CN111873659A - Full-automatic cementing machine and power transmission system thereof - Google Patents
Full-automatic cementing machine and power transmission system thereof Download PDFInfo
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- CN111873659A CN111873659A CN202010916897.8A CN202010916897A CN111873659A CN 111873659 A CN111873659 A CN 111873659A CN 202010916897 A CN202010916897 A CN 202010916897A CN 111873659 A CN111873659 A CN 111873659A
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- 230000005540 biological transmission Effects 0.000 title claims abstract description 260
- 230000007246 mechanism Effects 0.000 claims abstract description 142
- 238000007789 sealing Methods 0.000 claims abstract description 98
- 238000004026 adhesive bonding Methods 0.000 claims abstract description 62
- 238000003801 milling Methods 0.000 claims abstract description 26
- 239000003292 glue Substances 0.000 claims description 82
- 239000011248 coating agent Substances 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 16
- 230000007704 transition Effects 0.000 claims description 7
- 238000012856 packing Methods 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 208000032370 Secondary transmission Diseases 0.000 claims 2
- 230000009471 action Effects 0.000 abstract description 5
- 239000004033 plastic Substances 0.000 abstract description 4
- 238000007639 printing Methods 0.000 abstract description 3
- 238000007493 shaping process Methods 0.000 abstract description 3
- 238000005538 encapsulation Methods 0.000 description 13
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 230000035939 shock Effects 0.000 description 3
- 238000012384 transportation and delivery Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C9/00—Applying glue or adhesive peculiar to bookbinding
- B42C9/0006—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets
- B42C9/0012—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets with a roller
- B42C9/0018—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets with a roller for binding stacks of sheets one at the time
- B42C9/0025—Applying glue or adhesive peculiar to bookbinding by applying adhesive to a stack of sheets with a roller for binding stacks of sheets one at the time and subsequently applying a cover
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C11/00—Casing-in
- B42C11/04—Machines or equipment for casing-in or applying covers to books
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B42—BOOKBINDING; ALBUMS; FILES; SPECIAL PRINTED MATTER
- B42C—BOOKBINDING
- B42C19/00—Multi-step processes for making books
- B42C19/08—Conveying between operating stations in machines
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Abstract
本发明涉及印刷胶装技术领域,具体涉及一种全自动胶装机及其动力传输系统,包括用于书芯的传输的书夹传输总成;用于对书芯进行初步整形的书芯齐整机构;齐书平台末端设置有铣背机构;用于对书芯背脊进行涂胶操作的涂胶机构;可将书芯封面输送至书夹传输总成低侧相应位置、且与书芯背侧对应位置的送封机构设置;抵压书芯背脊与书芯封面使之固定粘接的贴封机构;包书成型机构对书芯及书芯封面进行包封整形;动力传输系统驱动上述功能机构动作。本发明合理新颖,结构紧凑,自动化程度高,可便捷、高效的实现书册胶装的上书芯、涂胶、送封、贴封、包封、出书等过程;采用一体联动的动力传动系统,传动效率高,设备运行精度和稳定性好。
The invention relates to the technical field of printing plastic binding, in particular to a fully automatic plastic binding machine and a power transmission system thereof, comprising a book clip transmission assembly used for the transmission of book blocks; a book block ordering mechanism used for preliminary shaping of the book blocks ;The end of the book-leveling platform is provided with a milling back mechanism; the gluing mechanism is used for gluing the back of the book block; the cover of the book block can be transported to the corresponding position on the lower side of the book holder transmission assembly, and corresponds to the back side of the book block The setting of the sealing mechanism at the position; the sealing mechanism that presses the back of the book block and the cover of the book block to make them fixed and bonded; the book wrapping forming mechanism wraps and reshapes the book block and the cover of the book block; the power transmission system drives the actions of the above functional mechanisms . The invention is reasonable and novel, has a compact structure, and has a high degree of automation, and can conveniently and efficiently realize the book block, gluing, sealing, pasting, sealing, publishing, etc. The transmission efficiency is high, and the equipment running precision and stability are good.
Description
技术领域technical field
本发明涉及印刷胶装设备技术领域,具体涉及一种全自动胶装机及其动力传输系统。The invention relates to the technical field of printing glue binding equipment, in particular to an automatic glue binding machine and a power transmission system thereof.
背景技术Background technique
现今的印刷设备向多元化、自动化、人性化方向发展,胶装机属印后设备,目前的胶装机要完成上书芯、涂胶、送封、贴封、包封、出书等一系列动作,需要多路动力源来为相应机构动作提供动力,因此胶装机布局不够紧凑,且驱动系统结构设计复杂,动力分散,胶装机器启动时间长,消耗大、动力利用效率地等问题。因此,提供一种全自动胶装机以及配合设置的动力传输系统,可高效的完成胶装机的上书芯、涂胶、送封、贴封、包封、出书等动作,以克服上述问题的发生。Today's printing equipment is developing in the direction of diversification, automation and humanization. The plastic binding machine is a post-press equipment. The current plastic binding machine needs to complete a series of actions such as book block, gluing, sealing, sealing, packaging, and book publishing. Multiple power sources are needed to provide power for the actions of the corresponding mechanism, so the layout of the glue machine is not compact enough, and the drive system has a complex structure design, the power is scattered, the glue machine starts up for a long time, consumes a lot of power, and uses power efficiently. Therefore, a fully automatic glue binding machine and a matching power transmission system are provided, which can efficiently complete the book block loading, gluing, sealing delivery, sealing, packaging, and book publishing of the glue binding machine, so as to overcome the above problems. .
发明内容SUMMARY OF THE INVENTION
为了解决上述问题,本发明实施例提供了一种全自动胶装机及其动力传输系统,本发明的目的是通过以下技术方案实现的:In order to solve the above problems, the embodiment of the present invention provides a fully automatic glue binding machine and a power transmission system thereof. The purpose of the present invention is to be achieved through the following technical solutions:
一种全自动胶装机,包括书夹传输总成、书芯齐整机构、涂胶机构、送封机构、贴封机构、包书成型机构以及动力传输系统;A fully automatic glue binding machine, comprising a book folder transmission assembly, a book block aligning mechanism, a gluing mechanism, a sealing mechanism, a sealing mechanism, a book wrapping and forming mechanism and a power transmission system;
其中,所述书夹传输总成设置在胶装机平台中央,包括胶装机平台一侧转动设置的大主动链盘,所述大主动链盘通过书夹传动链条与胶装机平台另一侧的大从动链盘传动连接,所述书夹传动链条上固定设置有若干用于夹持书芯的书夹,所述书夹可夹持书芯随书夹传动链条前行,且书芯背脊垂直于胶装机平台向下;Wherein, the book clip transmission assembly is arranged in the center of the glue binding machine platform, and includes a large driving chain plate rotatably arranged on one side of the glue binding machine platform, and the large driving chain plate is connected to the large driving chain plate on the other side of the glue binding machine platform through the book clip transmission chain. Driven connection by the driven chain plate, the book clip transmission chain is fixedly provided with several book clips for holding the book block, the book clip can hold the book block and move forward with the book clip transmission chain, and the back of the book block is vertical Down on the glue machine platform;
其中,所述书芯齐整机构对应设置在书夹传输总成一侧,包括依次设置的输书芯平台、震书平台、齐书平台;所述输书芯平台上设置有连接至震书平台前端、且书夹传输总成对应的输书芯链;Wherein, the book block aligning mechanism is correspondingly arranged on one side of the book clip transmission assembly, including a book block platform, a book-shaking platform, and a book-aligning platform arranged in sequence; the book-block platform is provided with a front end connected to the book-shaking platform , and the book block chain corresponding to the book folder transmission assembly;
所述齐书平台末端设置有铣背机构,所述铣背机构包括铣背箱以及与铣背箱配合设置的铣背刀,所述铣背刀可沿着水平面高速转动;The end of the book-aligning platform is provided with a back-milling mechanism, and the back-milling mechanism includes a back-milling box and a back-milling cutter matched with the back-milling box, and the back-milling cutter can rotate at a high speed along a horizontal plane;
其中,所述涂胶机构对应设置在书夹传输总成一侧铣背机构末端,包括依次设置的背涂胶机构、侧涂胶机构,通过背涂胶机构和侧涂胶机构对书芯背脊进行涂胶操作;Wherein, the gluing mechanism is correspondingly arranged at the end of the back milling mechanism on one side of the book holder transmission assembly, including a back gluing mechanism and a side gluing mechanism arranged in sequence, and the back gluing mechanism and the side gluing mechanism are used to carry out the operation on the back of the book block. gluing operation;
其中,所述送封机构设置在书夹传输总成另一侧毗邻涂胶机构一端,所述送封机构可将书芯封面输送至书夹传输总成低侧相应位置、且与书芯背侧对应;Wherein, the sealing mechanism is arranged on the other side of the book holder transmission assembly adjacent to one end of the gluing mechanism. side correspondence;
其中,所述贴封机构设置在书夹传输总成另一侧毗邻送封机构末端,且能够抵压书芯背脊与书芯封面使之固定粘接;Wherein, the sealing mechanism is arranged on the other side of the book holder transmission assembly adjacent to the end of the sealing mechanism, and can press the back of the book block and the cover of the book block to be fixed and bonded;
所述包书成型机构对应设置在书夹传输总成另一侧贴封机构末端,且能够对书芯及书芯封面进行包封整形;The book wrapping forming mechanism is correspondingly arranged at the end of the sealing mechanism on the other side of the book holder transmission assembly, and is capable of wrapping and shaping the book block and the cover of the book block;
所述动力传输系统分别与书夹传输总成、书芯齐整机构、涂胶机构、送封机构、贴封机构、包书成型机构传送连接。The power transmission system is respectively connected with the book clip transmission assembly, the book block aligning mechanism, the gluing mechanism, the sealing mechanism, the sealing mechanism and the book wrapping molding mechanism.
进一步地,所述书夹传输总成一侧与包书成型机构末端对应设置有书册输出机构,所述书册输出机构包括与书夹传输总成对应、且固定连接在胶装机平台一端的收书架,所述收书架末端固定连接有与收书架轴线垂直的收书平台,所述收书平台上设置有至少一列传送带以及与传送带配合设置的传送电机。Further, a booklet output mechanism is provided on one side of the book holder transmission assembly corresponding to the end of the book wrapping forming mechanism, and the booklet output mechanism includes a bookshelf corresponding to the book holder transmission assembly and fixedly connected to one end of the glue binding machine platform, The end of the book collection shelf is fixedly connected with a book collection platform perpendicular to the axis of the book collection shelf, and at least one row of conveyor belts and a transmission motor cooperating with the conveyor belt are arranged on the book collection platform.
进一步地,所述背涂胶机构包括底胶锅以及底胶锅上设置的底胶辊;所述侧涂胶机构包括侧胶锅以及侧胶锅上设置的侧胶辊。Further, the back gluing mechanism includes a bottom gluing pot and a bottom gluing roller provided on the bottom gluing pot; the side gluing mechanism includes a side gluing pot and a side gluing roller disposed on the side gluing pot.
进一步地,所述送封机构包括胶装机平台上设置的输封台,所述输封台沿着长度方向设置有一组输封链,所述输封链两侧平行设置有封面调整辊,所述输封台远离胶装机平台一侧对应设置有堆封台,且堆封台上设置有飞达,所述飞达下侧与输封链连接处设置一组接封辊。Further, the sealing mechanism includes a sealing table set on the glue binding machine platform, the sealing table is provided with a group of sealing chains along the length direction, and the cover adjusting rollers are arranged in parallel on both sides of the sealing chain, so A stacking and sealing table is correspondingly arranged on the side of the sealing conveying table away from the platform of the glue packer, and a feeder is arranged on the stacking and sealing table.
一种全自动胶装机的动力传输系统,所述动力传输系统包括胶装机内设置的主电机及与主电机传动连接的前传动箱;所述前传动箱包括第一机箱,所述第一机箱内平行设置有第一主动力轴和第一副传动轴,所述第一主动力轴和第一副传动轴通过啮合设置的驱动小齿轮和传动大齿轮传递动力;所述第一机箱内与第一主动力轴垂向转动设置有第二副传动轴,所述第二副传动轴与第一副传动轴通过啮合设置的第一螺旋小齿轮和第一螺旋大齿轮传递动力并改变力的传递方向;所述前传动箱通过第一副传动轴两端及第二副传动轴自由端向外输出三路动力。A power transmission system of a fully automatic glue binding machine, the power transmission system includes a main motor arranged in the glue binding machine and a front transmission box drivingly connected with the main motor; the front transmission box includes a first box, the first box A first main power shaft and a first auxiliary transmission shaft are arranged in parallel inside, and the first main power shaft and the first auxiliary transmission shaft transmit power through a driving pinion and a large transmission gear arranged in mesh; The first main power shaft rotates vertically and is provided with a second auxiliary transmission shaft, and the second auxiliary transmission shaft and the first auxiliary transmission shaft transmit power and change the force through the meshed first helical pinion and first helical bull gear. The transmission direction; the front transmission box outputs three-way power through the two ends of the first auxiliary transmission shaft and the free end of the second auxiliary transmission shaft.
进一步地,所述第一副传动轴一端通过万向节和第一传动轴与后传动箱传动连接;所述后传动箱包括与第一传动轴连接的输入轴、以及与输入轴通过螺旋伞齿轮传动连接的输出轴,所述输出轴与主动立轴固定连接,所述主动立轴上端套装有大主动链盘与大从动链盘通过书夹传动链条连接形成闭环。Further, one end of the first auxiliary transmission shaft is connected to the rear transmission case through a universal joint and the first transmission shaft; the rear transmission case includes an input shaft connected with the first transmission shaft, and a spiral umbrella connected to the input shaft. The output shaft connected by gear transmission, the output shaft is fixedly connected with the driving vertical shaft, and the upper end of the driving vertical shaft is sleeved with a large driving chain plate and a large driven chain plate connected by a book clip transmission chain to form a closed loop.
进一步地,所述大从动链盘内套装有从动立轴上端,所述从动立轴下端通过一对第一伞齿轮副与贴封传动轴传动连接,所述贴封传动轴前端设置有一组贴封链轮,所述贴封链轮通过传动链条与贴封机构连接,所述贴封机构为贴封辊。Further, the large driven chain plate is sleeved with the upper end of the driven vertical shaft, the lower end of the driven vertical shaft is connected to the sealing drive shaft through a pair of first bevel gear pairs, and the front end of the sealing drive shaft is provided with a set of The sealing sprocket is connected with a sealing mechanism through a transmission chain, and the sealing mechanism is a sealing roller.
进一步地,所述第一副传动轴另一端固定套装有前传动箱小链轮,所述前传动箱小链轮通过传动链条与第二传动轴一端套装的送封动力链轮传动连接,所述第二传动轴另一端通过第二伞齿轮副与第三传动轴传动连接,所述第三传动轴另一端设置有送封主动链轮,所述送封主动链轮通过传动链条及送封张紧链轮与送封从动链轮传动连接,所述送封从动链轮另一端通过第四传动轴与送封大链轮传动连接,所述送封大链轮通过传输链条与送封张紧轮及若干送封过渡介轮传动连接,通过送封过渡介轮完成输送书芯封面的传动。Further, the other end of the first auxiliary transmission shaft is fixedly sleeved with a small sprocket of the front transmission case, and the small sprocket of the front transmission case is driven and connected to the sealing power sprocket sleeved at one end of the second transmission shaft through a transmission chain, so The other end of the second transmission shaft is connected to the third transmission shaft through the second bevel gear pair, and the other end of the third transmission shaft is provided with a sealing drive sprocket, and the sealing drive sprocket passes through the transmission chain and the sealing drive. The tensioning sprocket is drivingly connected with the sealing driven sprocket. The seal tensioning wheel and a number of seal-feeding transition medium wheels are connected by transmission, and the transfer of the book block cover is completed through the seal-feed transition medium wheel.
进一步地,所述第二副传动轴前端固定套装有前传动箱双排链轮,所述前传动箱双排链轮通过传输链条与包封传动链轮传动连接,所述包封传动链轮通过与包封主动链轮同轴设置,所述包封主动链轮通过传输链条与包封从动链轮与包书成型机构传动连接,即可完成书册封面的包封传动。Further, the front end of the second auxiliary drive shaft is fixedly sleeved with a double row sprocket of the front transmission box, and the double row sprocket of the front transmission box is drivingly connected with the encapsulation transmission sprocket through the transmission chain, and the encapsulation transmission sprocket is connected. By being coaxially arranged with the encapsulation driving sprocket, the encapsulation driving sprocket is drivingly connected to the encapsulation driven sprocket through the transmission chain and the encapsulation forming mechanism, so that the encapsulation transmission of the book cover can be completed.
进一步地,所述前传动箱双排链轮与包封传动链轮之间还设置有三排链轮,所述三排链轮外侧其中两链轮与前传动箱双排链轮传动连接,所述三排链轮内侧其一链轮通过传动链条与涂胶传动轴一端的涂胶动力链轮传动连接,所述涂胶传动轴另一端依次设置有离合器、底胶链轮和侧胶链轮,所述底胶链轮通过传输链条与背涂胶机构传动连接,所述侧胶链轮通过传输链条与侧涂胶机构传动连接。Further, three rows of sprockets are also arranged between the double-row sprockets of the front transmission case and the encapsulation transmission sprockets, and two of the sprockets on the outside of the three-row sprockets are drivingly connected to the double-row sprockets of the front transmission case, so One of the sprockets on the inner side of the three rows of sprockets is connected to the gluing power sprocket at one end of the gluing transmission shaft through a transmission chain, and the other end of the gluing transmission shaft is sequentially provided with a clutch, a bottom glue sprocket and a side glue sprocket. , the bottom glue sprocket is connected with the back gluing mechanism through the transmission chain, and the side glue sprocket is connected with the side gluing mechanism through the transmission chain.
相比于现有技术本发明实施例的有益效果为:1、本发明的胶装机,结构紧凑,自动化程度高,可便捷、高效的实现书册胶装的上书芯、涂胶、送封、贴封、包封、出书等过程,大大降低了劳动强度,提升书册的胶装效率;2、本发明胶装机的动力传动系统,采用单一动力来源,即单一动力源主电机配合前传动箱、后传动箱及相应的传输机构,使整台胶装机各功能机构动作一体联动,该结构设计新颖,结构紧凑、成本低、能耗低、传动效率高,动力传输系统运行精度和稳定性高,从而解决了胶装机动力匹配困难的问题。Compared with the prior art, the beneficial effects of the embodiment of the present invention are as follows: 1. The glue binding machine of the present invention has a compact structure and a high degree of automation, and can conveniently and efficiently realize the book block, gluing, sealing, and sticking of the book book glue binding; The process of sealing, encapsulating, publishing the book, etc., greatly reduces the labor intensity and improves the glue binding efficiency of the book; 2. The power transmission system of the glue binding machine of the present invention adopts a single power source, that is, the single power source main motor cooperates with the front transmission box, The rear transmission box and the corresponding transmission mechanism make all functional mechanisms of the entire glue loader move in an integrated manner. The structure is novel in design, compact in structure, low in cost, low in energy consumption, high in transmission efficiency, and has high operation accuracy and stability of the power transmission system. Thus, the problem of difficult power matching of the glue packer is solved.
附图说明Description of drawings
图1为本发明的全自动胶装机平面结构示意图;Fig. 1 is the plane structure schematic diagram of the automatic glue binding machine of the present invention;
图2为本发明的全自动胶装机动力传输系统连接示意图;Fig. 2 is the connection schematic diagram of the power transmission system of the automatic glue loader of the present invention;
图3为本发明的前传动箱剖面结构示意图;FIG. 3 is a schematic diagram of the cross-sectional structure of the front transmission case of the present invention;
图4为本发明的后传动箱剖面的结构示意图。FIG. 4 is a schematic structural diagram of the cross-section of the rear transmission case of the present invention.
图中:In the picture:
100、书夹传输总成;200、书芯齐整机构;300、涂胶机构;400、送封机构;500、贴封机构;600、包书成型机构;700、动力传输系统;800、书册输出机构;100, book clip transmission assembly; 200, book block ordering mechanism; 300, gluing mechanism; 400, sealing mechanism; 500, sealing mechanism; 600, book wrapping forming mechanism; 700, power transmission system; 800, booklet output mechanism;
1、输书芯平台;2、振动电机;3、输书芯链;4、震书平台;5、书夹传动链条;6、齐书平台;7、铣背箱;8、铣背刀;9、底胶辊;10、底胶锅;11、侧胶辊;12、侧胶锅;13、大从动链盘;14、电器柜;15、气泵;16、堆封台;17、飞达;18、接封辊;19、输封链;20、封面调整辊;21、输封台;22、贴封辊;23、主电机;24、包书成型机构;25、胶装机平台;26、大主动链盘;27、书夹;28、收书平台;29、传送带;30、传送电机;31、收书架;32、电机带轮;33、动力轴带轮;34、前传动箱;341、第一机箱;342、第一主动力轴;343、第一副传动轴;344、第一螺旋小齿轮;345、第一螺旋大齿轮;346、第二副传动轴;347、传动大齿轮;348、驱动小齿轮;35、万向节;36、第一传动轴;37、主动立轴;38、后传动箱;381、第二机箱;382、输出轴;383、第二螺旋小齿轮;384、第二螺旋大齿轮;385、输入轴;39、从动立轴;40、第一伞齿轮副;41、贴封传动轴;42、贴封链轮;43、贴封辊;44、包封从动链轮;45、包封主动链轮;46、包封传动链轮;47、三排链轮;48、前传动箱双排链轮;49、侧胶链轮;50、离合器;51、底胶链轮;52、涂胶传动轴;53、涂胶动力链轮;54、前传动箱小链轮;55、送封动力链轮;56、第二传动轴;57、第三传动轴;58、送封主动链轮;59、第二伞齿轮副;60、送封张紧链轮;61、送封从动链轮;62、第四传动轴;63、送封大链轮;64、送封张紧轮;65、送封过渡介轮。1. Book block platform; 2. Vibration motor; 3. Book block chain; 4. Book shock platform; 5. Book clip transmission chain; 9. Bottom rubber roller; 10. Bottom rubber pot; 11. Side rubber roller; 12. Side rubber pot; 13. Large driven chain plate; 14. Electrical cabinet; 15. Air pump; 16. Stacking table; 17.
具体实施方式Detailed ways
下面参照附图来描述本发明的优选实施方式。本领域技术人员应当理解的是,这些实施方式仅仅用于解释本发明的技术原理,并非旨在限制本发明的保护范围。Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principle of the present invention, and are not intended to limit the protection scope of the present invention.
实施例1:Example 1:
参见图1,本发明公开了一种全自动胶装机,包括书夹传输总成100、书芯齐整机构200、涂胶机构300、送封机构400、贴封机构500、包书成型机构600以及动力传输系统700;Referring to FIG. 1, the present invention discloses a fully automatic glue binding machine, including a book
具体地,所述书夹传输总成100设置在胶装机平台25中央,包括胶装机平台一侧转动设置的大主动链盘26,所述大主动链盘26通过书夹传动链条5与胶装机平台另一侧的大从动链盘13传动连接,所述书夹传动链条5上固定设置有若干用于夹持书芯的书夹27,所述书夹27可夹持书芯随书夹传动链条5前行,且书芯背脊垂直于胶装机平台25向下;本实施例中,所述书夹传动链条5上固定设置有16个书夹27,书夹传动链条5与大主动链盘26、大从动链盘13组成跑道型轨道,通过书夹传动链条5可拖动书夹内夹持的书芯沿着跑道型轨道转动,并依次通过胶装机各个动能区,完成对书芯背脊的平整、粘胶、封皮胶装、整形等工作,大大提升本发明胶装机的自动化程度。Specifically, the book
具体地,所述书芯齐整机构200对应设置在书夹传输总成100一侧,包括依次设置的输书芯平台1、震书平台4、齐书平台6;所述输书芯平台1上设置有连接至震书平台4前端、且书夹传输总成100对应的输书芯链3,所述齐书平台6末端设置有铣背机构;本实施例中,将初步整理的待胶粘书芯放置在输书芯平台1上,通过输书芯链3即可将待胶粘书芯传输至书夹传输总成100的书夹27处,书夹27夹持带胶粘书芯后继续前行至震书平台4可对书芯背脊振动整平,而后书芯随书夹传动链条5前行至齐书平台6进一步对书芯背脊进行齐平;再次,待胶粘书芯随书夹传动链条5运行至铣背机构上方;所述铣背机构包括铣背箱7以及与铣背箱配合设置的铣背刀8,所述铣背刀8通过铣背箱7内设置的高度电机可驱动其在水平面高速转动,在待胶粘书芯行进至铣背机构处时,铣背刀8可对待胶粘书芯背脊进一步切割平整。Specifically, the book block arranging mechanism 200 is correspondingly arranged on one side of the book
具体地,所述涂胶机构300对应设置在书夹传输总成100一侧铣背机构末端,包括依次设置的背涂胶机构、侧涂胶机构,通过背涂胶机构和侧涂胶机构对书芯背脊进行涂胶操作;本实施例中,所述背涂胶机构包括底胶锅10以及底胶锅上设置的底胶辊9;所述侧涂胶机构包括侧胶锅12以及侧胶锅上设置的侧胶辊11,所述底胶辊9、侧胶辊11均相应的半浸没在底胶锅10、侧胶锅12内,并可通过驱动系统驱动其转动,在待胶粘书芯通过铣背机构后依次通过背涂胶机构、侧涂胶机构后,即可精确的在书芯背侧和相邻的侧壁上均匀涂覆胶水;该种设置的背涂胶机构和侧涂胶机构相比现有技术的浸润涂胶方式,书芯背脊的涂胶厚度及宽度是可调整的,涂胶均一性、稳定性得到大大提升,书册成品背脊质量得到大大提升,从而避免书册在使用过程中书册背脊脱胶开裂。Specifically, the
具体地,所述送封机构400设置在书夹传输总成100另一侧毗邻涂胶机构一端,所述送封机构400可将书芯封面输送至书夹传输总成100低侧相应位置、且与书芯背侧对应;所述送封机构400包括胶装机平台25上设置的输封台21,所述输封台21沿着长度方向设置有一组输封链19,所述输封链19两侧平行设置有封面调整辊20,所述输封台21远离胶装机平台25一侧对应设置有堆封台16,且堆封台16上设置有飞达17,所述飞达17下侧与输封链19连接处设置一组接封辊18;工作时,已粘胶书芯随着书夹传动链条5转弯后运行至输封台21上方,且对应输封台21长度中线上方;堆封台16上的书芯封面在飞达17和接封辊18作用下进入输封链19上,位于输封链19两侧封面调整辊20相应的夹紧在书芯封面两边,随着输封链19前行即可实现书芯封面的送封到位。Specifically, the
具体地,所述贴封机构500设置在书夹传输总成100另一侧毗邻送封机构400末端,且能够抵压书芯背脊与书芯封面使之固定粘接;前述的已涂胶书芯和送封到位的书芯封面前端先行进至贴封机构500处,本实施例中所述贴封机构500为贴封辊22,已涂胶书芯和书芯封面在前行过程中通过贴封辊22上时,即可对书芯背脊与书芯封面粘接处进行压紧粘接。Specifically, the
具体地,所述包书成型机构600对应设置在书夹传输总成100另一侧贴封机构500末端,且能够对书芯及书芯封面进行包封整形;本实施例中,包书成型机构600可实现书芯封面的夹背、成型、冷却、落书等动作。Specifically, the book wrapping
具体地,所述胶装机还包括动力传输系统700,所述动力传输系统700分别与书夹传输总成100、书芯齐整机构200、涂胶机构300、送封机构400、贴封机构500、包书成型机构600传送连接,通过动力传输系统同步驱动上述功能机构的同步运行,大大提升其自动化程度,提升其对书册胶装效率。Specifically, the glue binding machine further includes a power transmission system 700, and the power transmission system 700 is respectively connected with the book
参照图1,所述书夹传输总成100一侧与包书成型机构600末端对应设置有书册输出机构800,所述书册输出机构800包括与书夹传输总成100对应、且固定连接在胶装机平台25一端的收书架31,所述收书架31末端固定连接有与收书架轴线垂直的收书平台28,所述收书平台28上设置有至少一列传送带29以及与传送带29配合设置的传送电机30;本实施例中,书册输出机构800是相对独立的部分,通过包书成型机构600的半成品书册定向跌落至收书架31上,并通过传送带29转移至后续切割成型工序,通过对半成品书册进行切割成型得到成品书册。Referring to FIG. 1 , a booklet output mechanism 800 is provided on one side of the book
需要说明的是,本实施例中,还包括控制胶装机各用电装置的电器柜14,通过电器柜14实现对胶装机的控制,电器柜14可采用现有技术的配电柜实现其功能,再次不做赘述;与震书平台4还配合设置有振动电机2,振动电机为震书平台4提供振动动力;毗邻送封机构400还设置有气泵15,气泵的作用为送封机构400的真空吸头提供动力,便于实现书册封面的分离。It should be noted that this embodiment also includes an
实施例2:Example 2:
参照图2-4,与上述全自动胶装机配合设置的动力传输系统,该动力传输系统为胶装机提供系统的动力输出,使其能够完成胶装机的各功能机构的相应功能。所述动力传输系统700包括胶装机内设置的主电机23及与主电机传动连接的前传动箱34,主电机23传动轴前端套装有电机带轮32,相应的前传动箱34的第一主动力轴342一端固定套装有动力轴带轮33,电机带轮32通过三角传送带与动力轴带轮33连接并传递动力;所述前传动箱34包括第一机箱341,所述第一机箱341内平行设置有第一主动力轴342和第一副传动轴343,所述第一主动力轴342和第一副传动轴343通过啮合设置的驱动小齿轮348和传动大齿轮347传递动力;所述第一机箱341内与第一主动力轴342垂向转动设置有第二副传动轴346,所述第二副传动轴346与第一副传动轴343通过啮合设置的第一螺旋小齿轮344和第一螺旋大齿轮345传递动力并改变力的传递方向;所述前传动箱34通过第一副传动轴343两端及第二副传动轴346自由端向外输出三路动力,通过巧妙设置的前传动箱34可高效、便捷的动力分别传输至胶装机的各个功能机构,从大大降低动力源的数量,从而提升动力传输系统700的传动效率,从而降低功耗。Referring to Figures 2-4, the power transmission system is set up in cooperation with the above-mentioned automatic glue binding machine. The power transmission system provides the system power output for the glue binding machine, so that it can complete the corresponding functions of each functional mechanism of the glue binding machine. The power transmission system 700 includes a
具体地,所述第一副传动轴343一端通过万向节35和第一传动轴36与后传动箱38传动连接;所述后传动箱38包括与第一传动轴36连接的输入轴385、以及与输入轴385通过螺旋伞齿轮副传动连接的输出轴382,所述输出轴382与主动立轴37固定连接,所述主动立轴37上端套装有大主动链盘26,所述大主动链盘26与大从动链盘13通过书夹传动链条5连接形成闭环;本实施例中,所述的螺旋伞齿轮副包括配合设置在第二机箱381内的第二螺旋小齿轮383和第二螺旋大齿轮384,通过螺旋伞齿轮副即可实现动力的转向以及传送变速调整;在此说明,下文采用的伞齿轮副均采用类似的结构,区别指出在于设置不同的传动比。Specifically, one end of the first auxiliary transmission shaft 343 is drivingly connected to the
具体地,所述大从动链盘13内套装有从动立轴39上端,所述从动立轴39下端通过第一伞齿轮副40与贴封传动轴41传动连接,所述贴封传动轴41前端设置有一组贴封链轮42,所述贴封链轮42通过传动链条与贴封机构500连接,所述贴封机构500为贴封辊22;本实施例中,贴封辊22的动力来源大从动链盘13的转动,大从动链盘13的动力源自大主动链盘26,实质是通过前传动箱34及配合设置的传动系统驱动贴封机构500的高效运行。Specifically, the large driven
具体地,所述第一副传动轴343另一端固定套装有前传动箱小链轮54,所述前传动箱小链轮54通过传动链条与第二传动轴56一端套装的送封动力链轮55传动连接,所述第二传动轴56另一端通过第二伞齿轮副59与第三传动轴57传动连接,所述第三传动轴57另一端设置有送封主动链轮58,所述送封主动链轮58通过传动链条及送封张紧链轮60与送封从动链轮61传动连接,所述送封从动链轮61另一端通过第四传动轴62与送封大链轮63传动连接,所述送封大链轮63通过传输链条与送封张紧轮64及若干送封过渡介轮65传动连接,通过送封过渡介轮65完成输送书芯封面的传动。Specifically, the other end of the first auxiliary transmission shaft 343 is fixedly sleeved with a
进一步地,所述第二副传动轴346前端固定套装有前传动箱双排链轮48,所述前传动箱双排链轮48通过传输链条与包封传动链轮46传动连接,所述包封传动链轮46通过与包封主动链轮45同轴设置,所述包封主动链轮45通过传输链条与包封从动链轮44与包书成型机构600传动连接,即可完成书册封面的包封;包书成型机构600的主要作用已在实施例1中进行说明在此不做赘述。Further, the front end of the second
具体地,所述前传动箱双排链轮48与包封传动链轮46之间还设置有三排链轮47,所述三排链轮47外侧其中两链轮与前传动箱双排链轮48传动连接,所述三排链轮47内侧其一链轮通过传动链条与涂胶传动轴52一端的涂胶动力链轮53传动连接,所述涂胶传动轴52另一端依次设置有离合器50、底胶链轮51和侧胶链轮49,所述底胶链轮51通过传输链条与背涂胶机构传动连接,所述侧胶链轮49通过传输链条与侧涂胶机构传动连接;本实施例中,涂胶机构300的动力来源自三排链轮47,三排链轮47的动力来源自前传动箱双排链轮48,;所述底胶链轮51通过传输链条与背涂胶机构中的底胶辊9传动连接,所述侧胶链轮49通过传动链条与测涂胶机构中的侧胶辊11传动连接。Specifically, there are also three rows of
需要说明的是,在本发明的描述中,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示方向或位置关系的术语是基于附图所示的方向或位置关系,这仅仅是为了便于描述,而不是指示或暗示所述装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. Terms indicating a direction or positional relationship are based on the direction or positional relationship shown in the drawings, which are only for convenience of description, and do not indicate or imply that the device or element must have a particular orientation, be constructed and operate in a particular orientation, Therefore, it should not be construed as a limitation of the present invention. Furthermore, the terms "first", "second", and "third" are used for descriptive purposes only and should not be construed to indicate or imply relative importance.
此外,还需要说明的是,在本发明的描述中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域技术人员而言,可根据具体情况理解上述术语在本发明中的具体含义。In addition, it should also be noted that, in the description of the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection or a It is a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
术语“包括”或者任何其它类似用语旨在涵盖非排他性的包含,从而使得包括一系列要素的过程、物品或者设备/装置不仅包括那些要素,而且还包括没有明确列出的其它要素,或者还包括这些过程、物品或者设备/装置所固有的要素。The term "comprising" or any other similar term is intended to encompass a non-exclusive inclusion such that a process, article, or device/means comprising a list of elements includes not only those elements, but also other elements not expressly listed, or also includes Elements inherent to these processes, items or equipment/devices.
至此,已经结合附图所示的优选实施方式描述了本发明的技术方案,但是,本领域技术人员容易理解的是,本发明的保护范围显然不局限于这些具体实施方式。在不偏离本发明的原理的前提下,本领域技术人员可以对相关技术特征作出等同的更改或替换,这些更改或替换之后的技术方案都将落入本发明的保护范围之内。So far, the technical solutions of the present invention have been described with reference to the preferred embodiments shown in the accompanying drawings, however, those skilled in the art can easily understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will fall within the protection scope of the present invention.
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| CN111873659B (en) | 2025-03-14 |
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