CN111872041A - High-effect garbage cleaning treatment equipment - Google Patents
High-effect garbage cleaning treatment equipment Download PDFInfo
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- CN111872041A CN111872041A CN202010729305.1A CN202010729305A CN111872041A CN 111872041 A CN111872041 A CN 111872041A CN 202010729305 A CN202010729305 A CN 202010729305A CN 111872041 A CN111872041 A CN 111872041A
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- 239000010813 municipal solid waste Substances 0.000 title claims abstract description 37
- 238000004140 cleaning Methods 0.000 title claims abstract description 17
- 239000010806 kitchen waste Substances 0.000 claims abstract description 45
- 239000000706 filtrate Substances 0.000 claims abstract description 42
- 239000002893 slag Substances 0.000 claims abstract description 40
- 238000003825 pressing Methods 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims description 31
- 238000007789 sealing Methods 0.000 claims description 22
- 230000005540 biological transmission Effects 0.000 claims description 11
- 239000007787 solid Substances 0.000 abstract description 18
- 238000000034 method Methods 0.000 abstract description 13
- 239000007788 liquid Substances 0.000 abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 6
- 238000011085 pressure filtration Methods 0.000 description 7
- 239000002699 waste material Substances 0.000 description 7
- 239000003921 oil Substances 0.000 description 6
- 235000019198 oils Nutrition 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 239000010794 food waste Substances 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
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- 239000005409 aflatoxin Substances 0.000 description 1
- 239000010775 animal oil Substances 0.000 description 1
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- 208000015181 infectious disease Diseases 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B2101/00—Type of solid waste
- B09B2101/02—Gases or liquids enclosed in discarded articles, e.g. aerosol cans or cooling systems of refrigerators
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- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Physics & Mathematics (AREA)
- Chemical & Material Sciences (AREA)
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- Thermal Sciences (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
本发明涉及垃圾处理技术领域,具体涉及一种高效能垃圾清洁化处理设备。具体技术方案为:一种高效能垃圾清洁化处理设备,包括壳体和通过数个支撑杆固定在壳体顶部的固定板,壳体内部中心处通过数个第一连接杆固定有滤液筒,滤液筒内部中心处通过数个第二连接杆固定有压滤筒,压滤筒的侧壁上设置有若干个与腔体相通的渗液孔,滤液筒上设置有与腔体相通的排出孔;压滤筒内设置有压板,压板顶部中心处固定第一电动推杆的输出端,第一电动推杆固定在固定板的底面;滤液筒和压滤筒的底部可拆卸设置有带有若干个排渣孔的底板。本发明采用逐级对餐厨垃圾进行破碎和压滤的方式,最大程度的减小了餐厨垃圾中的含水量,以便于后续对固渣的处理。The invention relates to the technical field of garbage disposal, in particular to a high-efficiency garbage cleaning and processing equipment. The specific technical scheme is as follows: a high-efficiency garbage cleaning and processing equipment, comprising a casing and a fixing plate fixed on the top of the casing through several support rods, and a filtrate cartridge is fixed at the inner center of the casing through several first connecting rods, The filter press cylinder is fixed at the inner center of the filtrate cylinder through several second connecting rods, the side wall of the filter press cylinder is provided with several liquid seepage holes which communicate with the cavity, and the filtrate cylinder is provided with discharge holes which communicate with the cavity. There is a pressure plate in the filter press cylinder, the output end of the first electric push rod is fixed at the top center of the pressure plate, and the first electric push rod is fixed on the bottom surface of the fixed plate; Bottom plate with a slag discharge hole. The invention adopts the method of crushing and filter-pressing the kitchen waste step by step, so as to reduce the water content in the kitchen waste to the greatest extent, so as to facilitate the subsequent treatment of the solid slag.
Description
技术领域technical field
本发明涉及垃圾处理技术领域,具体涉及一种高效能垃圾清洁化处理设备。The invention relates to the technical field of garbage disposal, in particular to a high-efficiency garbage cleaning and processing equipment.
背景技术Background technique
餐厨垃圾是城市生活垃圾的重要组成部分,是指居民在食品加工和消费过程中形成的废料和剩余废弃物,是一种城市有机废物。主要包括米和面粉类食物残余、蔬菜、动植物油、肉骨等,其化学成分有淀粉、纤维素、蛋白质、脂类和无机盐,此外还包括调料剂、废餐具、餐巾纸及牙签等。其特点是含水率高,易腐烂发臭,滋生细菌,会造成疾病的传播,但是其营养丰富,开发利用价值大。Kitchen waste is an important part of urban domestic waste, which refers to the waste and residual waste formed by residents in the process of food processing and consumption, and is a kind of urban organic waste. It mainly includes rice and flour food residues, vegetables, animal and vegetable oils, meat and bones, etc. Its chemical components include starch, cellulose, protein, lipids and inorganic salts, as well as seasonings, waste tableware, napkins and toothpicks. It is characterized by high moisture content, perishable and smelly, breeding bacteria, which will cause the spread of diseases, but it is rich in nutrients and has great development and utilization value.
在我国的某些城市,餐厨所占生活垃圾比例已达到50%以上。随着社会经济的迅速发展,餐饮业迅猛发展,餐厨垃圾产量与其剧增。如此大量的餐厨垃圾如不能得到妥善的处理,会给城市造成巨大的压力,威胁人们的正常生活和身体健康。In some cities in my country, the proportion of kitchen waste in domestic waste has reached more than 50%. With the rapid development of the social economy and the rapid development of the catering industry, the production of kitchen waste has increased sharply. If such a large amount of kitchen waste cannot be properly disposed of, it will cause huge pressure on the city and threaten people's normal life and health.
众所周知,我国还有绝大部分地区餐厨垃圾的主要去向是喂猪。而餐厨垃圾在储存、运输过程中极易发生酸化、发霉、腐败变质等现象,腐败变质的餐厨垃圾中含有各种毒素和病原微生物,以食物链的形态进入人体后,容易造成人体感染病毒。另外一些不法商贩从餐厨垃圾中提炼餐厨废弃用油以牟取暴利,餐厨废弃用油中含有杂质、黄曲霉毒素、苯等致癌物质,长期食用会造成肿瘤等慢性疾病的发生。因此,对于餐厨垃圾的处理显得极为重要。As we all know, the main destination of kitchen waste in most parts of my country is to feed pigs. Food waste is prone to acidification, mildew, spoilage and other phenomena during storage and transportation. The spoiled kitchen waste contains various toxins and pathogenic microorganisms. After entering the human body in the form of a food chain, it is easy to cause human infection of viruses. . In addition, some unscrupulous traders extract kitchen waste oil from kitchen waste to make huge profits. The kitchen waste oil contains impurities, aflatoxins, benzene and other carcinogens, and long-term consumption will lead to the occurrence of chronic diseases such as tumors. Therefore, the disposal of kitchen waste is extremely important.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明提供了一种高效能垃圾清洁化处理设备,采用逐级对餐厨垃圾进行破碎和压滤的方式,最大程度的减小了餐厨垃圾中的含水量,以便于后续对固渣的处理。In view of the deficiencies of the prior art, the present invention provides a high-efficiency garbage cleaning and treatment equipment, which adopts the method of crushing and filtering the kitchen garbage step by step, thereby reducing the water content in the kitchen garbage to the greatest extent. In order to facilitate the subsequent treatment of the solid slag.
为实现以上目的,本发明通过以下技术方案予以实现:To achieve the above purpose, the present invention is achieved through the following technical solutions:
本发明公开了一种高效能垃圾清洁化处理设备,包括壳体和通过数个支撑杆固定在壳体顶部的固定板,所述壳体内部中心处通过数个第一连接杆固定有两端开口的滤液筒,所述滤液筒内部中心处通过数个第二连接杆固定有两端开口的压滤筒,所述滤液筒和压滤筒之间形成环形滤液腔体,所述压滤筒的侧壁上设置有若干个与腔体相通的渗液孔,所述滤液筒上设置有与腔体相通的排出孔;所述压滤筒内设置有压板,所述压板顶部中心处固定第一电动推杆的输出端,所述第一电动推杆固定在固定板的底面;所述滤液筒和压滤筒的底部可拆卸设置有带有若干个排渣孔的底板。The invention discloses a high-efficiency garbage cleaning and processing equipment, comprising a casing and a fixing plate fixed on the top of the casing through a plurality of support rods, and two ends are fixed at the inner center of the casing through a plurality of first connecting rods An open filtrate cartridge, the inner center of the filtrate cartridge is fixed with a filter press cartridge with two ends open through several second connecting rods, and an annular filtrate cavity is formed between the filtrate cartridge and the filter press cartridge, and the filter press cartridge The side wall of the filter press is provided with a number of seepage holes communicating with the cavity, and the filtrate cylinder is provided with a discharge hole communicating with the cavity; a pressure plate is arranged in the filter press cylinder, and the top center of the pressure plate is fixed with a first An output end of an electric push rod, the first electric push rod is fixed on the bottom surface of the fixed plate; the bottoms of the filtrate cartridge and the filter press cartridge are detachably provided with a bottom plate with several slag discharge holes.
优选的,所述滤液筒的顶部罩设有顶盖,所述压板设置在顶盖的下方,所述顶盖的中心处开设有供所述第一电动推杆的输出杆穿过的通孔;所述顶盖上绕其中心位置固定有数个第二电动推杆,所述第二电动推杆固定在所述固定板的底面。Preferably, the top cover of the filtrate cylinder is provided with a top cover, the pressing plate is provided below the top cover, and a through hole is opened in the center of the top cover for the output rod of the first electric push rod to pass through. ; A plurality of second electric push rods are fixed around the center of the top cover, and the second electric push rods are fixed on the bottom surface of the fixed plate.
优选的,所述压板上绕其中心位置设置有数个将餐厨垃圾进行破碎的破碎机构,所述破碎机构包括呈圆台状的、且位于所述压滤筒内的转动柱,所述转动柱的周向上固定有环形转刀,所述转动柱的大径端的端面上固定有转轴,所述转轴依次竖直穿过所述压板和顶盖并伸出所述顶盖外、且与所述压板通过轴承固定、与所述顶盖间隙配合,所述转轴通过驱动机构驱动其转动。Preferably, a plurality of crushing mechanisms for crushing kitchen waste are arranged around the center of the pressing plate. An annular rotary knife is fixed in the circumferential direction of the rotating column, and a rotating shaft is fixed on the end face of the large diameter end of the rotating column. The pressing plate is fixed by a bearing and is in clearance fit with the top cover, and the rotating shaft is driven to rotate by a driving mechanism.
优选的,每个伸出所述顶盖外的所述转轴上均固定有槽轮,其中一个所述槽轮通过传动带连接所述驱动机构,该槽轮还通过传动皮带连接相邻转轴上的槽轮,其余数个所述槽轮通过传动皮带顺次连接;所述第一电动推杆的输出杆上固定有托架,所述驱动机构设置在所述托架上。Preferably, a sheave is fixed on each of the rotating shafts extending out of the top cover, wherein one of the sheaves is connected to the driving mechanism through a transmission belt, and the sheave is also connected to the adjacent rotating shaft through a transmission belt. Sheave, the remaining several sheaves are connected in sequence through a transmission belt; a bracket is fixed on the output rod of the first electric push rod, and the drive mechanism is arranged on the bracket.
优选的,所述转动柱中部靠下的位置、且位于所述转刀的下方转动设置有固定套,所述转动柱的底面与所述固定套的内底面相离。Preferably, a fixed sleeve is rotatably disposed at the lower position of the middle of the rotating column and below the rotating knife, and the bottom surface of the rotating column is separated from the inner bottom surface of the fixed sleeve.
优选的,所述固定套的内壁上从上至下设置有数圈环形凹槽,所述转动柱的侧壁上、与所述环形凹槽相对应为位置上设置有若干个球形凹槽,所述球形凹槽内设置有滚珠,所述滚珠部分置于所述环形凹槽内。Preferably, several rings of annular grooves are arranged on the inner wall of the fixed sleeve from top to bottom, and several spherical grooves are arranged on the side wall of the rotating column at positions corresponding to the annular grooves. Balls are arranged in the spherical grooves, and the balls are partially placed in the annular grooves.
优选的,所述排渣孔与所述固定套的底面上下对应,所述排渣孔的孔径大于所述转动柱的大径端的最大直径,所述排渣孔的孔壁上固定有环形弹性垫,所述弹性垫的内圈直径大于所述固定套的底面直径。Preferably, the slag discharge hole corresponds to the bottom surface of the fixed sleeve, the diameter of the slag discharge hole is larger than the maximum diameter of the large diameter end of the rotating column, and the hole wall of the slag discharge hole is fixed with an annular elastic The diameter of the inner ring of the elastic pad is larger than the diameter of the bottom surface of the fixing sleeve.
优选的,所述滤液筒与压滤筒底部、位于所述腔体内设置有由滤液筒朝向压滤筒倾斜的导流台,所述导流台的最低处与所述排出孔相通,所述排出孔上设置有排出管,所述排出管伸出所述壳体外、并连接有隔油池;所述排出管上设置有阀门。Preferably, at the bottom of the filtrate cartridge and the filter press cartridge, and located in the cavity, a guide table inclined from the filtrate cartridge toward the filter press cartridge is provided, and the lowest part of the guide table is communicated with the discharge hole, and the The discharge hole is provided with a discharge pipe, the discharge pipe extends out of the casing and is connected with an oil separator; the discharge pipe is provided with a valve.
优选的,所述底板上、远离其中心处设置有一圈环形凸台,所述滤液筒的底部设置有截面呈L型的环形卡台,使所述底板和凸台刚好插入所述卡台内。Preferably, a ring of annular bosses is arranged on the bottom plate away from the center, and the bottom of the filtrate cylinder is provided with an L-shaped annular clamping platform, so that the bottom plate and the boss are just inserted into the clamping platform .
优选的,所述底板的底部贴合设置有密封板,所述密封板上设置有与所述排渣孔大小相同且位置对应的下料孔,所述密封板的底面中心处固定有电机的输出杆,且其输出杆穿过所述密封板与所述底板通过轴承固定;通过所述电机控制密封板转动,使下料孔与排渣孔重合或错位。Preferably, the bottom of the bottom plate is fitted with a sealing plate, the sealing plate is provided with a discharging hole with the same size and corresponding position as the slag discharge hole, and the center of the bottom surface of the sealing plate is fixed with the motor The output rod passes through the sealing plate and the bottom plate is fixed by a bearing; the rotation of the sealing plate is controlled by the motor, so that the blanking hole and the slag discharge hole are overlapped or dislocated.
本发明具备以下有益效果:The present invention has the following beneficial effects:
1.本发明通过设置的顶盖有效的阻挡了餐厨垃圾所散发味道从压滤筒内以及腔体内逸出。同时,通过压板和破碎机构之间的配合,实现对餐厨垃圾进行逐级破碎和压滤,从而最大程度的将餐厨垃圾中的液体压滤出来,减小固渣中的含水量,便于后续对固渣的处理。1. The present invention effectively prevents the smell emitted by the kitchen waste from escaping from the filter press cartridge and the cavity through the provided top cover. At the same time, through the cooperation between the pressing plate and the crushing mechanism, the kitchen waste can be crushed and filtered step by step, so that the liquid in the kitchen waste can be filtered out to the greatest extent, and the water content in the solid slag can be reduced. Subsequent treatment of solid slag.
2.本发明在转动柱上设置转刀,并在转刀的下方、转动柱上套设固定套,通过滚珠和凹槽之间的配合,使得固定套能够在转动轴上转动,在压板下压的过程中,当固定套抵进弹性垫的内圈中时,转动柱仍然能够转动,实现对餐厨垃圾的破碎工作,并使压板下压实现垃圾的压滤工作。在压板下压以及破碎机构对垃圾进行破碎的过程中,能够使垃圾中的含水量最大程度的渗漏出来,从而最大程度的减小了垃圾固渣中的含水量。而且,餐厨垃圾在对破碎后,其固渣的粒径很小,非常便于后续对固渣的处理,如堆肥和填埋等方式。2. In the present invention, a rotating knife is arranged on the rotating column, and a fixed sleeve is set under the rotating knife and on the rotating column. Through the cooperation between the ball and the groove, the fixed sleeve can be rotated on the rotating shaft, and under the pressure plate During the pressing process, when the fixed sleeve is pressed into the inner ring of the elastic pad, the rotating column can still rotate, realizing the crushing work of the kitchen waste, and the pressing plate is pressed down to realize the filtering work of the waste. In the process of pressing down the platen and crushing the garbage by the crushing mechanism, the water content in the garbage can be leaked out to the greatest extent, thereby reducing the water content in the solid slag of the garbage to the greatest extent. Moreover, after the kitchen waste is crushed, the particle size of the solid slag is very small, which is very convenient for subsequent treatment of the solid slag, such as composting and landfilling.
3.在使用本发明所公开的餐厨垃圾处理系统前,需要将餐厨垃圾中的塑料袋和啤酒瓶等不可被降解的垃圾挑拣出来,而餐厨垃圾中的纸巾、一次性筷子和可被降解的一次性餐盒无需挑拣。因为,餐厨垃圾中还有大量的微生物,可对已经破碎的餐盒、筷子等材料进行降解。因此,如果对压滤后的固渣进行堆肥,在固渣发酵的过程中,也会加快对餐厨垃圾中的餐盒、筷子等进行快速的降解;如果对压滤后的固渣进行填埋,那么填埋后,餐厨垃圾中的微生物本身以及土壤中本身所存在的微生物也会加快对餐盒、筷子等材料进行快速的降解。所以,在对餐厨垃圾进行处理时,无需挑拣出垃圾中的纸巾等能够被降解的垃圾,这极大的节省了前期对餐厨垃圾进行处理的人力物力,提高了对垃圾进行处理的效率;而且在处理的过程中也最大程度的减少了垃圾中的臭味散发出来,从而达到清洁化处理。3. Before using the kitchen waste treatment system disclosed in the present invention, it is necessary to pick out non-degradable garbage such as plastic bags and beer bottles in the kitchen waste, while paper towels, disposable chopsticks and degradable wastes in the kitchen waste need to be picked out. Degraded disposable lunch boxes do not need to be picked. Because there are still a large number of microorganisms in the kitchen waste, which can degrade the broken lunch boxes, chopsticks and other materials. Therefore, if the solid slag after pressure filtration is composted, the rapid degradation of lunch boxes and chopsticks in the kitchen waste will be accelerated during the fermentation of the solid slag; if the solid slag after pressure filtration is filled Buried, then after the landfill, the microorganisms in the kitchen waste and the microorganisms in the soil themselves will also accelerate the rapid degradation of lunch boxes, chopsticks and other materials. Therefore, when dealing with kitchen waste, there is no need to pick out the degradable waste such as paper towels in the garbage, which greatly saves the manpower and material resources for processing the kitchen waste in the early stage, and improves the efficiency of waste treatment. ; And in the process of treatment, the odor in the garbage is reduced to the greatest extent, so as to achieve clean treatment.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2为图1中A局部放大图;Fig. 2 is a partial enlarged view of A in Fig. 1;
图3为固定套结构示意图;Fig. 3 is a schematic diagram of the structure of the fixed sleeve;
图4为图1中A-A向视图;Fig. 4 is A-A direction view in Fig. 1;
图5为滤液筒和压滤筒的连接结构示意图;Fig. 5 is the connection structure schematic diagram of filtrate cartridge and filter press cartridge;
图6为底板结构示意图;6 is a schematic diagram of a base plate structure;
图7为密封板结构示意图(图中心为固定电机输出杆的孔);Figure 7 is a schematic structural diagram of the sealing plate (the center of the figure is the hole for fixing the output rod of the motor);
图8为压板的仰视图(以图1为参照,从底板向上看的方向的视图);Fig. 8 is the bottom view of the pressing plate (with reference to Fig. 1, the view in the direction of looking upward from the bottom plate);
图9为固定套插入弹性垫内的结构示意图;9 is a schematic structural diagram of a fixed sleeve inserted into the elastic pad;
图中:壳体1、支撑杆2、固定板3、第一连接杆4、滤液筒5、第二连接杆6、压滤筒7、腔体8、渗液孔9、排出孔10、压板11、第一电动推杆12、底板13、顶盖14、第二电动推杆15、转动柱16、转刀17、转轴18、驱动机构19、槽轮20、托架21、固定套22、环形凹槽23、滚珠24、弹性垫25、导流台26、排出管27、凸台28、卡台29、密封板30、下料孔31、电机32、基座33、下料斗34、储料槽35、橡胶凸台36。In the figure: shell 1,
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
若未特别指明,实施举例中所用的技术手段为本领域技术人员所熟知的常规手段。Unless otherwise specified, the technical means used in the implementation examples are conventional means well known to those skilled in the art.
参考图1-图9,本发明公开了一种高效能垃圾清洁化处理设备,在对餐厨垃圾进行处理前,需要将垃圾中的塑料袋、不可被降解的塑料餐盒挑拣出来。餐厨垃圾处理系统包括顶部开口的壳体1和通过数个支撑杆2固定在壳体1顶部的固定板3,支撑杆2固定在壳体1顶部的边缘上,壳体1内部中心处通过数个第一连接杆4固定有两端开口的滤液筒5,第一连接杆4横向设置,使滤液筒5悬空固定在壳体 1内。滤液筒5内部中心处通过数个第二连接杆6固定有两端开口的压滤筒7,第二连接杆6优选为横向设置,滤液筒5和压滤筒7之间形成环形滤液腔体8。为了避免在对餐厨垃圾在进行压滤的过程中,滤液筒5和压滤筒7不稳定,可适当增加第一连接杆4和第二连接杆 6设置的数量。Referring to Figures 1-9, the present invention discloses a high-efficiency garbage cleaning and processing equipment. Before processing kitchen waste, it is necessary to pick out plastic bags and non-degradable plastic lunch boxes in the garbage. The food waste treatment system includes a casing 1 with an open top and a fixing
压滤筒7的侧壁上设置有若干个与腔体8相通的渗液孔9,滤液筒5上设置有与腔体8相通的排出孔10;压滤筒7内设置有压板11,压板11与压滤筒7相适配,使压板11刚好在压滤筒7内能够向下运动。进一步的,为了避免餐厨垃圾中的液体从压板11与压滤筒7内壁之间的缝隙溢出,在压滤筒7的顶部边缘设置成向筒内凸起的弧面,而在压板11的边缘设置一圈向内凹陷的呈弧面的橡胶凸台36,当压板11在压滤筒7的顶部时,该橡胶凸台36与压滤筒7上的弧面相贴合;当压板11在下压过程中,由于橡胶凸台36具有一定的弹性被压缩,使压板11与压滤筒7内壁之间贴合的更急紧密。应注意的是:当设置橡胶凸台36时,压板11的直径要小于压滤筒7的内壁,避免压板11无法向下运动。The side wall of the
压板11顶部中心处固定第一电动推杆12的输出端,第一电动推杆12固定在固定板3的底面,通过第一电动推杆12驱动压板11上下运动;滤液筒5和压滤筒7的底部可拆卸设置有带有若干个排渣孔的底板13。The output end of the first
滤液筒5的顶部罩设有顶盖14,能够有效的防止滤液筒5和压滤筒7内的餐厨垃圾液体溢出壳体1内。压板11设置在顶盖14的下方,顶盖14的中心处开设有供第一电动推杆12的输出杆穿过的通孔;顶盖14上绕其中心位置固定有数个第二电动推杆15,第二电动推杆15固定在固定板3的底面,由第二电动推杆15驱动顶盖14上下运动。The top cover of the
进一步的,为了避免餐厨垃圾中的纸巾、纸质餐具等杂物影响餐厨垃圾压滤的效果以及无法从排渣孔排出,在压板11上绕其中心位置设置有数个将餐厨垃圾进行破碎的破碎机构,破碎机构包括呈圆台状的、且位于压滤筒7内的转动柱16,转动柱16的周向上固定有环形转刀17,即转刀17围绕转动柱16一圈设置,具有刀刃,从而达到较好的破碎效果;转刀17可根据实际情况围绕转动柱16设置多个。转动柱16在压滤筒7内,其大径端朝上,小径端朝下。转动柱16的大径端的端面中心处固定有转轴18,转轴18依次竖直穿过压板11 和顶盖14并伸出顶盖14外、且与压板11之间通过轴承固定(转轴 18固定在轴承的内圈,轴承的外圈固定在压板11内)、与顶盖14间隙配合(避免转轴18转动过程中或者上下运动的过程中与顶盖14发生摩擦)。转轴18通过驱动机构19驱动其转动,驱动机构19优选为电机。具体为:在每个伸出顶盖14外的转轴18上均固定有槽轮20,每个转轴18均可连接一个驱动机构19。Further, in order to prevent the paper towels, paper tableware and other sundries in the kitchen waste from affecting the effect of the filter press of the kitchen waste and being unable to be discharged from the slag discharge hole, several pressure plates are arranged around the center of the
更进一步的,为了便于控制,由一个驱动机构19驱动所有的转轴18转动。具体为:每个伸出顶盖14外的转轴18上均固定有槽轮 20,根据实际连接情况,槽轮20选择多槽轮和单槽轮。具体连接情况为:其中一个槽轮20通过传动带连接驱动机构19,该槽轮20还通过传动皮带连接相邻转轴18上的槽轮20,其余数个槽轮20通过传动皮带顺次连接。应理解为:若干个槽轮20之间通过传动皮带顺次连接,但是首尾不连接,并在这不连接的两个槽轮20上的其中一个槽轮20连接驱动机构19,实现了只启动驱动机构19,驱动与其相连的槽轮20带着转轴18转动,并通过传动皮带的传动使其他槽轮 19带着相应的转轴18相继转动,最终使所有的转轴18转动,驱动转动柱16上的转刀17转动,从而实现对餐厨垃圾的破碎。由于第一电动推杆12驱动压板11在上下运动的过程中,顶盖14不动,转轴 18和槽轮20通过顶盖14上的孔上下运动。此时,为了不影响驱动机构19的使用,在第一电动推杆12的输出杆上固定有托架21,驱动机构19设置在托架21上,从而实现第一电动推杆12的输出杆在上下运行的过程中,托架21也随之运动。Furthermore, in order to facilitate control, all the
更进一步的,为了实现对餐厨垃圾进行逐级压滤,在转动柱16 中部靠下的位置、且位于转刀17的下方转动设置有固定套22,转动柱16的底面与固定套22的内底面相离。具体为:固定套22的内壁上从上至下设置有数圈环形凹槽23,转动柱16的侧壁上、与环形凹槽23相对应为位置上设置有若干个球形凹槽,球形凹槽内设置有滚珠24,滚珠24部分置于环形凹槽23内。应理解为:固定套22的形状与转动柱16的形状是相同的,固定柱16插入到固定套22内,且与其内底部相离。固定套22通过环形凹槽23和滚珠24之间的配合使得固定套22能够在转动柱16上转动。Further, in order to realize the step-by-step pressure filtration of the kitchen waste, a fixed
此时,排渣孔与固定套22的底面上下对应或对称,排渣孔的孔径大于转动柱16的大径端的最大直径,排渣孔的孔壁上固定有环形弹性垫25,弹性垫25的内圈直径大于固定套22的底面直径。应理解为:弹性垫25的目的是为了固定套22插入到弹性垫25内时,由于弹性垫25的弹性作用以及对固定套22的挤压,使得固定套22不会随着转动柱16转动。具体运行过程为:当压板11在下压过程中,固定套22逐渐压入到弹性垫25中,并由于固定套22的侧壁呈锥面,使得弹性垫25逐渐被压缩,固定套22在弹性垫25内更加稳固。在固定套22的顶部设置有一圈与转动柱16相贴合的防水台,该防水台的内壁与转动柱16的外壁相贴合,或者具有一定的间隙,且该间隙不足以使垃圾中的固形物进入到固定套22内。At this time, the slag discharge hole corresponds to or is symmetrical with the bottom surface of the fixed
进一步的,为了使从渗液孔9流入腔体8内的压滤液以及带有的粒径小的杂质从排出孔10顺利排出,滤液筒5与压滤筒7底部、位于腔体8内设置有由滤液筒5朝向压滤筒7倾斜的导流台26,导流台26的最低处与排出孔10相通,排出孔10上设置有排出管27,排出管27伸出壳体1外、并连接有隔油池;排出管27上设置有阀门。应该理解的是:导流台26连接滤液筒5和压滤筒7。隔油池对压滤液进行除油处理,除油后的水进入到污水处理厂进行处理,而滤渣则返回到压滤筒7内进行进一步的压滤处理。另外,在对餐厨垃圾进行破碎后,可能存在大量细小的固渣通过渗液孔9流入腔体8内,因此,在压滤筒7的外侧壁上覆盖一层将渗液孔9完全覆盖的滤布,从而避免固渣进入到腔体8内。Further, in order to make the pressure filtrate flowing into the
更进一步的,为了增加底板13与滤液筒5和压滤筒7之间的稳定性,在底板13上、远离其中心处设置有一圈环形凸台28,该环形凸台28靠近底板13的边缘位置。滤液筒5的底部设置有截面呈L型的环形卡台29,使底板13和凸台28刚好插入卡台29内。应该理解为:底板13和环形凸台28组合后构成台阶状,而卡台29的底部与导流台26之间的形状也呈阶梯状,与底板13和凸台28相适配,从而使底板13更加稳定。凸台28内圈的侧壁与压滤筒7的内壁是齐平的,避免垃圾进入到凸台28与压滤筒7所形成的空间内。Further, in order to increase the stability between the
进一步的,为了避免压滤筒7内餐厨垃圾从排渣孔漏出,在底板 13的底部贴合设置有密封板30,密封板30上设置有与排渣孔大小相同且位置对应的下料孔31,密封板30的底面中心处固定有电机32 的输出杆,且其输出杆穿过密封板30与底板13通过轴承固定,电机 32的输出杆未穿过底板13。电机32设置在基座33内。通过电机32 控制密封板30转动,使下料孔31与排渣孔重合或错位。应该理解为:只有当固定套22伸进弹性垫25内时,可以使电机32启动,将下料孔31与弹性垫25的内孔重合,以使得固定套22能够继续向下运动,甚至伸出密封板30外。而压板11在下压的过程中转刀17保持运行,从而避免压滤筒7内的餐厨垃圾板结,固渣不好排出。并且,在壳体 1的底部围绕基座33设置有截面呈漏斗状的环形下料斗34,在下料斗34的底部设置有出料口,下料斗34能够完成承接通过弹性垫25 掉落的垃圾固渣,即下料斗34将弹性垫25完全罩住;而在出料口的下方放置有储料槽35,储料槽35同样围绕基座33设置,同样呈环形。Further, in order to prevent the kitchen waste from leaking out of the slag discharge hole in the
在本发明中,第一电动推杆12、数个第二电动推杆15、驱动机构19、电机32等电气设备均由控制器控制其启闭。In the present invention, the opening and closing of the first
在使用本发明时,先向压滤筒7内倒入餐厨垃圾(无需将垃圾中的纸巾、直至餐盒等杂质挑拣出),压滤筒7无需装满,避免压板11 无法下压。同时,密封板30将环形弹性垫25的内孔封住,即密封板 30上的下料孔31与弹性垫25的内孔呈错位的状态。然后,同时启动第一电动推杆12和第二电动推杆15,使顶盖14向下运行至顶盖 14与滤液筒5和压滤筒7的顶部贴合后停止,在此过程中,压板11 是随着顶盖14一起向下运行,压板11与顶盖14的内顶部相贴合。随后,启动驱动机构19,使破碎机构运行,将餐厨垃圾搅碎。当破碎一段时间后,启动第一电动推杆12,使压板11逐渐下压,在此过程中,可根据实际情况选择驱动机构19是否关闭。本发明优选为在第一电动推杆12启动时,驱动机构19关闭。在压板11下压过程中,对压滤筒7内的餐厨垃圾进行压滤,滤液从渗液孔9渗出至腔体8内,再由排出管27排出至隔油池中。当压滤一段时间后,启动驱动机构 19继续对初步破碎后的餐厨垃圾进行进一步的破碎。破碎完成后,再次进行压滤。如此往复循环。直至固定套22逐渐伸进弹性垫25的内孔中,并逐渐被压缩,由于固定套22能够在转动柱16上转动,因此,当固定套22伸进弹性垫25内被其限制住时,转动柱16仍然能够转动,从而对餐厨垃圾进行破碎,再压滤。需要注意的是:当固定套22快要伸出弹性垫25时,启动电机32,使密封板30转动,将下料孔31与弹性垫25的内孔对应起来(或重合),以便固定套22继续向下运行,直至最后完成对餐厨垃圾的压滤。对于固定套22是否伸进弹性垫25内,根据压板11未下压时,固定套22底面与底板13表面时间的距离以及底板13的厚度进行控制第一电动推杆12向下运行的行程,从而能够判定固定套22是否伸出弹性垫25,以及是否启动电机32。When using the present invention, the kitchen waste is firstly poured into the filter press cylinder 7 (no need to pick out impurities such as paper towels and lunch boxes in the garbage), the
当餐厨垃圾压滤完成后,启动驱动机构19以低转速的方式对压滤完成后的垃圾进行松散(垃圾压滤完成后,剩余的固渣会有一定程度的板结),同时,启动第一电动推杆12,将压板11逐渐提升,此时,破碎机构从下至上也逐渐对板结的垃圾进行松散,直至固定套22离开弹性垫25,并使已经松散的垃圾从弹性垫25的内孔中,掉落至下料斗34内,并进入到储料槽35内。而储料槽35内的固渣可进行堆肥或填埋等方式进行处理。当固渣完全排出后,启动电机32,使密封板30将弹性垫25封住。并启动第一电动推杆12和第二电动推杆15进行复位(即顶盖14和压板11远离压滤筒7)。并再次向压滤筒7内加入餐厨垃圾和由隔油池隔油处理后的滤渣进行再次压滤处理。When the kitchen waste filter press is completed, the
本发明中,压滤后固渣下落的速度和难易程度根据弹性垫25的数量和内圈的大小进行调整;数量越多,内圈直径越大,固渣越容易下落。In the present invention, the falling speed and difficulty of the solid slag after filter press are adjusted according to the number of
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or It is implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, but not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those of ordinary skill in the art can Variations and improvements should fall within the protection scope determined by the claims of the present invention.
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