CN111822834A - High-speed full-automatic vacuum annealing sealing and welding machine - Google Patents
High-speed full-automatic vacuum annealing sealing and welding machine Download PDFInfo
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- CN111822834A CN111822834A CN202010855120.5A CN202010855120A CN111822834A CN 111822834 A CN111822834 A CN 111822834A CN 202010855120 A CN202010855120 A CN 202010855120A CN 111822834 A CN111822834 A CN 111822834A
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- 238000007789 sealing Methods 0.000 title claims abstract description 177
- 238000003466 welding Methods 0.000 title claims abstract description 108
- 238000000137 annealing Methods 0.000 title claims abstract description 79
- 230000007246 mechanism Effects 0.000 claims abstract description 132
- 239000000498 cooling water Substances 0.000 claims abstract description 6
- 238000012546 transfer Methods 0.000 claims description 55
- 239000000463 material Substances 0.000 claims description 32
- 230000001360 synchronised effect Effects 0.000 claims description 25
- 238000003825 pressing Methods 0.000 claims description 15
- 238000000034 method Methods 0.000 abstract description 4
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- 238000004806 packaging method and process Methods 0.000 abstract 1
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- 238000011161 development Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
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- 230000009286 beneficial effect Effects 0.000 description 1
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- 238000004377 microelectronic Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/06—Resistance welding; Severing by resistance heating using roller electrodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
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Abstract
The invention discloses a high-speed full-automatic vacuum annealing sealing welding machine which comprises a rack, wherein a vacuum annealing mechanism, a rear sealing door mechanism, a hand reversing mechanism, a tray caching and transferring mechanism, a pre-welding mechanism, a long-edge sealing welding mechanism, a left caching chamber mechanism, a short-edge sealing welding mechanism, a right caching chamber mechanism and a containing mechanism are sequentially arranged on the rack along the X direction; the vacuum annealing mechanism comprises a vacuum annealing chamber unit annealing chamber magazine unit and a cooling water unit, the annealing chamber magazine unit is installed in the vacuum annealing chamber unit, and the annealing chamber magazine unit is a double-magazine mechanism. The equipment increases the frequency stability of products after the products are subjected to vacuum high-temperature annealing treatment by an annealing furnace, prewelds an upper cover on a PKG (passive keyless go) in an N2 environment based on an image system, then performs full-automatic airtight packaging on the upper cover and the PKG by adopting a parallel sealing and welding method, performs sealing and welding of two edges in a high vacuum state, and increases the precision and the reliability by adopting a high-precision visual judgment system.
Description
Technical Field
The invention belongs to the technical field of microelectronic device production, and particularly relates to a high-speed full-automatic vacuum annealing sealing and welding machine.
Background
The prior scientific technology enters the digital era, the rapid development of digital electronic products directly drives the rapid development of electronic device manufacturing, and simultaneously puts higher and higher requirements on the electronic device manufacturing, a sealing welding machine is one of the more core devices applied in electronic device manufacturers, the performance of the sealing welding machine directly influences the quality of electronic devices, the traditional sealing welding machine has low production efficiency, poor sealing welding precision and unstable performance during producing small-size products, and in order to change the situation, the development of an automatic device with low cost, high quality and stable performance, namely a high-speed full-automatic vacuum annealing sealing welding machine is urgently needed
Disclosure of Invention
To solve the problems set forth in the background art described above. The invention provides a high-speed full-automatic vacuum annealing sealing and welding machine.
In order to achieve the purpose, the invention provides the following technical scheme: a high-speed full-automatic vacuum annealing sealing welding machine comprises a rack, wherein a vacuum annealing mechanism, a rear sealing door mechanism, a hand reversing mechanism, a material tray caching and transferring mechanism, a pre-welding mechanism, a long-edge sealing welding mechanism, a left caching chamber mechanism, a short-edge sealing welding mechanism, a right caching chamber mechanism and a containing mechanism are sequentially arranged on the rack along the X direction; the vacuum annealing mechanism comprises a vacuum annealing chamber unit annealing chamber magazine unit and a cooling water unit, the annealing chamber magazine unit is installed in the vacuum annealing chamber unit, and the annealing chamber magazine unit is a double-magazine mechanism.
Preferably, the rear sealing door mechanism comprises an anti-falling unit, a sealing door up-and-down moving unit, a sealing door pressing unit and a front vertical plate unit, the anti-falling unit and the sealing door up-and-down moving unit are arranged on the front vertical plate unit, the sealing door pressing unit is arranged on the sealing door up-and-down moving unit, the anti-falling unit is of an air cylinder structure, the sealing door up-and-down moving unit is of a rodless air cylinder structure, and the sealing door pressing unit is of an air cylinder structure.
Preferably, the hand reversing mechanism comprises a first-stage hand reversing unit, a second-stage hand reversing unit, a third-stage hand reversing unit and a fourth-stage hand reversing unit, and the hand reversing unit is composed of a motor, a synchronous belt pulley and a synchronous belt structure.
Preferably, the tray buffering and transferring mechanism comprises a buffering magazine unit, a tray pulling unit, a Z-direction transferring unit, a Y-direction transferring unit and an X-direction transferring unit, the Y-direction transferring unit and the buffering basket lifting unit are mounted on the X-direction transferring unit, the Z-direction transferring unit is mounted on the Y-direction transferring unit, the tray pulling unit is mounted on the Z-direction transferring unit, the buffering magazine unit is of a double-magazine structure, and the Z-direction transferring unit, the Y-direction transferring unit and the X-direction transferring unit are of a motor linear module structure.
Preferably, the pre-welding mechanism comprises a hopper unit, a correcting unit, a lower CCD unit, a pre-welding carrying disc unit, an upper CCD unit, a spot welding unit, a transfer unit and a transverse moving unit, wherein the spot welding unit and the upper CCD unit are arranged above the transfer unit, the correcting unit is of a motor cam structure, the pre-welding carrying disc unit is of a motor linear module and a bearing structure, the transfer unit is of a linear motor structure, the spot welding unit is of a negative pressure suction nozzle structure and a constant weight pressurizing structure, and the transverse moving mechanism is of a motor linear module, a gear rack and a hollow motor structure.
Preferably, the long-edge sealing mechanism comprises an electrode transfer unit, a transfer supporting unit, a first sealing electrode unit, a sealing carrier disc unit and a carrier disc supporting unit, the first sealing electrode unit is installed on the electrode transfer unit, the electrode transfer unit is installed on the transfer supporting unit, the sealing carrier disc unit is installed on the carrier disc supporting unit, the electrode transfer unit is of a motor linear module structure, the first sealing electrode unit is of a cam and constant-weight pressurizing structure, and the sealing carrier disc unit is of a motor linear module and a cylinder structure.
Preferably, the left buffer chamber mechanism comprises a connecting plate unit, a push disc unit and a left low vacuum chamber unit, the connecting plate unit is installed on the side face of the left low vacuum chamber unit, the push disc unit is installed in the left low vacuum chamber unit, and the push disc unit is composed of a motor, a synchronous belt pulley, a synchronous belt and a cylinder structure.
Preferably, the short-edge sealing mechanism comprises a second sealing electrode unit, an XY-direction material tray transferring unit, a high vacuum chamber unit and a vacuum chamber supporting unit, the XY-direction material tray transferring unit and the second sealing electrode unit are installed in the high vacuum chamber unit, the high vacuum chamber unit is installed on the vacuum chamber supporting unit, the second sealing electrode unit is of a cam and constant weight pressurizing structure, the XY-direction material tray transferring unit is of a motor linear module and a cam structure, and the high vacuum chamber unit is of a molecular pump and a mechanical pump structure.
Preferably, the right buffer chamber mechanism comprises a right low vacuum chamber unit and a pull disc unit, the push disc unit is installed in the right low vacuum chamber unit, and the pull disc unit is composed of a motor, a synchronous belt wheel, a synchronous belt and an air cylinder structure.
Preferably, receiving mechanism is including accomodating magazine unit, gyro wheel unit and jacking unit, and the gyro wheel unit is installed with accomodating magazine unit on the jacking unit, the gyro wheel unit is motor drive synchronous pulley and hold-in range structure, and the jacking unit is motor screw lead screw structure.
Compared with the prior art, the invention has the beneficial effects that: according to the precise matching among the mechanisms, the functions of product caching, LID feeding, LID transverse moving, LID correcting, visual positioning, prewelding, long-edge sealing welding, short-edge sealing welding, product conveying, finished product storage and the like can be smoothly realized, and all the requirements of the process can be stably realized;
2. the structure is compact, the cost performance is high, different models and sealing pads can be compatible, the equipment is suitable for products with different sizes at present, the minimum size can be 1612(1.6mmX1.2mm), and the development of the equipment technology can be applied to other products in the electronic industry;
3. the station switching adopts a linear transmission design, the receiving material adopts a magazine design, the prewelding and sealing welding adopt a constant-weight pressurizing structure, and a high-precision vision judging system is adopted, so that the precision and the reliability of the device are improved.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural diagram of a high-speed full-automatic vacuum annealing sealing and welding machine from top view;
FIG. 2 is an overall view of a high speed fully automatic vacuum annealing sealing and welding machine;
FIG. 3 is a schematic structural diagram of a frame mechanism in the high-speed full-automatic vacuum annealing sealing and welding machine;
FIG. 4 is a schematic structural diagram of a vacuum annealing mechanism in a high-speed full-automatic vacuum annealing sealing and welding machine;
FIG. 5 is a schematic structural diagram of a rear sealing door mechanism in the high-speed full-automatic vacuum annealing sealing machine;
FIG. 6 is a schematic structural diagram of a tray buffer and transfer mechanism in a high-speed full-automatic vacuum annealing sealing machine;
FIG. 7 is a schematic structural diagram of a back-up hand mechanism in a high-speed full-automatic vacuum annealing sealing and welding machine;
FIG. 8 is a schematic structural diagram of a hopper unit in the high-speed full-automatic vacuum annealing sealing and welding machine;
FIG. 9 is a schematic structural diagram of a centering unit in the high-speed full-automatic vacuum annealing sealing and welding machine;
FIG. 10 is a schematic structural diagram of a lower CCD unit in a high-speed full-automatic vacuum annealing sealing and welding machine;
FIG. 11 is a schematic structural diagram of a pre-soldering carrier plate unit in a high-speed full-automatic vacuum annealing sealing and welding machine;
FIG. 12 is a schematic view of the installation structure of a spot welding unit in the high-speed full-automatic vacuum annealing sealing and welding machine;
FIG. 13 is a schematic structural view of a traverse unit in a high-speed full-automatic vacuum annealing sealing and welding machine;
FIG. 14 is a schematic structural diagram of a long-edge sealing mechanism in a high-speed full-automatic vacuum annealing sealing machine;
FIG. 15 is a schematic structural diagram of a left buffer chamber mechanism in the high-speed full-automatic vacuum annealing sealing and welding machine;
FIG. 16 is a schematic structural view of a short edge sealing mechanism in a high-speed full-automatic vacuum annealing sealing machine;
FIG. 17 is a schematic structural diagram of a right buffer chamber mechanism in the high-speed full-automatic vacuum annealing sealing and welding machine;
FIG. 18 is a schematic structural view of a receiving mechanism in a high-speed fully automatic vacuum annealing sealing and welding machine.
Reference numerals:
1001. a vacuum annealing mechanism; 1002. a rear sealing door mechanism; 1003. a hand reversing mechanism; 1004. a material tray buffer and transfer mechanism; 1005. a pre-welding mechanism; 1006. a long edge seal welding mechanism; 1007. a left cache room mechanism; 1008. a short edge sealing mechanism; 1009. a right buffer chamber mechanism; 1010. a storage mechanism; 3001. a lower frame mechanism; 3002. an upper frame mechanism; 4001. a vacuum annealing chamber unit; 4002. an annealing chamber magazine unit; 4003. a cooling water unit 5001, a drop prevention unit; 5002. a sealing door up-and-down moving unit; 5003. a sealing door pressing unit; 5004. a front vertical plate unit; 6001. a buffer magazine unit; 6002. a disc pulling unit; 6003. a Z-direction transfer unit; 6004. a Y-direction transfer unit; 6005. an X-direction transfer unit; 7001. a first-stage hand reversing unit; 7002. a secondary hand-reversing unit; 7003. a third-stage hand reversing unit; 7004. a four-stage hand reversing unit; 8001. a hopper unit; 8002. a correcting unit; 8003. a lower CCD unit; 8004. a pre-solder carrier tray unit; 8005. an upper CCD unit; 8006. a spot welding unit; 8007. a transfer unit; 8008. a traverse unit; 9001. an electrode transfer unit; 9002. a transfer support unit; 9003. a first seal-welding electrode unit; 9004. a sealing and welding carrier disc unit; 9005. a tray supporting unit; 10001. a connection plate unit; 10002. a tray pushing unit; 10003. a left low vacuum chamber unit; 11001. a second seal-welding electrode unit; 11002. XY to the tray and move the unit; 11003. a high vacuum chamber unit; 11004. a vacuum chamber supporting unit; 12001. a right low vacuum chamber unit; 12002. a disc pulling unit; 13001. a magazine storage unit; 13002. a roller unit; 13003. a jacking unit.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-18, the present invention provides the following technical solutions: a high-speed full-automatic vacuum annealing sealing welding machine is characterized in that a vacuum annealing mechanism 1001, a rear sealing door mechanism 1002, a hand reversing mechanism 1003, a tray caching and transferring mechanism 1004, a pre-welding mechanism 1005, a long-edge sealing welding mechanism 1006, a left caching chamber mechanism 1007, a short-edge sealing welding mechanism 1008, a right caching chamber mechanism 1009 and a containing mechanism 1010 are sequentially arranged in the X direction;
the vacuum annealing mechanism 1001 comprises a vacuum annealing chamber unit 4001, an annealing chamber magazine unit 4002 and a cooling water unit 4003, wherein the annealing chamber magazine unit 4002 is installed in the vacuum annealing chamber unit 4001, and the annealing chamber magazine unit 4002 is a double-magazine mechanism.
Preferably, the rear sealing door mechanism 1002 includes a drop-preventing unit 5001, a sealing door up-down moving unit 5002, a sealing door pressing unit 5003 and a front riser unit 5004, the drop-preventing unit 5001 and the sealing door up-down moving unit 5002 are installed on the front riser unit 5004, the sealing door pressing unit 5003 is installed on the sealing door up-down moving unit 5002, the drop-preventing unit 5001 is of a cylinder structure, the sealing door up-down moving unit 5002 is of a rodless cylinder structure, and the sealing door pressing unit 5003 is of a cylinder structure.
Preferably, the backhand mechanism 1003 comprises a first-stage backhand unit 7001, a second-stage backhand unit 7002, a third-stage backhand unit 7003, and a fourth-stage backhand unit 7004, wherein the backhand units are motors, synchronous pulleys, and synchronous belt structures.
Preferably, the tray buffering and transferring mechanism 1004 includes a buffering magazine unit 6001, a pull tray unit 6002, a Z-direction transferring unit 6003, a Y-direction transferring unit 6004, and an X-direction transferring unit 6005, the Y-direction transferring unit 6004 and the buffering basket unit 6001 are mounted on the X-direction transferring unit 6005, the Z-direction transferring unit 6003 is mounted on the Y-direction transferring unit 6004, the pull tray unit 6002 is mounted on the Z-direction transferring unit 6003, the buffering magazine unit 6001 has a double magazine structure, and the Z-direction transferring unit 6003, the Y-direction transferring unit 6004, and the X-direction transferring unit 6005 have a motor linear module structure.
Preferably, prewelding mechanism 1005 includes hopper unit 8001, unit 8002 that reforms, lower CCD unit 8003, prewelding year dish unit 8004, go up CCD unit 8005, spot welding unit 8006, move and carry unit 8007 and sideslip unit 8008, spot welding unit 8006 and last CCD unit 8005 are installed and are carried the unit 8007 top, it is motor cam structure to reform the unit 8002, prewelding year dish unit 8004 is motor line module and bearing structure, it is linear motor structure to carry unit 8007, spot welding unit 8006 is negative pressure suction nozzle structure and constant weight pressurization structure, sideslip mechanism 8008 is motor line module, rack and pinion and hollow motor structure.
Preferably, the long-side sealing mechanism 1006 includes an electrode transfer unit 9001, a transfer support unit 9002, a first sealing electrode unit 9003, a sealing carrier plate unit 9004, and a carrier plate support unit 9005, the first sealing electrode unit 9003 is installed on the electrode transfer unit 9001, the electrode transfer unit 9001 is installed on the transfer support unit 9002, the sealing carrier plate unit 9004 is installed on the carrier plate support unit 9005, the electrode transfer unit 9001 is a motor linear module structure, the first sealing electrode unit 9003 is a cam and constant-weight pressurizing structure, and the sealing carrier plate unit 9004 is a motor linear module and a cylinder structure.
Preferably, the left buffer chamber mechanism 1007 includes a connection plate unit 10001, a push disc unit 10002, and a left low vacuum chamber unit 10003, the connection plate unit 10001 is installed on the side of the left low vacuum chamber unit 10003, the push disc unit 10002 is installed in the left low vacuum chamber unit 10003, and the push disc unit 10002 is composed of a motor, a synchronous pulley, a synchronous belt, and a cylinder structure.
Preferably, the short-side sealing mechanism 1008 includes a second sealing electrode unit 11001, an XY-direction tray transfer unit 11002, a high vacuum chamber unit 11003 and a vacuum chamber supporting unit 11004, the XY-direction tray transfer unit 11002 and the second sealing electrode unit 11001 are installed in the high vacuum chamber unit 11003, the high vacuum chamber unit 11003 is installed on the vacuum chamber supporting unit 11004, the second sealing electrode unit 11001 is of a cam and constant weight pressurizing structure, the XY-direction tray transfer unit 11002 is of a motor linear module and cam structure, and the high vacuum chamber unit 11003 is of a molecular pump and mechanical pump structure.
Preferably, the right buffer chamber mechanism 1009 includes a right low vacuum chamber unit 12001 and a disc pulling unit 12002, the disc pushing unit 12002 is installed in the right low vacuum chamber unit 12001, and the disc pulling unit 12002 is composed of a motor, a synchronous pulley, a synchronous belt and a cylinder structure.
Preferably, the receiving mechanism 1010 includes a receiving magazine unit 13001, a roller unit 13002 and a jacking unit 13003, the roller unit 13002 and the receiving magazine unit 13001 are mounted on the jacking unit, the roller unit 13002 is a motor-driven synchronous pulley and a synchronous belt structure, and the jacking unit 13003 is a motor screw structure.
In this embodiment: the vacuum annealing mechanism 1001 comprises a vacuum annealing chamber unit 4001, an annealing chamber magazine unit 4002 and a cooling water unit 4003, wherein the annealing chamber magazine unit 4002 is installed in the vacuum annealing chamber unit 4001, the vacuum annealing chamber unit 4001 is closed and then vacuumized, and after the value is reached, the vacuum annealing chamber unit 4001 is heated to a set temperature, cooled and charged with nitrogen.
The rear sealing door mechanism 1002 comprises an anti-falling unit 5001, a sealing door up-and-down moving unit 5002, a sealing door pressing unit 5003 and a front vertical plate unit 5004, the anti-falling unit 5001 and the sealing door up-and-down moving unit 5002 are installed on the front vertical plate unit 5004, the sealing door pressing unit 5003 is installed on the sealing door up-and-down moving unit 5002, the rear sealing door is powered by a cylinder to realize an opening and closing function, the sealing door pressing unit 5003 is driven by the sealing door up-and-down moving unit 5002 to move up and down, the sealing door pressing unit 5003 moves to an upper position, the anti-falling unit 5001 is powered by a cylinder to eject a pillar, and the sealing door pressing unit 5003 is prevented from falling.
The hand reversing mechanism 1003 comprises a first-stage hand reversing unit 7001, a second-stage hand reversing unit 7002, a third-stage hand reversing unit 7003 and a fourth-stage hand reversing unit 7004, wherein the hand reversing unit drives a synchronous belt wheel and a synchronous belt for a motor, power is transmitted to the shifting lever, and the material disc is pushed to stably enter the next station.
The tray buffering and transferring mechanism 1004 includes a buffering magazine unit 6001, a tray pulling unit 6002, a Z-direction transferring unit 6003, a Y-direction transferring unit 6004 and an X-direction transferring unit 6005, the Y-direction transferring unit 6004 and a buffering basket lifting unit 6001 are installed on the X-direction transferring unit 6005, the Z-direction transferring unit 6003 is installed on the Y-direction transferring unit 6004, the tray pulling unit 6002 is installed on the Z-direction transferring unit 6003, the tray pulling unit 6002 pulls out a tray in the buffering magazine unit 6001 by power supplied from a motor, the Z-direction transferring unit 6003 is powered by a motor driving module to realize up-down lifting cooperation of the tray pulling unit 6002 to pull out the tray layer by layer, the Y-direction transferring unit 6004 is powered by the motor driving module to realize position switching in the front-back direction, and the X-direction transferring unit 6005 is powered by the motor driving module to realize position positioning in the left-right direction.
The prewelding mechanism 1005 comprises a hopper unit 8001, a correcting unit 8002, a lower CCD unit 8003, a prewelding disc unit 8004, an upper CCD unit 8005, a spot welding unit 8006, a transfer unit 8007 and a transverse moving unit 8008, wherein the spot welding unit 8006 and the upper CCD unit 8005 are installed above the transfer unit 8007, after a suction nozzle on the transverse moving unit 8008 sucks a product on the hopper unit 8001, after a gear rack on the transverse moving unit 8008 moves up and down, the transverse moving unit 8008 is powered by a motor driving module to realize transverse moving of the suction nozzle left and right, the product is placed on a correcting platform of the correcting unit 8002, meanwhile, the product is adsorbed at the lower negative pressure, the correcting unit 8002 is powered by a motor driving cam to drive a positioning clamping jaw to realize accurate positioning of the product, the suction nozzle on the spot welding unit 8006 sucks the product on the correcting unit 8002, and rapidly moves to the position above the prewelding disc unit 8004 corresponding to the product under the drive of the transfer unit 8007, spot welding unit 8006 is provided power by the motor drive module, descend and realize spot welding above pre-welding carrier unit 8004, when spot welding unit 8006 passes through CCD unit 8003 down, the below camera is quick accurate carries out the vision with the image of the product collection on the spot welding suction nozzle and gets for instance, and carry out the output of deviation value, at this in-process upper CCD unit 8005 cooperation pre-welding carrier unit 8004 carries out the vision and gets for instance, adopt light source and vision system to carry out the vision location to the base, when the deviation appears in the position, the automatic calculation deviation value is provided for pre-welding carrier unit 8004, carry out the vision location to the base, realized getting for instance the accuracy of base, and carry out the output of deviation value.
The long-edge sealing mechanism 1006 comprises an electrode transfer unit 9001, a transfer support unit 9002, a first sealing electrode unit 9003, a sealing carrier plate unit 9004 and a carrier plate support unit 9005, wherein the first sealing electrode unit 9003 is installed on the electrode transfer unit 9001, the electrode transfer unit 9001 is installed on the transfer support unit 9002, the sealing carrier plate unit 9004 is installed on the carrier plate support unit 9005, the sealing carrier plate unit 9004 drives a material plate to reach a working position, the electrode transfer unit 9001 drives the first sealing electrode unit 9003 to reach the upper part of a product, an electrode on the first sealing electrode unit 9003 contacts the product under the driving of a cam, and the sealing carrier plate unit 9004 is matched with the first sealing electrode unit 9003 to realize roll welding movement.
The left buffer chamber mechanism 1007 comprises a connecting plate unit 10001, a push plate unit 10002 and a left low vacuum chamber unit 10003, the connecting plate unit 10001 is installed on the side face of the left low vacuum chamber unit 10003, the push plate unit 10002 is installed in the left low vacuum chamber unit 10003, a sealing door on the left side of the left low vacuum chamber unit 10003 is opened, a roller on the left low vacuum chamber unit 10003 is started to convey a material plate to a working position, the sealing door on the left side is closed, a mechanical pump is started to draw vacuum to reach a set value, after a balance valve is opened to balance pressure, the sealing door on the right side is opened, and a push rod on the push plate unit 10002.
The short-side sealing mechanism 1008 comprises a second sealing electrode unit 11001, an XY-direction tray transfer unit 11002, a high vacuum chamber unit 11003 and a vacuum chamber supporting unit 11004, the XY-direction tray transfer unit 11002 and the second sealing electrode unit 11001 are installed in the high vacuum chamber unit 11003, the high vacuum chamber unit 11003 is installed on the vacuum chamber supporting unit 11004, after a tray reaches a track of the XY-direction tray transfer unit 11002, the X axis of the XY-direction tray transfer unit 11002 moves rightwards while the track moves downwards along a cam track to press the tray, the X axis reaches a working position, an electrode on the second sealing electrode unit 11001 contacts a product under the driving of the cam, and the Y axis of the XY-direction tray transfer unit 11002 is matched with the first sealing electrode unit 9003 to realize roll welding movement.
The right buffer chamber mechanism 1009 comprises a right low vacuum chamber unit 12001 and a tray pulling unit 12002, the tray pushing unit 12002 is installed in the right low vacuum chamber unit 12001, a left sealing door of the right low vacuum chamber unit 12001 is opened, a pull rod of the tray pulling unit 12002 pulls a tray into the right buffer chamber, the left sealing door of the right low vacuum chamber unit 12001 is closed, a release valve is started to fill nitrogen to reach a set value, the right sealing door is opened, and a roller on the right low vacuum chamber unit 12001 is started to convey the tray out of the right buffer chamber.
The receiving mechanism 1010 comprises a receiving magazine unit 13001, a roller unit 13002 and a jacking unit 13003, wherein the roller unit 13002 and the receiving magazine unit 13001 are installed on the jacking unit, the roller unit 13002 provides power to drive a material tray to enter the receiving magazine unit 13001, the jacking unit 13003 drives a screw rod by a motor to realize quick lifting of the receiving magazine unit 13001, switching of each layer of the receiving magazine unit 13001 is completed, in-place information of the material tray is detected by a sensor on the roller unit 13002, in order to realize quick and accurate receiving, the material tray is placed into the receiving magazine, the motor provides power to realize quick lifting of the finished product receiving magazine, accurate positioning of a finished product tray is realized by utilizing a quick sensing mode of a proximity sensor, the material tray is quickly lifted layer by layer to perform product receiving, and quick layer-by layer lifting of the material tray and in-place detection of the finished product tray are realized.
In the actual operation process, after the vacuum annealing mechanism 1001 carries out vacuum annealing treatment on a product, the rear sealing door mechanism 1002 opens the sealing door, the tray caching and transferring mechanism 1004 pulls out a tray from the front caching chamber mechanism 1001, the sealing door mechanism 1002 closes the sealing door after the tray is completely pulled out, the first-stage reversing unit of the reversing mechanism 1003 pushes the tray from the track of the tray caching and transferring mechanism 1004 to the pre-welding tray unit of the pre-welding mechanism 1005, after the tray is fed by the hopper of the pre-welding mechanism 1005, the traversing unit transfers and returns the tray to the original position by the returning unit, the position of the upper camera and the lower camera is judged, the spot welding unit realizes accurate spot welding on the product, the 2 sets of pre-welding mechanisms 1005 respectively complete the spot welding of half-tray products, the second-stage reversing unit is responsible for the transfer of the tray between the 2 sets of pre-welding mechanisms 1005, after the spot welding is completed, the third-stage reversing unit pushes the tray from the track of the pre-welding mechanism 1005 to the sealing tray unit of the long-side, the sealing welding carrier disc unit drives the material disc to reach a working position, the electrode transfer unit drives the first sealing welding electrode unit to reach the position above a product, an electrode on the first sealing welding electrode unit descends to contact the product, the sealing welding carrier disc unit is matched with the first sealing welding electrode unit to complete roll welding movement, after the roll welding is completed, a left sealing door of the left cache chamber mechanism 1007 is opened, the four-stage reversing unit pushes the material disc to a roller of the left cache chamber mechanism 1007 from a track of the long-side sealing welding mechanism 1006, the roller rotates under the driving of a motor to convey the material disc to the working position, the left sealing door is closed, a mechanical pump is started to extract vacuum to a set value, after a balance valve is opened to balance pressure, a right sealing door is opened, a push rod of the pushing disc unit pushes the material disc to enter an XY direction material disc transfer unit of the short-side sealing welding mechanism 1008, after the pushing disc is in place, the right sealing door of the left cache chamber mechanism 1007 is closed, the XY direction moves downwards When the X axis reaches the working position, the electrode of the second sealing electrode unit descends, the Y axis of the XY direction material tray transfer unit is matched with the first sealing electrode unit to complete the roll welding movement, after the roll welding is completed, the XY direction material tray transfer unit drives the material tray to move to the right position, the left sealing door of the right buffer chamber mechanism 1009 is opened, the pull rod of the pull tray unit pulls the material tray to enter the right buffer chamber, the left sealing door of the right buffer chamber mechanism 1009 is closed, the air release valve starts to fill nitrogen gas to reach a set value, the right sealing door is opened, the roller is driven by the motor to rotate to convey the material tray out of the right buffer chamber, the right sealing door is closed after the material tray is conveyed out, the roller of the accommodating mechanism 1010 receives and conveys the material tray sent out from the right buffer chamber mechanism 1009 to the accommodating magazine, the sensor detects the in-place information of the material tray, after the material tray is confirmed, the jacking unit drives the screw, and switching to the next layer of the receiving magazine.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art will understand that various changes, modifications and substitutions can be made without departing from the spirit and scope of the invention as defined by the appended claims. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a high-speed full-automatic vacuum annealing sealing and welding machine, includes the frame, its characterized in that: the machine frame is sequentially provided with a vacuum annealing mechanism, a rear sealing door mechanism, a hand reversing mechanism, a material tray caching and transferring mechanism, a pre-welding mechanism, a long-edge sealing and welding mechanism, a left caching chamber mechanism, a short-edge sealing and welding mechanism, a right caching chamber mechanism and a containing mechanism along the X direction; the vacuum annealing mechanism comprises a vacuum annealing chamber unit annealing chamber magazine unit and a cooling water unit, the annealing chamber magazine unit is installed in the vacuum annealing chamber unit, and the annealing chamber magazine unit is a double-magazine mechanism.
2. The high-speed full-automatic vacuum annealing sealing and welding machine according to claim 1, characterized in that: the rear sealing door mechanism comprises an anti-falling unit, a sealing door up-and-down moving unit, a sealing door pressing unit and a front vertical plate unit, the anti-falling unit and the sealing door up-and-down moving unit are arranged on the front vertical plate unit, the sealing door pressing unit is arranged on the sealing door up-and-down moving unit, the anti-falling unit is of a cylinder structure, the sealing door up-and-down moving unit is of a rodless cylinder structure, and the sealing door pressing unit is of a cylinder structure.
3. The high-speed full-automatic vacuum annealing sealing and welding machine according to claim 1, characterized in that: the hand reversing mechanism comprises a first-stage hand reversing unit, a second-stage hand reversing unit, a third-stage hand reversing unit and a fourth-stage hand reversing unit, and the hand reversing unit is a motor, a synchronous belt pulley and a synchronous belt structure.
4. The high-speed full-automatic vacuum annealing sealing and welding machine according to claim 1, characterized in that: the tray caching and transferring mechanism comprises a caching magazine unit, a pulling tray unit, a Z-direction transferring unit, a Y-direction transferring unit and an X-direction transferring unit, the Y-direction transferring unit and the caching basket unit are installed on the X-direction transferring unit, the Z-direction transferring unit is installed on the Y-direction transferring unit, the pulling tray unit is installed on the Z-direction transferring unit, the caching magazine unit is of a double-magazine structure, and the Z-direction transferring unit, the Y-direction transferring unit and the X-direction transferring unit are of a motor linear module structure.
5. The high-speed full-automatic vacuum annealing sealing and welding machine according to claim 1, characterized in that: the pre-welding mechanism comprises a hopper unit, a correcting unit, a lower CCD unit, a pre-welding carrying disc unit, an upper CCD unit, a spot welding unit, a transfer unit and a transverse moving unit, wherein the spot welding unit and the upper CCD unit are arranged above the transfer unit, the correcting unit is of a motor cam structure, the pre-welding carrying disc unit is of a motor linear module and a bearing structure, the transfer unit is of a linear motor structure, the spot welding unit is of a negative pressure suction nozzle structure and a constant weight pressurizing structure, and the transverse moving mechanism is of a motor linear module, a gear rack and a hollow motor structure.
6. The high-speed full-automatic vacuum annealing sealing and welding machine according to claim 1, characterized in that: the long-edge sealing mechanism comprises an electrode transfer unit, a transfer supporting unit, a first sealing electrode unit, a sealing carrier disc unit and a carrier disc supporting unit, the first sealing electrode unit is installed on the electrode transfer unit, the electrode transfer unit is installed on the transfer supporting unit, the sealing carrier disc unit is installed on the carrier disc supporting unit, the electrode transfer unit is of a motor linear module structure, the first sealing electrode unit is of a cam and constant-weight pressurizing structure, and the sealing carrier disc unit is of a motor linear module and a cylinder structure.
7. The high-speed full-automatic vacuum annealing sealing and welding machine according to claim 1, characterized in that: the left buffer chamber mechanism comprises a connecting plate unit, a push disc unit and a left low vacuum chamber unit, the connecting plate unit is installed on the side face of the left low vacuum chamber unit, the push disc unit is installed in the left low vacuum chamber unit, and the push disc unit is composed of a motor, a synchronous belt pulley, a synchronous belt and a cylinder structure.
8. The high-speed full-automatic vacuum annealing sealing and welding machine according to claim 1, characterized in that: the short-edge sealing mechanism comprises a second sealing electrode unit, an XY-direction material tray transferring unit, a high vacuum chamber unit and a vacuum chamber supporting unit, the XY-direction material tray transferring unit and the second sealing electrode unit are installed in the high vacuum chamber unit, the high vacuum chamber unit is installed on the vacuum chamber supporting unit, the second sealing electrode unit is of a cam and constant weight pressurizing structure, the XY-direction material tray transferring unit is of a motor linear module and a cam structure, and the high vacuum chamber unit is of a molecular pump and a mechanical pump structure.
9. The high-speed full-automatic vacuum annealing sealing and welding machine according to claim 1, characterized in that: the right buffer chamber mechanism comprises a right low vacuum chamber unit and a pull disc unit, the push disc unit is arranged in the right low vacuum chamber unit, and the pull disc unit is composed of a motor, a synchronous belt pulley, a synchronous belt and a cylinder structure.
10. The high-speed full-automatic vacuum annealing sealing and welding machine according to claim 1, characterized in that: the receiving mechanism comprises a receiving magazine unit, a roller unit and a jacking unit, the roller unit and the receiving magazine unit are mounted on the jacking unit, the roller unit is of a motor-driven synchronous belt pulley and a synchronous belt structure, and the jacking unit is of a motor screw lead screw structure.
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| CN202010855120.5A CN111822834A (en) | 2020-08-24 | 2020-08-24 | High-speed full-automatic vacuum annealing sealing and welding machine |
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| CN202010855120.5A CN111822834A (en) | 2020-08-24 | 2020-08-24 | High-speed full-automatic vacuum annealing sealing and welding machine |
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Cited By (1)
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| CN115635175A (en) * | 2022-12-22 | 2023-01-24 | 河北时硕微芯科技有限公司 | Sealing welding equipment and sealing welding method for processing acoustic surface filter |
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