CN111816408A - an outdoor transformer - Google Patents
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- CN111816408A CN111816408A CN202010593588.1A CN202010593588A CN111816408A CN 111816408 A CN111816408 A CN 111816408A CN 202010593588 A CN202010593588 A CN 202010593588A CN 111816408 A CN111816408 A CN 111816408A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/02—Casings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/02—Casings
- H01F27/025—Constructional details relating to cooling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/08—Cooling; Ventilating
- H01F27/10—Liquid cooling
- H01F27/12—Oil cooling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/08—Cooling; Ventilating
- H01F27/10—Liquid cooling
- H01F27/16—Water cooling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/23—Corrosion protection
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Abstract
本发明涉及一种变压器,公开了一种户外变压器,其包括变压器壳体(1),变压器壳体(1)的外侧壁上安装有散热管(2),变压器壳体(1)包括壳体本体(101),壳体本体(101)的上端面和下端面上分别设有开口朝上和开口朝下的上环形凹槽(103)和下环形凹槽(104),散热管(2)内部形成两个并列的通道,分别为过油通道(201)和过水通道(202),过油通道(201)的上下两端分别与变压器壳体(1)侧壁的上端和下端连接且与变压器壳体(1)内部连通,过水通道(202)的上下两端分别与上环形凹槽(103)和下环形凹槽(104)连通。本发明通过对变压器壳体的结构设计,使其防水结构在进行防水的同时还能够起到良好的散热效果。
The invention relates to a transformer, and discloses an outdoor transformer, which comprises a transformer casing (1), a heat dissipation pipe (2) is mounted on the outer side wall of the transformer casing (1), and the transformer casing (1) comprises a casing The body (101), the upper end face and the lower end face of the housing body (101) are respectively provided with an upper annular groove (103) and a lower annular groove (104) with openings facing upwards and downwards, and the cooling pipes (2) Two parallel passages are formed inside, which are an oil passage (201) and a water passage (202). The upper and lower ends of the water passage (202) are communicated with the upper annular groove (103) and the lower annular groove (104) respectively. In the present invention, through the structural design of the transformer casing, the waterproof structure can achieve good heat dissipation effect while waterproofing.
Description
技术领域technical field
本发明涉及一种变压器,尤其涉及了一种户外变压器。The invention relates to a transformer, in particular to an outdoor transformer.
背景技术Background technique
变压器是利用电磁感应的原理来改变交流电压的装置,特别是用于工业用电上,但是科技在不停的发展,人们对变压器的要求越来越高,导致传统的变压器已经无法满足人们的使用需求。Transformer is a device that uses the principle of electromagnetic induction to change AC voltage, especially for industrial electricity. However, with the continuous development of science and technology, people's requirements for transformers are getting higher and higher, resulting in traditional transformers can no longer meet people's needs. Usage requirements.
现有技术中也提供了一些能够适应工作需求的变压器,如现有的防水变压器即为具有防水(防潮/防雨)功能的变压器。现有的防水变压器一般设有专用防护防外壳或外罩,内部变压器作灌封处理,能应对高温、潮湿、雨淋、水浸泡等恶劣环境,IP防护等级较高,已在户外灯具、城市亮化工程、矿区矿井、船舶设备、电子卫浴设备、工业雾化加湿器、医疗设备、精密仪器中等行业中得到广泛应用。The prior art also provides some transformers that can adapt to work requirements. For example, an existing waterproof transformer is a transformer with a waterproof (moisture/rainproof) function. The existing waterproof transformers are generally equipped with special protective protective shells or covers, and the internal transformers are potted and sealed, which can cope with harsh environments such as high temperature, humidity, rain, and water immersion. It is widely used in chemical engineering, mining area mines, ship equipment, electronic sanitary equipment, industrial atomizing humidifier, medical equipment, precision instruments and other industries.
防水变压器作为户外使用时,由于环境因素变化较大,必须具备良好的散热性能,现有的防水变压器采用密封处理,散热性能难以完全满足环境变化,提供一种即具有良好防水性能,又具有良好散热性能的变压器是当前技术研发的一种趋势。When the waterproof transformer is used outdoors, due to the large changes in environmental factors, it must have good heat dissipation performance. The existing waterproof transformer is sealed, and the heat dissipation performance is difficult to fully meet the environmental changes. Transformers with heat dissipation performance are a trend in current technology research and development.
发明内容SUMMARY OF THE INVENTION
本发明针对现有技术中防水变压器存在的问题,提供了一种户外变压器。Aiming at the problems existing in the waterproof transformer in the prior art, the present invention provides an outdoor transformer.
为了解决上述技术问题,本发明通过下述技术方案得以解决:In order to solve the above-mentioned technical problems, the present invention is solved by the following technical solutions:
一种户外变压器,包括变压器壳体,变压器壳体内装有变压器油,变压器壳体的外侧壁上安装有与变压器壳体内部连通的散热管,变压器壳体包括壳体本体以及盖合在壳体本体上端面上的盖板,壳体本体的每个外侧壁上均设有多根并列设置的散热管,壳体本体的上端面和下端面上分别设有开口朝上和开口朝下的上环形凹槽和下环形凹槽,散热管内部形成两个并列的通道,分别为过油通道和过水通道,过油通道的上下两端分别与变压器壳体侧壁的上端和下端连接且与变压器壳体内部连通,过水通道的上下两端分别与上环形凹槽和下环形凹槽连通。通过将雨水引流至散热管内直接作用于过油通道,随着过油通道内变压器油的流动而流动,且使得过油通道与过水通道一一对应,相互不干涉不影响,能够有效加强散热管的散热作用。An outdoor transformer includes a transformer casing, the transformer casing is filled with transformer oil, the outer side wall of the transformer casing is provided with a heat dissipation pipe that communicates with the inside of the transformer casing, and the transformer casing includes a casing body and a cover closed on the casing. The cover plate on the upper end surface of the body, each outer side wall of the housing body is provided with a plurality of radiating pipes arranged in parallel, and the upper and lower end surfaces of the housing body are respectively provided with upward and downward openings. The annular groove and the lower annular groove, two parallel passages are formed inside the heat pipe, which are the oil passage and the water passage respectively. The inside of the transformer shell is communicated, and the upper and lower ends of the water passage are respectively communicated with the upper annular groove and the lower annular groove. By draining the rainwater into the heat dissipation pipe, it directly acts on the oil passage, and flows with the flow of the transformer oil in the oil passage, and makes the oil passage and the water passage correspond one by one, without interfering and affecting each other, which can effectively strengthen the heat dissipation. The cooling effect of the tube.
作为优选,变压器壳体底部还设有底座,底座呈内部为空腔、上端部为开口的凹槽状,底座侧壁的上端面与变压器壳体下端面密封连接,底座侧壁的上端面上还设有与下环形凹槽相对的开口朝上的底座环形凹槽,底座环形凹槽与底座内部的空腔相连通。底座的设置一方面能够便于变压器壳体之间放置于地面上,起到对变压器壳体的保护作用,另一方面也能够加强对变压器壳体底面的散热作用。Preferably, the bottom of the transformer housing is also provided with a base, the base is in the shape of a groove with a cavity inside and an open upper end, the upper end surface of the side wall of the base is sealed with the lower end surface of the transformer housing, and the upper end surface of the side wall of the base is sealed. A base annular groove with an upward opening opposite to the lower annular groove is also provided, and the base annular groove communicates with the cavity inside the base. The arrangement of the base can facilitate the placement of the transformer casings on the ground on the one hand, and protect the transformer casings, and on the other hand, can also strengthen the heat dissipation effect on the bottom surface of the transformer casings.
作为优选,底座侧壁上设有与底座内部的空腔连通的进水管,进水管上设有进水阀,壳体本体的上端面为呈内高外低的阶梯面,所述阶梯面包括内侧的第一端面和外侧的第二端面,盖板的下表面与第二端面之间形成环形缺口,上环形凹槽设置于第二端面且与环形缺口连通。环形缺口的设置一方面能够使得雨水更容易进入散热管内对散热管进行散热,另一方面也能够使得在对散热管进行注水散热时更容易排出。Preferably, the side wall of the base is provided with a water inlet pipe that communicates with the cavity inside the base, the water inlet pipe is provided with a water inlet valve, and the upper end surface of the housing body is a stepped surface with a high inside and a low outside, and the stepped surface includes An annular gap is formed between the inner first end surface and the outer second end surface, the lower surface of the cover plate and the second end surface, and the upper annular groove is arranged on the second end surface and communicates with the annular gap. On the one hand, the arrangement of the annular gap can make it easier for rainwater to enter the heat dissipation pipe to dissipate heat, and on the other hand, it can also make it easier to discharge when the heat dissipation pipe is filled with water for heat dissipation.
作为优选,第一端面上设有第一环形凸块,盖板的下表面上设有供第一环形凸块卡入的环形槽。第一环形凸块与环形槽的设置能够有效加强盖板与壳体本体之间连接的稳定性和密封性。Preferably, the first end surface is provided with a first annular projection, and the lower surface of the cover plate is provided with an annular groove into which the first annular projection is clamped. The arrangement of the first annular projection and the annular groove can effectively enhance the stability and sealing of the connection between the cover plate and the housing body.
作为优选,第一环形凸块与环形槽之间设有密封垫。密封垫的设置能够进一步加强盖板与壳体本体之间的密封性。Preferably, a gasket is provided between the first annular projection and the annular groove. The arrangement of the sealing gasket can further strengthen the sealing between the cover plate and the housing body.
作为优选,盖板的下表面上还设有朝下延伸的第二环形凸块,第二环形凸块与壳体本体的内侧壁过盈配合。第二环形凸块与与壳体本体的内侧壁之间的配合能够进一步加强盖板与壳体本体之间连接的稳定性。Preferably, the lower surface of the cover plate is further provided with a second annular projection extending downward, and the second annular projection is in an interference fit with the inner side wall of the housing body. The cooperation between the second annular projection and the inner side wall of the housing body can further enhance the stability of the connection between the cover plate and the housing body.
作为优选,底座侧壁上设有与底座内部的空腔连通的出水管,出水管上设有出水阀。出水管的设置能够根据需要合理调节底座内腔内的水。Preferably, the side wall of the base is provided with a water outlet pipe that communicates with the cavity inside the base, and the water outlet pipe is provided with a water outlet valve. The arrangement of the water outlet pipe can reasonably adjust the water in the inner cavity of the base according to the needs.
作为优选,底座内部的空腔内设有多块将所述空腔分隔成多个隔间的隔板,隔板下端部固定在底座下底面上,上端部所在的高度低于所述空腔的深度。隔板的设置能够使得底座内的水避免一直与变压器壳体底面接触,减小对变压器壳体底面的腐蚀。Preferably, the cavity inside the base is provided with a plurality of partitions dividing the cavity into a plurality of compartments, the lower end of the partition is fixed on the lower bottom surface of the base, and the height of the upper end is lower than that of the cavity depth. The arrangement of the partition plate can prevent the water in the base from contacting the bottom surface of the transformer casing all the time, thereby reducing the corrosion to the bottom surface of the transformer casing.
本发明由于采用了以上技术方案,具有显著的技术效果:The present invention has significant technical effects due to the adoption of the above technical solutions:
本发明通过对变压器壳体的结构设计,使其防水结构在进行防水的同时还能够起到良好的散热效果。In the present invention, through the structural design of the transformer casing, the waterproof structure can achieve good heat dissipation effect while waterproofing.
附图说明Description of drawings
图1是本发明实施例1的结构示意图。FIG. 1 is a schematic structural diagram of
图2是图1中壳体本体的结构示意图。FIG. 2 is a schematic structural diagram of the housing body in FIG. 1 .
图3是图1中底座的结构示意图。FIG. 3 is a schematic structural diagram of the base in FIG. 1 .
图4是图1中沿过油通道剖切的剖视图。FIG. 4 is a cross-sectional view taken along the oil passage in FIG. 1 .
图5是图1中沿过水通道剖切的剖视图。FIG. 5 is a cross-sectional view taken along the water passage in FIG. 1 .
图6是图1中沿壳体本体侧壁剖切的剖视图。FIG. 6 is a cross-sectional view taken along the side wall of the housing body in FIG. 1 .
图7是图1中散热管的结构示意图。FIG. 7 is a schematic structural diagram of the heat pipe in FIG. 1 .
附图中各数字标号所指代的部位名称如下:1—变压器壳体、2—散热管、3—底座、101—壳体本体、102—盖板、103—上环形凹槽、104—下环形凹槽、105—第一端面、106—第二端面、107—环形缺口、108—第一环形凸块、109—第二环形凸块、201—过油通道、202—过水通道、301—底座环形凹槽、302—进水管、303—进水阀、304—出水管、305—出水阀、306—隔板。The names of the parts referred to by the numerals in the drawings are as follows: 1—transformer housing, 2—radiating pipe, 3—base, 101—shell body, 102—cover plate, 103—upper annular groove, 104—lower Annular groove, 105—first end face, 106—second end face, 107—annular gap, 108—first annular bump, 109—second annular bump, 201—oil passage, 202—water passage, 301 - Annular groove on the base, 302 - water inlet pipe, 303 - water inlet valve, 304 - water outlet pipe, 305 - water outlet valve, 306 - partition plate.
具体实施方式Detailed ways
下面结合附图与实施例对本发明作进一步详细描述。The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
实施例1Example 1
一种户外变压器,如图1-图7所示,包括变压器壳体1,变压器壳体1内装有变压器油,变压器壳体1内还设有变压器主体,变压器主体包括铁芯以及绕在铁芯上的绕组,变压器壳体1的外侧壁上安装有与变压器壳体1内部连通的散热管2,变压器壳体1包括壳体本体101以及盖合在壳体本体101上端面上的盖板102,壳体本体101的每个外侧壁上均设有多根并列设置的散热管2,盖板102上设有与油枕连接的管道。An outdoor transformer, as shown in Figures 1-7, includes a
壳体本体101的上端面和下端面上分别设有开口朝上和开口朝下的上环形凹槽103和下环形凹槽104,散热管2为U形管且内部形成两个并列的通道,分别为过油通道201和过水通道202,过油通道201的上下两端分别与变压器壳体1侧壁的上端和下端连接且与变压器壳体1内部连通,过水通道202的上下两端分别与上环形凹槽103和下环形凹槽104连通。The upper end surface and the lower end surface of the
本实施例中一方面在变压器上设置散热管2,散热管2的上下两端分别与变压器壳体1的上下两端连通,实现变压器壳体1内的变压器油的上下交互,使得变压器油处于流动状态且通过散热管2使得变压器油更大面积的与外界交互,以此达到散热的目的,另一方面在将散热管2内部形成两个并列的通道,过水通道202与过油通道201相邻,继而实现过水通道202内水与过油通道201内油的热交互,通过在过水通道202内通冷水进一步加强过油通道201的散热效果。过水通道202与过油通道201一一对应,并且均设置于散热管2内,一方面不会对过油通道201本身的散热产生影响,其仍然于外界有足够大接触面积,另一方面与过油通道201毗邻,直接作用于过油通道201,且过水通道202内的水随着过油通道201内变压器油的流动而流动,能够更大效果的加强热交互,并且一一对应的过水通道202与过油通道201能够单独进行热交互,相邻散热管2之间不产生干涉、影响,最大程度的减小了对散热干涉的外在因素影响。In this embodiment, on the one hand, a
本实施例中变压器壳体1底部还设有底座3,底座3呈内部为空腔、上端部为开口的凹槽状,底座3侧壁的上端面与变压器壳体1下端面密封连接,底座3侧壁的上端面上还设有与下环形凹槽104相对的开口朝上的底座环形凹槽301,底座环形凹槽301与底座3内部的空腔相连通。In this embodiment, the bottom of the
在变压器使用过程中,变压器壳体1的侧壁与底板之间一般采用一体成型工艺,无需做特殊的密封,其防水部分主要集中与变压器壳体1的侧壁与上端盖板102之间,由于盖板102需要开合因而缝隙处的密封处理尤为关键。本实施例中,当有雨水时,雨水经盖板102与变压器壳体1上端面之间的缝隙进入,由于上环形凹槽103的截断,使得雨水不会流至外壳体内部,而是流到上环形凹槽103内,然后经过水通道202引流至下环形凹槽104内,再经底座环形凹槽301留至底座3内。在此过程中,雨水经过散热管2先对散热管2内的过油通道201进行热交换,加强散热管2的散热作用,然后雨水被送至底座3的内腔中,当雨水积攒一定时直接作用于变压器壳体1的下表面,对变压器壳体1下表面起到进一步散热作用。During the use of the transformer, an integral molding process is generally adopted between the side wall and the bottom plate of the
本实施例中底座3侧壁上设有与底座3内部的空腔连通的进水管302,进水管302上设有进水阀303,壳体本体101的上端面为呈内高外低的阶梯面,所述阶梯面包括内侧的第一端面105和外侧的第二端面106,盖板102的下表面与第二端面106之间形成环形缺口107,上环形凹槽103设置于第二端面106且与环形缺口107连通。环形缺口107的设置不仅是为了使得雨水能够方便的进入上环形凹槽103内然后增强对散热管2的散热作用,并且当处于晴天时,为了加强对变压器的散热,通过进水管302对底座3内注入冷水,水反向流入散热管2内对散热管2起到散热作用,水注入底座3过程中,先充满底座3,对变压器底部起到散热作用,然后反向流入过水通道202内,此时环形缺口107相当于出水口,使得注入的水经该环形缺口107流出,使得注入的水能够及时流出,形成流道,避免对过水通道202内壁造成压力过大,同时也避免注入的水经盖板102与壳体之间缝隙进入壳体内部,还能够使得水流形成流动状态,避免水在底座3或散热管2内聚集导致水温升高而失去改善散热效果的功能。In this embodiment, the side wall of the
本实施例中第一端面105上设有第一环形凸块108,盖板102的下表面上设有供第一环形凸块108卡入的环形槽,其中,第一环形凸块108与环形槽之间设有密封垫。盖板102的下表面上还设有朝下延伸的第二环形凸块109,第二环形凸块109与壳体本体101的内侧壁过盈配合。变压器在使用过程中,如果遇到雨水多无法及时流至上环形凹槽103内时,还是有可能渗入盖板102与壳体上端之间缝隙内,因而通过第一环形凸块108与环形槽的设置且在两者之间设置密封垫,能够有效保证雨水无法渗入,并且第一环形凸块108与环形槽之间的连接以及第二环形凸块109与壳体本体101内侧壁之间的连接均能够进一步加强盖板102与变压器壳体1之间的连接稳定性。In this embodiment, the
本实施例中底座3侧壁上设有与底座3内部的空腔连通的出水管304,出水管304上设有出水阀305。当对底座3内进行注水过程中,关闭出水管304,使得水流一方面能够在底座3内聚集对变压器壳体1底部进行散热,另一方面能够顺利流至散热管2内加强散热管2的散热作用。In this embodiment, the side wall of the
本实施例中底座3内部的空腔内设有多块将所述空腔分隔成多个隔间的隔板306,隔板306下端部固定在底座3下底面上,上端部所在的高度低于所述空腔的深度。并且当无需加强散热时,通过出水管304及时排出底座3内的水,隔间的高度小于空腔的深度,从而能够避免非加强散热过程中底座3内的水不能直接与变压器壳体1下表面接触,减小对变压器壳体1底部的腐蚀,避免变压器壳体1下表面与地面直接接触,对变压器壳体1起到一定保护作用。并且如果变压器壳体1直接放置地面上,由于变压器内部温度大于地面温度,而变压器底面与底面之间缝隙小,导致变压器底面散热困难,热量聚集,而通过设置底座3,并且底座3内设置隔间,使得底座3内的水并没有被完全排出,由于此时处于非加强散热过程,因而外界温度不高,底座3内的水处于常温状态,底座3内处于下部为常温水上部为空气的状态,使得底座3仍然具有较大的散热能力,继而仍然能够实现底座3对变压器壳体1底部的散热作用。In this embodiment, the cavity inside the
总之,以上所述仅为本发明的较佳实施例,凡依本发明申请专利范围所作的均等变化与修饰,皆应属本发明专利的涵盖范围。In a word, the above are only preferred embodiments of the present invention, and all equivalent changes and modifications made according to the scope of the patent application of the present invention shall fall within the scope of the patent of the present invention.
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Effective date of registration: 20211122 Address after: No. 12 Xuefu Road, Hailar District, Hulunbeir City, Inner Mongolia Autonomous Region, 021000 Applicant after: HULUN BUIR POWER SUPPLY COMPANY, STATE GRID INNER MONGOLIA EASTERN ELECTRIC POWER Co.,Ltd. Applicant after: State Grid Co., Ltd. Address before: 230022 1702, building 12, Lanjun, Impression West Lake Garden, No. 69, Wangjiang West Road, Shushan District, Hefei City, Anhui Province Applicant before: Hefei volt ampere Technology Co.,Ltd. |
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