CN111847795A - System and method for recycling and treating PTA reclaimed water - Google Patents

System and method for recycling and treating PTA reclaimed water Download PDF

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Publication number
CN111847795A
CN111847795A CN202010757326.4A CN202010757326A CN111847795A CN 111847795 A CN111847795 A CN 111847795A CN 202010757326 A CN202010757326 A CN 202010757326A CN 111847795 A CN111847795 A CN 111847795A
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tank
water
filter
ozone
filtering
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郭彦斌
谭瀚茗
姚元宏
田军超
黄金锋
牛雪涛
何凡
解松源
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Xinjiang Zhongtai Innovation Technology Research Institute Co ltd
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Xinjiang Zhongtai Innovation Technology Research Institute Co ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/001Processes for the treatment of water whereby the filtration technique is of importance
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/444Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by ultrafiltration or microfiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/5236Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using inorganic agents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities
    • C02F1/54Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities using organic material
    • C02F1/56Macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/66Treatment of water, waste water, or sewage by neutralisation; pH adjustment
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/70Treatment of water, waste water, or sewage by reduction
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/722Oxidation by peroxides
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/725Treatment of water, waste water, or sewage by oxidation by catalytic oxidation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/78Treatment of water, waste water, or sewage by oxidation with ozone
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/34Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32
    • C02F2103/36Nature of the water, waste water, sewage or sludge to be treated from industrial activities not provided for in groups C02F2103/12 - C02F2103/32 from the manufacture of organic compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/04Disinfection
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F3/00Biological treatment of water, waste water, or sewage
    • C02F3/02Aerobic processes
    • C02F3/10Packings; Fillings; Grids
    • C02F3/105Characterized by the chemical composition
    • C02F3/107Inorganic materials, e.g. sand, silicates
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F7/00Aeration of stretches of water

Abstract

The invention discloses a system and a method for recycling and treating PTA reclaimed water. The system for recycling and treating PTA reclaimed water comprises a precipitation unit, a filtration unit, an ultrafiltration unit, a reverse osmosis unit and an advanced treatment unit which are connected in sequence; wherein, the precipitation unit is including coagulating basin, flocculation basin and sedimentation tank, filtering unit includes filtering ponds and production pond, the ultrafiltration includes heat exchanger, first filter, ultrafiltration device and second filter, reverse osmosis unit includes reverse osmosis unit, advanced treatment unit includes ozone pre-oxidation pond, homogeneity pond, biological aerated filter, ozone oxidation pond and play water monitoring pond in coordination. The system for recycling and treating PTA reclaimed water provided by the invention has a simple and compact structure, and can realize switching of two treatment lines by changing the opening and closing states of the valve, thereby realizing high-efficiency treatment and resource utilization of the PTA reclaimed water.

Description

System and method for recycling and treating PTA reclaimed water
Technical Field
The invention relates to an industrial sewage treatment system and process, in particular to a system and a method for recycling and treating PTA reclaimed water, and belongs to the technical field of sewage treatment.
Background
PTA is refined from Terephthalic Acid (TA), and is a main raw material for producing polyester. The wastewater is discharged in the PTA production and maintenance processes, has large water volume, high concentration and complex composition, generally contains pollutants such as terephthalic acid, benzoic acid, p-xylene, acetic acid and the like, and also contains a small amount of metal ions such as cobalt, manganese, iron and the like; at present, the PTA production wastewater is treated by mainly adopting the processes of pretreatment, anaerobic biochemical treatment and aerobic biochemical treatment in China, and the treated wastewater reaches the standard (the national emission standard COD is less than 100mg/L) and is discharged outside.
In recent years, along with the gradual improvement of national requirements for environmental protection, PTA production enterprises are actively trying various reclaimed water recycling technologies to save water and reduce the discharge capacity, wherein PTA reclaimed water refers to effluent which is subjected to anaerobic/aerobic biochemical treatment on PTA production wastewater and meets the national first-level discharge standard, the water quality of the PTA reclaimed water is between that of the wastewater and fresh water, the PTA reclaimed water contains pollutants such as suspended matters, sludge, bacteria, cobalt, manganese, iron metal ions and the like, the salt content of the PTA reclaimed water is usually multiple times of that of the fresh water, and the PTA reclaimed water cannot meet the reclaimed water recycling standard.
Disclosure of Invention
The invention mainly aims to provide a system and a method for recycling and treating PTA reclaimed water, so as to overcome the defects in the prior art.
In order to achieve the purpose, the technical scheme adopted by the invention comprises the following steps:
the embodiment of the invention provides a PTA reclaimed water recycling treatment system, which comprises a precipitation unit, a filtration unit, an ultrafiltration unit, a reverse osmosis unit and an advanced treatment unit, wherein the precipitation unit, the filtration unit, the ultrafiltration unit, the reverse osmosis unit and the advanced treatment unit are used for sequentially treating sewage to be treated; wherein the content of the first and second substances,
the sedimentation unit comprises a coagulation tank, a flocculation tank and a sedimentation tank, the filtering unit comprises a filtering tank and a water producing tank, the ultrafiltration comprises a heat exchanger, a first filter, an ultrafiltration device and a second filter, the reverse osmosis unit comprises a reverse osmosis device, and the advanced treatment unit comprises an ozone pre-oxidation tank, a homogenizing tank, a biological aerated filter, an ozone synergistic oxidation tank and a water outlet monitoring tank; the coagulation tank, the flocculation tank, the sedimentation tank, the filtering tank, the water producing tank, the heat exchanger, the first filter, the ultrafiltration device, the second filter, the reverse osmosis device, the ozone pre-oxidation tank, the homogenizing tank, the biological aerated filter, the ozone synergistic oxidation tank and the water outlet monitoring tank are sequentially connected; and the ozone pre-oxidation tank, the ozone synergistic oxidation tank, the homogenizing tank, the biological aerated filter and the effluent monitoring tank are also sequentially connected to form two advanced treatment process routes.
Furthermore, at least one water outlet of the water generating tank is also connected with the material inlet of the filtering tank, so that part of the outlet water of the filtering tank is used for cleaning the filtering tank.
Furthermore, at least one water outlet of the ultrafiltration device is also connected with a water inlet of the water production pool, so that part of produced water of the ultrafiltration device flows back to the water production pool and is used as cleaning water of the filter pool.
Further, the filtering tank comprises a V-shaped filtering tank.
Further, the first filter comprises a self-cleaning filter and/or a first safety filter, and the second filter comprises a second safety filter.
Further, the filtering precision of the self-cleaning filter is 80-120 μm; the filtration precision of the first safety filter is 10-30 mu m.
Furthermore, the aperture of the filter membrane in the ultrafiltration device is 0.02-0.2 μm.
Furthermore, the filtering precision of the second cartridge filter is 5-10 μm.
Further, the sludge discharge port of the sedimentation tank is also connected with the material inlet of the flocculation tank, so that at least part of sludge discharged by the sedimentation tank flows back to the flocculation tank, and the sedimentation tank is also connected with a sludge treatment system.
Furthermore, the reverse osmosis device is also connected with a produced water recovery system, and the produced water of the reverse osmosis device can be recycled.
Furthermore, the homogenizing tank and the biological aerated filter are also connected with an aeration fan.
Further, an ozone concentration detector is arranged at a water outlet of the homogenizing pool.
The embodiment of the invention also provides a method for recycling and treating PTA reclaimed water, which comprises the following steps:
providing a recycling treatment system of the PTA reclaimed water;
mixing PTA reclaimed water to be treated with coagulant aid, lime solution, flocculant and sodium carbonate solution in sequence, inputting the mixture into a sedimentation tank to realize sludge-water separation, enabling 0-30 wt% of sludge output by the sedimentation tank to flow back into the flocculation tank, and inputting the rest sludge into a sludge treatment system;
adjusting the pH value of the reclaimed water output from the sedimentation tank to 7.5-8.5, and inputting the reclaimed water into a filter tank to remove suspended matters and metal ions in the water;
inputting the filter tank produced water output by the filter tank into a water production tank, and enabling a part of the filter tank produced water in the water production tank to flow back into the filter tank as backwash water, and enabling the other part of the filter tank produced water to be sequentially input into a self-cleaning filter and a security filter after the temperature of the other part of the filter tank produced water is regulated to 15-30 ℃ by a heat exchanger and then enter an ultrafiltration device so as to remove colloids, suspended matters and bacteria in the water;
part of the ultrafiltration produced water of the ultrafiltration device flows back to the water production pool, and the other part of the ultrafiltration produced water enters the reverse osmosis device after being filtered by the second cartridge filter so as to remove TDS and organic matters in the water;
inputting the reverse osmosis produced water output by the reverse osmosis device into a produced water recycling system for recycling, inputting the reverse osmosis concentrated water output by the reverse osmosis device into an ozone pre-oxidation pond, and carrying out pre-oxidation treatment on the reverse osmosis concentrated water by ozone at the temperature of 15-30 ℃, wherein the ozone is continuously aerated;
and (2) sequentially inputting the produced water of the ozone pre-oxidation tank into a homogenizing tank, a biological aerated filter, an ozone synergistic oxidation tank and a water outlet monitoring tank, and/or sequentially inputting the produced water of the ozone pre-oxidation tank into the ozone synergistic oxidation tank, the homogenizing tank, the biological aerated filter and the water outlet monitoring tank, so that COD (chemical oxygen demand) in the discharged water of the water outlet monitoring tank is less than or equal to 100mg/L, and BOD (biochemical oxygen demand) is less than or equal to 20 mg/L.
Furthermore, the usage amount of the ozone in the ozone pre-oxidation pond is 20-40 mg/L.
Further, the method for recycling and treating the PTA reclaimed water specifically comprises the following steps: and inputting the produced water of the ozone pre-oxidation tank into a homogenizing tank, removing ozone in the produced water of the ozone pre-oxidation tank by adopting an aeration treatment mode, then performing biodegradation on the produced water of the homogenizing tank in a biological aerated filter, then enabling the produced water of the biological aerated filter to enter an ozone synergistic oxidation tank, degrading organic matters which are difficult to decompose under the combined action of ozone and a catalyst, and finally enabling the produced water of the ozone synergistic oxidation tank to enter a water outlet monitoring tank and be discharged.
Further, the method for recycling and treating the PTA reclaimed water specifically comprises the following steps: and the produced water of the ozone pre-oxidation tank is input into an ozone synergistic oxidation tank, organic matters which are difficult to decompose are degraded under the combined action of ozone and a catalyst, then the produced water of the synergistic oxidation tank is input into a homogeneous tank, the ozone in the produced water of the synergistic oxidation tank is removed in an aeration treatment mode, then the produced water of the homogeneous tank is subjected to biodegradation in a biological aerated filter, and finally the produced water of the biological aerated filter enters a water outlet monitoring tank and is discharged outside.
Furthermore, the dissolved oxygen content in the aeration biological filter tank is 2-6mg/L, and the adding amount of the ozone in the ozone synergistic oxidation tank is 60-90 mg/L.
Furthermore, the bottom layer filler in the aeration biological filter tank comprises cobblestones with the diameters of 16-32mm and 8-16mm respectively, and the upper layer filler comprises biological ceramsite with the diameter of 2-8 mm.
Further, the bottom layer filler in the ozone synergistic oxidation pond comprises cobbles with the diameters of 16-32mm and 8-16mm respectively, and the upper layer filler comprises an ozone oxidation catalyst with the diameter of 2-8 mm.
Further, the coagulant aid includes any one or a combination of more than two of polyaluminium chloride, ferric chloride and aluminium sulfate, but is not limited thereto.
Further, the flocculant includes, but is not limited to, anionic polyacrylamide.
Furthermore, the addition amount of various agents in the coagulant aid and the flocculant is related to the quality of the incoming water and is adjusted according to the quality of the incoming water; specifically, the coagulant aids such as ferric trichloride are mainly used for enhancing the flocculation effect of impurities such as suspended matters in the sewage, and the dosage is generally controlled to be 10-50 mg/L; the effect of the flocculating agent such as anionic polyacrylamide and the like is mainly to enhance the flocculation effect of impurities such as suspended matters and the like in the sewage, and the dosage is generally controlled to be 0.5-5 mg/L.
Furthermore, the filtering filler in the filtering tank comprises a supporting layer and a filtering material layer, the filtering material layer is arranged above the supporting layer, the particle size of the filtering filler particles of the supporting layer is 2-4mm, and the particle size of the filtering filler particles of the filtering material layer is 0.8-1.5 mm.
Further, the filter filler comprises manganese sand.
Further, the filtering precision of the self-cleaning filter is 80-120 μm; the filtration precision of the first safety filter is 10-30 mu m.
Furthermore, the aperture of a filter membrane in the ultrafiltration device is 0.05 μm, the recovery rate of the ultrafiltration device is more than or equal to 90%, the SDI of produced water is less than or equal to 2, and the turbidity is less than or equal to 0.1 NTU.
Furthermore, the filtering precision of the second cartridge filter is 5-10 μm, the system recovery rate of the reverse osmosis device is more than or equal to 75%, the desalination rate is more than or equal to 95%, the COD of produced water is less than or equal to 5mg/L, and the ammonia nitrogen is less than or equal to 0.1 mg/L.
Further, the method for recycling and treating the PTA reclaimed water further comprises the following steps: and when the ozone content in the produced water of the homogenizing pool is more than 5mg/L, adding a reducing agent into the produced water of the homogenizing pool.
Further, the reducing agent comprises sodium sulfite and/or sodium bisulfite, and the addition amount of the reducing agent is 0-15 mg/L.
Further, the method for recycling and treating the PTA reclaimed water further comprises the following steps: adding an oxidant into the ozone-assisted oxidation pond or the inlet water of the ozone-assisted oxidation pond to adjust the oxidation-reduction potential of the water produced by the ozone-assisted oxidation pond to-150-450 mv.
Further, the oxidant comprises hydrogen peroxide.
Furthermore, the air quantity and the air pressure required in the homogenizing tank, the biological aerated filter and the ozone synergistic oxidation tank are supplied by a fan.
Compared with the prior art, the invention has the advantages that: the recycling treatment system of PTA reclaimed water provided by the embodiment of the invention has a simple and compact structure, and can realize the switching of two treatment lines by changing the opening and closing states of the valve, thereby realizing the high-efficiency treatment and resource utilization of the PTA reclaimed water; the recycling treatment method of PTA reclaimed water provided by the embodiment of the invention effectively removes pollutants such as suspended matters, sludge, bacteria, metal ions and the like in the PTA reclaimed water, and the treated reclaimed water is partially recycled and partially discharged, thereby achieving the purposes of saving water and reducing sewage discharge.
Drawings
Fig. 1 is a schematic flow chart illustrating the structure and processing process of a system for recycling and processing PTA recycled water according to an exemplary embodiment of the present invention.
Detailed Description
In view of the deficiencies in the prior art, the inventors of the present invention have made extensive studies and extensive practices to provide technical solutions of the present invention. The technical solution, its implementation and principles, etc. will be further explained as follows.
The embodiment of the invention provides a PTA reclaimed water recycling treatment system, which comprises a precipitation unit, a filtration unit, an ultrafiltration unit, a reverse osmosis unit and an advanced treatment unit, wherein the precipitation unit, the filtration unit, the ultrafiltration unit, the reverse osmosis unit and the advanced treatment unit are used for sequentially treating sewage to be treated; wherein the content of the first and second substances,
the sedimentation unit comprises a coagulation tank, a flocculation tank and a sedimentation tank, the filtering unit comprises a filtering tank and a water producing tank, the ultrafiltration unit comprises a heat exchanger, a first filter, an ultrafiltration device and a second filter, the reverse osmosis unit comprises a reverse osmosis device, and the advanced treatment unit comprises an ozone pre-oxidation tank, a homogenizing tank, a biological aerated filter, an ozone synergistic oxidation tank and a water outlet monitoring tank; the coagulation tank, the flocculation tank, the sedimentation tank, the filtering tank, the water producing tank, the heat exchanger, the first filter, the ultrafiltration device, the second filter, the reverse osmosis device, the ozone pre-oxidation tank, the homogenizing tank, the biological aerated filter, the ozone synergistic oxidation tank and the water outlet monitoring tank are sequentially connected; and the ozone pre-oxidation tank, the ozone synergistic oxidation tank, the homogenizing tank, the biological aerated filter and the effluent monitoring tank are also sequentially connected to form two advanced treatment process routes.
The embodiment of the invention also provides a method for recycling and treating PTA reclaimed water, which comprises the following steps:
providing a recycling treatment system of the PTA reclaimed water;
mixing PTA reclaimed water to be treated with coagulant aid, lime solution, flocculant and sodium carbonate solution in sequence, inputting the mixture into a sedimentation tank to realize mud-water separation, enabling 0-30 wt% of sludge output by the sedimentation tank to flow back into the flocculation tank, and inputting the rest sludge into a sludge treatment system;
adjusting the pH value of the reclaimed water output from the sedimentation tank to 7.5-8.5, and inputting the reclaimed water into a filter tank to remove suspended matters and metal ions in the water;
inputting the filter tank produced water output by the filter tank into a water production tank, and enabling a part of the filter tank produced water in the water production tank to flow back into the filter tank as backwash water, and enabling the other part of the filter tank produced water to be sequentially input into a self-cleaning filter and a security filter after the temperature of the other part of the filter tank produced water is regulated to 15-30 ℃ by a heat exchanger and then enter an ultrafiltration device so as to remove colloids, suspended matters and bacteria in the water;
part of the ultrafiltration produced water of the ultrafiltration device flows back to the water production pool, and the other part of the ultrafiltration produced water enters the reverse osmosis device after being filtered by the second cartridge filter so as to remove TDS and organic matters in the water;
inputting the reverse osmosis produced water output by the reverse osmosis device into a produced water recycling system for recycling, inputting the reverse osmosis concentrated water output by the reverse osmosis device into an ozone pre-oxidation pond, and pre-oxidizing the reverse osmosis concentrated water by ozone at the temperature of 15-30 ℃, wherein the usage amount of ozone in the ozone pre-oxidation pond is 20-40mg/L, and the ozone is continuously aerated due to the fact that water is continuously fed;
and (2) sequentially inputting the produced water of the ozone pre-oxidation tank into a homogenizing tank, a biological aerated filter, an ozone synergistic oxidation tank and a water outlet monitoring tank, and/or sequentially inputting the produced water of the ozone pre-oxidation tank into the ozone synergistic oxidation tank, the homogenizing tank, the biological aerated filter and the water outlet monitoring tank, so that COD (chemical oxygen demand) in the discharged water of the water outlet monitoring tank is less than or equal to 100mg/L, and BOD (biochemical oxygen demand) is less than or equal to 20 mg/L.
The embodiment of the invention mainly provides a reclaimed water recycling treatment system and a reclaimed water recycling treatment process after PTA wastewater treatment, the system and the process can effectively remove pollutants such as suspended matters, sludge, bacteria, metal ions and the like in PTA reclaimed water, and the treated reclaimed water is partially recycled and partially discharged outside, so that the purposes of saving water and reducing discharge capacity are achieved.
The embodiment of the invention provides a PTA reclaimed water recycling treatment system which mainly comprises a precipitation unit, a filtration unit, an ultrafiltration unit, a reverse osmosis unit and a depth treatment unit which are used for sequentially treating sewage to be treated, and the technical scheme of the invention is explained in detail by combining with the attached drawings.
Referring to fig. 1, fig. 1 is a flow chart of a process for recycling reclaimed water after PTA wastewater treatment according to an embodiment of the present invention, it should be noted that reverse osmosis concentrated water output by a reverse osmosis device can be treated by two process routes after entering an ozone pre-oxidation tank, wherein one process route is marked as "i" and the other process route is marked as "ii".
Specifically, the sedimentation unit comprises a coagulation tank, a flocculation tank and a sedimentation tank (which can be a high-efficiency sedimentation tank), the filtration unit comprises a V-shaped filter tank and a water production tank, the ultrafiltration comprises a heat exchanger, a self-cleaning filter and/or a first safety filter, an ultrafiltration device and a second safety filter, the reverse osmosis unit comprises a reverse osmosis device, and the advanced treatment unit comprises an ozone pre-oxidation tank, a homogenizing tank, an aeration biological filter, an ozone synergistic oxidation tank and a water outlet monitoring tank; the coagulation tank, the flocculation tank, the sedimentation tank, the filtration tank, the water production tank, the heat exchanger, the self-cleaning filter and/or the first safety filter, the ultrafiltration device, the second safety filter, the reverse osmosis device, the ozone pre-oxidation tank, the homogenization tank, the biological aerated filter, the ozone synergistic oxidation tank and the effluent monitoring tank are connected in sequence; the ozone pre-oxidation tank, the ozone synergistic oxidation tank, the homogenizing tank, the biological aerated filter and the effluent monitoring tank are also sequentially connected to form two advanced treatment process routes;
in addition, the sludge discharge port of the sedimentation tank is also connected with the material inlet of the flocculation tank so as to enable at least part of sludge discharged by the sedimentation tank to flow back to the flocculation tank, and the sedimentation tank is also connected with a sludge treatment system; at least one water outlet of the ultrafiltration device is also connected with a water inlet of the water production pool so as to enable part of produced water of the ultrafiltration device to flow back to the water production pool, and at least one water outlet of the water production pool is also connected with a water inlet of the V-shaped filter pool so as to enable part of produced water in the water production pool to flow back to the V-shaped filter pool and serve as cleaning water of the V-shaped filter pool.
The reclaimed water recycling treatment method after PTA wastewater treatment provided by the embodiment of the invention comprises the following steps:
1) the water in the PTA enters a precipitation unit, and pollutants such as suspended matters, sludge and the like in the water in the PTA are converted into precipitable substances under the action of agents (such as coagulant aids, lime solution, flocculating agents and sodium carbonate solution) and sludge-water separation is realized;
2) the produced water of the precipitation unit enters a filtering unit, and suspended matters and metal ions such as cobalt, manganese, iron and the like in the incoming water are removed through a V-shaped filter, so that the influence on the subsequent ultrafiltration and reverse osmosis is avoided;
3) the water produced by the filtering unit sequentially enters the ultrafiltration unit and the reverse osmosis unit, so that the pollutants such as colloid, suspended matters, bacteria, TDS (total dissolved solids), organic matters and the like in the incoming water are further removed, and the water produced by the reverse osmosis unit reaches the recycling standard;
4) the reverse osmosis concentrated water enters an advanced treatment unit and adopts O3And the + BAF' process treatment further reduces COD in the incoming water through the oxidation of ozone and the filtration and biological treatment of BAF, and ensures that the COD in the effluent water is less than or equal to 100 mg/L.
Example 1
A method for recycling and treating reclaimed water after PTA wastewater treatment mainly comprises the following steps:
inputting the reclaimed water after PTA wastewater treatment into a recycling treatment system of the PTA reclaimed water shown in figure 1, wherein the water inlet indexes of the reclaimed water after PTA wastewater treatment are as follows: COD is 100-150mg/L, total phosphorus is 2-3mg/L, ammonia nitrogen is 5-10mg/L, TDS is 4200-4800mg/L, TSS is 50-200mg/L, and bromide ion is 160-250 ppm;
1) the PTA reclaimed water sequentially passes through a coagulation tank, a flocculation tank and a sedimentation tank, pollutants such as suspended matters and sludge in the water are converted into larger-particle precipitable substances under the action of a coagulant, a lime solution, a flocculant in the flocculation tank, a sodium carbonate solution and the like in the coagulation tank (specifically, under the action of stirring, floccules in the water flocculate into precipitable alum flocs under the action of the flocculant), then sludge-water separation is realized in the sedimentation tank, part of the sludge at the bottom of the sedimentation tank flows back into the flocculation tank (the sludge flowing back into the flocculation tank is controlled to be 0-30 wt% of the total amount of the sludge in the sedimentation tank, the sludge is used for enhancing the flocculation effect in the flocculation tank so as to form large-particle flocs), part of the sludge is sent into a sludge treatment system, the pH value of supernatant in the sedimentation tank is adjusted to 5-8, and then the sludge is input into a filtering unit, wherein, the coagulant and the flocculant are conventional agents in the field of sewage treatment, the coagulant can be ferric chloride and/or polyaluminium chloride and/or aluminium sulfate, the flocculant can be anionic polyacrylamide, and the dosage of the coagulant and the flocculant needs to be adjusted according to the state of flocs in a coagulation tank and a flocculation tank; the dosage of the lime solution and the sodium carbonate solution is required to be adjusted according to the water hardness of the incoming water, and the water hardness is controlled below 100mg/L by controlling the dosage;
2) adjusting the pH value of produced water in the sedimentation tank to 7.5-8.5, inputting the water into a V-shaped filter tank, wherein the filler in the V-shaped filter tank can effectively remove suspended matters and metal ions such as cobalt, manganese, iron and the like in the water, part of the produced water in the V-shaped filter tank is input into the produced water tank, part of the produced water in the produced water tank is used for backwashing the V-shaped filter tank, and the produced water in the part of the filter tank sequentially enters an ultrafiltration unit and a reverse osmosis unit; the filler in the V-shaped filter tank comprises a supporting layer positioned at the bottom and a filter material layer positioned at the upper part, the particle size of the filler in the supporting layer is 2-4mm, and the particle size of the filler in the filter material layer is 0.8-1.5 mm; the filler can be manganese sand; the V-shaped filter chamber needs to be backwashed according to the operation condition and the effluent quality, the backwashing adopts a mode of 'gas washing + gas/water simultaneous washing + water washing', the air quantity and the air pressure are provided by a fan, and the backwashing water is the water produced by the V-shaped filter chamber;
3) the filter tank produced water in the water producing tank sequentially passes through a heat exchanger, a self-cleaning filter and/or a first safety filter, an ultrafiltration device, a second safety filter, a reverse osmosis device and other equipment, pollutants such as colloid, suspended matters, bacteria, TDS (total dissolved solids), organic matters and the like in the reclaimed water are further removed, reverse osmosis produced water of the reverse osmosis device is input into a produced water recovery system for recycling, and reverse osmosis concentrated water output by the osmosis device enters an advanced treatment unit; wherein the outlet water temperature of the heat exchanger is 15-30 ℃ (preferably 20-25 ℃); the filtering precision of the self-cleaning filter is 80-120 mu m, the filtering precision of the first security filter is 10-30 mu m, and the filtering precision of the second security filter is 5-10 mu m; the aperture of an ultrafiltration membrane of the ultrafiltration device is 0.02-0.2 mu m, and the unit recovery rate of the ultrafiltration device is more than or equal to 90 percent; the reverse osmosis device adopts a multi-stage continuous desalting mode, the unit recovery rate is more than or equal to 75 percent, and the unit desalting rate is more than or equal to 95 percent; the ultrafiltration device and the reverse osmosis device need to carry out backwashing and chemical cleaning according to the operation of the device and the quality of effluent water, backwashing water of the ultrafiltration device is ultrafiltration produced water, backwashing water of the reverse osmosis device is reverse osmosis produced water, and a chemical cleaning agent is provided by a dosing system;
4) to reduce the risk of failing or unreasonable single process handling, the advanced treatment unit may employ two different process routes: a first circuit: the reverse osmosis concentrated water output by the reverse osmosis device sequentially enters an ozone pre-oxidation tank, a homogenizing tank, an aeration biological filter, an ozone synergistic oxidation tank and an effluent monitoring tank, and the produced water reaches the standard and is discharged; a second circuit: the reverse osmosis concentrated water output by the reverse osmosis device sequentially enters an ozone pre-oxidation tank, an ozone synergistic oxidation tank, a homogenizing tank, an aeration biological filter and a water outlet monitoring tank, and the produced water is discharged after reaching the standard; wherein, the bottom filler in the ozone synergistic oxidation pond is cobblestone with the diameter of 16-32mm and 8-16mm respectively, and the upper filler is an ozone oxidation catalyst with the diameter of 2-8 mm; the bottom layer filler in the aeration biological filter tank is cobblestones with the diameters of 16-32mm and 8-16mm respectively, the upper layer filler is biological ceramsite with the diameter of 2-8mm, the dissolved oxygen amount in water in the aeration biological filter tank is 2-6mg/L, ozone required by the ozone preoxidation tank and the ozone synergistic oxidation tank is supplied by an ozone generating device, the adding amount of the ozone in the ozone preoxidation tank is 20-40mg/L, preferably 30mg/L, the adding amount of the ozone in the ozone synergistic oxidation tank is 60-90mg/L, and tail gas in the tank reaches the standard after being collected and treated; and when detecting that the ozone content in the produced water of the homogenizing tank is more than 5mg/L, adding a reducing agent which can be sodium sulfite into the produced water before the produced water enters the biological aerated filter, wherein the adding amount is 0-15 mg/L; the water inlet of the ozone synergistic oxidation pond needs to be added with an oxidant according to the oxidation-reduction potential of water, the oxidant is hydrogen peroxide, the oxidation-reduction potential is adjusted to-150-450 mv by adding the hydrogen peroxide, and the adding amount of the oxidant is 20-80 mg/L; the air quantity and the air pressure required by the homogenizing tank, the biological aerated filter and the ozone synergistic oxidation tank are supplied by a fan, the biological aerated filter and the ozone synergistic oxidation tank need to be backwashed according to operation and effluent water quality, the backwashing adopts a mode of 'gas washing, gas/water washing and water washing', the air quantity and the air pressure are provided by the fan, and the backwashing water is effluent monitoring tank water production.
Specifically, reverse osmosis concentrated water output by a reverse osmosis device enters an ozone pre-oxidation tank, the ozone adding amount of the ozone pre-oxidation tank is controlled to be 30mg/L, the biodegradability of the reverse osmosis concentrated water is improved after ozone aeration, then the reverse osmosis concentrated water enters a homogenizing tank for fan aeration to remove ozone, finally produced water enters an aeration biological filter tank, and particularly, an ozone concentration detector is arranged on a water outlet pipeline of the homogenizing tank, sodium sulfite (a medicament cannot be directly added into the homogenizing tank) is added into the produced water of the homogenizing tank when the ozone content is higher than 5mg/L, and the adding amount is 0-15 mg/L.
Specifically, the water produced by the homogenizing tank is biodegraded in the biological aerated filter, the dissolved oxygen content in the water in the biological aerated filter is controlled to be 2-6mg/L by a fan, then the water enters an ozone-synergetic oxidation tank to degrade organic matters which are difficult to decompose, the ozone adding amount of the ozone-synergetic oxidation tank is controlled to be about 80mg/L, and finally the produced water enters an effluent monitoring tank to be discharged after reaching the standard.
And finally, detecting the water discharged out of the water outlet monitoring tank, wherein COD (chemical oxygen demand) in the water discharged out of the water outlet monitoring tank is less than or equal to 100mg/L, and BOD (biochemical oxygen demand) is less than or equal to 20 mg/L.
The recycling treatment system of PTA reclaimed water provided by the embodiment of the invention has a simple and compact structure, and can realize the switching of two treatment lines by changing the opening and closing states of the valve, thereby realizing the high-efficiency treatment and resource utilization of the PTA reclaimed water; the recycling treatment method of PTA reclaimed water provided by the embodiment of the invention effectively removes pollutants such as suspended matters, sludge, bacteria, metal ions and the like in the PTA reclaimed water, and the treated reclaimed water is partially recycled and partially discharged, thereby achieving the purposes of saving water and reducing sewage discharge.
It should be understood that the above-mentioned embodiments are merely illustrative of the technical concepts and features of the present invention, which are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and therefore, the protection scope of the present invention is not limited thereby. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (10)

1. A PTA reclaimed water recycling treatment system is characterized by comprising a precipitation unit, a filtering unit, an ultrafiltration unit, a reverse osmosis unit and an advanced treatment unit which are used for sequentially treating sewage to be treated; wherein the content of the first and second substances,
the sedimentation unit comprises a coagulation tank, a flocculation tank and a sedimentation tank, the filtering unit comprises a filtering tank and a water producing tank, the ultrafiltration comprises a heat exchanger, a first filter, an ultrafiltration device and a second filter, the reverse osmosis unit comprises a reverse osmosis device, and the advanced treatment unit comprises an ozone pre-oxidation tank, a homogenizing tank, a biological aerated filter, an ozone synergistic oxidation tank and a water outlet monitoring tank; the coagulation tank, the flocculation tank, the sedimentation tank, the filtering tank, the water producing tank, the heat exchanger, the first filter, the ultrafiltration device, the second filter, the reverse osmosis device, the ozone pre-oxidation tank, the homogenizing tank, the biological aerated filter, the ozone synergistic oxidation tank and the water outlet monitoring tank are sequentially connected; and the ozone pre-oxidation tank, the ozone synergistic oxidation tank, the homogenizing tank, the biological aerated filter and the effluent monitoring tank are also sequentially connected to form two advanced treatment process routes.
2. The system of claim 1, wherein the system comprises: and at least one water outlet of the water producing tank is also connected with the material inlet of the filtering tank, so that part of the outlet water of the filtering tank is used for cleaning the filtering tank.
3. The system of claim 1 or 2, wherein: at least one water outlet of the ultrafiltration device is also connected with a water inlet of the water production pool, so that part of produced water of the ultrafiltration device flows back to the water production pool and is used as cleaning water of the filter pool; preferably, the filtering tank comprises a V-shaped filtering tank; preferably, the first filter comprises a self-cleaning filter and/or a first safety filter, and the second filter comprises a second safety filter; preferably, the filtering precision of the self-cleaning filter is 80-120 μm; the filtering precision of the first safety filter is 10-30 mu m; preferably, the aperture of a filter membrane in the ultrafiltration device is 0.02-0.2 μm; and/or the filtering precision of the second cartridge filter is 5-10 mu m.
4. The system of claim 1, wherein the system comprises: the sludge discharge port of the sedimentation tank is also connected with the material inlet of the flocculation tank so as to enable at least part of sludge discharged by the sedimentation tank to flow back to the flocculation tank, and the sedimentation tank is also connected with a sludge treatment system; and/or the reverse osmosis device is also connected with a produced water recovery system; and/or the homogenizing tank and the biological aerated filter are also connected with an aeration fan; and/or an ozone concentration detector is also arranged at the water outlet of the homogenizing pool.
5. A method for recycling and treating PTA reclaimed water is characterized by comprising the following steps:
providing a reuse treatment system of the PTA water in any of claims 1-4;
mixing PTA reclaimed water to be treated with coagulant aid, lime solution, flocculant and sodium carbonate solution in sequence, inputting the mixture into a sedimentation tank to realize mud-water separation, enabling 0-30 wt% of sludge output by the sedimentation tank to flow back into the flocculation tank, and inputting the rest sludge into a sludge treatment system;
adjusting the pH value of the reclaimed water output from the sedimentation tank to 7.5-8.5, and inputting the reclaimed water into a filter tank to remove suspended matters and metal ions in the water;
inputting the filter tank produced water output by the filter tank into a water production tank, and enabling a part of the filter tank produced water in the water production tank to flow back into the filter tank as backwash water, and enabling the other part of the filter tank produced water to be sequentially input into a self-cleaning filter and a security filter after the temperature of the other part of the filter tank produced water is regulated to 15-30 ℃ by a heat exchanger and then enter an ultrafiltration device so as to remove colloids, suspended matters and bacteria in the water;
part of the ultrafiltration produced water of the ultrafiltration device flows back to the water production pool, and the other part of the ultrafiltration produced water enters the reverse osmosis device after being filtered by the second cartridge filter so as to remove TDS and organic matters in the water;
inputting the reverse osmosis produced water output by the reverse osmosis device into a produced water recycling system for recycling, inputting the reverse osmosis concentrated water output by the reverse osmosis device into an ozone pre-oxidation pond, and carrying out pre-oxidation treatment on the reverse osmosis concentrated water by ozone at the temperature of 15-30 ℃;
the produced water of the ozone pre-oxidation tank is sequentially input into a homogenizing tank, a biological aerated filter, an ozone synergistic oxidation tank and a water outlet monitoring tank, and/or the produced water of the ozone pre-oxidation tank is sequentially input into the ozone synergistic oxidation tank, the homogenizing tank, the biological aerated filter and the water outlet monitoring tank, so that COD (chemical oxygen demand) in the discharged water of the water outlet monitoring tank is less than or equal to 100mg/L, and BOD (biochemical oxygen demand) is less than or equal to 20 mg/L; preferably, the using amount of the ozone in the ozone pre-oxidation pond is 20-40 mg/L.
6. The method for recycling and treating PTA reclaimed water according to claim 5, which is characterized by comprising the following steps: and inputting the produced water of the ozone pre-oxidation tank into a homogenizing tank, removing ozone in the produced water of the ozone pre-oxidation tank by adopting an aeration treatment mode, then performing biodegradation on the produced water of the homogenizing tank in a biological aerated filter, then enabling the produced water of the biological aerated filter to enter an ozone synergistic oxidation tank, degrading organic matters which are difficult to decompose under the combined action of ozone and a catalyst, and finally enabling the produced water of the ozone synergistic oxidation tank to enter a water outlet monitoring tank and be discharged.
7. The method for recycling and treating PTA reclaimed water according to claim 6, which comprises: the method for recycling and treating PTA reclaimed water specifically comprises the following steps: and the produced water of the ozone pre-oxidation tank is input into an ozone synergistic oxidation tank, organic matters which are difficult to decompose are degraded under the combined action of ozone and a catalyst, then the produced water of the synergistic oxidation tank is input into a homogeneous tank, the ozone in the produced water of the synergistic oxidation tank is removed in an aeration treatment mode, then the produced water of the homogeneous tank is subjected to biodegradation in a biological aerated filter, and finally the produced water of the biological aerated filter enters a water outlet monitoring tank and is discharged outside.
8. The method for recycling and treating PTA reclaimed water according to claim 5 or 6, which is characterized in that: the dissolved oxygen content in the aeration biological filter tank is 2-6mg/L, and the adding amount of the ozone in the ozone synergistic oxidation tank is 60-90 mg/L; preferably, the bottom layer filler in the aeration biological filter tank comprises cobblestones with the diameters of 16-32mm and 8-16mm respectively, and the upper layer filler comprises biological ceramsite with the diameter of 2-8 mm; preferably, the bottom layer filler in the ozone synergistic oxidation pond comprises cobbles with the diameters of 16-32mm and 8-16mm respectively, and the upper layer filler comprises an ozone oxidation catalyst with the diameter of 2-8 mm.
9. The method for recycling and treating water in PTA of claim 5, which is characterized in that: the coagulant aid comprises any one or the combination of more than two of polyaluminium chloride, ferric chloride and aluminum sulfate; preferably, the flocculant comprises an anionic polyacrylamide;
and/or the filtering filler in the filtering tank comprises a supporting layer and a filtering material layer, wherein the filtering material layer is arranged above the supporting layer, the particle size of the filtering filler particles of the supporting layer is 2-4mm, and the particle size of the filtering filler particles of the filtering material layer is 0.8-1.5 mm; preferably, the filter filler comprises manganese sand; and/or the filtering precision of the self-cleaning filter is 80-120 μm; the filtering precision of the first safety filter is 10-30 mu m; preferably, the aperture of a filter membrane in the ultrafiltration device is 0.05 mu m, the recovery rate of the ultrafiltration device is more than or equal to 90 percent, the SDI of produced water is less than or equal to 2, and the turbidity is less than or equal to 0.1 NTU; and/or the filtration precision of the second cartridge filter is 5-10 mu m, the system recovery rate of the reverse osmosis device is more than or equal to 75 percent, the desalination rate is more than or equal to 95 percent, the COD of produced water is less than or equal to 5mg/L, and the ammonia nitrogen is less than or equal to 0.1 mg/L.
10. The method for recycling water in PTA according to claim 5, further comprising: when the ozone content in the water produced by the homogenizing tank is more than 5mg/L, adding a reducing agent into the water produced by the homogenizing tank, preferably, the reducing agent comprises sodium sulfite and/or sodium bisulfite, and the adding amount of the reducing agent is 0-15 mg/L;
preferably, the method for recycling and treating the PTA reclaimed water further comprises the following steps: adding an oxidant into the ozone-synergetic oxidation pond to adjust the oxidation-reduction potential of the water produced by the ozone-synergetic oxidation pond to-150-450 mv; preferably, the oxidant comprises hydrogen peroxide;
preferably, the air quantity and the air pressure required in the homogenizing tank, the biological aerated filter and the ozone synergistic oxidation tank are supplied by a fan.
CN202010757326.4A 2020-07-31 2020-07-31 System and method for recycling and treating PTA reclaimed water Pending CN111847795A (en)

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CN105884093A (en) * 2016-06-15 2016-08-24 杭州蓝然环境技术有限公司 High-alkalinity PTA reclaimed water reuse process
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