CN111865013A - Series-excited stator winding skeleton and winding equipment - Google Patents
Series-excited stator winding skeleton and winding equipment Download PDFInfo
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- H02K15/04—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings prior to their mounting into the machines
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Abstract
本发明提供了一种串激定子绕线骨架及绕线设备,串激定子绕线骨架包括下骨架及上骨架,下骨架具有向上拱起且表面光滑的下滑线面,下滑线面于前后方向上的宽度从上到下渐宽设置;上骨架具有向下拱起且表面光滑的上滑线面,上滑线面于左右方向上的宽度从下到上渐宽设置,下滑线面开设有前后贯穿设置的适配槽;其中,下骨架适配插设于适配槽,下骨架的前后两端均凸出于适配槽,下滑线面与上滑线面周向相接,下滑线面的与上滑线面相接处的最高点高于上滑线面的与下滑线面相接处的最低点,以使得水平绕设于线圈绕组朝向上滑线面与下滑截面的相接处滑动。串激定子在绕线过程中便实现了线圈的整形,无需后续加工整形工序,提高了生产效率。
The invention provides a series-excited stator winding skeleton and a winding device. The series-excited stator winding skeleton includes a lower skeleton and an upper skeleton. The lower skeleton has a glide surface that is arched upward and has a smooth surface, and the glide surface is in the front-rear direction. The width of the upper body is gradually widened from top to bottom; the upper skeleton has a downwardly arched and smooth upper sliding line surface, the width of the upper sliding line surface in the left-right direction is set gradually widening from bottom to top, and the sliding line surface is provided with The adapter grooves are arranged through the front and rear; wherein, the lower frame is fitted and inserted in the adapter groove, the front and rear ends of the lower frame are protruded from the adapter groove, the sliding line surface is circumferentially connected with the upper sliding line surface, and the sliding line surface is The highest point at the junction with the upper sliding line surface is higher than the lowest point of the upper sliding line surface at the junction with the sliding line surface, so that the horizontally wound coil winding slides toward the junction of the upper sliding line surface and the sliding section. . The series-excited stator realizes the shaping of the coil during the winding process, without the need for subsequent processing and shaping procedures, which improves the production efficiency.
Description
技术领域technical field
本发明属于串激电机技术领域,尤其涉及一种串激定子绕线骨架及绕线设备。The invention belongs to the technical field of series excitation motors, and in particular relates to a series excitation stator winding skeleton and winding equipment.
背景技术Background technique
目前,现有串激电机的作为串激定子的线圈绕组在缠绕完成后需要进行整形,以使串激定子两组对边的线圈绕组反向弯曲,生产工序复杂,降低了生产效率。At present, the coil windings used as the series stator of the existing series motor need to be reshaped after the winding is completed, so that the coil windings on the opposite sides of the two groups of the series stator are bent in the opposite direction. The production process is complicated and the production efficiency is reduced.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种串激定子绕线骨架及绕线设备,旨在解决现有技术中串激定子在绕线完成后需要进行整形,生产工序复杂,降低了生产效率的技术问题。The purpose of the present invention is to provide a winding skeleton and winding equipment for a series-excited stator, which aims to solve the technical problems in the prior art that the series-excited stator needs to be reshaped after the winding is completed, the production process is complicated, and the production efficiency is reduced.
本发明是这样实现的,一种串激定子绕线骨架,包括:The present invention is achieved in this way, a series-excited stator winding skeleton, comprising:
下骨架,具有向上拱起且表面光滑的下滑线面,所述下滑线面于前后方向上的宽度从上到下渐宽设置;The lower skeleton has a glide line surface that is arched upward and has a smooth surface, and the width of the glide line surface in the front-rear direction is set gradually from top to bottom;
上骨架,具有向下拱起且表面光滑的上滑线面,所述上滑线面于左右方向上的宽度从下到上渐宽设置,所述下滑线面开设有前后贯穿设置的适配槽;The upper frame has an upper sliding surface that is arched downward and has a smooth surface, the width of the upper sliding surface in the left-right direction is gradually widened from bottom to top, and the sliding surface is provided with a front and rear through the fitting. groove;
其中,所述下骨架适配插设于所述适配槽,所述下骨架的前后两端均凸出于所述适配槽,所述下滑线面与所述上滑线面周向相接,所述下滑线面的与所述上滑线面相接处的最高点高于所述上滑线面的与所述下滑线面相接处的最低点,以使得水平绕设于线圈绕组朝向所述上滑线面与所述下滑截面的相接处滑动。Wherein, the lower frame is fitted and inserted into the fitting groove, the front and rear ends of the lower frame are both protruding from the fitting groove, and the lower slide surface is circumferentially connected to the upper slide wire surface. The highest point of the lower sliding surface at the connection with the upper sliding surface is higher than the lowest point of the upper sliding surface connecting with the lower sliding surface, so that the horizontal winding is arranged in the direction of the coil winding. The junction of the upper sliding line surface and the sliding section slides.
在其中一个实施例中所述下骨架包括连接部、第一滑线座及第二滑线座,所述第一滑线座连接于所述连接部的前端,所述第二滑线座连接于所述连接部的后端,所述第一滑线座具有背向所述第二滑线座并向前上方拱起的第一滑线面,所述第二滑线座具有背向所述第一滑线座并向后上方拱起的第二滑线面,所述第一滑线面到所述第二滑线面之间的水平距离由上到下渐宽设置,所述第一滑线面与所述第二滑线面均与所述上滑线面相接。In one embodiment, the lower frame includes a connecting portion, a first sliding wire seat and a second sliding wire seat, the first sliding wire seat is connected to the front end of the connecting portion, and the second sliding wire seat is connected to At the rear end of the connecting portion, the first sliding wire seat has a first sliding wire surface facing away from the second sliding wire seat and arching forward and upward, and the second sliding wire seat has a first sliding wire surface facing away from the second sliding wire seat. The first sliding line seat and the second sliding line surface that is arched back and upward, the horizontal distance between the first sliding line surface and the second sliding line surface is set to gradually widen from top to bottom, and the first sliding line surface is set. Both a sliding surface and the second sliding surface are connected to the upper sliding surface.
在其中一个实施例中,所述上骨架包括左右设置的第三滑线座及第四滑线座,所述第三滑线座与所述第四滑线座相连并共同围设形成所述适配槽,所述第三滑线座具有向下拱起的第三滑线面,所述第四滑线座具有向下拱起的第四滑线面。In one embodiment, the upper frame includes a third sliding wire seat and a fourth sliding wire seat arranged left and right, the third sliding wire seat is connected with the fourth sliding wire seat and is jointly surrounded to form the The third sliding wire seat has a third sliding wire surface that is arched downward, and the fourth sliding wire seat has a fourth sliding wire surface that is arched downward.
在其中一个实施例中,所述串激定子绕线骨架还包括连接于所述上骨架的支撑杆以及连接于所述上骨架的导向杆,所述导向杆开设有导向槽。In one embodiment, the string-excited stator winding skeleton further includes a support rod connected to the upper frame and a guide rod connected to the upper frame, and the guide rod is provided with a guide groove.
在其中一个实施例中,所述上骨架开设有贯穿设置的定位孔,所述串激定子绕线骨架还包括限位机构,所述限位机构包括连接杆及限位帽,所述连接杆穿设于所述定位孔,所述连接杆的一端连接于所述下骨架且其另一端连接于所述限位帽,所述限位帽能够绕所述连接杆的中心轴线在限位位置与拆解位置之间转动,所述限位帽在处于所述限位位置时抵触于所述抵接面,以限制所述下骨架与所述上骨架的分离,所述限位帽在处于所述拆解位置时其朝向所述抵接面的投影位于所述定位孔中,以使得所述限位帽穿过所述定位孔;In one embodiment, the upper frame is provided with a positioning hole arranged therethrough, and the series-excited stator winding frame further includes a limit mechanism, the limit mechanism includes a connecting rod and a limit cap, the connecting rod Passing through the positioning hole, one end of the connecting rod is connected to the lower frame and the other end is connected to the limiting cap, and the limiting cap can be in a limiting position around the central axis of the connecting rod Rotating between the dismantling position and the dismantling position, the limit cap abuts against the abutting surface when in the limit position to limit the separation of the lower frame and the upper frame, and the limit cap is in the position. In the disassembled position, its projection toward the abutting surface is located in the positioning hole, so that the limiting cap passes through the positioning hole;
其中,当所述限位帽处于所述限位位置时,所述下骨架与所述上骨架能够供线圈缠绕。Wherein, when the limiting cap is in the limiting position, the lower frame and the upper frame can be wound with coils.
在其中一个实施例中,所述限位机构还包括弹性件,所述弹性件分别连接所述限位帽及所述连接杆,并能够向所述限位帽提供朝向所述连接杆运动的弹性力。In one of the embodiments, the limiting mechanism further includes an elastic member, the elastic member is respectively connected with the limiting cap and the connecting rod, and can provide the limiting cap with a movement toward the connecting rod. Elasticity.
在其中一个实施例中,所述限位帽包括连接于所述连接杆的转动件以及转动连接于所述转动件的滚动件,所述转动件能够在所述限位位置与所述拆解位置之间转动,所述滚动件在所述转动件能够在所述限位位置与所述拆解位置之间转动时能够在所述抵接面滚动。In one embodiment, the limiting cap includes a rotating member connected to the connecting rod and a rolling member rotatably connected to the rotating member, and the rotating member can be disassembled from the rotating member at the limiting position The rolling element can roll on the abutting surface when the rotating element can rotate between the limiting position and the disassembling position.
本发明还提供一种绕线设备,包括如上所述的串激定子绕线骨架。The present invention also provides a winding device, comprising the above-mentioned series-excited stator winding skeleton.
在其中一个实施例中,所述绕线设备还包括电线覆膜剥离装置,所述电线覆膜剥离装置包括:In one embodiment, the winding device further includes a wire coating film stripping device, and the wire coating film stripping device includes:
裁切壳体,具有容置腔,所述裁切壳体开设有均贯通至所述容置腔的穿线孔及吸尘孔,所述穿线孔用于供电线穿过;a cutting casing with an accommodating cavity, the cutting casing is provided with a threading hole and a dust suction hole both passing through the accommodating cavity, and the threading hole is used for passing the power supply wire;
剥离机构,设于所述容置腔内并用于裁切所述电线的覆膜;a peeling mechanism, which is arranged in the accommodating cavity and used to cut the coating of the electric wire;
吸尘机构,连接于所述裁切壳体并与所述吸尘孔相连通,所述吸尘机构用于吸走所述容置腔内的尘屑。The dust suction mechanism is connected to the cutting casing and communicated with the dust suction hole, and the dust suction mechanism is used for sucking away the dust in the accommodating cavity.
在其中一个实施例中,所述电线覆膜剥离装置还包括输送机构,所述输送机构能够驱动所述剥离机构相对于所述电线移动,以使得所述剥离机构能够沿所述电线延伸方向持续裁切所述电线的覆膜。In one embodiment, the wire covering film stripping device further includes a conveying mechanism, the conveying mechanism can drive the stripping mechanism to move relative to the electric wire, so that the stripping mechanism can continue along the extending direction of the electric wire Cut the coating of the wire.
本发明相对于现有技术的技术效果是:本串激定子绕线骨架通过上骨架及下骨架的对接使得上滑线面与下滑线面周向相接,当在串激定子绕线骨架上绕线时,绕至下滑线面的线圈由于下滑线面从上到下渐宽设置而在缠绕拉力的作用下向上滑动,直至滑动到靠近下滑线面的与上滑线面相接处,之后缠绕的线圈滑动至紧邻下滑线面上的上一圈线圈的下方,绕至上滑线面的线圈由于上滑线面从下到上渐宽设置而在缠绕拉力的作用下向下滑动,直至滑动到靠近上滑线面的与下滑线面相接处,之后缠绕的线圈滑动至紧邻上滑线面上的上一圈线圈的上方,由于适配槽前后方向贯通且下骨架前后两端凸出于适配槽,因此前后两端的线圈向上滑动且左右两端的线圈向下滑动。而下滑线面的与上滑线面相接处的最高点高于上滑线面的与下滑线面相接处的最低点,也就是说下滑线面与上滑线面在前后方向上的相接处的高度高于下滑线面与上滑线面在左右方向上的相接处,缠绕的线圈经过滑动形成前后两端向上弯曲的串激定子。这样,串激定子在绕线过程中便实现了线圈的整形,无需后续加工整形工序,生产工序简单,提高了生产效率。Compared with the prior art, the technical effect of the present invention is that: the series-excited stator winding skeleton makes the upper sliding wire surface and the lower sliding wire surface circumferentially connected by the butt joint of the upper skeleton and the lower skeleton. When the coil wound to the sliding surface is gradually widened from top to bottom, it slides upward under the action of the winding tension until it slides to the junction with the upper sliding surface close to the sliding surface, and then the coil is wound. The coil slides to the bottom of the previous coil next to the sliding surface, and the coil wound to the upper sliding surface slides down under the action of the winding tension due to the width of the upper sliding surface from bottom to top, until it slides close to the upper sliding surface. Where the upper sliding surface is connected to the lower sliding surface, the coil wound then slides to the top of the upper coil that is adjacent to the upper sliding surface, because the front and rear directions of the adapting groove run through and the front and rear ends of the lower bobbin protrude out of the suitable position. The slots are arranged so that the coils at the front and rear ends slide up and the coils at the left and right ends slide down. The highest point of the glide line surface where it meets the upper glide line surface is higher than the lowest point of the upper glide line surface where it connects with the glide line surface. The height of the junction is higher than the junction of the lower sliding surface and the upper sliding surface in the left-right direction, and the wound coil is slid to form a series-excited stator whose front and rear ends are bent upward. In this way, the series-excited stator realizes the shaping of the coil during the winding process, without the need for subsequent processing and shaping processes, the production process is simple, and the production efficiency is improved.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面所描述的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments of the present invention or the prior art. Obviously, the drawings described below are only for the present invention. In some embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1是本发明实施例提供的串激定子绕线骨架的立体结构图;1 is a three-dimensional structural diagram of a series-excited stator winding skeleton provided by an embodiment of the present invention;
图2是图1中的串激定子绕线骨架的前后方向的剖视图;FIG. 2 is a cross-sectional view in the front-rear direction of the serially excited stator winding skeleton in FIG. 1;
图3是图1中的串激定子绕线骨架的左右方向的剖视图;Fig. 3 is the cross-sectional view of the left-right direction of the serially excited stator winding skeleton in Fig. 1;
图4是图3中的A区域的局部放大图;Fig. 4 is a partial enlarged view of A region in Fig. 3;
图5是图1中的串激定子绕线骨架的爆炸图;Fig. 5 is the exploded view of the winding skeleton of the series excited stator in Fig. 1;
图6是本发明实施例提供的绕线设备的立体结构图;6 is a three-dimensional structural diagram of a winding device provided by an embodiment of the present invention;
图7是本发明实施例提供的电线覆膜剥离装置的立体结构图;FIG. 7 is a three-dimensional structural view of a wire coating stripping device provided by an embodiment of the present invention;
图8是图7中的电线覆膜剥离装置的局部爆炸图。FIG. 8 is a partial exploded view of the wire coating stripping device in FIG. 7 .
附图标记说明:Description of reference numbers:
100、固定座;10、下骨架;1001、下滑线面;1002、适配槽;11、连接部;12、第一滑线座;120、第一滑线面;13、第二滑线座;130、第二滑线面;20、上骨架;2001、上滑线面;21、第三滑线座;210、第三滑线面;22、第四滑线座;220、第四滑线面;201、定位孔;202、抵接面;203、限位槽;30、限位机构;301、避位槽;302、安装槽;31、连接杆;32、限位帽;321、转动件;322、滚动件;3221、内层环;3222、外层环;3223、滚珠;323、环形弹片;33、弹性件;34、连接钉;40、定位件;401、穿孔;200、电线覆膜剥离装置;510、壳体;5101、容置腔;5102、穿线孔;5103、吸尘孔;5104、进气孔;520、剥离机构;530、吸尘机构;540、输送机构;550、吹气机构;560、阻尼件;570、防护块;5701、防护槽;60、支撑杆;70、导向杆;701、导向槽;300、驱动电机;400、绕线平台。100, fixed seat; 10, lower frame; 1001, sliding line surface; 1002, adapting groove; 11, connecting part; 12, first sliding line seat; 120, first sliding line surface; 13, second sliding line seat ; 130, the second sliding line surface; 20, the upper frame; 2001, the upper sliding line surface; 21, the third sliding line seat; 210, the third sliding line surface; 22, the fourth sliding line seat; 220, the fourth sliding line Line surface; 201, positioning hole; 202, abutting surface; 203, limit slot; 30, limit mechanism; 301, avoidance slot; 302, installation slot; 31, connecting rod; 32, limit cap; 321, Rotating part; 322, rolling part; 3221, inner ring; 3222, outer ring; 3223, ball; 323, annular shrapnel; 33, elastic part; 34, connecting nail; 40, positioning part; 401, perforation; 200, 510, shell; 5101, accommodating cavity; 5102, threading hole; 5103, dust suction hole; 5104, air inlet; 520, peeling mechanism; 530, dust suction mechanism; 540, conveying mechanism; 550, blowing mechanism; 560, damping piece; 570, protective block; 5701, protective groove; 60, support rod; 70, guide rod; 701, guide groove; 300, drive motor; 400, winding platform.
具体实施方式Detailed ways
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to explain the present invention and should not be construed as limiting the present invention.
在本发明的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, and It is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
请参照图1和图6,本实施例提供一种串激定子绕线骨架,包括下骨架10及上骨架20。串激定子绕线骨架用于绕制出至少一对边弯曲的线圈绕组,该线圈绕组可用作串激定子。该串激定子绕线骨架设于绕线设备的绕线平台400上,串激定子绕线骨架可在驱动电机300的驱动作用下绕上下方向的轴线转动,以便于缠绕线圈。Referring to FIG. 1 and FIG. 6 , this embodiment provides a series-excited stator winding bobbin, including a
请参照图1,下骨架10具有向上拱起且表面光滑的下滑线面1001,下滑线面1001于前后方向上的宽度从上到下渐宽设置。由于下滑线面1001表面光滑,因此在绕线时,由于对线圈的拉力作用线圈被收紧,进而沿下滑线面1001向上滑动。Referring to FIG. 1 , the
请参照图1和图2,上骨架20具有向下拱起且表面光滑的上滑线面2001,上滑线面2001于左右方向上的宽度从下到上渐宽设置,由于上滑线面2001表面光滑,因此在绕线时,由于对线圈的拉力作用线圈被收紧,进而沿上滑线面2001向下滑动。下滑线面1001开设有前后贯穿设置的适配槽1002,适配槽1002与下骨架10的顶部适配。Please refer to FIGS. 1 and 2 , the
请参照图3,其中,下骨架10适配插设于适配槽1002,以实现上骨架20与下骨架10的可拆卸连接。下骨架10的前后两端均凸出于所述适配槽1002,下滑线面1001与上滑线面2001周向相接,这样上滑线面2001与下滑线面1001的相接处为圆滑的环形曲线,且上滑线面2001与下滑线面1001在相接处形成夹角。下滑线面1001的与上滑线面2001相接处的最高点高于上滑线面2001的与下滑线面1001相接处的最低点,以使得水平绕设于线圈绕组朝向上滑线面2001与下滑截面的相接处滑动。其中,适配槽1002的槽底与槽壁之间为圆角,以保证环形曲线圆滑无棱角。Please refer to FIG. 3 , wherein the
本串激定子绕线骨架通过上骨架20及下骨架10的对接使得上滑线面2001与下滑线面1001周向相接,下骨架10与上骨架20均用于为线圈的缠绕进行导向及定型。当在串激定子绕线骨架上绕线时,绕至下滑线面1001的线圈由于下滑线面1001从上到下渐宽设置而在缠绕拉力的作用下向上滑动,直至滑动到靠近下滑线面1001的与上滑线面2001相接处,之后缠绕的线圈滑动至紧邻下滑线面1001上的上一圈线圈的下方,绕至上滑线面2001的线圈由于上滑线面2001从下到上渐宽设置而在缠绕拉力的作用下向下滑动,直至滑动到靠近上滑线面2001的与下滑线面1001相接处,之后缠绕的线圈滑动至紧邻上滑线面2001上的上一圈线圈的上方,由于适配槽1002前后方向贯通且下骨架10前后两端凸出于适配槽1002,因此前后两端的线圈向上滑动且左右两端的线圈向下滑动。而下滑线面1001的与上滑线面2001相接处的最高点高于上滑线面2001的与下滑线面1001相接处的最低点,也就是说下滑线面1001与上滑线面2001在前后方向上的相接处的高度高于下滑线面1001与上滑线面2001在左右方向上的相接处,缠绕的线圈经过滑动形成前后两端向上弯曲的串激定子。这样,串激定子在绕线过程中便实现了线圈的整形,无需后续加工整形工序,生产工序简单,提高了生产效率。另外,由于缠绕至下滑线面1001的线圈依次向下排列,缠绕至上滑线面2001的线圈依次向上排列,因此串激定子的线圈绕组在缠绕时发生拧转,省去了通过整形进行拧转的步骤。The series-excited stator winding bobbin is connected with the
请参照图2,具体地,下骨架10包括连接部11、第一滑线座12及第二滑线座13,第一滑线座12连接于连接部11的前端,第二滑线座13连接于连接部11的后端,其中,连接部11在左右方向上的截面的顶部为弧线,以与适配槽1002的槽底适配且其左右两端均收容于适配槽1002内。第一滑线座12具有背向第二滑线座13并向前上方拱起的第一滑线面120,第二滑线座13具有背向第一滑线座12并向后上方拱起的第二滑线面130,第一滑线面120到第二滑线面130之间的水平距离由上到下渐宽设置,第一滑线面120与第二滑线面130均与上滑线面2001相接。即接触第一滑线面120与第二滑线面130的线圈均向上移动,上骨架20的最低点不低于下骨架10的左右侧面的最低点,以容纳线圈。其中,第一滑线面120与第二滑线面130在水平方向上的截面为相背拱起的曲面。Please refer to FIG. 2 , specifically, the
请参照图3,具体地,上骨架20包括左右设置的第三滑线座21及第四滑线座22,第三滑线座21与第四滑线座22相连并共同围设形成适配槽1002,第三滑线座21具有向下拱起的第三滑线面210,第四滑线座22具有向下拱起的第四滑线面220。第三滑线面210与第四滑线面220在前后方向上可从下到上渐宽设置,也可以等宽设置。第三滑线面210与第四滑线面220用于使得缠绕的线圈向下滑动,直至左右两边的线圈到达与连接部11的相接处。其中,第三滑线座21及第四滑线座22均开设有左右贯通的通孔,该通孔的设置减轻了上骨架20的重量,便于上骨架20的拆卸,同时节省原料及成本。Please refer to FIG. 3 , specifically, the
请参照图1,为引导绕线走向,串激定子绕线骨架还包括连接于上骨架20的支撑杆60以及连接于上骨架20的导向杆70,导向杆70开设有导向槽701。支撑杆60同于固定线圈的端部,防止线圈滑脱,同时提供拉力固定点。导向槽701能够校正绕线时的误差,使得绕线的起始高度固定。在本实施例中,导向杆70包括杆部及头部,导向槽701开设于头部并开设有至少两个,导向槽701为环形槽或弧形槽,以避免磨损绕线。Referring to FIG. 1 , in order to guide the direction of the windings, the serially excited stator winding skeleton further includes a
请参照图1和图3,在本实施例中,上骨架20于其连接部11开设有贯穿设置的定位孔201,定位孔201上下方向贯通。其中,上骨架20具有背向下骨架10的抵接面202,即抵接面202朝上。Referring to FIGS. 1 and 3 , in the present embodiment, the connecting
请参照图3和图5,为限制上骨架20与下骨架10分离,串激定子绕线骨架还包括限位机构30,限位机构30包括连接杆31及限位帽32,连接杆31穿设于定位孔201,连接杆31的一端连接于下骨架10且其另一端连接于限位帽32,限位帽32能够绕连接杆31的中心轴线在限位位置与拆解位置之间转动,限位帽32的截面为非圆形,这样限位帽32便在水平方向上具有长边及短边,定位孔201同样在水平方向上具有长边及短边。Please refer to FIGS. 3 and 5 , in order to limit the separation of the
限位帽32在处于限位位置时与定位孔201在其中心轴线方向上相错,此时限位帽32抵触于抵接面202,限位帽32与下骨架10共同夹持上骨架20,以限制下骨架10与上骨架20的分离。此时下骨架10与上骨架20能够供线圈缠绕。在限位帽32处于限位位置时,限位帽32的长边延伸方向与定位孔201的长边的延伸方向相垂直,以避免限位帽32从定位孔201中脱出。When the limiting
限位帽32在处于拆解位置时其朝向抵接面202的投影位于定位孔201中,也就是说,限位帽32在处于拆解位置时,限位帽32能够穿入定位孔201中。其中,此时定位孔201的截面面积大于或等于限位帽32的截面面积。优选地,此时定位孔201的截面形状能够与限位帽32的截面形状相适配。此时将上骨架20向上移动,以使得限位帽32穿过定位孔201进而从定位孔201内脱出,上骨架20得以与下骨架10脱离,缠绕于下骨架10与上骨架20上的串激定子得以取下。When the limiting
可选地,连接杆31转动连接于下骨架10,限位帽32能够带动连接杆31转动,或,连接杆31与下骨架10固定连接,限位帽32转动连接于连接杆31。限位帽32在受到外力扭转时能够在限位位置与拆解位置之间切换。在本实施例中,连接杆31背向下骨架10的一端的端面开设有安装槽302,限位机构30还包括连接钉34,连接钉34穿设于限位帽32并插设于安装槽302内,以实现限位帽32与连接杆31的连接。Optionally, the connecting
当限位帽32处于限位位置时,串激定子绕线骨架通过设置限位机构30使得上骨架20能够被夹持于下骨架10以及限位帽32之间,此时下骨架10与上骨架20整体结构稳定并固定于绕线平台400上,以便线圈进行缠绕,当限位帽32处于拆解位置时,限位帽32朝向所述抵接面202的投影位于所述定位孔201中,此时限位帽32能够穿过定位孔201,上骨架20得以与下骨架10分离,以便取下绕制完成的线圈。这样便不必在串激定子绕线骨架周围增设夹持机构,通过限位帽32的转动便能够完成上骨架20的固定与拆卸,节省安装空间,从而使得电机绕线设备的整体体积能够缩小。When the limiting
请参照图3和图5,为避免限位帽32与上骨架20之间存在缝隙,限位机构30还包括弹性件33,弹性件33分别连接限位帽32及连接杆31,并能够向限位帽32提供朝向连接杆31运动的弹性力。这样限位帽32便能够弹性抵接于抵接面202,限位帽32与上骨架20始终处于贴合状态,防止上骨架20相对于下骨架10晃动,同时在转动限位帽32时可以先向上提拉限位帽32再进行转动,防止限位帽32与上骨架20之间发生磨损。优选地,弹性件33提供的弹性力大于线圈在进行绕线时对上骨架20施加的向上的拉力。Referring to FIGS. 3 and 5 , in order to avoid a gap between the limiting
请参照图1和图5,优选地,上骨架20于抵接面202开设有限位槽203,限位帽32能够在处于限位位置时弹性抵接于限位槽203的槽底。限位槽203对限位帽32起到了限位作用,防止由于限位帽32意外转动而造成下骨架10与上骨架20分离。Referring to FIGS. 1 and 5 , preferably, the
在串激定子绕线骨架转动时,可通过下压机构按压住限位机构30或上骨架20,以避免绕线拉力过大时上骨架20由于弹性件33的弹性力而出现晃动。When the stator winding skeleton is rotated in series, the limiting
请参照图4,为进一步减小限位帽32在转动时与抵接面202之间的摩擦力,限位帽32包括连接于连接杆31的转动件321以及转动连接于转动件321的滚动件322,转动件321能够在限位位置与拆解位置之间转动,滚动件322在转动件321能够在限位位置与拆解位置之间转动时能够在抵接面202滚动。这样限位帽32与抵接面202之间为滚动摩擦力,限位帽32在转动时,滚动见在抵接面202上滚动,减小了转动阻力,防止限位帽32转动时划伤上骨架20。Referring to FIG. 4 , in order to further reduce the frictional force between the limiting
其中,滚动件322可以为滚轮,在本实施例中,请参照图3和图4,滚动件322为轴承,轴承包括内层环3221、外层环3222以及滚珠3223,内层环3221套设于外层环3222内并与外层环3222同心设置,滚珠3223位于内层环3221与外层环3222之间并与内层环3221的外环壁及外层环3222的内环壁相抵接,内层环3221与外层环3222能够相对转动。在本实施例中,转动件321朝向抵接面202的一侧开设有避位槽301,滚动件322部分收容于避位槽301并与避位槽301的槽壁转动连接,避位槽301对滚动件322起到了防护及限位作用,提高了结构稳定性。优选地,避位槽301的槽壁设有环形弹片323,外环的内壁面开设有环槽,环形弹片323弹性抵接于环槽的槽底,环形弹片323对滚动件322起到了支撑及限位作用,同时环形弹片323的内侧连接于避位槽301的槽壁且其外侧弯折并具有弹性,该弹性能够对滚动件322起到一定的缓冲作用,防止滚动件322在由限位槽203移出时受到的压力过大。The rolling
请参照图5,优选地,限位槽203为弧形槽,限位槽203的槽壁与滚动件322的外环面适配。滚动件322能够在转动件321处于限位位置时弹性抵接于限位槽203。Referring to FIG. 5 , preferably, the limiting
请参照图5,为限制上骨架20相对于下骨架10转动,串激定子绕线骨架还包括连接于下骨架10的定位件40,定位件40的截面非圆形,定位件40穿设于定位孔201,定位件40与定位孔201相适配,定位件40对上骨架20起到了限位作用。在本实施例中,定位件40的截面为矩形。Referring to FIG. 5 , in order to restrict the rotation of the
请参照图5,定位件40开设有用于供连接杆31穿设的穿孔401,这样定位件40对连接件起到了定位作用,防止连接杆31歪斜。其中,定位件40为框状,以节约成本,穿孔401孔贯穿定位件40的上下两个框边。Referring to FIG. 5 , the positioning
请参照图6,本发明实施例还提供一种绕线设备,包括上述各实施例提供的串激定子绕线骨架。该串激定子绕线骨架与上述各实施例中的串激定子绕线骨架具有相同的结构特征,且所起作用相同,此处不赘述。Referring to FIG. 6 , an embodiment of the present invention further provides a winding device, including the series-excited stator winding skeleton provided by the above-mentioned embodiments. The series-excited stator winding bobbin has the same structural features and functions as the series-excited stator winding bobbins in the above-mentioned embodiments, and will not be repeated here.
请参照图6和图7,绕线设备还包括电线覆膜剥离装置200,电线覆膜剥离装置200包括裁切壳体510、剥离机构520及吸尘机构530。该电线覆膜剥离装置200适用于定子或转子的绕线设备。Referring to FIGS. 6 and 7 , the winding device further includes a wire
请参阅图8,裁切壳体510具有容置腔5101,裁切壳体510开设有均贯通至容置腔5101的穿线孔5102及吸尘孔5103,穿线孔5102用于供电线穿过。电线通常包括芯线及包覆于芯线外的绝缘的覆膜。在本实施例中,芯线为铜线,覆膜为塑胶漆皮。Referring to FIG. 8 , the cutting
请参阅图8,剥离机构520设于容置腔5101内并用于裁切电线的覆膜。在本实施例中,穿线孔5102可与电线适配,以避免铜屑从穿线孔5102飞出。Please refer to FIG. 8 , the
具体地,剥离机构520包括连接件、裁切刀片及旋转驱动件,连接件连接诶有裁切壳体510并开设有与电线适配且用于供电线穿过的导向孔,即电线穿设于导向孔,裁切刀片转动连接于连接件且其转动轴线与导向孔的中轴线重合,旋转驱动件能够驱动裁切刀片绕其转动轴线转动,以使得裁切刀片裁切电线的覆膜。这样,裁切刀片便能够周向切割覆膜,的那个导向相对于剥离机构520轴向运动时,裁切刀片螺旋裁切覆膜,覆膜呈螺旋状脱落至容置腔5101内。优选地,裁切刀片与电线的径向面呈夹角设置,这样裁切刀片能够将覆膜裁为碎片。剥离机构520具有位于导向孔的孔口处的嘴端,裁切刀片裁切嘴端的电线覆膜。其中,导向孔与电线适配,以使得电线保持直线延伸,同时起到张紧作用,当值裁切刀片切断芯线。Specifically, the
请参阅图7及图8,吸尘机构530连接于裁切壳体510并与吸尘孔5103相连通,吸尘机构530用于吸走容置腔5101内的尘屑。吸尘机构530能够在吸尘孔5103处形成负压,以使得容置腔5101内的尘屑从吸尘孔5103处被吸出,防止尘屑在容置腔5101内堆积,有利于连续化生产。其中,尘屑为芯线上掉落的铜屑以及覆膜碎片。Please refer to FIG. 7 and FIG. 8 , the
本电线覆膜剥离装置200通过设置容置腔5101,使得剥离机构520在裁切覆膜时所产生的铜屑能够留在容置腔5101内,而不至于四处飞溅,电线覆膜剥离装置200还通过设置吸尘机构530使得容置腔5101内的铜屑从吸尘孔5103排出,防止铜屑累积,以使得电线覆膜剥离装置200能够连续化工作。这样剥离机构520所产生的铜屑便不会影响其他结构件的绝缘性能,节省了清洁成本。The wire
请参阅图8,为提高尘屑的排出效率,裁切壳体510还设有进气孔5104,电线覆膜剥离装置200还包括连接于裁切壳体510并设于进气孔5104的吹气机构550,吹气机构550能够为容置腔5101内注入空气,并在容置腔5101内形成气流,防止容置腔5101内被抽真空而无法在吸尘孔5103处提供负压环境。优选的,剥离机构520的嘴端位于吸尘孔5103与进气孔5104的连线上。吹气机构550能够将嘴端产生的尘屑吹向吸尘孔5103,以使得尘屑一经产生就在气流的带动下从吸尘孔5103排出。Referring to FIG. 8 , in order to improve the dust discharge efficiency, the cutting
请参阅图8,为进一步防止尘屑在容置腔5101内飞溅,电线覆膜剥离装置200还包括设于容置腔5101内的防护块570,具体地,防护块570连接于容置腔5101的腔壁,防护块570开设有防护槽5701,防护槽5701的槽口朝向吸尘孔5103,防护槽5701沿电线的延伸方向贯穿设置,以避免阻碍电线抽动,吸尘孔5103位于剥离机构520径向的一侧,剥离机构520的嘴端位于防护槽5701内并靠近防护槽5701的槽底,这样防护槽5701的槽壁起到了防护作用,防止尘屑朝向防护槽5701的槽口之外的方向飞溅,这样尘屑便能够位于剥离机构520的嘴端与吸尘孔5103之间,提高了吸尘效率。优选地,防护槽5701的槽底开设有与进气孔5104相连通的连接孔,吹气机构550通过进气孔5104及连接孔防护槽5701内吹气,且吹气方向朝向防护槽5701的槽口,使得防护槽5701内的尘屑能够被带向吸尘孔5103处。Referring to FIG. 8 , in order to further prevent dust from splashing in the
请参阅图7,为增大对覆膜的裁切长度,电线覆膜剥离装置200还包括输送机构540,输送机构540能够驱动剥离机构520相对于电线移动,以使得剥离机构520能够沿电线延伸方向持续裁切电线的覆膜。在输送机构540的驱动下,剥离机构520沿电线延伸方向运动,以使得剥离机构520能够沿电线轴向不断剥除覆膜,增加了芯线漏出的长度,以便于后期裁剪与使用。Referring to FIG. 7 , in order to increase the cutting length of the coating, the wire
为了使得覆膜碎片落入容置腔5101内,输送机构540能够驱动剥离机构520背向电线的拉拽方向运动,这样裁切掉的覆膜均位于裁切机构的嘴端之前,而不会进入导向孔内。In order to make the film fragments fall into the
为使得剥离机构520裁切电线时,电线处于张近状态,剥离机构520与裁切壳体510共同张紧电线。可以理解的,穿线孔5102的孔壁能够对电线的外表面施加摩擦力,以防止剥离机构520与穿线孔5102之间的电线松弛,进而避免剥离机构520裁断芯线。In order to make the electric wire in a state of being stretched when the stripping
为进一步实现剥离机构520与穿线孔5102之间的电线的张紧,电线覆膜剥离装置200还包括连接于裁切壳体510并设于穿线孔5102处的阻尼件560,阻尼件560开设有连通至容置腔5101并供电线穿过的阻尼孔,阻尼孔的孔壁弹性抵接于电线。这样剥离机构520与穿线孔5102之间的电线通过阻尼件560对其外表面的摩擦力保持张紧状态,以防止电线晃动或松弛。在本实施例中,阻尼件560为橡胶件,阻尼件560穿设于穿线孔5102,以增大与电线的接触面积,进而增大与电线之间的摩擦力。In order to further realize the tension of the wire between the stripping
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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CN102005864A (en) * | 2010-11-30 | 2011-04-06 | 中国计量学院 | Series excited motor with reverser |
CN203967864U (en) * | 2014-07-01 | 2014-11-26 | 厦门欣众达科技有限公司 | Insulation framework and series excited motor stator for a kind of series excited motor stator coil windings |
JP2017188981A (en) * | 2016-04-01 | 2017-10-12 | 株式会社ミツバ | Stator, manufacturing method of the same, and brushless motor |
CN109067047A (en) * | 2018-08-15 | 2018-12-21 | 珠海格力电器股份有限公司 | Winding framework, magnetic suspension bearing and motor |
CN212875630U (en) * | 2020-07-21 | 2021-04-02 | 深圳市金岷江智能装备有限公司 | Series excited stator winding framework and winding equipment |
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CN102005864A (en) * | 2010-11-30 | 2011-04-06 | 中国计量学院 | Series excited motor with reverser |
CN203967864U (en) * | 2014-07-01 | 2014-11-26 | 厦门欣众达科技有限公司 | Insulation framework and series excited motor stator for a kind of series excited motor stator coil windings |
JP2017188981A (en) * | 2016-04-01 | 2017-10-12 | 株式会社ミツバ | Stator, manufacturing method of the same, and brushless motor |
CN109067047A (en) * | 2018-08-15 | 2018-12-21 | 珠海格力电器股份有限公司 | Winding framework, magnetic suspension bearing and motor |
CN212875630U (en) * | 2020-07-21 | 2021-04-02 | 深圳市金岷江智能装备有限公司 | Series excited stator winding framework and winding equipment |
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