CN111852539A - A system and method for low temperature dust reduction by negative pressure drainage in fully mechanized mining face - Google Patents
A system and method for low temperature dust reduction by negative pressure drainage in fully mechanized mining face Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F3/00—Cooling or drying of air
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F5/00—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
- E21F5/02—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires by wetting or spraying
- E21F5/04—Spraying barriers
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- E—FIXED CONSTRUCTIONS
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- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F5/00—Means or methods for preventing, binding, depositing, or removing dust; Preventing explosions or fires
- E21F5/20—Drawing-off or depositing dust
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Abstract
本发明公开一种综采工作面负压引流低温降尘系统,低温降尘系统包括进风罩,所述进风罩上可拆卸设有外壳体,外壳体上可拆卸设有底部支架,外壳体上过盈配合有滤尘支架,外壳体上水平安装有可拆卸的负压喷雾装置,进风罩位于负压喷雾装置的上方,滤尘支架上设有冷气喷头,进风罩包括相互垂直的两个进风面,进风面上设有阵列分布的进风口,外壳体包括方形框体,方形框体内设有排污面,排污面上设有阵列分布的排污口。本发明负压引流低温降尘系统工作时形成的垂直于水平面的流场的运动方向与重力方向相同,配合上封闭空间内的冷却加湿技术,显著提升了喷雾降尘的效果;避免了开放空间中喷雾降尘所存在的粉尘逃逸和捕尘效果不佳的问题。
The invention discloses a low temperature dust reduction system with negative pressure drainage of fully mechanized mining face. The low temperature dust reduction system includes an air inlet cover, an outer casing is detachably provided on the air inlet cover, and a bottom bracket is detachably arranged on the outer casing. There is a dust filter bracket with interference fit, a detachable negative pressure spray device is installed horizontally on the outer casing, the air inlet hood is located above the negative pressure spray device, and the dust filter bracket is provided with a cooling air nozzle. The wind surface and the air inlet surface are provided with air inlets distributed in an array. The outer casing includes a square frame body. The square frame body is provided with a sewage discharge surface, and the sewage discharge surface is provided with an array of sewage discharge outlets. The movement direction of the flow field perpendicular to the horizontal plane formed by the negative pressure drainage low temperature dust reduction system of the present invention is the same as the direction of gravity, and the cooling and humidification technology in the closed space is used to significantly improve the effect of spray dust reduction; avoid spraying in the open space. The problem of dust escape and poor dust capture effect in dust suppression.
Description
技术领域technical field
本发明涉及煤矿粉尘治理技术领域,具体是一种综采工作面负压引流低温降尘系统及方法。The invention relates to the technical field of coal mine dust control, in particular to a low temperature dust reduction system and method for negative pressure drainage of fully mechanized mining face.
背景技术Background technique
在煤矿生产过程中,综采工作面是主要的产生源和人员作业区域,随着采煤机械化程度的日益提升,综采工作面的粉尘治理问题也越发严重。目前的粉尘治理技术和设备难以满足国家对安全生产的要求,高浓度的粉尘还会危害施工人员的身体健康,所以高效降尘系统的设计就成了不得不考虑的事情。In the process of coal mine production, the fully mechanized mining face is the main source of production and personnel work area. With the increasing degree of mechanization of coal mining, the problem of dust control in the fully mechanized mining face has become more and more serious. The current dust control technology and equipment are difficult to meet the national requirements for safe production, and high concentrations of dust will also endanger the health of construction workers, so the design of an efficient dust suppression system has become something that has to be considered.
现有的综采工作面降尘技术主要有:采煤机喷雾、液压支架喷雾、煤层注水、空气幕隔尘等措施。但以上措施存在以下问题:这些措施都是在综采工作面所处的开放空间中进行,而且多数措施都是在开放空间中使用喷雾来捕捉和沉降粉尘,这种措施在目前进入了瓶颈期,原因如下:如果喷雾液滴的粒径太小,在其没能有效捕捉粉尘之前已经蒸发了,既不能有效降尘,又会产生蒸发气流,影响粉尘颗粒的沉降;如果喷雾液滴的粒径太大,粉尘将会受气流影响绕开液滴运动,更加难以捕捉。The existing dust suppression technologies in fully mechanized mining face mainly include: shearer spray, hydraulic support spray, coal seam water injection, air curtain dust isolation and other measures. However, the above measures have the following problems: these measures are all carried out in the open space where the fully mechanized mining face is located, and most of the measures use sprays to capture and settle dust in the open space, which has entered a bottleneck period at present. , the reasons are as follows: if the particle size of the spray droplet is too small, it will evaporate before it can effectively capture the dust, which will not effectively reduce dust, but will also generate evaporative air flow, which will affect the sedimentation of dust particles; if the particle size of the spray droplet is If it is too large, the dust will be affected by the airflow to bypass the droplet movement, making it more difficult to capture.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种综采工作面负压引流低温降尘系统及方法,系统工作时形成的垂直于水平面的流场的运动方向与重力方向相同,配合上封闭空间内的冷却加湿技术,显著提升了喷雾降尘的效果;避免了开放空间中喷雾降尘所存在的粉尘逃逸和捕尘效果不佳的问题。The purpose of the present invention is to provide a negative pressure drainage and low temperature dust reduction system and method for fully mechanized mining face. Significantly improves the effect of spray dust reduction; avoids the problems of dust escape and poor dust capture effect in open space spray dust reduction.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种综采工作面负压引流低温降尘系统,低温降尘系统包括进风罩,所述进风罩上可拆卸设有外壳体,外壳体上可拆卸设有底部支架,外壳体上过盈配合有滤尘支架,外壳体上水平安装有可拆卸的负压喷雾装置,进风罩位于负压喷雾装置的上方,滤尘支架上设有冷气喷头。A low-temperature dust-reducing system with negative pressure drainage for fully mechanized mining face, the low-temperature dust-reducing system includes an air inlet cover, an outer casing is detachably provided on the air inlet hood, a bottom bracket is detachably arranged on the outer casing, and the outer casing is fitted with interference There is a dust filter bracket, a detachable negative pressure spray device is horizontally installed on the outer casing, the air inlet hood is located above the negative pressure spray device, and a cold air nozzle is arranged on the dust filter bracket.
所述进风罩包括相互垂直的两个进风面,进风面上设有阵列分布的进风口。The air inlet hood includes two mutually perpendicular air inlet surfaces, and the air inlet surfaces are provided with air inlets distributed in an array.
所述外壳体包括方形框体,方形框体内设有排污面,排污面上设有阵列分布的排污口。The outer casing includes a square frame body, and the square frame body is provided with a sewage discharge surface, and the sewage discharge surface is provided with sewage discharge ports distributed in an array.
所述滤尘支架包括水平的滤尘面,滤尘面上设有阵列分布的滤尘口。The dust filter bracket includes a horizontal dust filter surface, and the dust filter surface is provided with an array of dust filter ports.
所述负压喷雾装置包括外支撑架,外支撑架包括顶部安装板,外支撑架上贯穿设有通风孔,外支撑架的下方设有阵列分布的高压喷头,外支撑架内设有负压风扇。The negative pressure spray device includes an outer support frame, the outer support frame includes a top mounting plate, the outer support frame is provided with ventilation holes, the lower part of the outer support frame is provided with an array of high-pressure spray heads, and the outer support frame is provided with negative pressure fan.
进一步的,所述进风面的两端均设有密封板,进风面和密封板形成五面体结构,进风面与地面的夹角均为45度。Further, both ends of the air inlet surface are provided with sealing plates, the air inlet surface and the sealing plate form a pentahedral structure, and the included angle between the air inlet surface and the ground is 45 degrees.
进一步的,所述方形框体的一端端口上设有配合槽,排污面和配合槽分别位于方形框体的两端,外壳体通过方形框体固定在底部支架上,排污面与底部支架接触。Further, one end port of the square frame body is provided with a matching groove, the sewage discharge surface and the matching groove are respectively located at two ends of the square frame body, the outer casing is fixed on the bottom bracket through the square frame body, and the sewage discharge surface is in contact with the bottom bracket.
进一步的,所述滤尘面的下方设有对称分布的支撑固定板,滤尘支架通过支撑固定板卡合在方形框体内,滤尘口和排污口在水平方向上相互垂直,冷气喷头固定在滤尘面上。Further, symmetrically distributed support and fixing plates are arranged below the dust filter surface, the dust filter bracket is clamped in the square frame through the support and fixing plate, the dust filter port and the sewage outlet are perpendicular to each other in the horizontal direction, and the cold air nozzle is fixed on the dust filter surface. .
进一步的,所述负压风扇由转轴电机和扇叶组成,转轴电机为矿用防爆电机。Further, the negative pressure fan is composed of a rotating shaft motor and a fan blade, and the rotating shaft motor is a mining explosion-proof motor.
进一步的,所述所述负压喷雾装置通过顶部安装板卡合在配合槽内。Further, the negative pressure spray device is clamped in the matching groove through the top mounting plate.
进一步的,所述负压喷雾装置、滤尘支架和外壳体之间形成封闭腔体。Further, a closed cavity is formed between the negative pressure spray device, the dust filter support and the outer casing.
一种综采工作面负压引流低温降尘方法,降尘方法包括如下步骤:A method for low temperature dust reduction by negative pressure drainage of fully mechanized mining face, the dust reduction method comprises the following steps:
步骤一:打开冷气喷头,向封闭腔体中注入温度低于10℃以下低温空气,并保持冷气喷头在工作时始终为开启的状态;Step 1: Open the cold air nozzle, inject low-temperature air below 10°C into the closed cavity, and keep the cold air nozzle always open when it is working;
步骤二:启动负压喷雾装置中的高压喷头,调节到合适的水压,并保持高压喷头在工作时始终为开启的状态;Step 2: Start the high-pressure nozzle in the negative pressure spray device, adjust it to the appropriate water pressure, and keep the high-pressure nozzle always on when it is working;
步骤三:启动负压喷雾装置中的负压风扇,通过进风罩吸入粉尘气流,使粉尘进入封闭腔体,粉尘经过喷雾加湿和冷气降温后沉降至滤尘面,然后通过滤尘口流向排污面,最后通过排污口留向地面。Step 3: Start the negative pressure fan in the negative pressure spray device, and inhale the dust airflow through the air inlet hood, so that the dust enters the closed cavity. Finally, it is left to the ground through the sewage outlet.
本发明的有益效果:Beneficial effects of the present invention:
本发明负压引流低温降尘系统工作时形成的垂直于水平面的流场的运动方向与重力方向相同,配合上封闭空间内的冷却加湿技术,显著提升了喷雾降尘的效果;避免了开放空间中喷雾降尘所存在的粉尘逃逸和捕尘效果不佳的问题。The movement direction of the flow field perpendicular to the horizontal plane formed by the negative pressure drainage low temperature dust reduction system of the invention is the same as the direction of gravity, and the cooling and humidification technology in the closed space is used to significantly improve the effect of spray dust reduction; avoid spraying in the open space. The problems of dust escape and poor dust capture effect in dust suppression.
附图说明Description of drawings
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明负压引流低温降尘系结构示意图;Fig. 1 is the structure schematic diagram of the negative pressure drainage low temperature dust suppression system of the present invention;
图2是本发明进风罩结构示意图;Fig. 2 is the structure schematic diagram of the air inlet hood of the present invention;
图3是本发明外壳体结构示意图;3 is a schematic diagram of the structure of the outer casing of the present invention;
图4是本发明滤尘支架结构示意图;4 is a schematic structural diagram of the dust filter support of the present invention;
图5是本发明负压喷雾装置结构示意图。5 is a schematic structural diagram of the negative pressure spray device of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
一种综采工作面负压引流低温降尘系统,低温降尘系统包括进风罩1,如附图1所示,进风罩1上可拆卸设有外壳体2,外壳体2上可拆卸设有底部支架3,外壳体2上过盈配合有滤尘支架4,外壳体2上水平安装有可拆卸的负压喷雾装置6,进风罩1位于负压喷雾装置6的上方,滤尘支架4上设有冷气喷头5。A low temperature dust suppression system with negative pressure drainage of fully mechanized mining face, the low temperature dust suppression system includes an
进风罩1包括相互垂直的两个进风面101,如图2所示,进风面101上设有阵列分布的进风口102,进风面101的两端均设有密封板103,进风面101和密封板103形成五面体结构,进风面101与地面的夹角均为45度。The
外壳体2包括方形框体203,如图3所示,方形框体203内设有排污面202,排污面202上设有阵列分布的排污口201,方形框体203的一端端口上设有配合槽204,排污面202和配合槽204分别位于方形框体203的两端,外壳体2通过方形框体203固定在底部支架3上,排污面202与底部支架3接触。The
滤尘支架4包括水平的滤尘面402,如图4所示,滤尘面402上设有阵列分布的滤尘口401,滤尘面402的下方设有对称分布的支撑固定板403,滤尘支架4通过支撑固定板403卡合在方形框体203内,滤尘口401和排污口201在水平方向上相互垂直,相互配合收集粉尘,冷气喷头5固定在滤尘面402上。The
负压喷雾装置6包括外支撑架601,如图5所示,外支撑架601包括顶部安装板605,外支撑架601上贯穿设有通风孔606,外支撑架601的下方设有阵列分布的高压喷头602,外支撑架601内设有负压风扇,负压风扇由转轴电机603和扇叶604组成,水平的安装方式保证了这个风扇在运行时形成由上到下且垂直于水平面的流场,转轴电机603为矿用防爆电机。The negative
负压喷雾装置6通过顶部安装板605卡合在配合槽204内。The negative
负压喷雾装置6、滤尘支架4和外壳体2之间形成封闭腔体。A closed cavity is formed between the negative
一种综采工作面负压引流低温降尘方法,降尘方法包括如下步骤:A method for low temperature dust reduction by negative pressure drainage of fully mechanized mining face, the dust reduction method comprises the following steps:
步骤一:打开冷气喷头5,向封闭腔体中注入温度低于10℃以下低温空气,并保持冷气喷头5在工作时始终为开启的状态;Step 1: Open the
步骤二:启动负压喷雾装置6中的高压喷头602,调节到合适的水压,并保持高压喷头602在工作时始终为开启的状态;Step 2: start the high-
步骤三:启动负压喷雾装置6中的负压风扇,通过进风罩吸入粉尘气流,使粉尘进入封闭腔体,粉尘经过喷雾加湿和冷气降温后沉降至滤尘面402,然后通过滤尘口401流向排污面202,最后通过排污口201留向地面。Step 3: Start the negative pressure fan in the negative
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have Various changes and modifications fall within the scope of the claimed invention.
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| CN119288591A (en) * | 2024-10-16 | 2025-01-10 | 中煤华晋集团有限公司 | An integrated dust removal-cooling system and method for high-temperature mining working face in a mine |
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| CN111852539B (en) | 2022-10-14 |
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