CN111843488A - Junction box bus bar tearing and glue assembling integrated machine - Google Patents
Junction box bus bar tearing and glue assembling integrated machine Download PDFInfo
- Publication number
- CN111843488A CN111843488A CN202010810077.0A CN202010810077A CN111843488A CN 111843488 A CN111843488 A CN 111843488A CN 202010810077 A CN202010810077 A CN 202010810077A CN 111843488 A CN111843488 A CN 111843488A
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- CN
- China
- Prior art keywords
- bus bar
- junction box
- machine
- glue
- assembling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000003292 glue Substances 0.000 title claims abstract description 71
- 238000003466 welding Methods 0.000 claims abstract description 26
- 239000000853 adhesive Substances 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims abstract description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 238000007599 discharging Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 4
- 239000002390 adhesive tape Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 10
- 229920000715 Mucilage Polymers 0.000 abstract description 4
- 230000002950 deficient Effects 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract description 2
- 238000002407 reforming Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Making Paper Articles (AREA)
Abstract
The invention discloses a junction box bus bar glue tearing and assembling integrated machine, which comprises: the frame, the conveying assembly line is installed to the upper end medial side of frame, be equipped with in the frame and tear gluey district, equipment district, row material district and weld zone, be equipped with the busbar bottom plate on the conveying assembly line, both sides are the mechanism of reforming respectively around the busbar bottom plate, the rear side of support frame is installed 3 groups and is torn mucilage binding and put, the rack-mount of the front side of the busbar bottom plate in the equipment district has some mucilage binding and puts. The junction box bus bar glue tearing and assembling all-in-one machine has the advantages that the automation degree is high, the all-in-one machine integrates functions of bus bar glue tearing, junction box bus bar glue dispensing and assembling, junction box detection and junction box welding, the functions are complete, the using effect is good, the welding effect is good, manual intervention operation is reduced, the positioning is accurate, the welding quality is good, the defective rate of junction boxes is reduced, and the enterprise operating cost is saved.
Description
Technical Field
The invention relates to the technical field of junction box bus bar assembly, in particular to a junction box bus bar glue tearing and assembling integrated machine.
Background
The junction box is a connector between a solar cell array formed by the solar cell module and the solar charging control device. Welding the bus bar at the terminal box is one of indispensable technology in the packaging process, still need detect the welding quality of bus bar after having welded the bus bar, need tear the glue and glue the equipment with some glue to the bus bar before terminal box and the bus bar welding at present, the bus bar tears to glue and glues the equipment and be two independent processes respectively with some glue, need independent equipment to operate, the function is single, technology still is realized by the manual work, because manual operation has production efficiency low, product quality is unstable, the course of working is loaded down with trivial details, lead to the production cycle of terminal box longer. In addition, the existing junction box bus bar is not detected after spot gluing assembly and before product welding, so that the welding quality cannot be guaranteed during welding, the welding effect is poor, the defective rate is high, and the product waste is caused. Therefore, aiming at the problems, the all-in-one machine with complete functions, high automation degree and good assembly welding effect is designed.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to solve the technical problems that the conventional junction box bus bar assembly is carried out by different devices, the assembly efficiency is low, the participation degree of manual operation of the devices is high, the automation degree is low and the welding effect is poor.
The technical scheme is as follows: the utility model provides a terminal box busbar tears gluey equipment all-in-one, includes: the automatic glue dispensing machine comprises a rack, a conveying assembly line is installed on the middle side of the upper end of the rack, a glue tearing area, an assembling area, a discharging area and a welding area are arranged on the rack, a bus bar bottom plate is arranged on the conveying assembly line, 3 groups of glued bus bars are arranged on the bus bar bottom plate in the glue tearing area, the front side and the rear side of the bus bar bottom plate are respectively provided with a correcting mechanism, a support frame installed on the rack is arranged on the upper side of the glued bus bars, 3 groups of first CCD cameras are installed on the front side of the support frame through support rods, 3 groups of glue tearing devices are installed on the rear side of the support frame, a glue dispensing device is installed on the rack on the front side of the bus bar bottom plate in the assembling area, 2 groups of glue dispensing barrels are installed on the rack on the front side of the glue dispensing device, an assembling mechanical arm device is installed on the rear side of the bus bar, and the frames on the front side and the rear side of the bus bar bottom plate in the material discharge area are respectively provided with a grabbing manipulator device, and a welding machine is arranged on the welding area.
Further, the correcting mechanism comprises a cylinder guide rail arranged on the rack, a correcting cylinder is arranged on the cylinder guide rail, and the front end of the correcting cylinder is connected with a correcting push plate through a cylinder rod.
Further, tear mucilage binding and put including installing the extension board at the support frame, install the fixed plate on the extension board, install servo motor on the fixed plate, be connected with the screw-rod structure through the shaft coupling in the fixed plate on servo motor right side, be equipped with linear guide on the fixed plate of screw-rod structure both sides, linear guide's well side is connected with Z axle sharp slip table module, slidable mounting has on the Z axle sharp slip table module to tear and glues the fixed plate, tear the lower extreme both sides of gluing the fixed plate and install the slide respectively, sliding connection has on the slide and tears the offset plate, it connects miniature cylinder to tear the outside of offset plate, the lower extreme of tearing the offset plate is connected with the slope and lifts the board.
Further, adhesive deposite device (14) is including installing the section bar support in the frame, Y axle slip table module is installed to the upper end of section bar support, sliding connection has the point to glue the backup pad on the Y axle slip table module, install X axle slip table module through Z axle servo transmission in the point gluing backup pad, sliding mounting has 3 miniature Y axle slip table modules of group on the X axle slip table module, sliding mounting has the point gum machine mounting panel on the miniature Y axle slip table module, install the point gum machine on the point gum machine mounting panel, install the second CCD camera on the miniature Y axle slip table module of point gum machine front side.
Furthermore, the assembling mechanical arm device comprises a first mechanical arm arranged on the frame, and a clamping and press-fitting cylinder is arranged at the front end of the first mechanical arm.
Further, the grabbing manipulator device comprises a second mechanical arm, and a sucker is mounted at the front end of the second mechanical arm.
Further, the junction box feeding line is an automatic annular conveying line.
Advantageous effects
The junction box bus bar glue tearing and assembling all-in-one machine has the advantages that the automation degree is high, the all-in-one machine integrates functions of bus bar glue tearing, junction box bus bar glue dispensing and assembling, junction box detection and junction box welding, the functions are complete, the using effect is good, the welding effect is good, manual intervention operation is reduced, the positioning is accurate, the welding quality is good, the defective rate of junction boxes is reduced, and the enterprise operating cost is saved.
Drawings
Fig. 1 is a schematic structural view of a junction box bus bar glue tearing and assembling integrated machine.
Fig. 2 is a schematic structural diagram of a correcting mechanism of the junction box bus bar glue tearing and assembling all-in-one machine.
Fig. 3 is a schematic structural diagram of a glue tearing device of the junction box bus bar glue tearing and assembling all-in-one machine.
Fig. 4 is a schematic structural view of a dispensing device of the junction box bus bar glue tearing and assembling all-in-one machine of the invention.
Fig. 5 is a schematic structural diagram of an assembling manipulator device of the junction box bus bar glue tearing and assembling all-in-one machine of the invention.
Fig. 6 is a schematic structural diagram of a grabbing manipulator device of the junction box bus bar glue tearing and assembling all-in-one machine of the invention.
Detailed Description
The invention will be further elucidated by means of specific embodiments in the following description, in conjunction with the drawings, in which: various modifications of the invention in equivalent forms, which would be apparent to those skilled in the art, are possible without departing from the principles of the invention, and are within the scope of the invention as defined in the appended claims.
Example (b):
as shown in fig. 1-6, a junction box busbar glue tearing and assembling all-in-one machine comprises: the automatic glue-removing machine comprises a machine frame 1, wherein a conveying assembly line 2 is installed on the middle side of the upper end of the machine frame 1, a glue tearing area 3, an assembling area 4, a discharging area 5 and a welding area 6 are arranged on the machine frame 1, a bus bar bottom plate 7 is arranged on the conveying assembly line 2, 3 groups of glued bus bars 8 are arranged on the bus bar bottom plate 7 in the glue tearing area 3, the front side and the rear side of the bus bar bottom plate 7 are respectively provided with a correcting mechanism 9, a supporting frame 10 installed on the machine frame 1 is arranged on the upper side of the glued bus bar 8, 3 groups of first CCD cameras 12 are installed on the front side of the supporting frame 10 through a supporting rod 11, 3 groups of glue tearing devices 13 are installed on the rear side of the supporting frame 10, a glue dispensing device 14 is installed on the machine frame 1 on the front side of the bus bar bottom plate 7 in the assembling area 4, 2 groups of glue dispensing barrels 15 are installed on the machine frame 1 on the front side of the glue, a junction box feeding line 17 is installed on the rack 1 on the rear side of the assembling manipulator device 16, grabbing manipulator devices 18 are respectively installed on the racks 1 on the front side and the rear side of the bus bar bottom plate 7 in the discharging area 5, and a welding machine 19 is arranged on the welding area 6.
Further, the correcting mechanism 9 comprises an air cylinder guide rail 20 installed on the frame 1, a correcting air cylinder 21 is installed on the air cylinder guide rail 20, and the front end of the correcting air cylinder 21 is connected with a correcting push plate 23 through an air cylinder rod 22.
Further, it is including installing the extension board 24 at support frame 10 to tear mucilage binding 8, install fixed plate 25 on the extension board 24, install servo motor 26 on the fixed plate 25, be connected with screw-rod structure 28 through shaft coupling 27 in the fixed plate 25 on servo motor 26 right side, be equipped with linear guide 29 on the fixed plate 25 of screw-rod structure 28 both sides, linear guide 29's well side is connected with Z axle straight line slip table module 30, slidable mounting has on the Z axle straight line slip table module 30 and tears gluey fixed plate 31, slide 32 is installed respectively to the lower extreme both sides of tearing gluey fixed plate 31, sliding connection has on slide 32 and tears offset 33, it connects miniature cylinder 34 to tear the outside of offset 33, the lower extreme of tearing offset 33 is connected with slope and lifts board 35.
Further, adhesive deposite device 14 is including installing section bar support 36 in frame 1, Y axle slip table module 37 is installed to section bar support 36's upper end, sliding connection has a point to glue backup pad 38 on Y axle slip table module 37, install X axle slip table module 40 through Z axle servo transmission 39 on the point glue backup pad 38, sliding mounting has 3 groups of miniature Y axle slip table module 41 on X axle slip table module 40, sliding mounting has point gum machine mounting panel 42 on miniature Y axle slip table module 41, install point gum machine 43 on the point gum machine mounting panel 42, install second CCD camera 44 on the miniature Y axle slip table module 41 of point gum machine 43 front side.
Further, the assembling manipulator device 16 comprises a first mechanical arm 45 installed on the rack 1, and a clamping and press-fitting cylinder 46 is installed at the front end of the first mechanical arm 45.
Further, the gripping robot device 18 includes a second robot arm 47, and a suction cup 48 is mounted on a front end of the second robot arm 47.
Further, the junction box feeding line 17 is an automatic annular conveying line.
When the junction box bus bar glue tearing and assembling integrated machine is used, a glued bus bar 8 is arranged on a bus bar bottom plate 7, 3 groups of the glued bus bar 8 are placed, a first CCD camera 12 on a support frame 11 shoots the glued bus bar, the position of the glued bus bar 8 is shot, at the moment, a correcting mechanism 9 positions and corrects the glued bus bar 8, a glue tearing device 8 corresponds to the glued bus bar 8, a servo motor 26 on the glue tearing device 8 drives a glue tearing fixing plate 31 to move along a Y axis, a Z-axis linear sliding table module 30 drives the glue tearing fixing plate 31 to move along a Z axis, a glue tearing plate 33 on the glue tearing fixing plate 31 drives an inclined lifting plate 35 to move under the control of a micro cylinder 34, and the inclined lifting plate 35 shovels and tears the glued bus bar 8 on the bus bar bottom plate 7;
after glue tearing, the bus bar bottom plate 7 enters the assembly area 4, at the moment, a second CCD camera 43 shoots and positions a bus bar on the bus bar bottom plate 7, then a Y-axis sliding table module 37 on the glue dispensing device 14 moves to the upper side of the bus bar bottom plate 7, a Z-axis servo transmission device performs Z-axis movement of a glue dispenser 42, a miniature Y-axis sliding table module 41 performs Y-axis adjustment movement of the glue dispenser 42, and the glue dispenser 42 performs adjustment and glue dispensing;
after dispensing, the clamping and press-fitting cylinder 46 on the first mechanical arm 45 on the assembling mechanical arm device 16 clamps and feeds the junction box feeding line 17, and the junction box feeding line is fed to the bus bar for assembling and press-fitting;
after the assembly, the bus bar bottom plate 7 enters a discharging area to be discharged and detected, qualified products are conveyed to a welding machine 19 through a grabbing manipulator device 18 to be welded, and unqualified products are grabbed through the grabbing manipulator device 18 to be repaired by a repairing platform.
The automatic degree is high, and all-in-one collection busbar tears to glue, multiple functional, excellent in use effect, and welding effect is good, reduces the human intervention operation, and the location is accurate, and welding quality is good, reduces the terminal box defective percentage, saves the operating cost of enterprise.
Claims (7)
1. The utility model provides a terminal box busbar tears gluey equipment all-in-one which characterized in that includes: the automatic adhesive tape splicing machine comprises a rack (1), wherein a conveying flow line (2) is installed on the middle side of the upper end of the rack (1), a glue tearing area (3), an assembling area (4), a material discharging area (5) and a welding area (6) are arranged on the rack (1), a bus bar bottom plate (7) is arranged on the conveying flow line (2), 3 groups of adhesive bus bars (8) are arranged on the bus bar bottom plate (7) in the glue tearing area (3), mechanisms (9) are respectively righted on the front side and the rear side of the bus bar bottom plate (7), a support frame (10) installed on the rack (1) is arranged on the upper side of each adhesive bus bar (8), 3 groups of first CCD cameras (12) are installed on the front side of the support frame (10) through support rods (11), 3 groups of glue tearing devices (13) are installed on the rear side of the support frame (10), and a glue dispensing device (14) is installed on the rack (1) on the front side of the bus bar, install 2 groups on frame (1) of adhesive deposite device (14) front side and glue bucket (15), equipment manipulator device (16) is installed to the rear side of busbar bottom plate (7) in equipment district (4), install terminal box material loading line (17) on frame (1) of equipment manipulator device (16) rear side, install respectively on frame (1) of both sides around busbar bottom plate (7) in arranging material district (5) and snatch manipulator device (18), be equipped with welding machine (19) on weld region (6).
2. The junction box bus bar glue tearing and assembling all-in-one machine as claimed in claim 1, wherein the righting mechanism (9) comprises a cylinder guide rail (20) installed on the rack (1), a righting cylinder (21) is installed on the cylinder guide rail (20), and a righting push plate (23) is connected to the front end of the righting cylinder (21) through a cylinder rod (22).
3. The junction box bus bar glue tearing and assembling all-in-one machine as claimed in claim 1, wherein the glue tearing device (8) comprises a support plate (24) mounted on a support frame (10), a fixing plate (25) is mounted on the support plate (24), a servo motor (26) is mounted on the fixing plate (25), the fixing plate (25) on the right side of the servo motor (26) is connected with a lead screw structure (28) through a coupler (27), linear guide rails (29) are arranged on the fixing plates (25) on the two sides of the lead screw structure (28), a Z-axis linear sliding table module (30) is connected to the middle side of each linear guide rail (29), a glue tearing fixing plate (31) is slidably mounted on each Z-axis linear sliding table module (30), sliding plates (32) are respectively mounted on the two sides of the lower end of each glue tearing fixing plate (31), and a glue tearing plate (33) is slidably connected to each sliding plate (32, the outer side of the tearing rubber plate (33) is connected with a micro cylinder (34), and the lower end of the tearing rubber plate (33) is connected with an inclined lifting plate (35).
4. The junction box bus bar glue tearing and assembling all-in-one machine as claimed in claim 1, the glue dispensing device (14) comprises a section bar bracket (36) arranged on the machine frame (1), a Y-axis sliding table module (37) is arranged at the upper end of the section bar bracket (36), a dispensing support plate (38) is connected on the Y-axis sliding table module (37) in a sliding way, an X-axis sliding table module (40) is arranged on the dispensing support plate (38) through a Z-axis servo transmission device (39), the X-axis sliding table module (40) is provided with 3 groups of miniature Y-axis sliding table modules (41) in a sliding way, a dispensing machine mounting plate (42) is slidably mounted on the miniature Y-axis sliding table module (41), install point gum machine (43) on point gum machine mounting panel (42), install second CCD camera (44) on the miniature Y axle slip table module (41) of point gum machine (43) front side.
5. The junction box bus bar glue tearing and assembling all-in-one machine as claimed in claim 1, wherein the assembling manipulator device (16) comprises a first mechanical arm (45) mounted on the rack (1), and a clamping press-fitting air cylinder (46) is mounted at the front end of the first mechanical arm (45).
6. The junction box bus bar glue tearing and assembling all-in-one machine as claimed in claim 1, wherein the grabbing manipulator device (18) comprises a second mechanical arm (47), and a suction cup (48) is mounted at the front end of the second mechanical arm (47).
7. The junction box bus bar glue tearing and assembling all-in-one machine as claimed in claim 1, wherein the junction box feeding line (17) is an automatic annular conveying line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010810077.0A CN111843488A (en) | 2020-08-13 | 2020-08-13 | Junction box bus bar tearing and glue assembling integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010810077.0A CN111843488A (en) | 2020-08-13 | 2020-08-13 | Junction box bus bar tearing and glue assembling integrated machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111843488A true CN111843488A (en) | 2020-10-30 |
Family
ID=72968601
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010810077.0A Withdrawn CN111843488A (en) | 2020-08-13 | 2020-08-13 | Junction box bus bar tearing and glue assembling integrated machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111843488A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245826A (en) * | 2021-07-01 | 2021-08-13 | 科圣达(苏州)智能科技有限公司 | Automatic installation equipment of photovoltaic module junction box and control method thereof |
| CN114226938A (en) * | 2021-12-27 | 2022-03-25 | 苏州宏瑞达新能源装备有限公司 | Junction box assembly machine and assembly method |
| CN117102832A (en) * | 2023-07-24 | 2023-11-24 | 苏州库瑞奇自动化有限公司 | Full-automatic terminal box erection equipment |
-
2020
- 2020-08-13 CN CN202010810077.0A patent/CN111843488A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113245826A (en) * | 2021-07-01 | 2021-08-13 | 科圣达(苏州)智能科技有限公司 | Automatic installation equipment of photovoltaic module junction box and control method thereof |
| CN113245826B (en) * | 2021-07-01 | 2021-09-17 | 科圣达(苏州)智能科技有限公司 | Automatic installation equipment of photovoltaic module junction box and control method thereof |
| CN114226938A (en) * | 2021-12-27 | 2022-03-25 | 苏州宏瑞达新能源装备有限公司 | Junction box assembly machine and assembly method |
| CN117102832A (en) * | 2023-07-24 | 2023-11-24 | 苏州库瑞奇自动化有限公司 | Full-automatic terminal box erection equipment |
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| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WW01 | Invention patent application withdrawn after publication |
Application publication date: 20201030 |
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| WW01 | Invention patent application withdrawn after publication |