CN111821758A - A kind of earth pressure shield mud water treatment device and its treatment process - Google Patents
A kind of earth pressure shield mud water treatment device and its treatment process Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及隧道地下掘进配套设备的泥水处理领域,具体为一种土压盾构泥水处理装置及其处理工艺。The invention relates to the field of mud water treatment of supporting equipment for underground tunnel excavation, in particular to an earth pressure shield mud water treatment device and a treatment process thereof.
背景技术Background technique
城市化进程以几何形式推进,越来越多的城市在不断挖掘地下空间,随之而来的是各种地铁隧道工程建设施工。对城市可利用的空间受到极大考验。盾构法施工是城市地下轨道交通一一地铁常用的施工方法,已广泛应用于国内外各大城市的地铁施工中。土压平衡盾构掘进机是地铁盾构施工的主要设备,其工作原理是利用盾构掘进机中的电动机(或液压马达)驱动刀盘旋转,切削地下开挖面土体。The urbanization process is advancing in a geometric form, and more and more cities are constantly excavating underground space, followed by the construction of various subway tunnel projects. The available space in the city has been greatly tested. Shield construction is a commonly used construction method for urban underground rail transit—subway, and has been widely used in subway construction in major cities at home and abroad. Earth pressure balance shield boring machine is the main equipment for subway shield construction. Its working principle is to use the electric motor (or hydraulic motor) in the shield boring machine to drive the cutter head to rotate to cut the soil on the underground excavation surface.
虽然土压盾构施工时有利于控制地层位移,但受工程地质、水文条件影响和周边环境制约,仍存在大量施工风险,且土压盾构出渣及处理方式都十分简陋,若不进行科学的处理,直接会造成周边环境的污染,因此需要一种土压盾构泥水处理装置及其处理工艺。Although the earth pressure shield construction is beneficial to control the stratum displacement, due to the influence of engineering geology, hydrological conditions and the surrounding environment, there are still a lot of construction risks, and the earth pressure shield slag and treatment methods are very simple. The treatment will directly cause pollution to the surrounding environment, so an earth pressure shield mud water treatment device and its treatment process are required.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种土压盾构泥水处理装置及其处理工艺,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an earth pressure shield mud water treatment device and a treatment process thereof, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:一种土压盾构泥水处理装置及其处理工艺,包括振动格栅机、脱水筛、浆池与压滤设备,所述振动格栅机用于将通过输送机输送至其上的待处理物料进行大颗粒筛分,振动格栅机连接有出砂滑槽与两导料滑槽,且出砂滑槽、导料滑槽分别连通有一级堆场、脱水筛,振动格栅机将待处理物料的物料筛选为初筛泥浆并由导料滑槽导至脱水筛;所述脱水筛用于对初筛泥浆进行除砂筛分,脱水筛具有泥浆出料口与粉细砂出料口,泥浆出料口、粉细砂出料口分别连接有浆池、二级堆场;所述浆池内设有用于对泥浆进行搅拌的潜水式搅拌机,浆池下部连接有主循环管路、两出砂泥浆出料管路,主循环管路上设有手动刀闸阀、第一气动刀闸阀与循环泵,主循环管路的输出端连通浆池内部循环管路以及振动格栅机的进料端;两所述出砂泥浆出料管路连接于浆池下部出料输出端,两出砂泥浆出料管路上分布有渣浆泵与手动刀闸阀、第二气动刀闸阀,两出砂泥浆出料管路输出端连接压滤设备。In order to achieve the above purpose, the present invention provides the following technical solutions: an earth pressure shield mud water treatment device and a treatment process thereof, including a vibrating grid machine, a dewatering screen, a slurry tank and a filter press equipment, and the vibrating grid machine is used for The material to be processed that is conveyed to it by the conveyor is screened for large particles. The vibrating grid machine is connected with a sand outlet chute and two material guide chutes, and the sand outlet chute and the material guide chute are respectively connected with a primary stack Field, dewatering screen, and vibrating grid machine screen the materials to be treated into primary screening mud and guide it to the dewatering screen through the material guide chute; the dewatering screen is used for sand removal and screening of the primary screening mud, and the dewatering screen has The mud discharge port and the powder fine sand discharge port, the mud discharge port and the powder fine sand discharge port are respectively connected with a slurry pool and a secondary storage yard; the slurry pool is provided with a submersible mixer for stirring the mud. The lower part of the slurry tank is connected with the main circulation pipeline and the two sand and mud discharge pipelines. The main circulation pipeline is provided with a manual knife gate valve, a first pneumatic knife gate valve and a circulating pump. The output end of the main circulation pipeline is connected to the internal circulation of the slurry tank. The pipeline and the feeding end of the vibrating grid machine; the two sand slurry discharge pipelines are connected to the discharge output end of the lower part of the slurry pool, and the two sand slurry discharge pipelines are distributed with a slurry pump and a manual knife gate valve, The second pneumatic knife gate valve, the output ends of the two sand and mud discharge pipelines are connected to the filter press equipment.
优选的,振动格栅机用于筛分粒径大于5mm的砂石颗粒,脱水筛用于筛分粒径大于0.074mm且小于5mm的粉细砂颗粒。Preferably, the vibrating grid machine is used for sieving sand and gravel particles with a particle size larger than 5 mm, and the dewatering screen is used for screening fine sand particles with a particle size larger than 0.074 mm and less than 5 mm.
优选的,浆池内部循环管路连接于主循环管路的输出端以及浆池之间,浆池内部循环管路上分布有手动刀闸阀。Preferably, the internal circulation pipeline of the pulp tank is connected between the output end of the main circulation pipeline and the pulp tank, and a manual knife gate valve is distributed on the internal circulation pipeline of the pulp tank.
优选的,压滤设备包括两箱式压滤机,两箱式压滤机分别与两出砂泥浆出料管路输出端连通,箱式压滤机具有滤液出料端与泥饼出料端,滤液出料端连接有回收池。Preferably, the filter press equipment includes two box-type filter presses, the two box-type filter presses are respectively connected with the output ends of the two sand and mud discharge pipelines, and the box-type filter press has a filtrate discharge end and a mud cake discharge end. , the filtrate discharge end is connected with a recovery tank.
优选的,回收池具有污水处理池与清水池,污水处理池用于对箱式压滤机输出的滤液进行污水处理,并在处理后将其输出至清水池。Preferably, the recovery tank has a sewage treatment tank and a clean water tank, and the sewage treatment tank is used to perform sewage treatment on the filtrate output by the box filter press, and output it to the clean water tank after treatment.
优选的,污水处理池底部通过回收管路连接振动格栅机的进料端,回收管路用于将污水处理池底部沉淀物回收处理。Preferably, the bottom of the sewage treatment tank is connected to the feed end of the vibrating grid machine through a recovery pipeline, and the recovery pipeline is used to recycle and treat the sediment at the bottom of the sewage treatment tank.
本发明还提供了上述一种土压盾构泥水处理装置的处理工艺,包括如下步骤:The present invention also provides a treatment process of the above-mentioned earth pressure shield muddy water treatment device, comprising the following steps:
S1:待处理物料通过输送机输送至振动格栅机进行大颗粒筛分,在物料上料的期间可以选择性的进行冲洗,使物料液化呈泥浆状,振动格栅机使物料粒径大于5mm的石子颗粒被筛分出,并掉落至一级堆场;S1: The material to be processed is transported by the conveyor to the vibrating grid machine for large particle screening. During the material feeding period, it can be selectively washed to make the material liquefied into a slurry shape. The vibrating grid machine makes the particle size of the material larger than 5mm. The stone particles are screened out and dropped to the first-level storage yard;
S2:经S1过筛处理后的泥浆变成初筛泥浆,通过导料滑槽输送至脱水筛上,进行除砂筛分,过筛泥浆落至设备下方的浆池中,粒径大于0.074mm,小于5mm的粉细砂颗粒被筛分出,掉落至二级堆场;S2: The mud screened by S1 becomes the primary screen mud, which is transported to the dewatering screen through the material guide chute for sand removal and screening, and the screened mud falls into the mud pool below the equipment, with a particle size greater than 0.074mm , the powder and fine sand particles smaller than 5mm are screened out and dropped to the secondary storage yard;
S3:通过潜水式搅拌机的作用,处理后的泥浆在浆池中不断搅拌,起到了防止泥浆沉淀的作用,同时通过浆池内部循环管路、循环泵,进行浆池内部的循环;S3: Through the action of the submersible mixer, the treated slurry is continuously stirred in the slurry tank, which plays a role in preventing the sedimentation of the slurry, and at the same time, the internal circulation of the slurry tank is carried out through the internal circulation pipeline and circulating pump of the slurry tank;
S4:当需要进行弃浆处理时,开启渣浆泵,将泥浆泵入箱式压滤机,由箱式压滤机将液化泥浆转化为固化泥饼进行转运,箱式压滤机输出的滤液水回流至回收池,并反复使用。S4: When it is necessary to dispose of the slurry, turn on the slurry pump, and pump the slurry into the box-type filter press. The box-type filter press converts the liquefied slurry into solidified mud cake for transportation. The filtrate output by the box-type filter press The water is returned to the recovery tank and used repeatedly.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
本发明通过立体设计,减少了处理的平面用地,充分压缩占地面积,增加了工程的稳定性和安全性,同时采用新型的泥水处理工艺,即通过对物料进行大颗粒筛分、除砂筛分、浆池搅拌、弃浆压滤等,处理工艺简单且高效,通过该工艺筛分出来的渣土,无污染对环境无害,可以用作回填土、园林用土、制作免烧砖等,起到了资源回收再利用的效果。Through the three-dimensional design, the invention reduces the plane land for treatment, fully compresses the floor space, and increases the stability and safety of the project. At the same time, a new type of mud water treatment process is adopted, that is, the material is screened by large particles and a sand removal screen. The processing technology is simple and efficient. The slag screened by this process is non-polluting and harmless to the environment. It can be used as backfill soil, garden soil, and non-burning bricks. Played the effect of resource recycling.
附图说明Description of drawings
图1为本发明的立体设计图;Fig. 1 is the three-dimensional design drawing of the present invention;
图2为本发明图1中A的放大结构示意图。FIG. 2 is an enlarged structural schematic diagram of A in FIG. 1 of the present invention.
图中:1、振动格栅机;101、出砂滑槽;102、导料滑槽;2、一级堆场;3、脱水筛;31、泥浆出料口;32、粉细砂出料口;4、二级堆场;5、浆池;51、主循环管路;511、第一气动刀闸阀;512、循环泵;52、出砂泥浆出料管路;521、渣浆泵;522、第二气动刀闸阀;6、潜水式搅拌机;7、浆池内部循环管路;8、箱式压滤机;9、回收池;91、污水处理池;92、清水池;10、回收管路。In the picture: 1. Vibrating grid machine; 101. Sand outlet chute; 102. Material guide chute; 2. Primary storage yard; 3. Dewatering screen; 31. Mud outlet; 4. Secondary storage yard; 5. Slurry pool; 51. Main circulation pipeline; 511. The first pneumatic knife gate valve; 512. Circulating pump; 522. Second pneumatic knife gate valve; 6. Submersible mixer; 7. Internal circulation pipeline of pulp tank; 8. Box filter press; 9. Recovery tank; 91. Sewage treatment tank; 92. Clear water tank; 10. Recovery pipeline.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "vertical", "upper", "lower", "horizontal", etc. are based on the orientations or positional relationships shown in the drawings, only In order to facilitate the description of the present invention and simplify the description, it is not indicated or implied that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
在本发明的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should also be noted that, unless otherwise expressly specified and limited, the terms "arranged", "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
请参阅图1-2,本发明提供一种技术方案:一种土压盾构泥水处理装置及其处理工艺,包括振动格栅机1、脱水筛3、浆池5与压滤设备,所述振动格栅机1用于将通过输送机输送至其上的待处理物料进行大颗粒筛分,振动格栅机1连接有出砂滑槽101与两导料滑槽102,且出砂滑槽101、导料滑槽102分别连通有一级堆场2、脱水筛3,振动格栅机1将待处理物料的物料筛选为初筛泥浆并由导料滑槽102导至脱水筛3;所述脱水筛3用于对初筛泥浆进行除砂筛分,脱水筛3具有泥浆出料口31与粉细砂出料口32,泥浆出料口31、粉细砂出料口32分别连接有浆池5、二级堆场4;所述浆池5内设有用于对泥浆进行搅拌的潜水式搅拌机6,浆池5下部连接有主循环管路51、两出砂泥浆出料管路52,主循环管路51上设有手动刀闸阀、第一气动刀闸阀511与循环泵512,主循环管路51的输出端连通浆池内部循环管路7以及振动格栅机1的进料端;两所述出砂泥浆出料管路52连接于浆池5下部出料输出端,两出砂泥浆出料管路52上分布有渣浆泵521与手动刀闸阀、第二气动刀闸阀522,两出砂泥浆出料管路52输出端连接压滤设备。1-2, the present invention provides a technical solution: an earth pressure shield mud water treatment device and its treatment process, including a vibrating
在本实施例中,振动格栅机1用于筛分粒径大于5mm的砂石颗粒,脱水筛3用于筛分粒径大于0.074mm且小于5mm的粉细砂颗粒。In this embodiment, the vibrating
在本实施例中,浆池内部循环管路7连接于主循环管路51的输出端以及浆池5之间,浆池内部循环管路7上分布有手动刀闸阀。In this embodiment, the internal circulation pipeline 7 of the pulp pool is connected between the output end of the
在本实施例中,压滤设备包括两箱式压滤机8,两箱式压滤机8分别与两出砂泥浆出料管路52输出端连通,箱式压滤机8具有滤液出料端81与泥饼出料端82,滤液出料端81连接有回收池9。In this embodiment, the filter press equipment includes two box-type filter presses 8, which are respectively connected with the output ends of the two sand and
在本实施例中,回收池9具有污水处理池91与清水池92,污水处理池91用于对箱式压滤机8输出的滤液进行污水处理,并在处理后将其输出至清水池92。In this embodiment, the
在本实施例中,污水处理池91底部通过回收管路10连接振动格栅机1的进料端,回收管路10用于将污水处理池91底部沉淀物回收处理。In this embodiment, the bottom of the
在本实施例中,一种土压盾构泥水处理装置的处理工艺,包括如下步骤:In this embodiment, a treatment process of an earth pressure shield mud water treatment device includes the following steps:
S1:待处理物料通过输送机输送至振动格栅机1进行大颗粒筛分,在物料上料的期间可以选择性的进行冲洗,使物料液化呈泥浆状,振动格栅机1使物料粒径大于5mm的石子颗粒被筛分出,并掉落至一级堆场2;S1: The material to be processed is transported by the conveyor to the vibrating
S2:经S1过筛处理后的泥浆变成初筛泥浆,通过导料滑槽102输送至脱水筛3上,进行除砂筛分,过筛泥浆落至设备下方的浆池5中,粒径大于0.074mm,小于5mm的粉细砂颗粒被筛分出,掉落至二级堆场4;S2: The mud screened by S1 becomes the primary screen mud, which is transported to the dewatering screen 3 through the
S3:通过潜水式搅拌机6的作用,处理后的泥浆在浆池5中不断搅拌,起到了防止泥浆沉淀的作用,同时通过浆池内部循环管路7、循环泵512,进行浆池5内部的循环;S3: Through the action of the
S4:当需要进行弃浆处理时,开启渣浆泵521,将泥浆泵入箱式压滤机,由箱式压滤机8将液化泥浆转化为固化泥饼进行转运,箱式压滤机8输出的滤液水回流至回收池9,并反复使用。S4: When it is necessary to carry out the slurry disposal, the
本发明通过立体设计,减少了处理的平面用地,充分压缩占地面积,增加了工程的稳定性和安全性,同时采用新型的泥水处理工艺,即通过对物料进行大颗粒筛分、除砂筛分、浆池搅拌、弃浆压滤等,处理工艺简单且高效,通过该工艺筛分出来的渣土,无污染对环境无害,可以用作回填土、园林用土、制作免烧砖等,起到了资源回收再利用的效果。Through the three-dimensional design, the invention reduces the plane land for treatment, fully compresses the floor space, and increases the stability and safety of the project. At the same time, a new type of mud water treatment process is adopted, that is, the material is screened by large particles and a sand removal screen. The processing technology is simple and efficient. The slag screened by this process is non-polluting and harmless to the environment. It can be used as backfill soil, garden soil, and non-burning bricks. Played the effect of resource recycling.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN202010596288.9A Pending CN111821758A (en) | 2020-06-28 | 2020-06-28 | A kind of earth pressure shield mud water treatment device and its treatment process |
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Cited By (4)
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| CN112807816A (en) * | 2020-12-30 | 2021-05-18 | 中铁十局集团有限公司 | Shield constructs dregs sediment thick liquid screening and solidification stirring integrated system |
| CN113622926A (en) * | 2021-08-11 | 2021-11-09 | 康明克斯(北京)机电设备有限公司 | A kind of earth pressure balance shield mud-water separation equipment for slag pre-separation in tunnel |
| CN114148772A (en) * | 2021-12-31 | 2022-03-08 | 青岛恩普环保设备有限公司 | Movable modular muck treatment system |
| CN119804226A (en) * | 2025-02-13 | 2025-04-11 | 中交隧道工程局有限公司 | A slurry testing system and testing method for a slurry shield machine |
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Application publication date: 20201027 |