorption, low shrinkage and the like, and is widely used in industrial production and daily life as a decorative material for floor tiles, wall surfaces, window decks, kitchen table tops and the like. When the artificial quartz stone is used in places where the artificial quartz stone is in contact with food or in wet places, bacteria often grow on the surface of the artificial quartz stone. The common artificial quartz stone has no effect of inhibiting or killing bacteria.
Some existing antibacterial quartz stone plates are added with antibacterial ingredients, but the problems of large addition amount of the antibacterial ingredients, uneven dispersion, easy yellowing and aging of the quartz stone plates and the like still exist, the performance and the antibacterial effect of the plates are influenced, and the artificial quartz stone is unfavorable for use and popularization in the field of kitchens. Therefore, it is necessary to provide a quartz stone with good antibacterial and mildewproof effects and stable plate performance, so as to provide a guarantee for the health of users.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an antibacterial and mildewproof quartz stone and a preparation method thereof. According to the invention, through scientific formula and optimized production process, the prepared quartz stone has excellent antibacterial effect and mildew-proof effect, and the plate has excellent physical properties.
One of the technical schemes adopted by the invention for solving the technical problems is as follows:
the antibacterial and mildewproof quartz stone comprises the following raw materials in parts by weight: 80-95 parts of quartz sand, 5-20 parts of unsaturated polyester resin, 0.08-0.2 part of curing agent, 0.1-0.5 part of coupling agent, 0.1-5 parts of pigment and 0.125-0.5 part of zirconium phosphate silver-zinc composite antibacterial agent; the particle size of the zirconium phosphate silver-zinc-loaded composite antibacterial agent is 400 meshes.
The particle size of 400 meshes means that the zirconium phosphate silver-zinc-loaded composite antibacterial agent is sieved by a 400-mesh sieve to obtain a part which can be sieved by the 400-mesh sieve for use, namely the maximum particle size of the zirconium phosphate silver-zinc-loaded composite antibacterial agent powder is about 38 mu m corresponding to the 400-mesh sieve. Similarly, the object of the present invention that the particle size is 10000 refers to that the zirconium phosphate silver-zinc composite antibacterial powder passes through 10000 meshes of sieve, i.e. the maximum particle size of the powder is about 1.3 μm corresponding to 10000 meshes of sieve.
The particle size of the zirconium phosphate silver-zinc-loaded composite antibacterial agent is 400 meshes. If the particle size of the antibacterial agent powder is too small, the antibacterial agent powder is difficult to disperse uniformly and is distributed unevenly in the quartz stone, so that the physical property and the antibacterial property of the quartz stone material are influenced; if the particle size of the antibacterial agent powder is too large, it is difficult to sufficiently exert antibacterial and antifungal activity.
In one embodiment, the particle size of the quartz sand is 40-100 meshes, that is, the maximum particle size of the quartz sand is about 150-420 μm corresponding to 40-100 meshes. The production cost can be reduced by selecting the raw materials of particles with the conventional particle size and quartz powder.
In one embodiment, the unsaturated polyester resin comprises at least one of an epoxy resin, a phenolic resin, an acrylic resin, or a polyurethane resin. The unsaturated polyester resin has excellent performance and flexible process performance, is used for adhering and curing the raw material quartz sand, and has good mechanical property after curing.
In one embodiment, the curing agent comprises one or more of t-butyl peroxy (2-ethylhexanoate), methyl ethyl ketone peroxide, t-butyl peroxybenzoate, dibenzoyl peroxide, or an aliphatic polyamine. The curing agent is added to promote the curing of the unsaturated polyester resin, and further, a curing agent for curing the unsaturated polyester resin at normal temperature or medium temperature can be used.
In one embodiment, the coupling agent comprises a silane coupling agent or an aluminate coupling agent. The coupling agent is used for catalyzing the bonding between the unsaturated polyester resin and the quartz sand.
For example, the silane coupling agent includes at least one of gamma-methacryloxy trimethoxysilane, gamma- (2, 3-glycidoxy) propyl trimethoxysilane, N-beta (aminoethyl) -gamma-aminopropyltrimethoxysilane, N- (B-aminoethyl) -gamma-aminopropyltriethoxysilane, N-beta (aminoethyl) -gamma-aminopropyltrimethoxysilane, anilinomethyltriethoxysilane, gamma-aminopropyltriethoxysilane, vinyltriethoxysilane, vinyltrimethoxysilane, or gamma-chloropropyltriethoxysilane.
In one embodiment, the pigment comprises at least one of an inorganic pigment, an organic pigment, or a color paste. The pigment is used for blending colors and varieties of quartz stone patterns, so that the colors of the quartz stones are rich and colorful.
Wherein the inorganic pigment comprises at least one of titanium white, medium chrome yellow, iron red or iron black. Inorganic pigments are mostly solids. The titanium white, the medium chrome yellow, the iron red and the iron black have the performances of sun resistance, heat resistance, weather resistance, good solvent resistance and the like, and the pigment covering capability is strong.
Wherein the organic pigment comprises at least one of scarlet powder, phthalocyanine green, or phthalocyanine blue. Organic pigments are mostly solids. The scarlet powder, phthalocyanine green and phthalocyanine blue have bright colors, strong tinting strength and excellent performances.
The color paste comprises at least one of white paste, black paste, scarlet paste, phthalocyanine green paste and phthalocyanine blue paste. Most of the color paste is liquid, has good color rendering property, uniform coloring, reduced pollution, good light resistance and weather resistance, and is not easy to fade and pulverize.
The second technical scheme adopted by the invention for solving the technical problems is as follows:
a preparation method of antibacterial and mildewproof quartz stone comprises the following steps: taking the components in proportion; uniformly mixing the zirconium phosphate silver-zinc-loaded composite antibacterial agent with the quartz sand to obtain a first mixture; uniformly mixing the unsaturated polyester resin, the curing agent and the coupling agent to obtain a second mixture; and uniformly mixing the first mixture and the second mixture, distributing, pressing and curing to obtain the antibacterial and mildewproof quartz stone.
In the raw materials of the antibacterial and mildewproof quartz stone, quartz sand is solid particles or powder, and the zirconium phosphate silver-zinc-carrying composite antibacterial agent is solid powder; the unsaturated polyester resin, the curing agent and the coupling agent are liquid; the pigment may be solid or liquid. Zirconium phosphate carries silver-zinc composite antibacterial agent is solid powder, and the addition is less, if adopt traditional compounding mode, directly mix jointly with liquid components such as unsaturated polyester resin, curing agent, coupling agent, because these liquid components are mostly high molecular polymer, have certain stickness and quantity big, lead to zirconium phosphate to carry silver-zinc composite antibacterial agent to be difficult to the homodisperse, cause antibacterial agent to distribute inhomogeneous in the quartz, and antibacterial property is unstable. By adopting the mixing mode, the solid component and the liquid component are respectively mixed firstly, the zirconium phosphate silver-zinc-loaded composite antibacterial agent is uniformly mixed with the quartz sand which is solid, and the zirconium phosphate silver-zinc-loaded composite antibacterial agent is fully dispersed in the solid component mixing step; then the zirconium phosphate silver-loaded zinc composite antibacterial agent is mixed with liquid components such as unsaturated polyester resin, a curing agent, a coupling agent and the like which are uniformly mixed, so that the possibility that the zirconium phosphate silver-loaded zinc composite antibacterial agent is stuck by the unsaturated polyester resin and the like and is not easy to disperse is reduced, the problem that the antibacterial performance of quartz is unstable due to the fact that the antibacterial agent is not uniformly distributed is solved, and the obtained quartz has uniform antibacterial performance and good stability; and the mixing times are limited, and the process is simple.
When the pigment is solid, uniformly mixing the pigment, the zirconium phosphate silver-zinc-loaded composite antibacterial agent and the quartz sand to obtain a first mixture; and when the pigment is liquid, uniformly mixing the pigment with the unsaturated polyester resin, the curing agent and the coupling agent to obtain a second mixture. I.e. with a solid component if the pigment is solid and with a liquid component if the pigment is liquid, depending on the nature of the pigment used. It is best to adopt color paste and mix it with unsaturated polyester resin, curing agent, coupling agent and other liquid components.
Further, the mixing frequency is 15-55 Hz, and the mixing time is 3-10 min.
Further, the pressing condition is that under the vacuum condition of-0.1 Mpa, the vibration pressing is carried out for forming; the pressure is 50-200T (ton), the vibration frequency is 40-55 Hz, and the vibration time is 60-600 s.
Further, the curing conditions are that the curing temperature is 80-120 ℃ and the curing time is 60-90 min.
The equipment, reagents, processes, parameters and the like related to the invention are conventional equipment, reagents, processes, parameters and the like except for special description, and no embodiment is needed.
All ranges recited herein include all point values within the range.
In the present invention,% is mass% and ratio is mass ratio unless otherwise specified. The units of said mass are for example grams, kilograms or tons.
In the invention, the normal temperature can be 10-50 ℃, and the medium temperature can be 50-120 ℃.
Compared with the background technology, the technical scheme has the following advantages:
1. the zirconium phosphate silver-zinc-loaded composite antibacterial agent is of a porous structure, has a large specific surface area and strong adsorption capacity, can enhance the binding force between a carrier and metal ions, can effectively avoid the color change of silver, has good chemical stability, and is not easy to yellow quartz; and can generate a certain metal ion slow release effect, and the antibacterial and mildewproof capabilities are durable; and the porous structure can also play a role in removing odor and adsorbing organic matters. Under the condition that the addition proportion of the zirconium phosphate silver-zinc-loaded composite antibacterial agent is very low (for example, the addition proportion is 0.125%), the quartz stone has good antibacterial effect (the antibacterial rate is more than 99%) and mildew-proof effect, the cost is saved, and the physical performance of the quartz stone is not influenced.
2. The zirconium phosphate silver-zinc-loaded composite antibacterial agent can achieve good antibacterial and mildewproof effects under the condition of a low addition ratio, but the zirconium phosphate silver-zinc-loaded composite antibacterial agent is difficult to disperse uniformly due to the small addition amount. In order to solve the problems of uneven dispersion or agglomeration of the zirconium phosphate silver-zinc-loaded composite antibacterial agent, quartz sand, unsaturated polyester resin and the like and avoid the problems of white fog, granular sensation, easy color change, uneven antibacterial effect and the like on the surface of the produced quartz stone, the invention ensures that the zirconium phosphate silver-zinc-loaded composite antibacterial agent and the quartz sand are uniformly mixed by controlling the particle size of the zirconium phosphate silver-zinc-loaded composite antibacterial agent and changing the mixing mode in the preparation process, so that the prepared quartz stone has the advantages of uniform dispersion of all components, uniform distribution of antibacterial effect and high antibacterial overall performance, and is favorable for popularization in the field of kitchens.
Detailed Description
The present invention will be described in detail with reference to the following examples:
example 1: preparation of antibacterial and mildewproof quartz stone
The antibacterial and mildewproof quartz stone comprises the following raw materials in parts by weight: 90 parts of quartz sand of 40-100 meshes, 7 parts of unsaturated polyester resin, 0.1 part of curing agent, 0.275 part of coupling agent, 2.5 parts of color paste and 0.125 part of zirconium phosphate silver-loaded zinc composite antibacterial agent of 400 meshes (Jinda nanometer technology (Xiamen) Co., Ltd.). Wherein the quartz sand comprises two kinds of particles with the granularity of more than 40 meshes and less than or equal to 70 meshes and the granularity of more than 70 meshes and less than or equal to 100 meshes, and the mass ratio of the two kinds of particles in the quartz sand is 3: 7. The unsaturated polyester resin is FT-126 quartz resin. The curing agent is a compound curing agent consisting of tert-butyl peroxybenzoate TBPB and dibenzoyl peroxide BPO in a mass ratio of 3: 2. The coupling agent is KH 570.
The preparation method of the antibacterial and mildewproof quartz stone comprises the following steps:
1) weighing the components in proportion;
2) stirring and mixing materials: premixing the weighed silver-zinc-zirconium phosphate composite antibacterial agent and quartz sand in a double-planet type stirring barrel to obtain a first mixture;
pre-mixing unsaturated polyester resin, a curing agent, a coupling agent and color paste in a double-planet type stirring barrel to obtain a second mixture;
adding the mixed second mixture into a double-planet type stirring barrel where the first mixture is located, and mixing; the mixing frequency is 15-55 Hz, and the mixing time is 3-10 minutes until the mixture is uniform.
3) Material distribution: the mixed materials are scattered by a double-roller scattering machine, enter a distributing machine and are distributed on a template through electronic measurement.
4) Pressing: after the material distribution is finished, vibrating and pressing to form under the vacuum condition of-0.1 Mpa; pressure 100T, vibration frequency 50Hz, and vibration time 300 s.
5) And (3) curing: and after the vibration pressing is finished, the material enters curing equipment, the curing temperature is 100 ℃, and the curing time is 70 minutes.
6) After the solidification is finished, placing the quartz stone at normal temperature, cooling the quartz stone completely, then putting the quartz stone into a plate thickness setting machine for setting the thickness of the quartz stone, and polishing the quartz stone by a water grinding polishing device to obtain the antibacterial and mildewproof quartz stone.
The prepared antibacterial and mildewproof quartz stone is subjected to antibacterial performance test according to a standard test method for testing antibacterial activity of antibacterial agents in ASTM E2180-. The results are shown in tables 1 and 2.
Table 1 antibacterial property of antibacterial and mildewproof quartz stone of example 1
Figure BDA0002592291270000061
Table 2 physical properties of antibacterial and mildewproof quartz stone of example 1
Figure BDA0002592291270000062
Figure BDA0002592291270000071
As can be seen from tables 1 and 2, the antibacterial and mildewproof quartz stone prepared by the present example has good antibacterial performance and physical performance.
Example 2: preparation of antibacterial and mildewproof quartz stones with different formulas
Referring to the method of example 1, different antibacterial and mildewproof quartz stones are prepared by changing the formula and the method, and the specific steps are as follows:
the antibacterial and mildewproof quartz stone comprises the following raw materials in parts by weight: 82 parts of quartz sand of 40-100 meshes, 17 parts of unsaturated polyester resin, 0.15 part of curing agent, 0.15 part of coupling agent, 0.5 part of color paste and 0.2 part of zirconium phosphate silver-zinc-loaded composite antibacterial agent of 400 meshes. Wherein the quartz sand comprises two kinds of particles with the granularity of more than 40 meshes and less than or equal to 70 meshes and the granularity of more than 70 meshes and less than or equal to 100 meshes, and the mass ratio of the two kinds of particles in the quartz sand is 4.5: 5.5. The unsaturated polyester resin is FX-883D quartz resin. The curing agent is tert-butyl peroxy-2-ethylhexanoate TBPO. The coupling agent is KH 560. Vibrating and pressing to form under-0.1 Mpa vacuum condition; the pressure is 60T, the vibration frequency is 50Hz, and the vibration time is 500 s; the curing temperature is 85 ℃, and the curing time is 90 minutes.
The antibacterial and mildewproof quartz stone comprises the following raw materials in parts by weight: 85 parts of quartz sand of 40-100 meshes, 10 parts of unsaturated polyester resin, 0.2 part of curing agent, 0.5 part of coupling agent, 4 parts of color paste and 0.3 part of zirconium phosphate silver-zinc-loaded composite antibacterial agent of 400 meshes. Wherein the quartz sand comprises two kinds of particles with the granularity of more than 40 meshes and less than or equal to 70 meshes and the granularity of more than 70 meshes and less than or equal to 100 meshes, and the mass ratio of the two kinds of particles in the quartz sand is 1: 1. The unsaturated polyester resin is HL-601 quartz stone resin. The curing agent is methyl ethyl ketone peroxide. The coupling agent is KH 550. Vibrating and pressing to form under-0.1 Mpa vacuum condition; the pressure is 150T, the vibration frequency is 50Hz, and the vibration time is 180 s; the curing temperature is 115 ℃ and the curing time is 65 minutes.
The antibacterial and mildewproof quartz stone comprises the following raw materials in parts by weight: 93 parts of quartz sand of 40-100 meshes, 5 parts of unsaturated polyester resin, 0.1 part of curing agent, 0.5 part of coupling agent, 1 part of color paste and 0.4 part of zirconium phosphate silver-zinc-loaded composite antibacterial agent of 400 meshes. Wherein the quartz sand comprises two kinds of particles with the granularity of more than 40 meshes and less than or equal to 70 meshes and the granularity of more than 70 meshes and less than or equal to 100 meshes, and the mass ratio of the two kinds of particles in the quartz sand is 6.5: 3.5. The unsaturated polyester resin is FX-884G quartz resin. The curing agent is methyl ethyl ketone peroxide and tert-butyl peroxy-2-ethyl hexanoate TBPO in a mass ratio of 1: 4. The coupling agent is KH-791. Vibrating and pressing to form under-0.1 Mpa vacuum condition; the pressure is 180T, the vibration frequency is 50Hz, and the vibration time is 90 s; the curing temperature is 95 ℃, and the curing time is 80 minutes.
The antibacterial and mildewproof quartz stone has good antibacterial and mildewproof performance and physical performance through detection.
Example 3: influence of particle size of zirconium phosphate silver-zinc-carrying composite antibacterial agent on dispersibility and antibacterial effect
The zirconium phosphate silver-zinc-loaded composite antibacterial agent with the particle size of 10000 meshes is selected, quartz stone is prepared according to the formula and the method in the example 1, and the antibacterial performance test is carried out according to activity determination of antibacterial agent doped in ASTM E2180-2018 polymeric or hydrophobic material.
Wherein the control sample is quartz without adding the zirconium phosphate silver-zinc composite antibacterial agent. "front", "middle" and "back" refer to parallel sampling locations on the quartz. The calculation formula of the antibacterial rate is as follows: the antibacterial ratio (%) - (the number of viable bacteria in the control sample-the number of viable bacteria in the antibacterial quartzite)/the number of viable bacteria in the control sample ] × 100%, the number of viable bacteria in the control sample is the number of viable bacteria after the bacteria culture on the control sample, and the number of viable bacteria in the antibacterial quartzite is the number of viable bacteria after the bacteria culture on the antibacterial quartzite. The results are shown in Table 3.
TABLE 3 antibacterial Properties of Quartz Crystal prepared with zirconium phosphate silver-zinc composite antibacterial agent of smaller particle size
Figure BDA0002592291270000081
As can be seen from Table 3, the parallel samples did not work well. The quartz stone prepared by the zirconium phosphate silver-zinc-loaded composite antibacterial agent with the grain diameter of 10000 meshes is explained to have uneven distribution of antibacterial powder and larger difference of antibacterial effects at different parts of the quartz stone.
The zirconium phosphate silver-zinc-loaded composite antibacterial agent with larger particle size and 400 meshes is selected, quartz stone is prepared according to the formula and the method in the example 1, and the antibacterial performance test is carried out according to activity determination of antibacterial agent doped in ASTM E2180-2018 polymeric or hydrophobic material. The results are shown in Table 4.
TABLE 4 antibacterial property of antibacterial mildewproof quartzite prepared with 400 mesh zirconium phosphate silver-zinc composite antibacterial agent
Figure BDA0002592291270000091
As can be seen from Table 4, the antibacterial properties of the parallel samples were uniform, and the antibacterial rate was not less than 99%. The quartz stone prepared by the zirconium phosphate silver-zinc-loaded composite antibacterial agent with the grain size of 400 meshes is explained to be uniform in distribution of the antibacterial agent, and the antibacterial effects of different parts of the quartz stone are basically kept consistent.
It can be seen from tables 3 and 4 that if the particle size of the zirconium phosphate silver-zinc-loaded composite antibacterial agent is too small, the zirconium phosphate silver-zinc-loaded composite antibacterial agent is difficult to disperse with quartz sand, and is obviously unevenly distributed in a quartz stone system, thereby affecting the physical properties and antibacterial properties of the quartz stone material. The zirconium phosphate silver-zinc-loaded composite antibacterial agent with about 400 meshes can solve the problems.
Example 4: effect of different preparation methods on dispersibility and antibacterial Effect
Under the condition of adding the zirconium phosphate silver-zinc-carrying composite antibacterial agent with the same proportion, preparing quartz stones by adopting different mixing sequences. Scheme 1 in this embodiment refers to the method of example 1 to prepare quartz stone, that is, the zirconium phosphate silver-zinc-loaded composite antibacterial agent is uniformly mixed with quartz sand, and then the mixture is mixed with the mixed unsaturated polyester resin, curing agent, coupling agent, color paste and the like to prepare the antibacterial and mildewproof quartz stone. In the embodiment 2, the zirconium phosphate silver-zinc-loaded composite antibacterial agent is mixed with the unsaturated polyester resin, the curing agent, the coupling agent, the color paste and other high polymer, and then mixed with the quartz sand to prepare the quartz stone.
According to the standard specification of JC/T897-2014 antibacterial ceramic product antibacterial performance appendix A antibacterial performance test method, the antibacterial effect of the scheme 1 and the scheme 2 on common infectious bacteria (such as escherichia coli and staphylococcus aureus) is quantitatively tested. Wherein, the calculation formula of the antibacterial rate is as follows: the antibacterial ratio (%) - (the number of viable bacteria in the control sample-the number of viable bacteria in the antibacterial quartzite)/the number of viable bacteria in the control sample ] × 100%, the number of viable bacteria in the control sample is the number of viable bacteria after the bacteria culture on the control sample, and the number of viable bacteria in the antibacterial quartzite is the number of viable bacteria after the bacteria culture on the antibacterial quartzite. The control sample is quartz without adding zirconium phosphate silver-zinc composite antibacterial agent. The results are shown in Table 5.
TABLE 5 antimicrobial Properties of Quartz Stone prepared under different compounding sequences
Figure BDA0002592291270000101
As can be seen from table 5, the antibacterial and mildewproof quartz stone prepared by the method of scheme 1 has uniform antibacterial performance and good stability, and solves the problem of uniform dispersibility, thereby ensuring the antibacterial effect. The quartz stone prepared by the method in the scheme 2 has unstable antibacterial performance, and the analysis probably causes that the antibacterial activity factors are not transferred to the surface of the quartz stone in time, so that the antibacterial rate is reduced.
By adopting other mixing methods (such as mixing all raw materials simultaneously and the like), the prepared quartz stone still has the similar problems of unstable antibacterial performance and poor dispersibility.
Example 5: influence of different antibacterial agents on antibacterial and mildewproof effects and physical properties of plates
The antibacterial and mildewproof quartz stone was prepared according to the method of example 1, and the proportions of the zirconium phosphate silver-zinc composite antibacterial agent were 0.125%, 0.25%, and 0.5%, respectively. The results of the antibacterial test, the mildewproof test and the plate physical property test are shown in tables 6 to 8.
TABLE 6 antibacterial property of antibacterial and mildewproof quartzite
Figure BDA0002592291270000102
Figure BDA0002592291270000111
TABLE 7 mildew resistance of antibacterial and mildewproof quartzite
Type (B) Grade of mold growth Degree of mold growth
0.125% zirconium phosphate silver-zinc-carrying composite antibacterial agent Level 0 Does not grow
0.25% zirconium phosphate silver-zinc composite antibacterial agent Level 0 Does not grow
0.5% zirconium phosphate silver-zinc-carrying composite antibacterial agent Level 0 Does not grow
Test strains: aspergillus niger, Penicillium funiculosum, Chaetomium globosum, Aureobasidium pullulans, Gliocladium virens, and the like.
The test conditions are as follows: the time period was 28 hours. Humidity > 90% RH, temperature 28 deg.C
TABLE 8 physical Properties of antibacterial and mildewproof Quartz
Figure BDA0002592291270000112
Figure BDA0002592291270000121
From tables 6 to 8, it is known that when the proportions of the zirconium phosphate silver-zinc-loaded composite antibacterial agent are 0.125%, 0.25% and 0.5%, the antibacterial and mildewproof effects are good, and the physical properties of the antibacterial and mildewproof quartz stone plate are good.
For comparison, referring to the method of example 1 for preparing quartz stone, the zirconium phosphate silver-loaded zinc composite antibacterial agent was replaced with the silver-loaded zeolite antibacterial powder, and the proportions of the silver-loaded zeolite antibacterial powder were 0.125%, 0.25%, and 1.0%, respectively. The results of the antibacterial test, the antifungal test and the sheet physical property test are shown in tables 9 to 11, respectively.
TABLE 9 antibacterial Properties of Quartz Crystal prepared from silver-loaded Zeolite antibacterial powder
Figure BDA0002592291270000122
TABLE 10 mildew resistance of quartzite prepared from silver-loaded zeolite antibacterial powder
Type (B) Grade of mold growth Degree of mold growth
0.125% silver on zeolite 4 stage Growth of
0.25% silver on zeolite Stage 2 Growth of
1.0% silver on zeolite Level 1 Growth of
Test strains: aspergillus niger, Penicillium funiculosum, Chaetomium globosum, Aureobasidium pullulans, Gliocladium virens, and the like.
The test conditions are as follows: the time period was 28 hours. Humidity > 90% RH, temperature 28 deg.C
TABLE 11 anti-yellowing test results of Quartz Crystal prepared from silver-loaded Zeolite powder
Figure BDA0002592291270000123
It can be seen from tables 9 to 11 that the silver-loaded zeolite antibacterial powder has a high addition ratio to achieve a good antibacterial effect, and also causes the problems of unqualified aging resistance of quartz stone and the like.
For comparison, referring to the method of example 1 for preparing quartz stone, the zirconium phosphate silver-loaded zinc composite antibacterial agent was replaced with zinc-based antibacterial powder (pure nano zinc oxide) in the proportions of 0.125%, 0.5%, and 1.5%, respectively, and antibacterial tests were performed, with the results shown in table 12.
TABLE 12 antibacterial property of Quartz with Zinc-based antibacterial powder
Figure BDA0002592291270000131
As is clear from Table 12, the zinc-based antibacterial powder was added at a high ratio to achieve a certain antibacterial effect. And the pure zinc antibacterial powder is easy to agglomerate, and easily causes the problems of uneven dispersion and the like.
The results show that the zirconium phosphate silver-loaded zinc composite antibacterial agent is adopted when the artificial quartz stone is prepared, and compared with the zeolite silver-loaded antibacterial powder and the zinc-based antibacterial powder of pure nano zinc oxide, the zirconium phosphate silver-loaded zinc composite antibacterial agent has the advantages of low addition proportion, obvious antibacterial effect, excellent mildew-proof effect, and the mildew-proof grade reaching 0, and simultaneously ensures that the antibacterial mildew-proof quartz stone has excellent other physical properties.
The above description is only a preferred embodiment of the present invention, and therefore should not be taken as limiting the scope of the invention, which is defined by the appended claims and their equivalents.

Claims (10)

1. An antibiotic mould proof quartz which characterized in that: the quartz stone comprises the following raw materials in parts by weight: 80-95 parts of quartz sand, 5-20 parts of unsaturated polyester resin, 0.08-0.2 part of curing agent, 0.1-0.5 part of coupling agent, 0.1-5 parts of pigment and 0.125-0.5 part of zirconium phosphate silver-zinc composite antibacterial agent; the particle size of the zirconium phosphate silver-zinc-loaded composite antibacterial agent is 400 meshes.
2. The antibacterial and mildewproof quartz stone according to claim 1, wherein: the unsaturated polyester resin comprises at least one of epoxy resin, phenolic resin, acrylic resin or polyurethane resin.
3. The antibacterial and mildewproof quartz stone according to claim 1, wherein: the curing agent comprises one or more of tert-butyl peroxy (2-ethyl hexanoate), methyl ethyl ketone peroxide, tert-butyl peroxybenzoate, dibenzoyl peroxide, or aliphatic polyamine.
4. The antibacterial and mildewproof quartz stone according to claim 1, wherein: the coupling agent comprises a silane coupling agent or an aluminate coupling agent; the silane coupling agent comprises at least one of gamma-methacryloxy trimethoxy silane, gamma- (2, 3-epoxypropoxy) propyl trimethoxy silane, N-beta (aminoethyl) -gamma-aminopropyl trimethoxy silane, N- (B-aminoethyl) -gamma-aminopropyl triethoxy silane, N-beta (aminoethyl) -gamma-aminopropyl trimethoxy silane, aniline methyl triethoxy silane, gamma-aminopropyl triethoxy silane, vinyl trimethoxy silane or gamma-chloropropyl triethoxy silane.
5. The antibacterial and mildewproof quartz stone according to claim 1, wherein: the pigment comprises at least one of inorganic pigment, organic pigment or color paste; the inorganic pigment comprises at least one of titanium white, medium chrome yellow, iron red or iron black; the organic pigment comprises at least one of scarlet powder, phthalocyanine green or phthalocyanine blue; the color paste comprises at least one of white paste, black paste, scarlet paste, phthalocyanine green paste or phthalocyanine blue paste.
6. The method for preparing the antibacterial and mildewproof quartz stone according to any one of claims 1 to 5, wherein the method comprises the following steps: the method comprises the following steps: taking the components in proportion; uniformly mixing the zirconium phosphate silver-zinc-loaded composite antibacterial agent with the quartz sand to obtain a first mixture; uniformly mixing the unsaturated polyester resin, the curing agent and the coupling agent to obtain a second mixture; and uniformly mixing the first mixture and the second mixture, distributing, pressing and curing to obtain the antibacterial and mildewproof quartz stone.
7. The method for preparing the antibacterial and mildewproof quartz stone according to claim 6, wherein the method comprises the following steps: when the pigment is solid, uniformly mixing the pigment with the zirconium phosphate silver-zinc-loaded composite antibacterial agent and the quartz sand to obtain a first mixture; and when the pigment is liquid, uniformly mixing the pigment with the unsaturated polyester resin, the curing agent and the coupling agent to obtain a second mixture.
8. The method for preparing the antibacterial and mildewproof quartz stone according to claim 6, wherein the method comprises the following steps: the mixing frequency is 15-55 Hz, and the mixing time is 3-10 min.
9. The method for preparing the antibacterial and mildewproof quartz stone according to claim 6, wherein the method comprises the following steps: the pressing is vibration pressing molding under the vacuum condition; the pressure is 50-200T, the vibration frequency is 40-55 Hz, and the vibration time is 60-600 s.
10. The method for preparing the antibacterial and mildewproof quartz stone according to claim 6, wherein the method comprises the following steps: the curing conditions are that the curing temperature is 80-120 ℃, and the curing time is 60-90 min.
CN202010698928.7A 2020-07-20 2020-07-20 Antibacterial and mildewproof quartz stone and preparation method thereof Active CN111875294B (en)

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CN113200709A (en) * 2021-04-29 2021-08-03 广州戈兰迪新材料股份有限公司 Artificial quartz stone utilizing terahertz wave for antibiosis and preparation method thereof
CN113233868A (en) * 2021-05-31 2021-08-10 福建省德化新凯丰陶瓷有限公司 Preparation process of antibacterial blank reinforcing agent for ceramic ornaments
CN113248889A (en) * 2021-04-30 2021-08-13 平湖市欧迪雅厨卫设备有限公司 Composite antibacterial water tank

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CN113200709A (en) * 2021-04-29 2021-08-03 广州戈兰迪新材料股份有限公司 Artificial quartz stone utilizing terahertz wave for antibiosis and preparation method thereof
CN113248889A (en) * 2021-04-30 2021-08-13 平湖市欧迪雅厨卫设备有限公司 Composite antibacterial water tank
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