CN111869431A - A two-way conveying screen drum separation device - Google Patents

A two-way conveying screen drum separation device Download PDF

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CN111869431A
CN111869431A CN202010718704.8A CN202010718704A CN111869431A CN 111869431 A CN111869431 A CN 111869431A CN 202010718704 A CN202010718704 A CN 202010718704A CN 111869431 A CN111869431 A CN 111869431A
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screen drum
pulp
conveying plate
sieve
conveying
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CN111869431B (en
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胡斌
袁成林
郭孟宇
潘峰
薛星星
蔡会
罗昕
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Shihezi University
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F11/00Threshing apparatus specially adapted for maize; Threshing apparatus specially adapted for particular crops other than cereals
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/18Threshing devices
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/44Grain cleaners; Grain separators
    • A01F12/446Sieving means

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Abstract

本发明提供了一种双向输送式筛筒分离装置,其结构包括:机架、进料破碎装置、筛筒分离装置、集料箱、传动系统。其分离过程为:打瓜由进料破碎装置将皮瓤籽混合物经进料口送到内筛筒内,小齿轮获得动力后带动内筛筒旋转,皮瓤籽混合物被内输送板不断向右侧开口输送,输送过程又不断地将物料抄起洒落,使物料均匀分开,籽瓤混合物通过筛孔落入内筛筒外壁与外输送板之间,瓜皮在内输送板作用下从内筛筒右侧开口排出,实现皮与瓤籽分离;瓤籽混合物被外输送板不断向内筛筒左侧开口输送,瓜瓤通过半圆外筛筒筛孔,打瓜籽被外输送板送进集籽箱,实现瓤籽分离。本发明双向输送式筛筒分离装置,具有对物料损伤小、分离效果好、便于维护的特点。

Figure 202010718704

The invention provides a bidirectional conveying type sieve drum separation device, the structure of which comprises: a frame, a feeding crushing device, a sieve drum separation device, a collecting box and a transmission system. The separation process is as follows: the pulp and seed mixture is sent to the inner sieve cylinder through the feeding port by the feeding crushing device, and the pinion gear obtains power to drive the inner sieve cylinder to rotate, and the skin, pulp and seed mixture is continuously moved to the right by the inner conveying plate. The side opening is used for conveying. During the conveying process, the materials are continuously picked up and scattered, so that the materials are evenly separated. The seed pulp mixture falls between the outer wall of the inner sieve cylinder and the outer conveying plate through the sieve holes. The opening on the right side of the cylinder is discharged to realize the separation of skin and seeds; the mixture of pulp and seeds is continuously conveyed by the outer conveying plate to the left opening of the inner sieve cylinder. Seed box, to achieve the separation of pulp and seeds. The bidirectional conveying type sieve drum separation device of the invention has the characteristics of less damage to materials, good separation effect and easy maintenance.

Figure 202010718704

Description

一种双向输送式筛筒分离装置A two-way conveying screen drum separation device

技术领域technical field

本发明实例涉及农产品加工技术领域,具体涉及一种双向输送式筛筒分离装置。An example of the present invention relates to the technical field of agricultural product processing, in particular to a bidirectional conveying type sieve drum separation device.

背景技术Background technique

打瓜是西瓜的一种类型,主要是取其打瓜籽来食用,味道香美,营养价值很高,获得打瓜籽最重要的一个环节就是瓜皮、瓜瓤、瓜籽的分离。现有的筛筒分离装置采用具有中心轴的辊筒对打瓜碎料进行皮瓤籽分离处理,中心轴上设置延伸杆,通过延伸杆对瓜籽碎料进行皮瓤籽分离处理,瓜籽和瓜瓤从辊筒表面的通孔掉落,但是,这种分离方式得到的瓜籽中含有瓜瓤,同时延伸杆会对瓜籽产生损伤,不利于后期对瓜籽进行产品销售。Punched melon is a type of watermelon. It is mainly eaten with its seeds. It tastes delicious and has high nutritional value. The most important part of obtaining the seeds is the separation of the skin, the pulp and the seeds. The existing sieve drum separation device adopts a roller with a central axis to separate the pulp and seeds of the crushed melon, and an extension rod is arranged on the central axis, and the melon seeds are separated from the pulp and seeds through the extension rod. However, the melon seeds obtained by this separation method contain melon pulp, and at the same time, the extension rod will cause damage to the melon seeds, which is not conducive to the later product sales of melon seeds.

发明内容SUMMARY OF THE INVENTION

本发明针对现有筛筒分离装置的物料损伤率高,分离不彻底的问题,设计了一种双向输送式筛筒分离装置。Aiming at the problems of high material damage rate and incomplete separation of the existing sieve drum separation device, the invention designs a bidirectional conveying sieve drum separation device.

一种双向输送式筛筒分离装置,包括:进料破碎装置、筛筒分离装置、传动系统、集料箱、机架。所述的进料破碎装置由进料漏斗、打破辊和破碎辊组成。进料漏斗用螺栓固定在机架的左上方,打破辊和破碎辊分别通过与轴承间隙配合,装配于送料漏斗内,对打瓜进行打破和压碎;所述的进料漏斗下端伸入内筛筒里,将破碎后的皮瓤籽碎料送进内筛筒。A two-way conveying type sieve drum separation device, comprising: a feed crushing device, a sieve drum separation device, a transmission system, a collecting box, and a frame. The feeding crushing device is composed of a feeding funnel, a breaking roller and a crushing roller. The feeding funnel is fixed on the upper left of the frame with bolts, and the breaking roller and the crushing roller are respectively assembled in the feeding funnel through matching with the bearing clearance to break and crush the melons; the lower end of the feeding funnel extends into the In the sieve drum, the crushed skin and pulp seeds are sent to the inner sieve drum.

进一步地,所述的筛筒分离装置由内筛筒、内输送板、外输送板、半圆外筛筒组成。所述的内筛筒左右两端分别由两个轴承与内筛筒轴线成120度角支撑定位,限制内筛筒的轴向移动,轴与轴承通过过盈配合固定在机架上;内筛筒中间外筒壁设有弧形齿条,电机B驱动小齿轮带动内筛筒旋转;内筛筒内筒壁和外筒壁分别有用螺钉固定有呈螺旋线排列的内输送板和外输送板,内筛筒与内输送板成40度夹角,内筛筒与外输送板成20度夹角;所述的半圆外筛筒设于内筛筒正下方,通过与半圆外筛筒焊接的紧固箍固定在机架上。Further, the sieve drum separation device is composed of an inner sieve drum, an inner conveying plate, an outer conveying plate, and a semicircular outer sieve drum. The left and right ends of the inner sieve cylinder are respectively supported and positioned by two bearings at an angle of 120 degrees to the axis of the inner sieve cylinder to limit the axial movement of the inner sieve cylinder, and the shaft and the bearing are fixed on the frame through interference fit; The outer cylinder wall in the middle of the cylinder is provided with an arc-shaped rack, and the motor B drives the pinion to drive the inner sieve cylinder to rotate; the inner cylinder wall and the outer cylinder wall of the inner sieve cylinder are respectively fixed with screws. , the inner sieve cylinder and the inner conveying plate form an included angle of 40 degrees, and the inner sieve cylinder and the outer conveying plate form an included angle of 20 degrees; Fasteners are fastened to the frame.

进一步地,传动系统主要由电机A、大带轮、V带、小带轮、电机B、齿轮齿条机构组成。电机A用螺栓固定在机架的左下方;大带轮与电机A通过键配合在一起;V带分别与小带轮和大带轮通过间隙配合装配在一起;小带轮分别与打破辊和破碎辊通过键配合在一起;电机B用螺栓固定在机架上,位于内筛筒的正上方;小齿轮与电机B通过键配合在一起。Further, the transmission system is mainly composed of a motor A, a large pulley, a V belt, a small pulley, a motor B, and a rack and pinion mechanism. The motor A is fixed on the lower left of the frame with bolts; the large pulley and the motor A are matched together by a key; the V belt is assembled with the small pulley and the large pulley through clearance; the small pulley is respectively matched with the breaking roller and the The crushing rollers are matched together by a key; the motor B is fixed on the frame with bolts, which is located just above the inner screen drum; the pinion gear and the motor B are matched together by a key.

进一步地,所述的集料箱用螺栓固定在机架上,位于半圆外筛筒左端;所述的机架下方设有车桥,车桥两端分别安装有行走轮,机架安装在车桥上。Further, the collecting box is fixed on the frame with bolts and is located at the left end of the semicircular outer sieve cylinder; a vehicle axle is arranged below the frame, and traveling wheels are respectively installed at both ends of the vehicle axle, and the frame is installed on the vehicle. on the bridge.

与现有技术相比,本发明具有以下优点:采用内筛筒与半圆外筛筒两级分离筛选方式 ,分离效果好;通过齿轮齿条驱动无中心轴的内筛筒,瓜籽损伤率低。Compared with the prior art, the present invention has the following advantages: a two-stage separation and screening method of the inner sieve cylinder and the semicircular outer sieve cylinder is adopted, and the separation effect is good; the inner sieve cylinder without a central axis is driven by the rack and pinion, and the damage rate of the melon seeds is low. .

附图说明Description of drawings

图1是本发明实施例提供的一种双向输送式筛筒分离装置的结构示意图。FIG. 1 is a schematic structural diagram of a bidirectional conveying screen drum separation device provided by an embodiment of the present invention.

图2是本发明实施例提供的一种双向输送式筛筒分离装置的剖视图。FIG. 2 is a cross-sectional view of a bidirectional conveying screen drum separation device provided by an embodiment of the present invention.

图3是本发明实施例提供的内筛筒的正视图。Fig. 3 is a front view of the inner screen drum provided by the embodiment of the present invention.

图4是本发明实施例提供的内筛筒的左视图。Fig. 4 is a left side view of the inner screen drum provided by the embodiment of the present invention.

图5是本发明实施例提供的内输送板的结构示意图。FIG. 5 is a schematic structural diagram of an inner conveying plate provided by an embodiment of the present invention.

图6是本发明实施例提供的外输送板的结构示意图。FIG. 6 is a schematic structural diagram of an outer conveying plate provided by an embodiment of the present invention.

图示中:1.集料箱;2.电机A;3.压碎辊;4.进料漏斗;5.内筛筒;6.外输送板;7.小齿轮;8.电机B;9.半圆外筛筒;10.机架;11.内输送板;12.轴承;13.行走轮;14.进料口;15.打破辊;16.孔a;17.孔b;18.弧形齿条;19.轴承限位槽;20.孔A;21.孔B;22.孔C;23.孔D。In the picture: 1. Collecting box; 2. Motor A; 3. Crushing roller; 4. Feeding funnel; 5. Inner sieve drum; 6. Outer conveying plate; 7. Pinion; 8. Motor B; 9 .Semi-circular outer screen drum; 10. Frame; 11. Inner conveying plate; 12. Bearing; 13. Walking wheel; 14. Feeding port; 15. Breaking roller; 16. Hole a; 17. Hole b; 18. Arc 19. Bearing limit slot; 20. Hole A; 21. Hole B; 22. Hole C; 23. Hole D.

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.

如图1和图2所示,一种双向输送式筛筒分离装置,包括进料破碎装置、筛筒分离装置、传动系统、集料箱(1)、机架(10)。进料破碎装置包括进料漏斗(4)、打破辊(15)和压碎辊(3);筛筒分离装置由内筛筒(5)、内输送板(11)、外输送板(6)、半圆外筛筒(9)组成;传动系统包括电机A(2)、大带轮、V带、小带轮、电机B(8)、齿轮齿条机构、机架(10)。As shown in Figures 1 and 2, a bidirectional conveying type sieve drum separation device includes a feed crushing device, a sieve drum separation device, a transmission system, a collecting box (1), and a frame (10). The feeding crushing device includes a feeding funnel (4), a breaking roller (15) and a crushing roller (3); the sieve drum separation device consists of an inner sieve drum (5), an inner conveying plate (11), and an outer conveying plate (6) , semicircular outer screen cylinder (9) composition; transmission system includes motor A (2), large pulley, V belt, small pulley, motor B (8), rack and pinion mechanism, frame (10).

如图3、图5和图6所示,内筛筒外壁上设有按螺旋线排列的外输送板(6),外输送板与内筛筒通过螺钉连接;内筛筒内壁上设有按螺旋线排列的内输送板(11),内输送板上的孔A(20)、孔B(21)分别与内筛筒孔a(16)、孔b(17)通过螺钉连接。内筛筒(5)上设有轴承限位槽(19),所述的轴承限位槽位于内筛筒外壁上,内筛筒左右两端分别由两个轴承(12)与内筛筒轴线成120度角支撑定位。As shown in Figure 3, Figure 5 and Figure 6, the outer wall of the inner sieve cylinder is provided with an outer conveying plate (6) arranged in a spiral line, and the outer conveying plate and the inner sieve cylinder are connected by screws; The spirally arranged inner conveying plate (11), the holes A (20) and B (21) on the inner conveying plate are respectively connected with the inner screen cylinder holes a (16) and b (17) by screws. The inner sieve cylinder (5) is provided with a bearing limit groove (19), the bearing limit groove is located on the outer wall of the inner sieve cylinder, and the left and right ends of the inner sieve cylinder are respectively connected by two bearings (12) and the axis of the inner sieve cylinder. Support positioning at a 120-degree angle.

如图4所示,内筛筒与外输送板成20度夹角,内筛筒与内输送板成40度夹角。As shown in Figure 4, the inner screen cylinder and the outer conveying plate form a 20-degree angle, and the inner screen cylinder and the inner conveying plate form a 40-degree angle.

双向输送式筛筒分离装置的使用过程为:电机A(2)带动大带轮转动,大带轮通过V带和小带轮把动力传递给压碎辊(3),压碎辊(3)通过V带和小带轮把动力传递给打破辊(15),打瓜从进料漏斗(4)进入,经打破辊(15)打破,压碎辊(3)压碎后的皮瓤籽混合物经进料口(14)送进内筛筒,电机B(8)驱动小齿轮(7),小齿轮与内筛筒的齿条啮合带动内筛筒(5)旋转,皮瓤籽混合物被内输送板不断向内筛筒右侧开口输送,输送过程又不断地将物料抄起洒落,使物料均匀分开,籽瓤混合物通过筛孔落入内筛筒外壁与外输送板之间,瓜皮在内输送板(11)作用下从内筛筒右侧开口排出,实现皮与瓤籽分离;籽瓤混合物被外输送板不断向内筛筒左侧开口输送,半圆外筛筒(9)筛孔孔径小于打瓜籽粒径、大于瓜瓤直径,瓜瓤通过半圆外筛筒筛孔,打瓜籽被外输送板(6)送进集籽箱(1),实现瓤籽分离。The use process of the two-way conveying screen drum separation device is as follows: the motor A (2) drives the large pulley to rotate, and the large pulley transmits the power to the crushing roller (3) through the V-belt and the small pulley, and the crushing roller (3) The power is transmitted to the breaking roller (15) through the V-belt and the small pulley, the melon enters from the feeding funnel (4), is broken by the breaking roller (15), and the mixture of skin, pulp and seeds crushed by the crushing roller (3) It is fed into the inner sieve drum through the feeding port (14), the motor B (8) drives the pinion (7), the pinion meshes with the rack of the inner sieve drum and drives the inner sieve drum (5) to rotate. The conveying plate continuously conveys to the opening on the right side of the inner sieve cylinder. During the conveying process, the materials are continuously picked up and scattered, so that the materials are evenly separated. Under the action of the inner conveying plate (11), it is discharged from the opening on the right side of the inner sieve cylinder to realize the separation of the skin and the seeds; the mixture of the seed and pulp is continuously conveyed to the left opening of the inner sieve cylinder by the outer conveying plate, and the sieve holes of the semicircular outer sieve cylinder (9) The pore diameter is smaller than the diameter of the seeds and larger than the diameter of the pulp. The pulp passes through the sieve holes of the semicircular outer sieve cylinder, and the seeds are sent to the seed collecting box (1) by the outer conveying plate (6) to realize the separation of the pulp and seeds.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,应当指出,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. It should be pointed out that any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the invention.

Claims (3)

1. A bidirectional conveying type screen drum separating device structurally comprises: the device comprises a rack (10), a feeding crushing device, a screen drum separating device, a material collecting box (1) and a transmission system; the feeding and crushing device is positioned at the upper left part of the rack and is driven by a motor, and the function of breaking and crushing the watermelon materials is mainly realized; a sieve section of thick bamboo separator is located the frame positive centre, is the core component, by rack and pinion mechanism drive, and melon peel is discharged from sieve section of thick bamboo separator right side opening, and melon pulp is discharged under sieve section of thick bamboo separator, and melon seed is carried to the case that gathers materials by sieve section of thick bamboo separator, realizes the separation of skin pulp seed.
2. The bidirectional conveying type screen drum separating device as claimed in claim 1, wherein the screen drum of the screen drum separating device is composed of a semicircular outer screen drum (9) and an inner screen drum (5), wherein the semicircular outer screen drum (9) is a fixed screen drum, and the inner screen drum (5) is a movable screen drum.
3. A two-way feed type screen drum separator as claimed in claim 2, wherein said inner screen drum (5) is provided with a curved rack (18) which is located on the middle outer drum wall of the inner screen drum; a bearing limiting groove (19) is arranged on the inner screen drum, the bearing limiting groove is positioned on the outer wall of the inner screen drum, and the left end and the right end of the inner screen drum are respectively supported and positioned by two bearings (12) at an angle of 120 degrees with the axis of the inner screen drum; an inner conveying plate (11) and an outer conveying plate (6) which are arranged in a spiral line are respectively fixed on the inner wall and the outer wall of the inner screen drum through screws, the inner screen drum and the inner conveying plate form an included angle of 40 degrees, and the inner screen drum and the outer conveying plate form an included angle of 20 degrees.
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