CN111846889A - An air-entrained concrete block double-die and stacking baler - Google Patents

Abstract

The invention discloses a double-die parallel-stacking baler for aerated concrete blocks, which comprises a frame, one side of the frame is slidably provided with a horizontal pallet along the length direction, and the top of the frame is slidably arranged along the width direction. A vertical pallet, a drive mechanism for driving the horizontal pallet to move is arranged in the frame, an adjustment mechanism for adjusting the position of the vertical pallet is arranged in the frame, and one end of the bottom of the frame is arranged to drive the frame In the moving power mechanism, the limit stops are fixed on both sides of the top of the frame, and metal wheels are fixed at equal distances on both sides of the frame, and one of the metal wheels is coaxially installed with a counting code disc. The invention ensures the stability of blank transportation, is safe and fast, and cooperates with the set counting code disc to facilitate the positioning of the frame and improve the production precision.

Description

An air-entrained concrete block double-die and stacking baler

technical field

The invention relates to the technical field of production of air-entrained concrete blocks, in particular to a double-mould parallel-stacking baler for air-entrained concrete blocks.

Background technique

In view of the transportation and packaging of the finished product after the aerated concrete block kettle, the existing equipment generally uses the block transportation line to transport the single mold first, and then uses a device such as a fixture to force the two molds together. The blocks are damaged, and it is difficult to ensure the flatness. Therefore, it is necessary to design a device to realize the double-die stacking of the blocks, which can be adjusted left and right in the length direction and can be transported to the rotating fixture to achieve 1.2m × 1.2m. The overall packaging and transportation of ×1.2m blocks.

Stacking and packing is the last process of the entire production line, and the quality of the blanks after stacking directly determines the quality of the finished product. Therefore, a dual-mode parallel-stacking baler for aerated concrete blocks is proposed.

SUMMARY OF THE INVENTION

The purpose of the present invention is to solve the shortcomings of the prior art, and proposes a double-mould and stacking baler for air-entrained concrete blocks.

In order to achieve the above object, the present invention adopts the following technical solutions:

An air-entrained concrete block double-mould parallel-stacking baler includes a frame, one side of the frame is slidably provided with a horizontal support plate along the length direction, and the top of the frame is slidably provided with a vertical support plate along the width direction, The frame is provided with a drive mechanism for driving the movement of the horizontal pallet, an adjustment mechanism for adjusting the position of the vertical pallet is arranged in the frame, and a power mechanism for driving the movement of the frame is arranged at one end of the bottom of the frame , Limit stops are fixed on both sides of the top of the frame, metal wheels are fixed at equal distances on both sides of the frame, and one of the metal wheels is coaxially installed with a counting code disc.

Preferably, the power mechanism includes two brackets that are welded and arranged at one end of the bottom of the frame, and the bottom ends of the two brackets are rotatably connected with metal shafts through bearing seats, and the two metal shafts are coaxially arranged, and the two The opposite end of the metal shaft is fixed with a transmission wheel, and one end of the bottom of the frame is fixed with a double-shaft reduction box, and the two output shafts of the double-shaft reduction box are connected with the two metal shafts through a coupling, and A first motor is fixed at the power input end of the double-shaft reduction box.

Preferably, first linear guide rails are fixed on both sides of the top of the frame close to the bottom of the horizontal support plate, and the sliding parts of the two first linear guide rails are fixedly connected to the bottom of the horizontal support plate.

Preferably, the drive mechanism includes a motor frame fixed at the bottom position of the inner side of the frame, and the motor frame is fixed with a single output shaft reducer by bolts, and the power input end of the single output shaft reducer is fixed with a second motor, so The output shaft of the single output shaft reducer is fixed with a gear by bolts, a rack matched with the gear is fixed at the bottom of the horizontal support plate, the rack is arranged along the length direction of the horizontal support plate, and the rack is meshed with the gear .

Preferably, the adjustment mechanism includes a plurality of cylinders fixed in the frame, and the ends of the telescopic rods of the cylinders are connected with fixing ears through pins, and the fixing ears are fixedly connected to the bottom of the vertical support plate.

Preferably, a plurality of second linear guide rails are fixed on the top of the vehicle frame, and the second linear guide rails are arranged along the width direction of the vehicle frame, and the sliding parts of the second linear guide rails are fixedly connected to the bottom of the vertical pallet.

The beneficial effects of the present invention are:

The vertical pallets and the horizontal pallets carry the two-die blanks, and then the vertical pallets are pulled by the cylinder to merge the width directions of the two-die blanks. The cylinders are used to drag the vertical pallets to save space and environmental protection. The pallets ensure the flatness in the length direction of the two-die blanks. The rack and pinion move the horizontal pallets to achieve precise positioning, stable start and stop, and linear guides are used to drive the two pallets to ensure the stability of blank transportation. , which is both safe and fast, and in conjunction with the set counter code disc, it is convenient to locate the position of the frame and improve the production accuracy.

Description of drawings

Fig. 1 is a kind of end structure schematic diagram of a kind of air-entrained concrete block double-mould and stacking baler proposed by the present invention;

Fig. 2 is a kind of side view structure schematic diagram of a kind of air-entrained concrete block double-mould and stacking baler proposed by the present invention;

FIG. 3 is a schematic top-view structural diagram of a dual-mode parallel-stacking baler for aerated concrete blocks proposed by the present invention.

In the picture: 1 frame, 2 double-shaft gearboxes, 3 metal shafts, 4 vertical pallets, 5 cylinders, 6 second linear guides, 7 metal wheels, 8 horizontal pallets, 9 first motors, 10 limit stops , 11 motor frame, 12 first linear guide rail, 13 transmission wheel, 14 fixed ear, 15 single output shaft reducer, 16 second motor, 17 gear, 18 counting code disc.

Detailed ways

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.

Referring to Figures 1-3, an aerated concrete block double-die and stacking baler includes a frame 1, one side of the frame 1 is slidably provided with a horizontal support plate 8 along its length direction, and the top of the frame 1 slides along the width direction. A vertical pallet 4 is provided, a drive mechanism for driving the horizontal pallet 8 to move is arranged in the frame 1, an adjustment mechanism for adjusting the position of the vertical pallet 4 is arranged in the frame 1, and one end of the bottom of the frame 1 is provided for driving The power mechanism for the movement of the frame 1, the limit stops 10 are fixed on both sides of the top of the frame 1, the metal wheels 7 distributed at equal distances are fixed on both sides of the frame 1, and one of the metal wheels 7 is coaxially installed with a counting code disc 18.

In the present invention, the power mechanism includes two parallel-arranged brackets welded on one end of the bottom of the frame 1, and the bottom ends of the two brackets are both rotatably connected with a metal shaft 3 through a bearing seat, and the two metal shafts 3 are coaxially arranged, The opposite ends of the two metal shafts 3 are fixed with a transmission wheel 13, and one end of the bottom of the frame 1 is fixed with a double-shaft reduction box 2 through bolts, and the two output shafts of the double-shaft reduction box 2 are connected to the two metal shafts through couplings. 3 is connected, and a first motor 9 is fixed at the power input end of the double-shaft reduction box 2, and a first linear guide rail 12 is fixed at the top of the frame 1 near the bottom of the horizontal pallet 8 on both sides, and the two first linear The sliding parts of the guide rail 12 are all fixedly connected to the bottom of the horizontal support plate 8. The driving mechanism includes a motor frame 11 fixed at the bottom position of the inner side of the vehicle frame 1, and the motor frame 11 is fixed with a single output shaft reducer 15 by bolts, and the single output shaft The power input end of the shaft reducer 15 is fixed with a second motor 16 , the output shaft of the single output shaft reducer 15 is fixed with a gear 17 through bolts, and a rack matching the gear 17 is fixed at the bottom of the horizontal support plate 8 . It is arranged along the length direction of the horizontal support plate 8, and the rack is meshed with the gear 17. The adjustment mechanism includes a plurality of cylinders 5 fixed in the frame 1, and the end of the telescopic rod of the cylinder 5 is connected with a fixed ear 14 through a pin. The ears 14 are fixedly connected to the bottom of the vertical support plate 4, and a plurality of second linear guide rails 6 are fixed on the top of the frame 1, and the second linear guide rails 6 are arranged along the width direction of the vehicle frame 1. The bottom of the pallet 4 is fixedly connected.

Working principle: first put a mold blank on the vertical pallet 4 through the finished fixture, and then put another mold blank on the horizontal pallet 8, and control the cylinder 5 to work, so that the vertical pallet 4 follows the second linear guide 6. Sliding to achieve parallel stacking with the horizontal pallet 8, control the second motor 16 in the drive mechanism to work, cooperate with the set gear 17 and rack, realize the position adjustment of the horizontal pallet 8, and ensure the flatness in the width direction of the two-die blanks , control the work of the power mechanism, transport the completed two-die blanks to the rotating fixture of the production line, and transport the finished products away. The horizontal and vertical stacking can be carried out at the same time as this step. The first linear guide 12 and the second The linear guide 6 ensures the smoothness and smoothness of the stacking process. The limit stop 10 ensures that the blank on the horizontal pallet 8 will not fall from the equipment when there is a problem with the motor. In order to locate and stop the overall operation of the equipment more accurately, the first motor 9 and the second motor 16 on the equipment are three-phase asynchronous motors with electromagnetic braking to ensure the accurate and fast stopping of the equipment.

The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.

Claims (6)

1. The utility model provides an aerated concrete block bimodulus and buttress baling press, includes frame (1), its characterized in that, frame (1) one side is slided along its length direction and is provided with horizontal layer board (8), frame (1) top is slided along width direction and is provided with perpendicular layer board (4), be provided with the actuating mechanism who is used for driving horizontal layer board (8) and removes in frame (1), set up the adjustment mechanism who is used for adjusting perpendicular layer board (4) position in frame (1), frame (1) bottom one end sets up the power unit who is used for driving frame (1) and removes, frame (1) top both sides all are fixed with limit stop (10), frame (1) both sides all are fixed with metal wheel (7) that the equidistance distributes, and one of them metal wheel (7) coaxial arrangement has count code wheel (18).

2. The aerated concrete block double-mold stacking and packaging machine as claimed in claim 1, wherein the power mechanism comprises two parallel supports welded to one end of the bottom of the frame (1), the bottom ends of the two supports are rotatably connected with metal shafts (3) through bearing seats, the two metal shafts (3) are coaxially arranged, driving wheels (13) are fixed to the opposite ends of the two metal shafts (3), a double-shaft reduction gearbox (2) is fixed to one end of the bottom of the frame (1) through bolts, two output shafts of the double-shaft reduction gearbox (2) are connected with the two metal shafts (3) through shaft couplers, and a first motor (9) is fixed to the power input end of the double-shaft reduction gearbox (2).

3. The aerated concrete block double-die stacking and packaging machine as claimed in claim 1, wherein first linear guide rails (12) are fixed at the positions, close to two sides of the bottom of the horizontal supporting plate (8), of the top of the frame (1), and sliding parts of the two first linear guide rails (12) are fixedly connected with the bottom of the horizontal supporting plate (8).

4. The aerated concrete block double-mold stacking and packaging machine as claimed in claim 3, wherein the driving mechanism comprises a motor frame (11) fixed at the bottom position of the inner side of the frame (1), a single-output-shaft reducer (15) is fixed on the motor frame (11) through bolts, a second motor (16) is fixed at the power input end of the single-output-shaft reducer (15), a gear (17) is fixed on the output shaft of the single-output-shaft reducer (15) through bolts, a rack matched with the gear (17) is fixed at the bottom of the horizontal supporting plate (8), the rack is arranged along the length direction of the horizontal supporting plate (8), and the rack is meshed with the gear (17).

5. The aerated concrete block double-die stacking and packaging machine as claimed in claim 4, wherein the adjusting mechanism comprises a plurality of cylinders (5) fixed in the frame (1), the end parts of telescopic rods of the cylinders (5) are connected with fixing lugs (14) through pin shafts, and the fixing lugs (14) are fixedly connected with the bottoms of the vertical supporting plates (4).

6. The aerated concrete block double-die stacking and packaging machine as claimed in claim 5, wherein a plurality of second linear guide rails (6) are fixed on the top of the frame (1), the second linear guide rails (6) are arranged along the width direction of the frame (1), and sliding parts of the second linear guide rails (6) are fixedly connected with the bottoms of the vertical supporting plates (4).

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