CN111816973A - Cable forming device - Google Patents

Cable forming device Download PDF

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Publication number
CN111816973A
CN111816973A CN202010875856.9A CN202010875856A CN111816973A CN 111816973 A CN111816973 A CN 111816973A CN 202010875856 A CN202010875856 A CN 202010875856A CN 111816973 A CN111816973 A CN 111816973A
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China
Prior art keywords
clamping
cable
hole
supporting
sliding
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CN202010875856.9A
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CN111816973B (en
Inventor
王春
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Guangzhou Hongyu Science & Technology Co ltd
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Guangzhou Hongyu Science & Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
    • H01P11/001Manufacturing waveguides or transmission lines of the waveguide type
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
    • H01P11/001Manufacturing waveguides or transmission lines of the waveguide type
    • H01P11/005Manufacturing coaxial lines

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Clamps And Clips (AREA)

Abstract

The invention discloses a cable forming device which comprises a supporting seat, a cable clamping structure and a cable bending structure, wherein the supporting seat is provided with a supporting seat; the cable clamping structure comprises a shell and a clamping mechanism; the clamping mechanism comprises a first clamping piece and a second clamping piece which are respectively arranged in the accommodating cavity; a first clamping space for clamping the cable is formed between the second clamping piece and the first clamping piece; the cable bending structure comprises a base, an operating rod and a bending mechanism; the bending mechanism comprises a supporting mechanism and a rolling mechanism; the supporting mechanism comprises a supporting shaft and a supporting cylinder, and the rolling mechanism comprises a rolling shaft and a rolling cylinder; a second clamping space for the cable to pass through is formed between the rolling cylinder and the supporting cylinder; the roller cylinders are driven by the operating rods to rotate around the supporting shafts. The cable clamping and bending device can clamp and bend cables, and has the characteristics of good bending consistency, good reliability, high control precision and high working efficiency.

Description

Cable forming device
Technical Field
The invention relates to the technical field of cable processing equipment, in particular to a cable forming device.
Background
At present, with the rapid increase of the operating frequency of electronic equipment, hundreds of MHz and even more than dozens of GHz are usually reached. In its most basic form, a semi-rigid cable assembly is a coaxial transmission line formed from a metal tube. The metal tube is a copper tube forming an outer conductor, and a metal wire conductor is arranged along the center line of the copper tube. The central wire conductor is supported by the dielectric material so as to be maintained on the same central axis as the outer conductor. The following list is the most important understanding of the 5 points for semi-rigid cables:
1) independent microwave assembly: it is first of all clear that the semi-rigid cable assembly itself is a critical class of microwave assemblies, which means that the specifications of the semi-rigid cable are of the same importance as the specifications of any coupler, bridge, or even amplifier. If properly made, the cable can successfully provide a predictable stabilizing effect in connecting other components of the system. As long as any good link budget analysis is studied, it can be found that at a given frequency, electrical parameters including attenuation and voltage standing wave ratio play a crucial role in transmission and reception of radio frequency signals.
2) Wide band coverage: semi-rigid cable assemblies can typically support radio frequency signal transmission within 65 GHz. Furthermore, although not commonly used, cable assemblies using 1.0mm connector terminations can achieve high frequency applications up to 110 GHz. Semi-rigid coaxial cables vary in size and range in diameter from 0.020 inches to 0.250 inches. The 0.141 inch diameter semi-rigid coaxial cable is terminated with high frequency SMA or 2.92mm connectors, typically up to 27 GHz. A 0.086 inch diameter semi-rigid coaxial cable, although also commonly used with SMA connectors, has an operating frequency of up to 65GHz when terminated by a 1.85mm connector.
3) Shaping and shape retention: such cable assemblies often need to be precisely molded into various shapes in order to fit within the designed system. As the name implies, a semi-rigid coaxial cable is a cable that is both rigid enough to maintain its shape and flexible enough to be manually bent. It is a risky task to mold the semi-rigid cable into the desired shape. To prevent damage to the outer tube wall, special tools should be used to bend or shape the cable. In addition, once such cables are shaped into a particular shape, it is extremely difficult to change their shape again. This is because the shape change often results in damage to the outer conductor, thereby creating fine lines in the outer wall, ultimately affecting the electrical performance of the cable assembly. Thus, although such coaxial cables made of aluminum and soft copper are easy to shape and bend by hand, in order to minimize the risk of cable damage, it is still recommended to use special tools for such operations.
4) Phase stability: since the semi-rigid coaxial cable is made of a high quality material, it has an extremely high electrical stability as compared with a flexible coaxial cable using a braided layer outer conductor. The properties of metal and dielectric materials change with temperature, and thus the use of phase-stable cables is of great importance for many critical systems. Furthermore, in systems where phase length control is required, phase matched semi-rigid cables are often used. This is particularly true for antenna systems configured with phased array antennas. This is because, in such an antenna system, the phase of the input signal has an important role in electrically controlling the main beam of the antenna array. Modern mobile communication systems use this technique to optimize the coverage under varying conditions in order to reduce the number of antennas required for system performance optimization.
5) Low Passive Intermodulation (PIM): semi-rigid cable assemblies are typically made of non-ferrous metal materials (primarily copper). Such copper-tube semi-rigid coaxial cables have extremely good passive intermodulation performance when properly mated, making them ideal for modern multi-frequency wireless communication systems, including Distributed Antenna System (DAS) related equipment. As the demand for full coverage increases, distributed antenna systems require the use of a greater variety of low passive intermodulation products, including power dividers, combiners, amplifiers, and even high-end test equipment. Semi-rigid cable assemblies are the best configuration for distributed antenna applications because they can simultaneously meet the radio frequency power and passive intermodulation requirements required by modern wireless communication systems.
In summary, semi-rigid cable assemblies are a vital microwave device, active in countless radio frequency applications worldwide today. While semi-rigid technology is not new, semi-rigid assemblies remain the popular choice for engineers due to their broadband characteristics, reliable electrical performance, and phase stability.
In the prior art, the invention patent with the application number of CN201120567295.2 discloses a semi-rigid cable forming device, which comprises a rack and a bending device installed on the rack, wherein the rack comprises a side wall and a bottom plate, the bending device comprises a mold, a pressing plate and a quick clamp, the quick clamp is fixed on the side wall, the pressing plate is fixed on the end of a main shaft of the quick clamp, the mold comprises a lower pressing block and an upper pressing block which are matched with each other, the lower pressing block is divided into a lower pressing block a and a lower pressing block B, and the upper pressing block is divided into an upper pressing block a and an upper pressing block B. This cable forming device can't fix a position and centre gripping locking to the cable, has the shortcoming of poor stability, can not adapt to the cable of different diameters moreover well, can not adjust as required well simultaneously. In addition, the bending device cannot adapt to cables with different diameters, and the cables are easily damaged.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a cable forming device which can clamp and bend a cable and has the characteristics of good bending consistency, good reliability, high control precision and high working efficiency.
The purpose of the invention is realized by adopting the following technical scheme:
according to a first aspect of the present invention, an embodiment provides a cable forming device, including a supporting seat, a cable clamping structure and a cable bending structure;
the cable clamping structure comprises a shell and a clamping mechanism which are arranged on the supporting seat; a containing cavity is formed inside the shell, a wire inlet is formed in the right side wall of the shell, and a wire outlet is formed in the left side wall of the shell; the clamping mechanism comprises a first clamping piece and a second clamping piece which are respectively arranged in the accommodating cavity; a first clamping space for clamping the cable is formed between the second clamping piece and the first clamping piece; one end of the first clamping space is communicated with the wire inlet, and the other end of the first clamping space is communicated with the wire outlet;
the cable bending structure comprises a base, an operating rod and a bending mechanism; the base is arranged on the supporting seat, and one end of the base is provided with an installation hole; the operating rod is rotatably arranged on the base, and one end of the operating rod is provided with a pivoting hole; the bending mechanism comprises a supporting mechanism and a rolling mechanism; the supporting mechanism comprises a supporting shaft and a supporting cylinder arranged above the supporting shaft, and the lower end part of the supporting shaft passes through the pivoting hole of the operating rod and is arranged in the mounting hole of the base; the rolling mechanism comprises a rolling shaft arranged on the operating rod and a rolling cylinder arranged on the rolling shaft; a second clamping space for a cable to pass through is formed between the rolling cylinder and the supporting cylinder; the roller cylinders are driven by the operating rods to rotate around the supporting shafts.
In an optional embodiment, one end of the first clamping member is provided with a first sliding surface, one side of the first clamping member, which is located on the first sliding surface, is provided with a first clamping portion, the second clamping member is provided with a second sliding surface which is in sliding fit with the first sliding surface, the second clamping member is provided with a second clamping portion, and the first clamping space for clamping the cable is formed between the second clamping portion and the first clamping portion; a cable through hole for a cable to pass through is further formed in the first clamping piece, and one end of the first clamping space is communicated with the wire outlet through the cable through hole;
the cable clamping structure further comprises an adjusting mechanism, the adjusting mechanism is installed on the second clamping piece, and the adjusting mechanism controls the first clamping piece and the second clamping piece to slide relatively, so that the first clamping portion and the second clamping portion are far away from each other or close to each other.
In an optional implementation manner, the first sliding surface is an inclined surface, the first clamping portion is horizontally arranged, an included angle a is formed between the first clamping portion and the first sliding surface, and the included angle a is an acute angle; the second sliding surface is an inclined surface, the second clamping part is horizontally arranged, an included angle b is formed between the second clamping part and the second sliding surface, and b is a; arc-shaped grooves are formed in the opposite side walls of the first clamping part and the second clamping part; the first sliding surface is provided with an inclined sliding groove, and the second sliding surface is embedded in the sliding groove.
In an optional embodiment, the adjusting mechanism comprises an adjusting screw, a slider cover with a first threaded hole and mounted on a second clamping piece, a second threaded hole arranged on the second clamping piece, a guide hole arranged on the first clamping piece, and a limiting hole arranged on the left side wall of the shell; the threaded part of the adjusting screw sequentially penetrates through the first threaded hole, the second threaded hole, the guide hole and the limiting hole to extend outwards; the diameters of the first threaded hole, the second threaded hole and the limiting hole are the same, the guide hole is a strip-shaped hole, and the width of the guide hole is larger than the diameter of the limiting hole; the adjusting screw is a knurled small-head screw;
in an alternative embodiment, the first clamping piece is a square sliding block, a notch with a right-angled triangle cross section is formed in the middle of one end of the square sliding block, a plane where a right-angled side of the notch is located serves as the first clamping portion, and a plane where an inclined side of the notch is located serves as the first sliding surface; the second clamping piece is a right-angle triangular body, a plane where a right-angle side of the right-angle triangular body is located serves as the second clamping portion, and a plane where an inclined side of the right-angle triangular body is located serves as the second sliding surface.
In an optional embodiment, a sliding groove is arranged on one side of the operating rod adjacent to the pivoting hole; the lower end part of the rolling shaft is slidably arranged in the sliding groove of the operating rod, and the rolling shaft is driven to slide in the sliding groove, so that the rolling shaft is far away from or close to the supporting shaft.
In an alternative embodiment, the outer side wall of the support cylinder is provided with an annular groove, and the annular groove is provided with an arc-shaped inner circumferential surface.
In an alternative embodiment, an annular flange is arranged on the outer side wall of the supporting shaft and extends outwards along the radial direction, and the annular flange is positioned above the operating rod; the supporting shaft is further sleeved with a backing ring, the upper surface of the backing ring is abutted to the annular convex edge, and the lower surface of the backing ring is abutted to the upper surface of the operating rod; the rolling cylinders and the rolling shafts are in clearance fit; and the rolling cylinder is also sleeved with a sleeve.
In an optional embodiment, at least one group of limiting mechanisms is further arranged on the base and is adjacent to the supporting shaft, and each limiting mechanism comprises a blocking frame arranged on the base and used for limiting the rotating angle of the rolling cylinder; the limiting mechanism further comprises a stop block arranged on the stop frame, and the stop block is used for limiting the cable.
In an optional implementation mode, the supporting seat comprises two supports arranged in an F shape side by side and a main frame, two ends of the main frame are respectively and fixedly connected with the two supports, the two supports are connected through a sliding rod, the base is further provided with sliding insertion holes penetrating through two long side walls of the base, and the base is sleeved with the sliding rod through the sliding insertion holes; the main frame is further provided with two guide rails with guide grooves, the shell is arranged between the two guide rails, the front side and the rear side of the shell are respectively provided with a sliding block, and the sliding blocks of the shell correspond to the guide grooves of the guide rails one by one and are connected in a sliding fit manner.
Compared with the prior art, the invention has the beneficial effects that:
the cable forming device comprises a supporting seat, a cable clamping structure and a cable bending structure; the cable clamping structure comprises a shell and a clamping mechanism; the clamping mechanism comprises a first clamping piece and a second clamping piece which are respectively arranged in the accommodating cavity; a first clamping space for clamping the cable is formed between the second clamping piece and the first clamping piece; the cable bending structure comprises a base, an operating rod and a bending mechanism; the bending mechanism comprises a supporting mechanism and a rolling mechanism; the supporting mechanism comprises a supporting shaft and a supporting cylinder, and the rolling mechanism comprises a rolling shaft and a rolling cylinder; a second clamping space for the cable to pass through is formed between the rolling cylinder and the supporting cylinder; the roller cylinders are driven by the operating rods to rotate around the supporting shafts. In the practical application process, after one end of the cable passes through the first clamping space, the cable passes through the second clamping space and extends outwards, the operating lever is shifted, the operating lever drives the roller to rotate around the supporting shaft, the cable is molded to a certain bending angle, the cable is fed to the second clamping space or is rotated by a certain angle along the axial direction, and the cable can achieve the three-dimensional molding effect by repeating the operation steps. Therefore, the cable clamping and bending device can clamp and bend cables and has the characteristics of good bending consistency, good reliability, high control precision and high working efficiency.
Drawings
Fig. 1 is a perspective view of a cable molding apparatus according to a first embodiment;
FIG. 2 is a top view of the cable forming apparatus according to the first embodiment;
fig. 3 is a top view of the operating lever of the cable molding apparatus according to the first embodiment after rotating a certain angle;
FIG. 4 is a perspective view of the supporting base according to the first embodiment;
FIG. 5 is a perspective view of a cable clamping structure according to the first embodiment;
FIG. 6 is an exploded view of the cable clamping structure according to the first embodiment;
FIG. 7 is a perspective view of the housing according to the first embodiment;
FIG. 8 is a perspective view of another angle of the housing of the first embodiment;
FIG. 9 is a perspective view of a clamping mechanism according to the first embodiment;
FIG. 10 is a perspective view of a first clamping member according to the first embodiment;
FIG. 11 is a perspective view of a second clamping member according to the first embodiment;
fig. 12 is a perspective view of a cable bending structure according to the first embodiment;
FIG. 13 is an exploded view of the lever and bending mechanism according to the first embodiment;
FIG. 14 is a perspective view of a bending mechanism according to a first embodiment;
fig. 15 is a perspective view of a base according to the first embodiment.
In the figure:
100. a supporting seat; 110. a support; 120. a main frame; 130. a slide bar; 140. a guide rail; 150. a locking band;
200. a cable clamping structure; 210. a housing; 211. an accommodating chamber; 212. a wire inlet; 213. an outlet; 214. a slider; 220. a clamping mechanism; 221. a first clamping member; 2211. a first sliding surface; 22111. a sliding groove; 2212. a first clamping portion; 2213. a cable penetrates through the jack; 222. a second clamping member; 2221. a second sliding surface; 2222. a second clamping portion; 231. an adjusting screw; 232. a slider cover; 2321. a first threaded hole; 233. a second threaded hole; 234. a guide hole; 235. a limiting hole; 241. an arc-shaped slot;
300. a cable bending structure; 310. a base; 311. mounting holes; 312. inserting holes; 320. an operating lever; 321. a pivot hole; 322. a chute; 330. a support mechanism; 331. a support shaft; 3311. an annular convex edge; 332. a support cylinder; 3321. an annular groove; 333. a backing ring; 340. a rolling mechanism; 341. rolling a shaft; 342. rolling cylinders; 343. a sleeve; 351. a blocking frame; 352. and a stop block.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the detailed description, and it should be noted that any combination of the embodiments or technical features described below can be used to form a new embodiment without conflict. Except as specifically noted, the materials and equipment used in this example are commercially available. Examples of embodiments are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present application and are not to be construed as limiting the present application.
In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "back", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present application and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present application. In the description of the present application, "a plurality" means two or more unless specifically stated otherwise.
In the description of the present application, it should be noted that unless otherwise specifically stated or limited, the terms "connected," "communicating," and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a connection through an intervening medium, a connection between two elements, or an interaction between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
The terms "first," "second," and the like in the description and in the claims of the present application and in the above-described drawings are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The first embodiment is as follows:
referring to fig. 1 to 15, the present embodiment provides a cable forming apparatus, including a supporting base 100, a cable clamping structure 200 and a cable bending structure 300;
the cable clamping structure 200 comprises a shell 210 and a clamping mechanism 220 which are arranged on a supporting seat; an accommodating cavity 211 is formed inside the housing 210, a wire inlet 212 is formed on the right side wall of the housing 210, and a wire outlet 213 is formed on the left side wall of the housing; the clamping mechanism 220 comprises a first clamping piece 221 and a second clamping piece 222 which are respectively arranged in the accommodating cavity; a first clamping space for clamping the cable is formed between the second clamping piece and the first clamping piece; one end of the first clamping space is communicated with the wire inlet, and the other end of the first clamping space is communicated with the wire outlet;
the cable bending structure 300 comprises a base 310, an operating rod 320 and a bending mechanism; the base 310 is installed on the supporting seat 100, and one end of the base 310 is provided with an installation hole 311; the operating rod 320 is rotatably arranged on the base, and one end of the operating rod 320 is provided with a pivot hole 321; the bending mechanism comprises a supporting mechanism 330 and a rolling mechanism 340; the supporting mechanism comprises a supporting shaft 331 and a supporting cylinder 332 arranged above the supporting shaft 331, wherein the lower end part of the supporting shaft 331 passes through the pivoting hole 321 of the operating rod 320 and is installed in the installation hole 311 of the base 310; the rolling mechanism 340 comprises a rolling shaft 341 arranged on the operating rod and a rolling cylinder 342 arranged on the rolling shaft; a second clamping space for the cable to pass through is formed between the rolling cylinder 342 and the supporting cylinder; the roller cylinders are driven by the operating rods to rotate around the supporting shafts.
In the practical application process, after one end of the cable passes through the first clamping space, the cable passes through the second clamping space and extends outwards, the operating lever is shifted, the operating lever drives the roller to rotate around the supporting shaft, the cable is molded to a certain bending angle, the cable is fed to the second clamping space or is rotated by a certain angle along the axial direction, and the cable can achieve the three-dimensional molding effect by repeating the operation steps. In the embodiment, the cable is a semi-rigid coaxial cable, the wire diameter of the cable mainly comprises phi 2.18, phi 3.58 and phi 6.35, and supporting shafts of 7mm, 13mm and 19mm are correspondingly used for cable molding respectively.
In a preferred embodiment of the present invention, one end of the first clamping member 221 is provided with a first sliding surface 211, a first clamping portion 2212 is further provided on one side of the first clamping member 221 located on the first sliding surface 2211, the second clamping member 222 is provided with a second sliding surface 2221 in sliding fit with the first sliding surface 2211, the second clamping member 222 is provided with a second clamping portion 2222, and a first clamping space for clamping the cable is formed between the second clamping portion 2222 and the first clamping portion 2212; the first clamping member 221 is further provided with a cable through hole 2213 for a cable to pass through, one end of the first clamping space is communicated with the wire inlet 212, and the other end thereof is communicated with the wire outlet 213 through the cable through hole 2213;
the adjusting mechanism is arranged on the second clamping piece 222, and the adjusting mechanism controls the first clamping piece 221 and the second clamping piece 222 to slide relatively, so that the first clamping portion 2212 and the second clamping portion 2222 are far away from or close to each other, and when the first clamping portion 2212 and the second clamping portion 2222 are close to each other, the clamping space can be reduced; when the first and second clamping portions 2212 and 2222 are distant from each other, the clamping space can be increased.
In a preferred embodiment of the present invention, the first sliding surface 2211 is an inclined surface, the first clamping portion 2212 is horizontally disposed, and an included angle a is formed between the first clamping portion 2212 and the first sliding surface 2211, and the included angle a is an acute angle; the second sliding surface 2221 is an inclined surface, the second clamping portion 2222 is disposed horizontally, and an included angle b is formed between the second clamping portion 2222 and the second sliding surface 2221, where b is equal to a. Preferably, the angle a is 30-60 °, more preferably, the angle a is 45 °. Specifically, the first clamping member 221 is a square slider, a notch with a right-angled triangle cross section is formed in the middle of one end of the square slider, a plane where one right-angled side of the notch is located serves as the first clamping portion 2212, and a plane where an inclined side of the notch is located serves as the first sliding surface 2211; the second clamping member 222 is a right triangle, a plane of one leg of the right triangle is used as the second clamping portion 2222, and a plane of an inclined leg of the right triangle is used as the second sliding surface 2221. With this configuration, the areas of the first clamping member 221 and the second clamping member 222 can be reduced, and the stability of the sliding fit between the two members can be ensured.
In a preferred embodiment of the present invention, the opposite sidewalls of the first clamping portion 2212 and the second clamping portion 2222 are provided with arc-shaped slots 241. The arc-shaped groove 241 can be closely matched with the arc-shaped outer surface of the cable, and meanwhile damage to the cable can be avoided.
In a preferred embodiment of the present invention, the first sliding surface 2211 is provided with an inclined sliding groove 22111, and the second sliding surface 2221 is embedded in the sliding groove 22111 so as to slide along the sliding groove 22111. Since the second sliding surface 2221 is fitted in the inclined sliding groove 22111, they are not easily separated from each other, and can withstand a larger clamping force.
In the preferred embodiment of the present invention, the adjusting mechanism comprises an adjusting screw 231, a slider cover 232 with a first threaded hole 2321 mounted on the second clamping member 222, a second threaded hole 233 disposed on the second clamping member 222, a guiding hole 234 disposed on the first clamping member 221, and a limiting hole 235 disposed on the left side wall of the housing 210; the thread portion of the adjusting screw 231 sequentially passes through the first threaded hole 2321, the second threaded hole 233, the guide hole 234 and the limiting hole 235 to extend outwards. In the preferred embodiment of the present invention, the first threaded hole 2321, the second threaded hole 233 and the limiting hole 235 have the same diameter, and the guiding hole 234 is a strip-shaped hole with a width greater than the diameter of the limiting hole 235. Specifically, the adjusting screw 231 is a knurled screw with a small head, which is convenient for the user to adjust. The first clamping piece 221 moves in the accommodating cavity 211 by rotating the knurled small-head screw, and the relative positions of the first clamping piece 221 and the second clamping piece 222 are changed to clamp semi-rigid coaxial cables with different wire diameters. Of course, the relative positions of the first clamping member 221 and the second clamping member 222 can also be changed by manually driving the first clamping member 221 to move in the accommodating cavity 211.
In the preferred embodiment of the present invention, the front and rear sides of the housing 210 are respectively provided with a slider 214. In practical applications, the slider 214 cooperates with the external sliding slot to enable the housing 210 to slide along the sliding slot.
In the preferred embodiment of the present invention, the right side wall of the housing 210 is open to form the wire inlet 212, and the housing 210 has a rectangular shape. The open design makes first holder 221, second holder 222 can be installed in holding chamber 211 of casing 210 through opening, has easy dismounting's advantage.
In the preferred embodiment of the present invention, a sliding slot 322 is disposed on one side of the operating rod 320 adjacent to the pivot hole 321; the rolling shaft 341 is slidably mounted at a lower end portion thereof in the slide groove 322 of the operation rod 320, and the rolling shaft 341 is driven to slide in the slide groove 322 such that the rolling shaft 341 is distant from or close to the support shaft 331.
In the actual operation process, the rolling shaft 341 is manually driven to slide in the sliding groove, and when the rolling shaft 341 approaches the supporting shaft 331, the clamping space can be reduced; when the rolling shaft 341 is distant from the support shaft 331, the clamping space can be increased; the operating rod 320 is manually driven to drive the rolling cylinders 342 to rotate around the supporting shaft 331, so that the cables can be bent.
In the preferred embodiment of the present invention, the outer sidewall of the support cylinder 332 is provided with an annular groove 3321. By means of the design, the part of the cable can be clamped by the annular groove 3321, and therefore the cable can be accurately positioned.
In the preferred embodiment of the present invention, the annular recess 3321 has an arc-shaped inner circumferential surface. The design is convenient for closely match with the arc-shaped outer surface of the cable, and damage to the cable is reduced.
In the preferred embodiment of the present invention, an annular flange 3311 is provided on the outer side wall of the support shaft 331 to extend outward in the radial direction, and the annular flange is located above the operating rod 320; the support shaft 331 is further sleeved with a backing ring 333, an upper surface of the backing ring 333 is abutted against the annular ledge 3311, and a lower surface thereof is abutted against an upper surface of the operating rod 320. The annular flange 3311 limits the vertical displacement of the operating rod 320, and the cushion ring 333 serves as a buffer.
In the preferred embodiment of the present invention, the rolling cylinders 342 and the rolling shafts 341 are in clearance fit. The rolling cylinders 342 can be replaced conveniently, and meanwhile, the abrasion of the tool to the outer surface of the wire can be reduced.
In the preferred embodiment of the present invention, a sleeve 343 is further sleeved on the roller cylinder 342. The sleeve 343 is used to increase the diameter of the roller 342, and has the advantage of easy assembly and disassembly.
In the preferred embodiment of the present invention, at least one set of limiting mechanism is further disposed on the base 310 at a position adjacent to the supporting shaft 331, the limiting mechanism includes a blocking frame 351 disposed on the base 310, and the blocking frame 351 is used for limiting the rotation angle of the rolling cylinder 342. When the roller 342 rotates to a position contacting the barrier 351, the roller 342 is restricted from continuing to rotate by the blocking action of the barrier 351.
In a preferred embodiment of the present invention, the limiting mechanism further includes a stopper 352 disposed on the stopper frame 351, and the stopper 352 is used for limiting one side of the cable and limiting the cable from deviating towards one side of the stopper 352. Specifically, the stopper 352 is slidably mounted on the stopper frame 351, and in a practical application process, the position of the stopper 352 may be adjusted as needed, so that the stopper 352 abuts against the outer surface of the cable.
In the preferred embodiment of the present invention, the base 310 is further provided with a sliding insertion hole 312 penetrating through two long sidewalls thereof. In practical application, the base 310 may be matched with an external sliding rod through the sliding insertion hole 312, so as to slide the base 310.
In a preferred embodiment of the present invention, the supporting seat 100 includes two brackets 110 arranged in an F-shape side by side and a main frame 120, two ends of the main frame 120 are respectively and fixedly connected to the two brackets 110, the two brackets 110 are connected by a sliding rod 130, and the base is sleeved with the sliding rod through a sliding insertion hole; two guide rails 140 with guide grooves are further slidably mounted on the main frame 120, the housing is disposed between the two guide rails 140, sliding blocks are respectively disposed on the front side and the rear side of the housing, and the sliding blocks of the housing are in one-to-one correspondence with the guide grooves of the guide rails and are connected in a sliding fit manner. A locking hoop 150 is arranged between the two guide rails, and the bottom surface of the locking hoop 150 is propped against the top surface of the blocking frame. Specifically, the main frame is connected with the bracket through a hexagonal slotted bolt; the pressing plate is used for pressing the hexagon slotted bolt, so that the main frame cannot shift due to reaction force in the molding operation process, and the stability of the mechanism during molding is improved.
Other examples are as follows:
the shape of the shell is square or other irregular shapes, and can be adjusted according to actual needs. One end of the adjusting screw, which extends out of the limiting hole, can be provided with a locking nut, and the locking nut can play a better locking and fixing role. The number of the limiting mechanisms is two, and the limiting mechanisms are symmetrically distributed on the two long side walls of the base. The supporting cylinder can be of a solid structure or a hollow structure, and the supporting cylinder can be integrally formed with the supporting shaft or in clearance fit with the supporting shaft. While only certain features and embodiments of the application have been illustrated and described, many modifications and changes may occur to those skilled in the art (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the scope and spirit of the invention in the claims.
Finally, it should be noted that: the above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention should not be limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.

Claims (10)

1. A cable forming device comprises a supporting seat, a cable clamping structure and a cable bending structure;
the cable clamping structure comprises a shell and a clamping mechanism which are arranged on the supporting seat; a containing cavity is formed inside the shell, a wire inlet is formed in the right side wall of the shell, and a wire outlet is formed in the left side wall of the shell; the clamping mechanism comprises a first clamping piece and a second clamping piece which are respectively arranged in the accommodating cavity; a first clamping space for clamping the cable is formed between the second clamping piece and the first clamping piece; one end of the first clamping space is communicated with the wire inlet, and the other end of the first clamping space is communicated with the wire outlet;
the cable bending structure comprises a base, an operating rod and a bending mechanism; the base is arranged on the supporting seat, and one end of the base is provided with an installation hole; the operating rod is rotatably arranged on the base, and one end of the operating rod is provided with a pivoting hole; the bending mechanism comprises a supporting mechanism and a rolling mechanism; the supporting mechanism comprises a supporting shaft and a supporting cylinder arranged above the supporting shaft, and the lower end part of the supporting shaft passes through the pivoting hole of the operating rod and is arranged in the mounting hole of the base; the rolling mechanism comprises a rolling shaft arranged on the operating rod and a rolling cylinder arranged on the rolling shaft; a second clamping space for a cable to pass through is formed between the rolling cylinder and the supporting cylinder; the roller cylinders are driven by the operating rods to rotate around the supporting shafts.
2. The cable molding apparatus according to claim 1, wherein one end of the first clamping member is provided with a first sliding surface, one side of the first sliding surface of the first clamping member is provided with a first clamping portion, the second clamping member is provided with a second sliding surface in sliding fit with the first sliding surface, the second clamping member is provided with a second clamping portion, and the first clamping space for clamping the cable is formed between the second clamping portion and the first clamping portion; a cable through hole for a cable to pass through is further formed in the first clamping piece, and one end of the first clamping space is communicated with the wire outlet through the cable through hole;
the cable clamping structure further comprises an adjusting mechanism, the adjusting mechanism is installed on the second clamping piece, and the adjusting mechanism controls the first clamping piece and the second clamping piece to slide relatively, so that the first clamping portion and the second clamping portion are far away from each other or close to each other.
3. The cable forming device according to claim 2, wherein the first sliding surface is an inclined surface, the first clamping portion is horizontally disposed, and an included angle a is formed between the first clamping portion and the first sliding surface and is an acute angle; the second sliding surface is an inclined surface, the second clamping part is horizontally arranged, an included angle b is formed between the second clamping part and the second sliding surface, and b is a; arc-shaped grooves are formed in the opposite side walls of the first clamping part and the second clamping part; the first sliding surface is provided with an inclined sliding groove, and the second sliding surface is embedded in the sliding groove.
4. The cable molding apparatus of claim 2, wherein the adjustment mechanism comprises an adjustment screw, a slider cover with a first threaded hole mounted on a second clamping member, a second threaded hole disposed on the second clamping member, a guide hole disposed on the first clamping member, a limit hole disposed on a left side wall of the housing; the threaded part of the adjusting screw sequentially penetrates through the first threaded hole, the second threaded hole, the guide hole and the limiting hole to extend outwards; the diameters of the first threaded hole, the second threaded hole and the limiting hole are the same, the guide hole is a strip-shaped hole, and the width of the guide hole is larger than the diameter of the limiting hole; the adjusting screw is a knurled small-head screw.
5. The cable forming device according to claim 2, wherein the first clamping member is a square slider, a middle part of one end of the square slider is provided with a notch with a right-angled triangle cross section, a plane of a right-angled side of the notch serves as the first clamping portion, and a plane of an inclined side of the notch serves as the first sliding surface; the second clamping piece is a right-angle triangular body, a plane where a right-angle side of the right-angle triangular body is located serves as the second clamping portion, and a plane where an inclined side of the right-angle triangular body is located serves as the second sliding surface.
6. The cable molding apparatus of claim 1, wherein a slide groove is provided on a side of the lever adjacent to the pivot hole; the lower end part of the rolling shaft is slidably arranged in the sliding groove of the operating rod, and the rolling shaft is driven to slide in the sliding groove, so that the rolling shaft is far away from or close to the supporting shaft.
7. The cable molding apparatus of claim 6, wherein an annular groove is provided on an outer sidewall of the support cylinder, the annular groove having an arcuate inner circumferential surface.
8. The cable forming apparatus according to claim 6, wherein an annular flange is provided on an outer side wall of the support shaft to extend outward in a radial direction, the annular flange being located above the operating lever; the supporting shaft is further sleeved with a backing ring, the upper surface of the backing ring is abutted to the annular convex edge, and the lower surface of the backing ring is abutted to the upper surface of the operating rod; the rolling cylinders and the rolling shafts are in clearance fit; and the rolling cylinder is also sleeved with a sleeve.
9. The cable forming device according to claim 6, wherein at least one set of limiting mechanisms is further arranged on the base at a position adjacent to the supporting shaft, and each limiting mechanism comprises a blocking frame arranged on the base and used for limiting the rotation angle of the roller cylinders; the limiting mechanism further comprises a stop block arranged on the stop frame, and the stop block is used for limiting the cable.
10. The cable forming device according to claim 1, wherein the supporting seat comprises two side-by-side F-shaped brackets and a main frame, two ends of the main frame are respectively fixedly connected with the two brackets, the two brackets are connected through a sliding rod, the base is further provided with sliding insertion holes penetrating through two long side walls of the base, and the base is sleeved with the sliding rod through the sliding insertion holes; the main frame is further provided with two guide rails with guide grooves, the shell is arranged between the two guide rails, the front side and the rear side of the shell are respectively provided with a sliding block, and the sliding blocks of the shell correspond to the guide grooves of the guide rails one by one and are connected in a sliding fit manner.
CN202010875856.9A 2020-08-25 2020-08-25 Cable forming device Active CN111816973B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112635126A (en) * 2020-12-22 2021-04-09 石家庄欧云电子科技有限公司 Flexible cable restraint forming system and flexible cable production system
CN112712933A (en) * 2020-12-22 2021-04-27 石家庄欧云电子科技有限公司 Flexible cable restraint system and flexible cable production system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010165462A (en) * 2009-01-13 2010-07-29 Sumitomo Electric Ind Ltd Bending of flexible flat cable
CN104259340A (en) * 2014-09-05 2015-01-07 冯广建 Full-automatic multi-axis linkage duplex steel bar forming and bending mechanism
CN210650395U (en) * 2019-10-15 2020-06-02 深圳市长城长机械设备有限公司 Cable clamping device
CN213212353U (en) * 2020-08-25 2021-05-14 广州市弘宇科技有限公司 Cable forming device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010165462A (en) * 2009-01-13 2010-07-29 Sumitomo Electric Ind Ltd Bending of flexible flat cable
CN104259340A (en) * 2014-09-05 2015-01-07 冯广建 Full-automatic multi-axis linkage duplex steel bar forming and bending mechanism
CN210650395U (en) * 2019-10-15 2020-06-02 深圳市长城长机械设备有限公司 Cable clamping device
CN213212353U (en) * 2020-08-25 2021-05-14 广州市弘宇科技有限公司 Cable forming device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112635126A (en) * 2020-12-22 2021-04-09 石家庄欧云电子科技有限公司 Flexible cable restraint forming system and flexible cable production system
CN112712933A (en) * 2020-12-22 2021-04-27 石家庄欧云电子科技有限公司 Flexible cable restraint system and flexible cable production system
CN112712933B (en) * 2020-12-22 2022-05-13 石家庄欧云电子科技有限公司 Flexible cable restraint system and flexible cable production system
CN112635126B (en) * 2020-12-22 2022-05-13 石家庄欧云电子科技有限公司 Flexible cable restraint forming system and flexible cable production system

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