CN111872278B - Cutting robot is used in communication cable processing - Google Patents
Cutting robot is used in communication cable processing Download PDFInfo
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- CN111872278B CN111872278B CN202010750991.0A CN202010750991A CN111872278B CN 111872278 B CN111872278 B CN 111872278B CN 202010750991 A CN202010750991 A CN 202010750991A CN 111872278 B CN111872278 B CN 111872278B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 133
- 238000004891 communication Methods 0.000 title claims abstract description 38
- 238000012545 processing Methods 0.000 title claims abstract description 27
- 239000002699 waste material Substances 0.000 claims abstract description 20
- 230000017525 heat dissipation Effects 0.000 claims description 14
- 230000004224 protection Effects 0.000 claims description 14
- 238000000926 separation method Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims 1
- 238000004140 cleaning Methods 0.000 abstract description 4
- 230000006378 damage Effects 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 5
- 230000002427 irreversible effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000010410 layer Substances 0.000 description 4
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- 238000009423 ventilation Methods 0.000 description 4
- 206010000372 Accident at work Diseases 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000002633 protecting effect Effects 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
- B25J11/0055—Cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/06—Safety devices
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Abstract
The invention belongs to the technical field of communication correlation, and particularly relates to a cutting robot for processing a communication cable, which comprises a workbench, wherein first sliding grooves are formed in the lower portion of the inner side of the workbench, first sliding blocks are arranged on the inner side of the first sliding grooves, the first sliding blocks are installed with a waste material box in a matched mode, second sliding grooves are formed in the upper surface of the workbench, second sliding blocks are arranged on the inner side of the second sliding grooves, the second sliding blocks are installed with fixed blocks in a matched mode, a supporting frame is arranged on the upper portion of the outer side of each fixed block, and telescopic rods are arranged on the outer sides of the supporting frames. This cutting robot is used in communication cable processing is through first spout, first slider and dump bin, is convenient for collect produced waste material in the cutting, has avoided the waste material to pile up the top at the workstation to improve the device's cleaning efficiency, reduced staff's intensity of labour, also make things convenient for the staff to clear up the dump bin after the cutting is accomplished simultaneously.
Description
Technical Field
The invention relates to the technical field of communication electricity correlation, in particular to a cutting robot for processing a communication cable.
Background
With the rapid development of the communication industry in the last two decades, the products have a remarkable development speed, which has been developed from the past simple telephone and telegraph cable to thousands of pairs of telephone cables, coaxial cables, optical cables, data cables, even combined communication cables, the products have a small and uniform structure size and high manufacturing precision, the cable is an electric energy or signal transmission device, usually consists of several or several groups of wires, the cable comprises a power cable, a control cable, a compensation cable, a shielding cable, a high-temperature cable, a computer cable, a signal cable, a coaxial cable, a fire-resistant cable, a marine cable, a mining cable and an aluminum alloy cable, which are all composed of single-strand or multi-strand wires and an insulating layer and are used for connecting a circuit and an electric appliance, the cables are all direct current cables, a lot of outdoor laying needs moisture protection, sun protection, cold resistance, heat resistance and ultraviolet resistance, and chemical substances such as acid and alkali resistance are needed under some special environments, the manufacture of wire and cable is quite different from the way most electromechanical products are produced. Electromechanical products generally adopt parts to be assembled into parts, a plurality of parts are assembled into a single product, the products are measured by the number of the parts or the number of the parts, the electric wire and the electric cable take the length as a basic measuring unit, all the electric wires and the electric cables are manufactured by adding insulation, shielding, cabling, protective layers and the like on the periphery of a conductor layer by layer, the more complicated the product structure is, the more the layers are superposed, and therefore, a cutting robot for processing the communication cable is needed.
Traditional cutting robot is used in communication cable processing does not possess bunch function, the protecting effect is not good and the cutting knife is difficult for installing and dismantling the scheduling problem for we are when using the device, because of the protecting effect is not good, lead to the cutting knife to cause irreversible harm to staff's trick position easily, have improved the device incident's emergence, have reduced the device's safety in utilization.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a cutting robot for processing a communication cable, which solves the problems that the traditional cutting robot for processing the communication cable does not have a wire bunching function, has poor protection effect, is difficult to mount and dismount a cutting knife and the like, so that when the device is used, the cutting knife is easy to cause irreversible damage to the hand and foot parts of workers due to the poor protection effect, the safety accident of the device is improved, and the use safety of the device is reduced.
In order to achieve the purpose, the invention provides the following technical scheme: a cutting robot for processing communication cables comprises a workbench, wherein a first sliding groove is formed in the lower portion of the inner side of the workbench, a first sliding block is arranged on the inner side of the first sliding groove, the first sliding block and a waste bin are installed in a matched mode, a second sliding groove is formed in the upper surface of the workbench, a second sliding block is arranged on the inner side of the second sliding groove, the second sliding block and a fixed block are installed in a matched mode, a supporting frame is arranged above the outer side of the fixed block, a telescopic rod is arranged on the outer side of the supporting frame, a fixing clamp is arranged below the outer side of the telescopic rod, a separation groove is formed in the lower surface of the fixing clamp, the separation groove is connected with a rubber anti-skid pad, a positioning hole is formed in the front portion of the outer side of the workbench, a positioning rod is arranged on the inner side of the positioning hole, an installation block is arranged behind the outer side of the workbench, and a rotating shaft is arranged above the outer side of the installation block, a cutting robot is arranged above the outer side of the rotating shaft, a fixing sleeve is arranged on the outer side wall of the cutting robot, a connecting shaft is arranged on the inner side of the fixing sleeve, a mechanical arm is arranged at one end of the outer side of the connecting shaft, a case is arranged below the inner side of the mechanical arm, a micro motor is arranged inside the case, a turntable is arranged in front of the outer side of the micro motor, a limiting hole is formed in the outer side wall of the turntable, the limiting hole is matched with the limiting rod for installation, a connecting block is arranged on the inner side of the turntable, a cutting knife is arranged on the outer side of the connecting block, a connecting groove is formed in the lower surface of the mechanical arm, a protection plate is arranged on the inner side of the connecting groove, a third sliding groove is formed in the outer side wall of the mechanical arm, a third sliding block is arranged on the inner side of the third sliding groove, the third sliding block is matched with a sealing cover for installation, and a wiring groove is formed in the outer side wall of the mechanical arm, an access cover is arranged behind the outer side of the cutting robot, and heat dissipation holes are formed in the upper surface of the access cover.
Preferably, the waste bin is connected with the workbench in a sliding mode through a first sliding block, and the first sliding block is arranged in a T-shaped structure.
Preferably, the fixing clamp is connected with the support frame in a telescopic mode through a telescopic rod, and the telescopic rod is symmetrically arranged on the axis of the support frame.
Preferably, the separation grooves are distributed at equal intervals on the outer side of the fixing clamp, and are arranged in an arc structure.
Preferably, the heat dissipation holes are distributed at equal intervals on the outer side of the access cover, and the upper part inside the heat dissipation holes is arranged in a grid shape.
Preferably, the limiting hole is in threaded connection with the limiting rod, and the inner side of the limiting hole and the outer side of the limiting rod are both in threaded arrangement.
Preferably, the connecting groove is connected with the protection plate in a clamping mode, and the outer side width of the protection plate is the same as that of the mechanical arm.
Preferably, the wire tying grooves are distributed at equal intervals outside the mechanical arm, and the length of the wire tying grooves is the same as that of the mechanical arm.
Preferably, the second sliding groove and the second sliding block drive the fixed block and the support frame to slide to proper positions, and the second sliding block is fixed through the positioning hole and the positioning rod, wherein the inner side of the positioning hole is movably connected with the outer side of the positioning rod, and the positioning hole and the positioning rod are arranged in one-to-one correspondence.
Preferably, a controller for controlling the micro motor is further arranged in the case, and the controller is used for adjusting the rotating speed and the cutting time of the micro motor according to the thickness of the communication cable; wherein,
the step of adjusting the rotation speed and cutting time of the micro motor comprises:
step 1: determining the cutting speed V based on the known thickness h and diameter d of the communication cableCutting machine：
Wherein the t-cut time; the θ represents a cutting angle; the a represents the included angle of the shaft of the micro motor relative to the cutting point;
step 2: according to the cutting speed VCutting machineAnd constructing a rotating speed model Z of the micro motor:
the beta represents the axial center angle of the motor;
and step 3: and determining the power of the micro motor according to the cutting speed and rotating speed model:
P＝2πR2Z；
wherein, the R represents the rotation radius of the micro motor;
and 4, step 4: substituting the cut cable into the above steps, determining the motor power of the micro motor, and adjusting the rotating speed and the cutting time of the micro motor;
through micro motor drives carousel, connecting block and cutting knife rotatory to adjust micro motor duration, wherein, the carousel is connected with the connecting block.
Compared with the prior art, the invention provides a cutting robot for processing a communication cable, which has the following beneficial effects:
1. this cutting robot is used in communication cable processing through first spout, first slider and dump bin, is convenient for collect produced waste material in the cutting, has avoided the waste material to pile up the top at the workstation to improve the device's cleaning efficiency, reduced staff's intensity of labour, also make things convenient for the staff to clear up the dump bin after the cutting is accomplished simultaneously.
2. This cutting robot is used in communication cable processing through telescopic link, fixation clamp, branch groove and rubber slipmat, can fix the cable according to the different thickness of cable, thereby also can fix a plurality of cables through dividing the groove simultaneously, has improved the device's cutting efficiency, has avoided again taking place to slide when cutting the cable, leads to the cable cutting size not to, has reduced manufacturing cost.
3. This cutting robot is used in communication cable processing is connected through the block between carousel and the cutting knife, is convenient for install and dismantle the cutting knife to reduced the change time of staff to the cutting knife, improved the device's work efficiency, also improved staff's change efficiency simultaneously.
4. This cutting robot is used in communication cable processing through spread groove and guard plate, can avoid the staff mistake to go into on the cutting knife to the security of the device when cutting to cause the staff to take place irreversible harm, reduced the incidence of industrial accident, the staff of also being convenient for simultaneously installs and dismantles the guard plate.
5. This cutting robot is used in communication cable processing through bunch groove, third spout, third slider and sealed lid, can bunch the circuit in the arm outside, has avoided the circuit to expose for a long time and take place wearing and tearing in the external world, leads to the circuit damaged condition emergence of taking place the electric leakage easily, has improved the device's safety in utilization, has ensured staff's personal safety.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic view of the connection structure of the telescopic rod of the present invention;
FIG. 3 is a schematic view of a connecting structure of a limiting rod according to the present invention;
FIG. 4 is a schematic view of a heat dissipation hole connection structure according to the present invention;
FIG. 5 is a schematic view of a wire harness slot connection arrangement in accordance with the present invention;
FIG. 6 is an enlarged view of the portion A of FIG. 1 according to the present invention.
In the figure: 1. a work table; 2. a first chute; 3. a first slider; 4. a waste bin; 5. a second chute; 6. a second slider; 7. a fixed block; 8. a support frame; 9. a telescopic rod; 10. a fixing clip; 11. a separation tank; 12. a rubber non-slip mat; 13. positioning holes; 14. positioning a rod; 15. mounting blocks; 16. a rotating shaft; 17. a cutting robot; 18. fixing the sleeve; 19. a connecting shaft; 20. a mechanical arm; 21. a chassis; 22. a micro motor; 23. a turntable; 24. a limiting hole; 25. a limiting rod; 26. connecting blocks; 27. a cutting knife; 28. connecting grooves; 29. a protection plate; 30. a third chute; 31. a third slider; 32. a wiring trough; 33. a sealing cover; 34. an access cover; 35. and (4) heat dissipation holes.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1-6, in the present embodiment: a cutting robot for processing communication cables comprises a workbench 1, wherein a first chute 2 is formed below the inner side of the workbench 1, a first slide block 3 is arranged on the inner side of the first chute 2, the first slide block 3 and a waste bin 4 are installed in a matched mode, a second chute 5 is formed on the upper surface of the workbench 1, a second slide block 6 is arranged on the inner side of the second chute 5, the second slide block 6 and a fixed block 7 are installed in a matched mode, a supporting frame 8 is arranged above the outer side of the fixed block 7, telescopic rods 9 are arranged on the outer sides of the supporting frame 8, a fixing clamp 10 is arranged below the outer side of each telescopic rod 9, separation grooves 11 are formed in the lower surface of each fixing clamp 10, the separation grooves 11 are connected with rubber anti-skid pads 12, a positioning hole 13 is formed in front of the outer side of the workbench 1, a positioning rod 14 is arranged on the inner side of the positioning hole 13, and an installation block 15 is arranged behind the outer side of the workbench 1, a rotating shaft 16 is arranged above the outer side of the mounting block 15, a cutting robot 17 is arranged above the outer side of the rotating shaft 16, a fixing sleeve 18 is arranged on the outer side wall of the cutting robot 17, a connecting shaft 19 is arranged on the inner side of the fixing sleeve 18, a mechanical arm 20 is arranged at one end of the outer side of the connecting shaft 19, a case 21 is arranged below the inner side of the mechanical arm 20, a micro motor 22 is arranged inside the case 21, a turntable 23 is arranged in front of the outer side of the micro motor 22, a limiting hole 24 is formed in the outer side wall of the turntable 23, the limiting hole 24 is matched with a limiting rod 25, a connecting block 26 is arranged inside the turntable 23, a cutting knife 27 is arranged outside the connecting block 26, a connecting groove 28 is formed in the lower surface of the mechanical arm 20, a protection plate 29 is arranged inside the connecting groove 28, a third sliding groove 30 is formed in the outer side wall of the mechanical arm 20, and a third sliding block 31 is arranged inside the third sliding groove 30, simultaneously third slider 31 and sealed lid 33 cooperation installation, the pencil groove 33 has all been seted up to the lateral wall of arm 20, and cutting robot 17's outside rear is provided with access cover 34, and louvre 35 has all been seted up to access cover 34's upper surface.
The separation grooves 11 are distributed at equal intervals outside the fixing clamp 10, the separation grooves 11 are arc-shaped structures and are arranged, and therefore the separation grooves 11 and the rubber anti-slip pads 12 are arranged, a plurality of cables can be fixed, the cutting efficiency of the device is improved, the phenomenon that the cables slide when being cut is avoided, the cutting size of the cables is not correct, the production cost is reduced, the cutting efficiency of the device is improved, and meanwhile the production efficiency of the device is also improved.
Spacing hole 24 and gag lever post 25 threaded connection, and the inboard of spacing hole 24 is the screw thread form setting with the outside of gag lever post 25, be connected through the block between spacing hole 24 and the gag lever post 25, be convenient for play fine fixed effect to the junction between carousel 23 and the connecting block 26, it is not hard up or drops to have avoided the junction between carousel 23 and the connecting block 26 to appear, the device's stability has been improved, the device's safety in utilization has also been improved simultaneously.
The connecting groove 28 is connected with 29 block of guard plate, and the outside width of guard plate 29 is the same with the outside width of arm 20, through connecting groove 28 and guard plate 29, can be to the security of the device when cutting, avoided the staff mistake to go into on cutting knife 27, thereby cause the staff to take place irreversible harm, the incidence of industrial accident has been reduced, the staff of also being convenient for simultaneously installs and dismantles guard plate 29, thereby the practicality of the device has also been improved, moreover, the steam generator is simple in structure, and the operation of staff is facilitated.
The wiring grooves 33 are distributed at equal intervals outside the mechanical arm 20, the length of the wiring grooves 33 is the same as that of the mechanical arm 20, wiring can be conducted on the circuit outside the mechanical arm 20 through the wiring grooves 33, the third sliding grooves 30, the third sliding blocks 31 and the sealing covers 33, the circuit is prevented from being exposed outside for a long time to be worn, the phenomenon that the circuit is damaged and easily leaks electricity is avoided, the use safety of the device is improved, and the personal safety of workers is guaranteed.
Open micro motor 22's switch, adjust micro motor 22's rotational speed, drive carousel 23 through micro motor 22 this moment, connecting block 26 and cutting knife 27 are rotatory, and micro motor 22 lasts 2 minutes, wherein carousel 23 is connected with connecting block 26 block, connect through the block between carousel 23 and the cutting knife 27, be convenient for install and dismantle cutting knife 27, thereby the change time of staff to cutting knife 27 has been reduced, the device's work efficiency has been improved, staff's change efficiency has also been improved simultaneously, staff's intensity of labour has been reduced, the device's practicality has been improved.
The working principle and the using process of the invention are as follows: firstly, the device is moved to a designated position, then the second sliding chute 5 and the second sliding block 6 drive the fixed block 7 and the support frame 8 to slide to a proper position, and then the second sliding block 6 is fixed by the positioning hole 13 and the positioning rod 14, wherein the inner side of the positioning hole 13 is movably connected with the outer side of the positioning rod 14, and the positioning hole 13 and the positioning rod 14 are arranged in a one-to-one correspondence manner, and are arranged in a one-to-one correspondence manner, after the support frame 8 and the fixed block 7 are moved to the proper position, the second sliding block 6, the fixed block 7 and the support frame 8 are fixed by the positioning hole 13 and the positioning rod 14, so that the support frame 8 is prevented from shaking in the cutting process, the telescopic rod 9 and the fixing clamp 10 are easily shaken, the cable is driven to move, the cutting size of the cable is different, the stability of the support frame 8 is improved, and the stability of the device is also improved, then the telescopic rod 9 and the fixing clamp 10 can fix the cable according to the different thickness of the cable, avoiding the need of replacing the fixing clamp 10, thereby reducing the time for replacing the fixing clamp 10, improving the working efficiency of the device, simultaneously improving the practicability of the device, then fixing a plurality of cables through the separating groove 11 and the rubber non-slip mat 12, improving the cutting efficiency of the device, avoiding the sliding generated when cutting the cable, causing the cutting size of the cable to be not right, reducing the production cost, improving the cutting efficiency of the device, simultaneously improving the production efficiency of the device, secondly switching on an external power supply, turning on a switch of the micro motor 22, adjusting the rotating speed of the micro motor 22, then driving the turntable 23, the connecting block 26 and the cutting knife 27 to rotate through the micro motor 22, and the micro motor 22 lasts for 2 minutes, wherein the rotary table 23 is connected with the connecting block 26 in a clamping way, the cutting knife 27 is convenient to install and disassemble through the clamping connection between the rotary table 23 and the cutting knife 27, thereby reducing the time for the worker to replace the cutting knife 27, improving the working efficiency of the device, simultaneously improving the replacement efficiency of the worker, reducing the labor intensity of the worker, improving the practicability of the device, then through the clamping connection between the limiting hole 24 arranged at the outer side of the rotary table 23 and the limiting rod 25, being convenient to play a good fixing effect on the connection part between the rotary table 23 and the connecting block 26, avoiding the connection part between the rotary table 23 and the connecting block 26 from loosening or falling off, improving the stability of the device, simultaneously improving the use safety of the device, and finally through the connecting groove 28 and the protection plate 29 arranged at the lower part of the outer side of the mechanical arm 20, the safety of the device during cutting can be realized, the device has the advantages that the phenomenon that a worker enters the cutting knife 27 by mistake to cause irreversible damage to the worker is avoided, the incidence rate of industrial accidents is reduced, meanwhile, the protection plate 29 can be conveniently installed and disassembled by the worker, the practicability of the device is improved, the structure is simple, the operation of the worker is facilitated, the line outside the mechanical arm 20 can be bundled by the aid of the line bundling groove 33, the third sliding groove 30, the third sliding block 31 and the sealing cover 33 which are arranged on the outer side of the mechanical arm 20, the phenomenon that the line is exposed to the outside for a long time to be worn and easily generates electric leakage due to line damage is avoided, the use safety of the device is improved, the personal safety of the worker is ensured, the phenomenon that water enters the inner side of the mechanical arm 20 due to the sealing cover 33 to cause the electric leakage of the line due to water entering is avoided, and the sealing performance of the device is improved, after the cutting is finished, the first chute 2, the first slide block 3 and the waste bin 4 arranged on the inner side of the workbench 1 are used for collecting waste materials generated in the cutting, the waste materials are prevented from being accumulated above the workbench 1, the cleaning efficiency of the device is improved, the labor intensity of workers is reduced, meanwhile, the workers can clean the waste bin 4 after the cutting is finished, ventilation and heat dissipation are convenient for electronic components inside the cutting robot 17 through the heat dissipation holes 35 arranged on the rear side of the outer side of the cutting robot 17, the problem that the electronic components inside the cutting robot 17 are broken or damaged due to overhigh temperature in the long-term working process is avoided, meanwhile, in the ventilation and heat dissipation processes, the blocking of the heat dissipation holes 35 caused by dust in the outside air is avoided, and the heat dissipation efficiency of the cutting robot 17 is improved, meanwhile, workers can clean the heat dissipation holes 35 conveniently, the cutting robot for processing the communication cable is used, and the type of the micro motor 22 is YE 2-132S-4.
A controller for controlling the micro motor 22 is further arranged in the case 21, and the controller is used for adjusting the rotating speed and the cutting time of the micro motor 22 according to the thickness of the communication cable; wherein,
the step of adjusting the rotation speed and cutting time of the micro-motor 22 includes:
step 1: determining the cutting speed V based on the known thickness h and diameter d of the communication cableCutting machine：
Wherein the t-cut time; the θ represents a cutting angle; the a represents the included angle of the shaft of the micro motor relative to the cutting point;
step 2: according to the cutting speed VCutting machineAnd constructing a rotating speed model Z of the micro motor:
the beta represents the axial center angle of the motor;
and step 3: and determining the power of the micro motor according to the cutting speed and rotating speed model:
P＝2πR2Z；
wherein, the R represents the rotation radius of the micro motor;
and 4, step 4: substituting the cut cable into the above steps, determining the motor power of the micro motor, and adjusting the rotating speed and the cutting time of the micro motor 22;
the micro motor 22 drives the turntable 23, the connecting block 26 and the cutting knife 27 to rotate, and the duration of the micro motor 22 is adjusted, wherein the turntable 23 is connected with the connecting block 26 in a clamping manner.
The principle and the beneficial effects of the technical scheme are as follows: the invention determines the parameters of the cut cable, namely: the thickness h and the diameter d of the communication cable are based on the cutting angle; and calculating the cutting speed by the included angle of the shaft of the micro motor relative to the cutting point, and then correlating the cutting speed with the micro motor to construct a conversion model between the motor and the cutting speed. Finally, the invention calculates the power of the micro motor based on the cutting speed and the rotating speed model, and adjusts the cutting time and the speed of the micro motor by adjusting the power of the motor, namely the current and the voltage of the micro motor. The cutting speed is comprehensively controlled, and then when cutting, the special speed and time of the special line are increased, the cutting efficiency is improved, and the energy consumption of cutting is reduced.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a communication cable processing is with cutting robot, includes workstation (1), its characterized in that: the inner side of the workbench (1) is provided with a first sliding groove (2) below, the inner side of the first sliding groove (2) is provided with a first sliding block (3), the first sliding block (3) is installed with a waste bin (4) in a matched mode, the upper surface of the workbench (1) is provided with a second sliding groove (5), the inner side of the second sliding groove (5) is provided with a second sliding block (6), the second sliding block (6) is installed with a fixed block (7) in a matched mode, a supporting frame (8) is arranged above the outer side of the fixed block (7), the outer side of the supporting frame (8) is provided with a telescopic rod (9), a fixing clamp (10) is arranged below the outer side of the telescopic rod (9), the lower surface of the fixing clamp (10) is provided with a separation groove (11), the separation groove (11) is connected with a rubber anti-skid pad (12), and a positioning hole (13) is arranged in front of the outer side of the workbench (1), a positioning rod (14) is arranged on the inner side of the positioning hole (13), an installation block (15) is arranged on the rear portion of the outer side of the workbench (1), a rotating shaft (16) is arranged above the outer side of the installation block (15), a cutting robot (17) is arranged above the outer side of the rotating shaft (16), a fixing sleeve (18) is arranged on the outer side wall of the cutting robot (17), a connecting shaft (19) is arranged on the inner side of the fixing sleeve (18), a mechanical arm (20) is arranged at one end of the outer side of the connecting shaft (19), a case (21) is arranged below the inner side of the mechanical arm (20), a micro motor (22) is arranged inside the case (21), a turntable (23) is arranged in front of the outer side of the micro motor (22), a limiting hole (24) is formed in the outer side wall of the turntable (23), and the limiting hole (24) is matched with a limiting rod (25), the inner side of the turntable (23) is provided with a connecting block (26), the outer side of the connecting block (26) is provided with a cutting knife (27), the lower surface of the mechanical arm (20) is provided with a connecting groove (28), the inner side of the connecting groove (28) is provided with a protective plate (29), the outer side wall of the mechanical arm (20) is provided with a third sliding groove (30), the inner side of the third sliding groove (30) is provided with a third sliding block (31), the third sliding block (31) and a sealing cover (32) are installed in a matched mode, the outer side wall of the mechanical arm (20) is provided with a wire binding groove (33), an access cover (34) is arranged behind the outer side of the cutting robot (17), and the upper surface of the access cover (34) is provided with a heat dissipation hole (35);
the controller for controlling the micro motor (22) is further arranged in the case (21), and is used for adjusting the rotating speed and the cutting time of the micro motor (22) according to the thickness of the communication cable; wherein,
the step of adjusting the rotation speed and cutting time of the micro-motor (22) comprises:
step 1: determining the cutting speed V based on the known thickness h and diameter d of the communication cableCutting machine：
Wherein the t-cut time; the θ represents a cutting angle; the a represents the included angle of the shaft of the micro motor relative to the cutting point;
step 2: according to the cutting speed VCutting machineAnd constructing a rotating speed model Z of the micro motor:
the beta represents the axial center angle of the motor;
and step 3: and determining the power of the micro motor according to the cutting speed and rotating speed model:
P＝2πR2Z；
wherein, the R represents the rotation radius of the micro motor;
and 4, step 4: substituting the cut cable into the above steps, determining the motor power of the micro motor, and adjusting the rotating speed and the cutting time of the micro motor (22);
through micro motor (22) drive carousel (23), connecting block (26) and cutting knife (27) rotation to adjust micro motor (22) duration, wherein, carousel (23) and connecting block (26) block are connected.
2. The cutting robot for processing communication cables as claimed in claim 1, wherein: the waste bin (4) is connected with the workbench (1) in a sliding mode through the first sliding block (3), and the first sliding block (3) is arranged in a T-shaped structure.
3. The cutting robot for processing communication cables as claimed in claim 1, wherein: the fixing clamp (10) is connected with the support frame (8) in a telescopic mode through a telescopic rod (9), and the telescopic rod (9) is symmetrically arranged on the axis of the support frame (8).
4. The cutting robot for processing communication cables as claimed in claim 1, wherein: the separation grooves (11) are distributed at equal intervals on the outer side of the fixing clamp (10), and the separation grooves (11) are arranged in an arc-shaped structure.
5. The cutting robot for processing communication cables as claimed in claim 1, wherein: the heat dissipation holes (35) are distributed on the outer side of the access cover (34) at equal intervals, and the upper portion of the inner portion of each heat dissipation hole (35) is arranged in a grid shape.
6. The cutting robot for processing communication cables as claimed in claim 1, wherein: the limiting hole (24) is in threaded connection with the limiting rod (25), and the inner side of the limiting hole (24) and the outer side of the limiting rod (25) are both in threaded arrangement.
7. The cutting robot for processing communication cables as claimed in claim 1, wherein: the connecting groove (28) is connected with the protection plate (29) in a clamping mode, and the outer side width of the protection plate (29) is the same as that of the mechanical arm (20).
8. The cutting robot for processing communication cables as claimed in claim 1, wherein: the wire bundling grooves (33) are distributed on the outer side of the mechanical arm (20) at equal intervals, and the length of the wire bundling grooves (33) is the same as that of the mechanical arm (20).
9. The cutting robot for processing communication cables as claimed in claim 1, wherein: the second sliding groove (5) and the second sliding block (6) drive the fixed block (7) and the supporting frame (8) to slide to proper positions, and then the second sliding block (6) is fixed through the positioning hole (13) and the positioning rod (14), wherein the inner side of the positioning hole (13) is movably connected with the outer side of the positioning rod (14), and the positioning hole (13) and the positioning rod (14) are arranged in a one-to-one correspondence mode.
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| CN202010750991.0A CN111872278B (en) | 2020-07-30 | 2020-07-30 | Cutting robot is used in communication cable processing |
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| CN111872278B true CN111872278B (en) | 2022-01-18 |
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| CN112776059A (en) * | 2020-12-29 | 2021-05-11 | 苏州阿甘机器人有限公司 | Numerical control automatic optical fiber cutting machine and working method thereof |
| CN115922753B (en) * | 2023-01-09 | 2023-06-30 | 郴州市海通电子有限公司 | Integrated mechanical arm |
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| CN208178324U (en) * | 2018-03-18 | 2018-12-04 | 王小灵 | A kind of wire and cable cutter device |
| CN108406881A (en) * | 2018-05-02 | 2018-08-17 | 王柏彰 | A kind of communication cable processing cutting robot |
| CN210080949U (en) * | 2019-05-09 | 2020-02-18 | 深圳市镭射源科技有限公司 | Laser cutting is with fixing device that can collect waste material |
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