CN111810920A - A die-cast aluminum part - Google Patents
A die-cast aluminum part Download PDFInfo
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- CN111810920A CN111810920A CN202010708126.XA CN202010708126A CN111810920A CN 111810920 A CN111810920 A CN 111810920A CN 202010708126 A CN202010708126 A CN 202010708126A CN 111810920 A CN111810920 A CN 111810920A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V15/00—Protecting lighting devices from damage
- F21V15/01—Housings, e.g. material or assembling of housing parts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
- F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
- F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
- F21V19/003—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V31/00—Gas-tight or water-tight arrangements
- F21V31/005—Sealing arrangements therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
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Abstract
Description
技术领域technical field
本发明属于压铸件技术领域,具体的说是一种压铸铝件。The invention belongs to the technical field of die-casting parts, in particular to a die-casting aluminum part.
背景技术Background technique
压铸是一种金属铸造工艺,其特点是利用模具内腔对融化的金属施加高压。模具通常是用强度更高的合金加工而成的,这个过程有些类似注塑成型。大多数压铸铸件都是不含铁的,例如锌、铜、铝、镁、铅、锡以及铅锡合金以及它们的合金。Die casting is a metal casting process characterized by the use of a mold cavity to apply high pressure to molten metal. Molds are usually machined from stronger alloys, a process somewhat similar to injection molding. Most die castings are free of iron, such as zinc, copper, aluminum, magnesium, lead, tin, and lead-tin alloys and their alloys.
现有的LED投光灯主要结构部件为铝压铸成形外壳铝件,该种外壳铝件大部分为一体压铸成型结构,当需要将LED灯板安装到外壳上时,需要在外壳铝件1上进行打孔,通过螺钉将LED灯板安装到外壳铝件上,当外壳铝件长时间在潮湿或腐蚀的环境下工作时,容易导致螺钉锈化到外壳铝件上,不仅影响了外壳铝件的密封效果,同时难以对外壳铝件内部的元器件进行快速拆卸维修。The main structural components of the existing LED flood light are aluminum die-casting shell aluminum parts, most of which are integral die-casting molding structures. Drill holes, and install the LED light board on the aluminum shell with screws. When the aluminum shell works in a humid or corrosive environment for a long time, it is easy to cause the screws to rust on the aluminum shell, which not only affects the aluminum shell. The sealing effect is good, and it is difficult to quickly disassemble and repair the components inside the aluminum part of the shell.
鉴于此,为了克服上述技术问题,本公司设计研发了一种压铸铝件,制作了特殊的适用于LED投光灯的压铸外壳铝件,解决了上述技术问题。In view of this, in order to overcome the above technical problems, our company has designed and developed a die-casting aluminum part, and made a special die-casting aluminum part suitable for LED floodlights, which solved the above-mentioned technical problems.
发明内容SUMMARY OF THE INVENTION
为了弥补现有技术的不足,本发明提出的一种压铸铝件,本发明主要用于解决现有的LED投光灯主要结构部件为铝压铸成形外壳铝件,需要将LED灯板安装到外壳上时,需要在外壳铝件上进行打孔,通过螺钉将LED灯板安装到外壳铝件上,当外壳铝件长时间在潮湿或腐蚀的环境下工作时,容易导致螺钉锈化到外壳铝件上,不仅影响了外壳铝件的密封效果,同时难以对外壳铝件内部的元器件进行快速拆卸维修。In order to make up for the deficiencies of the prior art, the present invention proposes a die-casting aluminum part. The present invention is mainly used to solve the problem that the main structural components of the existing LED flood light are aluminum die-casting aluminum parts of the shell, and the LED lamp board needs to be installed on the shell. When it is installed, it is necessary to drill holes on the aluminum parts of the casing, and install the LED light board on the aluminum parts of the casing by screws. When the aluminum parts of the casing work in a humid or corrosive environment for a long time, it is easy to cause the screws to rust to the aluminum parts of the casing. It not only affects the sealing effect of the aluminum parts of the shell, but also makes it difficult to quickly disassemble and repair the components inside the aluminum parts of the shell.
本发明解决其技术问题所采用的技术方案是:本发明所述的一种压铸铝件,包括外壳铝件、LED灯板、灯罩和支撑架;所述外壳铝件和支撑架均为压铸成型;所述外壳铝件通过两个压铸框架相互拼接设置,且两个压铸框架的对称面均开设有插接腔;对称开设的所述插接腔内均插接有橡胶密封条,且两个橡胶密封条之间通过橡胶卡条相互连接;所述橡胶卡条位于对称设置的两个压铸框架之间;两个所述压铸框架的内侧壁竖直方向开设有多个连接孔,且多个连接孔内均插接有螺纹杆;多个所述螺纹杆的两端均螺纹连接有螺母,且多个所述螺纹杆均插入到橡胶卡条和橡胶密封条内部;位于所述压铸框架中部的螺纹杆的两端安装有支撑架,且支撑架通过螺母可调节固定到螺纹杆上;两个所述压铸框架的内腔壁均开设有插接滑槽,且插接滑槽内滑动插接有LED灯板;所述LED灯板的外侧设置有灯罩;The technical solution adopted by the present invention to solve the technical problem is as follows: a die-casting aluminum part according to the present invention includes an aluminum casing part, an LED lamp board, a lampshade and a supporting frame; the casing aluminum part and the supporting frame are both die-casting. ; The outer shell aluminum parts are spliced together by two die-casting frames, and the symmetrical surfaces of the two die-casting frames are provided with plug-in cavities; the symmetrically opened plug-in cavities are all plugged with rubber sealing strips, and the two rubber seals The bars are connected to each other by rubber clips; the rubber clips are located between two symmetrically arranged die-casting frames; the inner side walls of the two die-casting frames are vertically provided with a plurality of connecting holes, and the plurality of connecting holes A threaded rod is inserted into the inside; the two ends of the plurality of threaded rods are threadedly connected with nuts, and the plurality of the threaded rods are inserted into the rubber clips and the rubber sealing strip; the threaded rods located in the middle of the die-casting frame The two ends of the rod are installed with support frames, and the support frames can be adjusted and fixed to the threaded rod through nuts; the inner cavity walls of the two die-casting frames are provided with plug-in chutes, and the plug-in chutes are slidably plugged with LED light board; the outer side of the LED light board is provided with a lampshade;
工作时,当需要将LED灯板安装到外壳铝件上时,安装人员先将两个压铸框架分开,然后将LED灯板滑动插入其中一个压铸框架的到插接滑槽内,然后将橡胶卡条一侧壁的橡胶密封条插接到压铸框架的插接腔内,同时将多个螺纹杆按顺序分别插入到已安装LED灯板的压铸框架的连接孔内,然后安装人员将另一个压铸框架上的插接滑槽滑动套接到LED灯板外,同时该压铸框架上的连接孔与多个螺纹杆对齐,然后安装人员推动另一个压铸框架向已固定的上一个压铸框架的侧面移动,当橡胶卡条另一侧的橡胶密封条插入到滑动安装的压铸框架的插接腔后,调整多个螺纹杆伸出压铸框架外壁的距离,然后操作人员螺母和垫圈的套接到螺纹杆的两端,然后通过扳手同步扭动外壳铝件两侧的螺母,进而将相互拼接的压铸框架进行固定连接,且通过橡胶密封条插入到插接腔内进而可以对橡胶卡条进行固定,防止对称挤压的压铸框架对橡胶卡条的挤压力过大,进而导致橡胶卡条产生挤压脱离或挤压错位的现象,进而影响相互拼接的压铸框架的密封效果;然后将支撑架通过螺母固定到外壳铝件中部位置的螺纹杆上,使得支撑架能够对外壳铝件进行支撑固定;同时通过相互拼接形成的外壳铝件可以对LED灯板进行快速固定,不需要在外壳铝件上进行打孔,通过螺钉将LED灯板安装到外壳铝件上,进而提高了外壳铝件的使用密封效果,当需要对外壳铝件内部的安装的元器件进行检修时,操作人员只需要将其中一侧的压铸框架外壁的螺母拆卸,便可以将该压铸框架进行分离,便于对压铸框架或内部的元器件进行安全检修作业。When working, when the LED light board needs to be installed on the aluminum part of the housing, the installer first separates the two die-casting frames, and then slides the LED light board into one of the die-casting frames into the plug-in chute, and then slides the rubber clip. The rubber sealing strip on one side wall is inserted into the insertion cavity of the die-casting frame, and at the same time, multiple threaded rods are inserted into the connecting holes of the die-casting frame on which the LED light board has been installed in sequence, and then the installer will insert another die-casting frame. The plug-in chute on the top is slid and sleeved to the outside of the LED light board, and the connecting holes on the die-casting frame are aligned with a plurality of threaded rods, and then the installer pushes the other die-casting frame to move to the side of the fixed previous die-casting frame, When the rubber sealing strip on the other side of the rubber clip is inserted into the socket cavity of the die-casting frame that is installed in a sliding way, adjust the distance that the multiple threaded rods protrude from the outer wall of the die-casting frame, and then the operator's nut and washer are socketed into the two ends of the threaded rod. Then, the nuts on both sides of the aluminum parts of the casing are synchronously twisted by a wrench, and then the die-casting frames spliced with each other are fixedly connected, and the rubber sealing strips are inserted into the socket cavity to fix the rubber clips to prevent symmetrical extrusion. The extrusion force of the die-casting frame on the rubber clip is too large, which will cause the rubber clip to be squeezed out or squeezed out of position, thereby affecting the sealing effect of the die-casting frames spliced to each other; then the support frame is fixed to the shell by nuts. The threaded rod in the middle of the aluminum part enables the support frame to support and fix the aluminum part of the shell; at the same time, the aluminum part of the shell formed by splicing each other can quickly fix the LED light board without drilling holes in the aluminum part of the shell, The LED light board is mounted on the aluminum shell of the shell by screws, thereby improving the sealing effect of the aluminum shell of the shell. When the components installed inside the aluminum shell of the shell need to be repaired, the operator only needs to die-cast one side of the aluminum shell. The die-casting frame can be separated by dismantling the nut on the outer wall of the frame, which facilitates the safe maintenance of the die-casting frame or the internal components.
优选的,位于所述外壳铝件最下方的螺纹杆内部为空腔结构,且螺纹杆的外部包裹有渗液膜;空腔结构的所述螺纹杆内部填充有润滑液,且润滑液通过导液微孔渗透到渗液膜上;所述螺纹杆的外端部开设有滑动槽,且螺纹杆内部滑动设置有密封塞;所述螺纹杆的端部套接有弹性缓冲环,且弹性缓冲环的内壁设置有挤压滑块;所述挤压滑块滑动插接到滑动槽内;工作时,当弹性缓冲环套接到螺纹管的外壁上,弹性缓冲环内侧设置的挤压滑块会通过滑动槽滑动挤压密封塞,密封塞会推动螺纹杆内部的润滑油通过导液微孔渗入到渗液膜上,然后随着螺母不断的将弹性缓冲环挤压贴合到压铸框架的外壁时,弹性缓冲环通过挤压滑块继续挤压密封塞,使得密封塞能够处于稳定状态,进而可以将转动螺杆内一部分润滑液渗入到渗液膜上,使得螺纹杆能够与连接孔处于润滑状态,有效防止由于螺纹杆的长度过长,螺纹杆长时间插入到压铸框架内,进而导致螺纹杆锈化粘结到压铸框架内部,进而导致压铸框架难以相互分离的现象;同时当需要将压铸框架进行分离时,操作人员可以往复转动螺母,使得弹性缓冲环能够在螺纹杆上往复滑动,弹性缓冲环的往复滑动可以对密封塞进行往复挤压,便于螺纹杆内部的润滑液能够产生扰动,使得润滑液能够通过渗液膜涂抹到连接孔内,使得螺纹杆能够快速从连接孔内脱离。Preferably, the interior of the threaded rod located at the bottom of the aluminum part of the casing is a cavity structure, and the outside of the threaded rod is covered with a liquid-permeable film; the interior of the threaded rod of the cavity structure is filled with lubricating liquid, and the lubricating liquid passes through the guide The liquid micropores penetrate into the liquid permeable membrane; the outer end of the threaded rod is provided with a sliding groove, and the inside of the threaded rod is slidably provided with a sealing plug; the end of the threaded rod is sleeved with an elastic buffer ring, and the elastic buffer The inner wall of the ring is provided with an extrusion slider; the extrusion slider is slidably inserted into the sliding groove; during operation, when the elastic buffer ring is sleeved on the outer wall of the threaded pipe, the extrusion slider set on the inner side of the elastic buffer ring It will slide and squeeze the sealing plug through the sliding groove, and the sealing plug will push the lubricating oil inside the threaded rod to penetrate into the liquid-permeable film through the liquid-conducting pores, and then press the elastic buffer ring to the die-casting frame with the nut. When the outer wall is used, the elastic buffer ring continues to squeeze the sealing plug by pressing the slider, so that the sealing plug can be in a stable state, and then part of the lubricating liquid in the rotating screw can penetrate into the liquid film, so that the threaded rod can be lubricated with the connecting hole. It can effectively prevent the threaded rod from being inserted into the die-casting frame for a long time due to the long length of the threaded rod, which will cause the threaded rod to rust and bond to the inside of the die-casting frame, thus making the die-casting frame difficult to separate from each other. When the frame is separated, the operator can turn the nut back and forth, so that the elastic buffer ring can slide back and forth on the threaded rod. The lubricating fluid can be applied into the connecting hole through the liquid permeable film, so that the threaded rod can be quickly separated from the connecting hole.
优选的,所述弹性缓冲环内部开设有缓冲腔;所述挤压块的端部设置有空腔凸管,且空腔凸管穿过密封塞位于空腔结构的螺纹杆内;所述空腔凸管通过导槽连通到缓冲腔内,且导槽位于挤压滑块上;工作时,当挤压块挤压密封塞时,挤压块上设置的空腔凸管会穿过密封塞与密封塞一侧的润滑液接触,随着挤压块不断的对密封塞进行挤压,密封塞对润滑液的挤压力会使得润滑液通过空腔凸管进入到弹性缓冲环内,使得弹性缓冲环能够进入一定的润滑液,进一步提高弹性缓冲环的弹性缓冲效果;同时使得弹性缓冲环能够起到弹性支撑的效果。Preferably, the elastic buffer ring is provided with a buffer cavity inside; the end of the extrusion block is provided with a cavity protruding tube, and the cavity protruding tube passes through the sealing plug and is located in the threaded rod of the cavity structure; The cavity convex tube is connected to the buffer cavity through the guide groove, and the guide groove is located on the extrusion block; during operation, when the extrusion block squeezes the sealing plug, the cavity convex pipe set on the extrusion block will pass through the sealing plug In contact with the lubricating liquid on the side of the sealing plug, as the extrusion block continuously squeezes the sealing plug, the pressing force of the sealing plug on the lubricating liquid will make the lubricating liquid enter the elastic buffer ring through the cavity convex tube, so that the The elastic buffer ring can enter a certain amount of lubricating liquid to further improve the elastic buffer effect of the elastic buffer ring; meanwhile, the elastic buffer ring can play an elastic support effect.
优选的,所述橡胶卡条内部开设有挤压腔,且橡胶卡条的外部为波纹形状;工作时,当橡胶卡条受到两侧的压制框架的挤压力时,橡胶卡条内部设置的挤压腔和外壁设置的波纹形状可以使得橡胶卡条只会产生收缩,而不会向外界扩张,有效防止由于压铸框架对橡胶卡条的挤压力过大,进而导致橡胶卡条产生挤压变形的现象,不仅影响了橡胶卡条的弹性缓冲效果,同时影响橡胶卡条对压铸框架的密封效果。Preferably, a squeezing cavity is opened inside the rubber clip, and the outside of the rubber clip is in a corrugated shape; during operation, when the rubber clip is subjected to the pressing force of the pressing frames on both sides, the inside of the rubber clip is arranged. The corrugated shape of the extrusion cavity and the outer wall can make the rubber clips only shrink instead of expanding to the outside, which effectively prevents the rubber clips from being squeezed due to the excessive extrusion force of the die-casting frame on the rubber clips. The phenomenon of deformation not only affects the elastic buffering effect of the rubber clip, but also affects the sealing effect of the rubber clip on the die-casting frame.
优选的,所述橡胶密封条开设有膨胀腔,且橡胶密封条的外部设置有多个磨砂凸起膜;所述磨砂凸起膜与橡胶密封条之间设置有间隙空腔,且间隙空腔通过导气槽连通到膨胀腔内;所述膨胀腔与挤压腔连通;工作时,当橡胶卡条受到挤压力产生收缩时,挤压腔内部的气体会进入到膨胀腔内,然后通过膨胀腔进入到磨砂凸起膜的内侧的间隙空腔内,使得磨砂凸起膜产生膨胀挤压贴合到插接腔内,进而提高橡胶密封条与插接腔之间摩擦阻力,进一步提高了橡胶密封条插入到插接腔的插接稳定性。Preferably, the rubber sealing strip is provided with an expansion cavity, and a plurality of frosted convex films are arranged on the outside of the rubber sealing strip; a gap cavity is provided between the frosted convex film and the rubber sealing strip, and the gap cavity is It is connected to the expansion cavity through the air guide groove; the expansion cavity is communicated with the extrusion cavity; during operation, when the rubber clip is contracted by the extrusion force, the gas inside the extrusion cavity will enter the expansion cavity, and then pass through the expansion cavity. The expansion cavity enters the gap cavity on the inner side of the frosted convex film, so that the frosted convex film expands and squeezes into the plug cavity, thereby improving the frictional resistance between the rubber sealing strip and the plug cavity, and further improving the rubber seal. The mating stability of the strip inserted into the mating cavity.
优选的,所述橡胶密封条与螺纹杆连接处设置有凹陷槽,且凹陷槽内设置挤压凸起;所述挤压凸起与螺纹杆外壁设置的渗液膜接触;工作时,当螺纹杆内部的润滑液渗出到渗液膜上时,渗液膜上润滑液会与挤压凸起接触,同时会通过挤压凸起进入到凹陷槽内,进而可以使得螺纹杆与橡胶密封条之间的连接处处于润滑液润滑的状态,防止螺旋杆锈化腐蚀或粘结到橡胶密封条上,进而影响橡胶密封条的安全使用。Preferably, a concave groove is provided at the connection between the rubber sealing strip and the threaded rod, and an extrusion protrusion is arranged in the concave groove; the extrusion protrusion is in contact with the liquid seepage film disposed on the outer wall of the threaded rod; during operation, when the thread When the lubricating liquid inside the rod seeps out onto the liquid film, the lubricating liquid on the liquid film will contact the extrusion protrusion, and at the same time, it will enter the recess groove through the extrusion protrusion, so that the threaded rod and the rubber sealing strip can be connected. The connection between them is in a state of lubricating fluid, preventing the screw rod from rusting and corroding or sticking to the rubber sealing strip, thereby affecting the safe use of the rubber sealing strip.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明通过相互拼接形成的外壳铝件可以对LED灯板进行快速固定,不需要在外壳铝件上进行打孔,通过螺钉将LED灯板安装到外壳铝件上,进而提高了外壳铝件的使用密封效果,当需要对外壳铝件内部的安装的元器件进行检修时,操作人员只需要将其中一侧的压铸框架外壁的螺母拆卸,便可以将该压铸框架进行分离,便于对压铸框架或内部的元器件进行安全检修作业。1. The present invention can quickly fix the LED light board by splicing the shell aluminum parts with each other without drilling holes on the shell aluminum parts. When the components installed inside the aluminum parts of the casing need to be repaired, the operator only needs to disassemble the nut on the outer wall of the die-casting frame on one side, and then the die-casting frame can be separated, which is convenient for the die-casting frame. Frame or internal components for safe maintenance work.
2.本发明通过相互拼接的压铸框架固定连接后,且通过橡胶密封条插入到插接腔内可以对橡胶卡条进行固定,防止对称挤压的压铸框架对橡胶卡条的挤压力过大,进而导致橡胶卡条产生挤压脱离或挤压错位的现象,进而影响相互拼接的压铸框架的密封效果。2. After the invention is fixedly connected by the die-casting frames spliced to each other, and the rubber sealing strip is inserted into the insertion cavity, the rubber clip can be fixed, so as to prevent the extrusion force of the symmetrically extruded die-casting frame to the rubber clip from being too large, As a result, the rubber clips are squeezed out or squeezed out of position, thereby affecting the sealing effect of the die-casting frames spliced to each other.
附图说明Description of drawings
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
图1是本发明的立体图;Fig. 1 is the perspective view of the present invention;
图2是本发明的剖视图;Fig. 2 is the sectional view of the present invention;
图3是本发明图2中A处局部放大图;Fig. 3 is the partial enlarged view of A in Fig. 2 of the present invention;
图4是本发明图2中B处局部放大图;Fig. 4 is the partial enlarged view of B in Fig. 2 of the present invention;
图中:外壳铝件1、LED灯板2、灯罩3、支撑架4、压铸框架5、插接腔51、连接孔52、插接滑槽53、橡胶密封条6、膨胀腔61、磨砂凸起膜62、间隙空腔63、凹陷槽64、橡胶卡条7、挤压腔71、螺纹杆8、滑动槽81、螺母9、渗液膜10、密封塞11、弹性缓冲环12、缓冲腔121、挤压滑块13、导槽131、空腔凸管14、挤压凸起15。In the figure: shell aluminum part 1,
具体实施方式Detailed ways
使用图1-图4对本发明一实施方式的一种压铸铝件进行如下说明。A die-cast aluminum part according to an embodiment of the present invention will be described below with reference to FIGS. 1 to 4 .
如图1-图4所示,本发明所述的一种压铸铝件,包括外壳铝件1、LED灯板2、灯罩3和支撑架4;所述外壳铝件1和支撑架4均为压铸成型;所述外壳铝件1通过两个压铸框架5相互拼接设置,且两个压铸框架5的对称面均开设有插接腔51;对称开设的所述插接腔51内均插接有橡胶密封条6,且两个橡胶密封条6之间通过橡胶卡条7相互连接;所述橡胶卡条7位于对称设置的两个压铸框架5之间;两个所述压铸框架5的内侧壁竖直方向开设有多个连接孔52,且多个连接孔52内均插接有螺纹杆8;多个所述螺纹杆8的两端均螺纹连接有螺母9,且多个所述螺纹杆8均插入到橡胶卡条7和橡胶密封条6内部;位于所述压铸框架5中部的螺纹杆8的两端安装有支撑架4,且支撑架4通过螺母9可调节固定到螺纹杆8上;两个所述压铸框架5的内腔壁均开设有插接滑槽53,且插接滑槽53内滑动插接有LED灯板2;所述LED灯板2的外侧设置有灯罩3;As shown in FIGS. 1-4 , a die-casting aluminum part according to the present invention includes a casing aluminum part 1 , an
工作时,当需要将LED灯板2安装到外壳铝件1上时,安装人员先将两个压铸框架5分开,然后将LED灯板2滑动插入其中一个压铸框架5的到插接滑槽53内,然后将橡胶卡条7一侧壁的橡胶密封条6插接到压铸框架5的插接腔51内,同时将多个螺纹杆8按顺序分别插入到已安装LED灯板2的压铸框架5的连接孔52内,然后安装人员将另一个压铸框架5上的插接滑槽53滑动套接到LED灯板2外,同时该压铸框架5上的连接孔52与多个螺纹杆8对齐,然后安装人员推动另一个压铸框架5向已固定的上一个压铸框架5的侧面移动,当橡胶卡条7另一侧的橡胶密封条6插入到滑动安装的压铸框架5的插接腔51后,调整多个螺纹杆8伸出压铸框架5外壁的距离,然后操作人员螺母9和垫圈的套接到螺纹杆8的两端,然后通过扳手同步扭动外壳铝件1两侧的螺母9,进而将相互拼接的压铸框架5进行固定连接,且通过橡胶密封条6插入到插接腔51内进而可以对橡胶卡条7进行固定,防止对称挤压的压铸框架5对橡胶卡条7的挤压力过大,进而导致橡胶卡条7产生挤压脱离或挤压错位的现象,进而影响相互拼接的压铸框架5的密封效果;然后将支撑架4通过螺母9固定到外壳铝件1中部位置的螺纹杆8上,使得支撑架4能够对外壳铝件1进行支撑固定;同时通过相互拼接形成的外壳铝件1可以对LED灯板2进行快速固定,不需要在外壳铝件1上进行打孔,通过螺钉将LED灯板2安装到外壳铝件1上,进而提高了外壳铝件1的使用密封效果,当需要对外壳铝件1内部的安装的元器件进行检修时,操作人员只需要将其中一侧的压铸框架5外壁的螺母9拆卸,便可以将该压铸框架5进行分离,便于对压铸框架5或内部的元器件进行安全检修作业。When working, when the
作为本发明的一种实施方式,位于所述外壳铝件1最下方的螺纹杆8内部为空腔结构,且螺纹杆8的外部包裹有渗液膜10;空腔结构的所述螺纹杆8内部填充有润滑液,且润滑液通过导液微孔渗透到渗液膜10上;所述螺纹杆8的外端部开设有滑动槽81,且螺纹杆8内部滑动设置有密封塞11;所述螺纹杆8的端部套接有弹性缓冲环12,且弹性缓冲环12的内壁设置有挤压滑块13;所述挤压滑块13滑动插接到滑动槽81内;工作时,当弹性缓冲环12套接到螺纹管的外壁上,弹性缓冲环12内侧设置的挤压滑块13会通过滑动槽81滑动挤压密封塞11,密封塞11会推动螺纹杆8内部的润滑油通过导液微孔渗入到渗液膜10上,然后随着螺母9不断的将弹性缓冲环12挤压贴合到压铸框架5的外壁时,弹性缓冲环12通过挤压滑块13继续挤压密封塞11,使得密封塞11能够处于稳定状态,进而可以将转动螺杆内一部分润滑液渗入到渗液膜10上,使得螺纹杆8能够与连接孔52处于润滑状态,有效防止由于螺纹杆8的长度过长,螺纹杆8长时间插入到压铸框架5内,进而导致螺纹杆8锈化粘结到压铸框架5内部,进而导致压铸框架5难以相互分离的现象;同时当需要将压铸框架5进行分离时,操作人员可以往复转动螺母9,使得弹性缓冲环12能够在螺纹杆8上往复滑动,弹性缓冲环12的往复滑动可以对密封塞11进行往复挤压,便于螺纹杆8内部的润滑液能够产生扰动,使得润滑液能够通过渗液膜10涂抹到连接孔52内,使得螺纹杆8能够快速从连接孔52内脱离。As an embodiment of the present invention, the interior of the threaded
作为本发明的一种实施方式,所述弹性缓冲环12内部开设有缓冲腔121;所述挤压块的端部设置有空腔凸管14,且空腔凸管14穿过密封塞11位于空腔结构的螺纹杆8内;所述空腔凸管14通过导槽131连通到缓冲腔121内,且导槽131位于挤压滑块13上;工作时,当挤压块挤压密封塞11时,挤压块上设置的空腔凸管14会穿过密封塞11与密封塞11一侧的润滑液接触,随着挤压块不断的对密封塞11进行挤压,密封塞11对润滑液的挤压力会使得润滑液通过空腔凸管14进入到弹性缓冲环12内,使得弹性缓冲环12能够进入一定的润滑液,进一步提高弹性缓冲环12的弹性缓冲效果;同时使得弹性缓冲环12能够起到弹性支撑的效果。As an embodiment of the present invention, the
作为本发明的一种实施方式,所述橡胶卡条7内部开设有挤压腔71,且橡胶卡条7的外部为波纹形状;工作时,当橡胶卡条7受到两侧的压制框架的挤压力时,橡胶卡条7内部设置的挤压腔71和外壁设置的波纹形状可以使得橡胶卡条7只会产生收缩,而不会向外界扩张,有效防止由于压铸框架5对橡胶卡条7的挤压力过大,进而导致橡胶卡条7产生挤压变形的现象,不仅影响了橡胶卡条7的弹性缓冲效果,同时影响橡胶卡条7对压铸框架5的密封效果。As an embodiment of the present invention, an
作为本发明的一种实施方式,所述橡胶密封条6开设有膨胀腔61,且橡胶密封条6的外部设置有多个磨砂凸起膜62;所述磨砂凸起膜62与橡胶密封条6之间设置有间隙空腔63,且间隙空腔63通过导气槽连通到膨胀腔61内;所述膨胀腔61与挤压腔71连通;工作时,当橡胶卡条7受到挤压力产生收缩时,挤压腔71内部的气体会进入到膨胀腔61内,然后通过膨胀腔61进入到磨砂凸起膜62内侧的间隙空腔63,使得磨砂凸起膜62产生膨胀挤压贴合到插接腔51内,进而提高橡胶密封条6与插接腔51之间摩擦阻力,进一步提高了橡胶密封条6插入到插接腔51的插接稳定性。As an embodiment of the present invention, the
作为本发明的一种实施方式,所述橡胶密封条6与螺纹杆8连接处设置有凹陷槽64,且凹陷槽64内设置挤压凸起15;所述挤压凸起15与螺纹杆8外壁设置的渗液膜10接触;工作时,当螺纹杆8内部的润滑液渗出到渗液膜10上时,渗液膜10上润滑液会与挤压凸起15接触,同时会通过挤压凸起15进入到凹陷槽64内,进而可以使得螺纹杆8与橡胶密封条6之间的连接处处于润滑液润滑的状态,防止螺旋杆锈化腐蚀或粘结到橡胶密封条6上,进而影响橡胶密封条6的安全使用。As an embodiment of the present invention, a
具体工作流程如下:The specific workflow is as follows:
工作时,当需要将LED灯板2安装到外壳铝件1上时,安装人员先将两个压铸框架5分开,然后将LED灯板2滑动插入其中一个压铸框架5的到插接滑槽53内,然后将橡胶卡条7一侧壁的橡胶密封条6插接到压铸框架5的插接腔51内,同时将多个螺纹杆8按顺序分别插入到已安装LED灯板2的压铸框架5的连接孔52内,然后安装人员将另一个压铸框架5上的插接滑槽53滑动套接到LED灯板2外,同时该压铸框架5上的连接孔52与多个螺纹杆8对齐,然后安装人员推动另一个压铸框架5向已固定的上一个压铸框架5的侧面移动,当橡胶卡条7另一侧的橡胶密封条6插入到滑动安装的压铸框架5的插接腔51后,调整多个螺纹杆8伸出压铸框架5外壁的距离,然后操作人员螺母9和垫圈的套接到螺纹杆8的两端,然后通过扳手同步扭动外壳铝件1两侧的螺母9,进而将相互拼接的压铸框架5进行固定连接,然后将支撑架4通过螺母9固定到外壳铝件1中部位置的螺纹杆8上,使得支撑架4能够对外壳铝件1进行支撑固定。When working, when the
在本发明的描述中,需要理解的是,术语“中心”、“前”、“后”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制。In the description of the present invention, it is to be understood that the terms "center", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate The orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation or be constructed in a specific orientation. and operation, and therefore should not be construed as limiting the protection scope of the present invention.
虽然本发明是通过具体实施例进行说明的,本领域技术人员应当明白,在不脱离本发明范围的情况下,还可以对本发明进行各种变换及等同替代。另外,针对特定情形或材料,可以对本发明做各种修改,而不脱离本发明的范围。因此,本发明不局限于所公开的具体实施例,而应当包括落入本发明权利要求范围内的全部实施方式。Although the present invention is described through specific embodiments, those skilled in the art should understand that various changes and equivalent substitutions can be made to the present invention without departing from the scope of the present invention. In addition, various modifications may be made to adapt a particular situation or material to the invention without departing from the scope of the invention. Therefore, the inventions are not to be limited to the specific embodiments disclosed, but are to include all embodiments falling within the scope of the claims of this invention.
Claims (6)
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Application publication date: 20201023 |