Disclosure of Invention
To solve the problems set forth in the background art. The invention provides a full-automatic mobile phone camera module single peeling machine.
In order to achieve the purpose, the full-automatic mobile phone camera module stripping machine comprises a frame mechanism, wherein a left pushing disc mechanism is arranged on the frame mechanism, a left feeding magazine mechanism is arranged on one side of the left pushing disc mechanism, a left tearing film stripping single receiving disc mechanism is arranged on one side of the left feeding magazine mechanism, a left upper visual collecting unit is arranged on one side of the left tearing film stripping single receiving disc mechanism, a manipulator mechanism is arranged on one side of the left upper visual collecting unit, an upper visual collecting mechanism is arranged on one side of the manipulator mechanism, a transfer mechanism is arranged on one side of the upper visual collecting unit, a telescopic compensation Y-axis mechanism is arranged on one side of the transfer mechanism, a storage magazine mechanism arranged on one side of the telescopic compensation Y-axis mechanism, a right upper visual collecting unit is arranged on one side of the upper visual collecting mechanism, a right tearing film stripping single receiving disc mechanism is arranged on one side of the lower visual collecting mechanism, a carrying plate supporting mechanism is arranged on one side of the lower visual collecting unit, a carrying plate supporting mechanism is arranged on one side of the magazine mechanism, a carrying mechanism is arranged on one side of the right carrier plate supporting mechanism, and a carrying mechanism is arranged on one side of the carrier plate supporting mechanism.
Preferably, the left pushing disc mechanism and the right pushing disc mechanism comprise a tray pushing mechanism supporting unit, a push plate assembly and a feeding power unit, the tray pushing mechanism supporting unit is fixed on the frame mechanism, the feeding power unit is arranged on the tray pushing mechanism supporting unit, and the push plate assembly is fixed on the tray pushing mechanism supporting unit.
Preferably, the left feeding magazine mechanism and the right feeding magazine mechanism comprise magazine pallet driving units, an empty magazine storage platform, a magazine storage magazine, an empty magazine pushing-out assembly and an upper magazine clamping assembly, the magazine pallet driving units, the empty magazine storage platform and the empty magazine pushing-out assembly are arranged on the frame mechanism, the upper magazine clamping assembly is arranged on the magazine storage magazine side, and the magazine storage magazine is arranged on the magazine pallet driving unit side.
Preferably, the left tear film single receiving disc mechanism and the right tear film single receiving disc mechanism comprise a material disc pressing mechanism, a tear film clamping mechanism, a waste film transferring mechanism, an anti-overturning mechanism, a waste film collecting assembly, a material receiving platform assembly, a steel sheet collecting driving unit, a steel sheet collecting box, a steel sheet collecting assembly, a first steel sheet damping assembly, a second steel sheet damping assembly, a defective product box, a stripping assembly and a tear film track mechanism, wherein the waste film transferring mechanism, the tear film clamping mechanism, the tear film track mechanism and the steel sheet collecting driving unit are arranged on the frame mechanism, and the stripping assembly, the anti-overturning mechanism, the waste film collecting assembly, the material receiving platform assembly, the first steel sheet damping assembly, the second steel sheet damping assembly, the material disc pressing mechanism, the steel sheet collecting box and the tear film track mechanism are arranged. The steel sheet collection assembly is installed on the steel sheet collection driving unit, and the defective product box is installed on the demoulding assembly.
Preferably, the left upper visual acquisition unit, the upper visual acquisition mechanism and the right upper visual acquisition unit comprise an upper visual support unit and an upper camera assembly, the upper visual support unit is fixed on a bottom plate of the transfer mechanism, the two upper camera assemblies are fixed above the upper visual support unit, the lower visual acquisition mechanism comprises a lower visual support unit, the lower camera assembly and a lower light source assembly, the lower visual support unit is fixed on the frame mechanism, and the lower camera assembly and the lower light source assembly are fixed on the lower visual support unit.
Preferably, the transfer mechanism comprises a transfer mechanism supporting unit, a transfer manipulator unit, a telescopic compensation mechanism and a transfer driving unit, wherein the transfer mechanism supporting unit is fixed on the frame mechanism, the transfer driving unit is fixed above the transfer mechanism supporting unit, the telescopic compensation mechanism is fixed on a sliding block of the transfer driving unit, and the transfer manipulator unit is fixed at the front end of the telescopic compensation mechanism.
Preferably, the holding carrier plate jacking mechanisms comprise carrier plate in-place detection, carrier plate tilting detection, carrier plate supporting plate components, a jacking mechanism driving unit, carrier plate supply jacking supporting units are fixed on the frame mechanism, the lifting mechanism driving unit is fixed above the support unit for supporting the lifting of the carrier plate, the carrier plate supporting plate component controls the movement through the lifting mechanism driving unit, the carrier plate is detected in place, the carrier plate tilting detection is arranged at the side edge of the integral mechanism,
Preferably, the carrier plate feeding mechanism comprises a carrier plate carrying driving unit, a carrier plate up-down control assembly, a carrier plate absorbing assembly and a carrier plate feeding mechanism supporting unit, wherein the carrier plate feeding mechanism supporting unit is arranged on the frame mechanism, the carrier plate carrying driving unit is arranged on the carrier plate feeding mechanism supporting unit, the carrier plate up-down control assembly is arranged on the carrier plate carrying driving unit, and the carrier plate absorbing assembly is arranged on the carrier plate up-down control assembly.
Preferably, the storage carrier plate carrying mechanism comprises a track mechanism supporting unit, a carrier plate carrying mechanism driving unit, an upper layer track supporting unit, a carrier plate carrying inverted disc assembly, an inverted disc assembly up-down driving unit, a carrier plate track assembly, whether an inverted disc position carrier plate is detected or not, the track mechanism supporting unit is arranged on the frame mechanism, the carrier plate carrying mechanism driving unit and the upper layer track supporting unit are arranged on the track mechanism supporting unit, an inverted disc assembly up-down driving unit is arranged on the carrier plate carrying mechanism driving unit, the carrier plate track assembly is arranged on the upper layer track supporting unit, whether an inverted disc position carrier plate is detected or not is arranged on the carrier plate track assembly, and the carrier plate carrying inverted disc assembly is arranged on the inverted disc assembly up-down driving unit.
Compared with the prior art, the full-automatic mobile phone camera module stripping machine has the advantages that the functions of visual accurate positioning, accurate picking up by a manipulator, high-speed transferring, accurate placement, finished product storage and the like can be smoothly realized according to the accurate matching among all mechanisms, all requirements of the process can be stably realized, the full-automatic mobile phone camera module stripping machine has high transferring precision, the module precision for receiving materials is high, the servo control is accurate, the visual positioning ensures that the products are stably placed, and the yield is high, so that the production efficiency and the reliability of the whole equipment are extremely high.
The invention has wide practicality, compact structure and high cost performance, can be compatible with different models, and can be widely applied to other products in the camera module industry by developing the equipment technology, thereby playing a good role in promoting the autonomous production of our country.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-11, the invention provides a technical scheme that a full-automatic mobile phone camera module stripping machine comprises a frame mechanism 1015, wherein a left push disc mechanism 1001 is arranged on the frame mechanism 1015, a left feed magazine mechanism 1002 is arranged on one side of the left push disc mechanism 1001, a left tearing film stripping and single receiving disc mechanism 1003 is arranged on one side of the left feed magazine mechanism 1002, a left upper visual acquisition unit 1004 is arranged on one side of the left tearing film stripping and single receiving disc mechanism 1003, a manipulator mechanism 1005 is arranged on one side of the left upper visual acquisition unit 1004, an upper visual acquisition mechanism 1009 is arranged on one side of the manipulator mechanism 1005, a transfer mechanism 1008 is arranged on one side of the upper visual acquisition mechanism 1009, a telescopic compensation Y-axis mechanism is arranged on one side of the transfer mechanism 1008, a storage magazine mechanism 1007 is arranged on one side of the telescopic compensation Y-axis mechanism, a right upper visual acquisition unit 1010 is arranged on one side of the right visual acquisition unit 1010, a lower visual acquisition mechanism 1011 is arranged on one side of the lower visual acquisition mechanism 1011, a right film stripping and single disc mechanism 1012 is arranged on one side of the lower visual acquisition mechanism 1011, a carrying plate 1013 is arranged on one side of the right receiving disc mechanism 1016, and a carrying mechanism 1013 is arranged on one side of the loading plate 101and a loading mechanism 1016 is arranged.
In fig. 3, the left push plate mechanism 1001 and the right push plate mechanism 1014 each comprise a tray push mechanism supporting unit 4001, a push plate assembly 4002 and a feeding power unit 4003, wherein the tray push mechanism supporting unit 4001 is fixed on the frame mechanism 1015, the feeding power unit 4003 is installed on the tray push mechanism supporting unit 4001, the push plate assembly 4002 is fixed on the tray push mechanism supporting unit 4001, and the tray feeding and receiving mechanism works by being powered by the feeding power unit 4003 to drive the push plate assembly 4002 to move rapidly, so as to complete rapid feeding of products.
In fig. 4, the left and right magazine mechanisms 1002 and 1013 each include a magazine pallet driving unit 5001, an empty magazine housing platform 5002, a magazine storage magazine 5003, an empty magazine push-out member 5004, and an upper layer magazine clamping member 5005, the magazine pallet driving unit 5001, the empty magazine housing platform 5002, and the empty magazine push-out member 5004 are mounted on the frame mechanism, the upper layer magazine clamping member 5005 is mounted on the side of the magazine storage magazine 5003, the magazine storage magazine 5003 is mounted on the side of the magazine pallet driving unit 5001, two full-plate magazines are manually placed in the magazine storage magazine 5003, and the magazine pallet driving unit 5001 carries the magazine to perform movement in the height direction so that the magazine is moved to a specified height, and the carrier plates in the magazine are pushed out to a specified position by the front magazine push-out mechanism. The carrier plate is pushed out and then the empty box is carried by the box supporting plate driving unit 5001 to move downwards, the upper box clamping component 5005 clamps the upper full-loaded box at the appointed position, the empty box is carried by the box supporting plate driving unit 5001 to move downwards continuously until the empty box descends to the height of the empty box containing platform 5002, and then the empty box is pushed out to the appointed position on the empty box containing platform 5002 by the empty box pushing component 5004. Thereafter, the cartridge pushing assembly 5004 is retracted, the cartridge pallet driving unit 5001 is raised to the level of the upper cartridge, and the upper cartridge clamping assembly 5005 is released to place the cartridge onto the cartridge tray of the cartridge pallet driving unit 5001. At this point a further full magazine can be manually placed. At this time, the mechanism realizes the design effect of feeding by manual feeding without stopping the machine.
In fig. 5, the left tear film single take-up mechanism 1003 and the right tear film single take-up mechanism 1012 each include a tray pressing mechanism 6001, a tear film holding mechanism 6002, a waste film transfer mechanism 6003, a turnover prevention mechanism 6004, a waste film collection assembly 6005, a material receiving platform assembly 6006, a steel sheet collection driving unit 6007, a steel sheet collection box 6008, a steel sheet collection assembly 6009, a first steel sheet damping assembly 6010, a second steel sheet damping assembly 6011, a defective product box 6012, a demolding assembly 6013 and a tear film rail mechanism 6014, a waste film transfer mechanism 6003, a tear film holding mechanism 6002, a waste film transfer mechanism 6005, The film tearing track mechanism 6014 and the steel sheet collecting and driving unit 6007 are arranged on the frame mechanism 1015, and the film stripping component 6013, the anti-overturning mechanism 6004, the waste film collecting component 6005, the material receiving platform component 6006, the first steel sheet damping component 6010, the second steel sheet damping component 6011, the material tray compressing mechanism 6001 and the steel sheet collecting box 6008 are arranged on the film tearing track mechanism 6014. The steel sheet collecting assembly 6009 is arranged on the steel sheet collecting driving unit 6007, the defective product box 6012 is arranged on the stripping assembly 6013, and the stripping and stripping mechanism works in a process that a front path mechanism pushes the steel sheet to a designated position of the stripping track mechanism 6014, and a cylinder of the charging tray pressing mechanism 6001 presses down to press the steel sheet. The horizontal cylinder of the demoulding assembly 6013 drives the mechanism to move forward, the vertical cylinder drives the steel sheet stripping knife to push down, the green film head on the steel sheet is stripped off the steel sheet, and the lower stripping clamping mechanism 6002 cylinder clamps the green film head. The material receiving platform assembly 6006 air cylinder drives the material receiving platform to move forward to catch the product to be peeled off on the green film. At this time, prevent stirring mechanism 6004 cylinder drive baffle forward movement, when preventing that the product from peeling off, the product produces perk, the stirring phenomenon. The tearing film clamping mechanism 6002 pulls downwards, and the product on the green film is peeled off to connect the material platform, and the top vision location product position picks up the product, and when the product on the green film all is peeled off and picks up the back, the tearing film clamping mechanism 6002 pulls the green film downwards, breaks away from the steel sheet completely. The waste film transfer mechanism 6003 moves forward a suitable distance and starts vacuum adsorption, at which time it continues to move forward, pushing the waste film onto the waste film collection assembly 6005. Meanwhile, the steel sheet on the film tearing track mechanism 6014 is driven by the steel sheet collecting driving unit 6007 to drive the steel sheet collecting assembly 6009 to drag the steel sheet backwards into the steel sheet collecting box 6008 for recycling. When the steel sheet moves on the film tearing track mechanism 6014, the first steel sheet damping component 6010 and the second steel sheet damping component 6011 apply a pressure to the steel sheet to prevent the steel sheet from freely moving on the track. After this is completed, the receiving platform assembly 6006 moves back, waiting for the front mechanism to deliver new steel sheet to the designated position of the tear film rail mechanism 6014. And continuing repeating the above actions to finish the product stripping action. After the mechanical arm picks up, if the lower camera identifies bad, the mechanical arm can carry the product to return to the upper part of the defective product box 6012, and the product is placed in the defective product box. The waste film collecting assembly 6005 and the steel sheet collecting box 6008 are provided with full sensors, when the number of the steel sheets and the green films reaches a certain degree, the machine station can be provided with an alarm to prompt an operator to take out the steel sheets and the green films manually.
In fig. 6 and 11, the upper left visual acquisition unit 1004, the upper visual acquisition mechanism 1009 and the upper right visual acquisition unit 1010 each comprise an upper visual support unit 7001 and an upper camera assembly 7002, the upper visual support units 7001 are fixed on a bottom plate of the transfer mechanism, the two upper camera assemblies 7002 are fixed above the upper visual support units 7001, the film peeling machine is used for acquiring the product positions on the material receiving platform, transmitting data to the control system, controlling the manipulator to accurately pick up the product through a mature algorithm program, the lower visual acquisition mechanism 1011 comprises a lower visual support unit 1201, a lower camera assembly 1202 and a lower light source assembly 1203, the lower visual support unit 1201 is fixed on the frame mechanism, the lower camera assembly 1202 and the lower light source assembly 1203 are fixed on the lower visual support unit 1201, and the lower visual acquisition mechanism is used for quickly and accurately taking the images acquired by the lower camera assembly 1202, outputting offset values and matching the lower camera assembly 1202.
In FIG. 7, the transfer mechanism 1008 comprises a transfer mechanism supporting unit 8001, a transfer manipulator unit 8002, a telescopic compensation mechanism 8003, and a transfer driving unit 8004, wherein the transfer mechanism supporting unit 8001 is fixed on a frame mechanism 1015, the transfer driving unit 8004 is fixed above the transfer mechanism supporting unit 8001, the telescopic compensation mechanism 8003 is fixed on a slide block of the transfer driving unit 8004, the transfer manipulator unit 8002 is fixed at the front end of the telescopic compensation mechanism 8003, and the visual transfer manipulator mechanism works in such a way that the transfer manipulator unit 8002 accurately picks up a product on a material receiving platform, and after passing through a lower camera, the position of an intermediate storage shaft is integrated, and the product is accurately placed by the comprehensive control manipulator through the telescopic compensation mechanism 8003 and the transfer driving unit 8004.
In FIG. 8, the lift-up mechanism 1017 for a nano-carrier plate comprises a carrier plate in-place detection 9001, a carrier plate lift-up detection 9002, a carrier plate supporting plate assembly 9003, a lift-up mechanism driving unit 9004, a carrier plate supply lift-up supporting unit 9005 fixed on a frame mechanism, a lift-up mechanism driving unit 9004 fixed above the carrier plate supply lift-up supporting unit 9005, a carrier plate lifting detection 9001, a carrier plate lift-up detection 9002 arranged on the side edge of the whole mechanism, and a tray supply and retraction mechanism working process, wherein the lift-up mechanism driving unit 9004 provides power to drive the carrier plate supporting plate assembly 9003 to move upwards, and when the carrier plate is detected by the carrier plate in-place detection 9001, the carrier plate supply mechanism conveys the carrier plate to the storage rail unit for discharging. If the carrier plate is placed on the carrier plate supporting plate component 9003 and the carrier plate is tilted, the carrier plate is detected by the carrier plate tilting detection 9002, a program is given out, and the alarm reason is checked manually.
In FIG. 9, the carrier feeding mechanism 1018 includes a carrier carrying driving unit 10001, a carrier up-down control unit 10002, a carrier absorbing unit 10003 and a carrier feeding mechanism supporting unit 10004, the carrier feeding mechanism supporting unit 10004 is mounted on the frame mechanism, the carrier carrying driving unit 10001 is mounted on the carrier feeding mechanism supporting unit 10004, the carrier up-down control unit 10002 is mounted on the carrier carrying driving unit 10001, the carrier absorbing unit 10003 is mounted on the carrier up-down control unit 10002, the carrier feeding mechanism works in such a way that after the carrier of the previous mechanism is in place, the carrier carrying driving unit 10001 drives the carrier absorbing unit 10003 to a specified position, the carrier up-down control unit 10002 controls the carrier absorbing unit 10003 to descend, and absorbs the carrier, then, the carrier up-down control unit 10002 controls the carrier absorbing unit 10003 to ascend, the carrier is carried to the specified position, the carrier carrying up-down control unit 10001 carries the carrier carrying plate to the carrier carrying absorbing unit 10001, the carrier up-down control unit 10002 controls the carrier absorbing unit 10002 to control the carrier absorbing unit 10003 to descend, the carrier absorbing unit 10003 to the carrier after the carrier absorbing unit 10003 is repeatedly moved to the carrier absorbing unit 10003.
In fig. 10, the carrier plate handling mechanism 1016 includes a track mechanism supporting unit 1101, a carrier plate handling mechanism driving unit 1102, an upper layer track supporting unit 1103, a carrier plate handling inverted tray assembly 1104, an inverted tray assembly up-and-down driving unit 1105, a carrier plate track assembly 1106, an inverted tray position carrier plate presence detection 1107, the track mechanism supporting unit 1101 being mounted on a frame mechanism, the carrier plate handling mechanism driving unit 1102 and the upper layer track supporting unit 1103 being mounted on the track mechanism supporting unit 1101, the inverted tray assembly up-and-down driving unit 1105 being mounted on the carrier plate handling mechanism driving unit 1102, the carrier plate track assembly 1106 being mounted on the upper layer track supporting unit 1103, the inverted tray position carrier plate presence detection 1107 being mounted on the carrier plate track assembly 1106, the carrier plate handling inverted tray assembly 1104 being mounted on the inverted tray assembly up-and-down driving unit 1105, the carrier plate handling track mechanism operating process: the former procedure places the carrier plate on the carrier plate track assembly 1106, the up-and-down driving unit 1105 drives the carrier plate carrying and down-and-down driving unit 1104 to lift, hook the carrier plate, the carrier plate carrying mechanism driving unit 1102 drives the carrier plate to move backwards, the transfer mechanism places the product on the carrier plate, the carrier plate carrying and down-driving unit 1105 drives the carrier plate carrying and down-and-down assembly 1104 to move downwards, the hook plate block is lower than the height of the carrier plate, the carrier plate carrying and down-driving unit 1102 drives the carrier plate carrying and down-and-down assembly 1104 to move forwards, the up-and-down driving unit 1105 drives the carrier plate carrying and down-and-down assembly 1104 to move upwards, hook the carrier plate, and repeat the actions, at the moment, the carrier plate at the first track section is pushed to the second track section by the push block behind the carrier plate carrying and down-down assembly 1104, and repeating the operation once again, the carrier plate at the second stage position is pushed to the rear magazine accommodating mechanism. And (5) sequentially repeating, and pushing the full-material carrier plates to the rear magazine accommodating mechanism. The front end of the carrying inverted tray assembly 1104 is provided with a sensor for detecting the existence of the carrier plate, and if the carrier plate is not arranged at the initial section of the track, the system alarms.
The full magazine is manually placed into the left feed magazine mechanism 1002 and the right feed magazine mechanism 1013 with simultaneous loading on both sides. Full steel sheets in the corresponding mechanisms are pushed to the designated positions of the left stripping and single-receiving disc stripping mechanism 1003 and the right stripping and single-receiving disc stripping mechanism 1012 by the left pushing disc mechanism 1001 and the right pushing disc mechanism 1014. At the moment, the single stripping and tearing mechanism strips the product to the material receiving platform. The upper left visual acquisition unit 1004 and the upper right visual acquisition unit 1010 acquire the position information of the product on the material receiving platform. After the algorithm calculation, the transfer mechanism 1008 drives the left manipulator mechanism 1005 and the right manipulator mechanism, and the telescopic compensation Y-axis mechanism 1006 is added to absorb the respective products, and the products are positioned by the lower visual acquisition mechanisms 1011 on two sides and then placed into the storage carrier plate conveying mechanism 1016.
After the steel sheets in the left feeding magazine mechanism 1002 and the right feeding magazine mechanism 1013 are pushed out, the mechanism outputs an empty magazine to a magazine receiving platform, and the empty magazine is manually taken away and then a new full magazine is put in.
The empty magazine is manually placed into the storage magazine mechanism 1007, the storage carrier plate is manually placed into the storage carrier plate jacking mechanism 1017, the storage carrier plate conveying mechanism 1018 conveys the carrier plate to the storage carrier plate conveying mechanism 1016, after the carrier plate is discharged by the manipulator, the storage carrier plate conveying mechanism 1016 conveys the carrier plate to the rear to the storage magazine mechanism 1007, after the full material is filled, the full material magazine is manually taken away, and then the empty magazine is placed.
The above actions are circulated, so that the manual feeding of the whole machine is realized, and the whole set of actions of stripping, carrying and storing of the machine are realized, so that the automatic production is realized.
Finally, it should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention, and the present invention is not limited to the above-mentioned embodiments, but it is possible for those skilled in the art to modify the technical solutions described in the above-mentioned embodiments or to make equivalent substitutions for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.