Opening device for manufacturing polypropylene short fiber non-woven geotextile
Technical Field
The invention relates to the technical field of building material production, in particular to an opening device for manufacturing polypropylene short fiber non-woven geotextile.
Background
Nonwoven geotextile (dacron geotextile, non-woven geotextile) is also called geotextile, which is a water permeable geosynthetic material formed by needling or weaving synthetic fibers, has excellent filtering, isolating, reinforcing and protecting functions, high tensile strength, good permeability, high temperature resistance, freezing resistance, aging resistance and corrosion resistance, the nonwoven geotextile adopts natural high polymers such as cellulose as raw materials, and is made into fibers by a chemical method, and viscose fibers are regenerated cellulose fibers and almost consist of cellulose. Early nonwoven geotextiles were all filaments, called viscose, which were also cut into staple fibers, including cotton-type viscose and wool-type viscose.
The polypropylene short fiber non-woven geotextile is processed and prepared by utilizing polypropylene short fibers, the polypropylene short fibers can well improve the crack resistance, impermeability, abrasion resistance, freezing resistance and explosion resistance of mortar/concrete and improve the workability of the concrete, when the polypropylene short fiber non-woven geotextile is produced, raw materials need to be opened, compressed and intertwined fiber raw materials are loosened and impurities are removed, and at present, when an opening device in the prior art is used, the separation effect between the opened impurities and the fibers is poor, and the opening quality is influenced.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides an opening device for manufacturing polypropylene short fiber non-woven geotextile.
The invention provides an opening device for manufacturing polypropylene short fiber non-woven geotextile, which comprises a shell, wherein the top of the shell is fixedly provided with a feed hopper, a blanking pipe is fixedly arranged at the bottom of the side surface of the shell, two rollers are arranged in the shell through a bearing, a driving mechanism in transmission connection with the two rollers is fixedly arranged on the side surface of the shell, a plurality of opening teeth are fixedly arranged on the outer side of the rollers, a filtering mechanism is fixedly arranged at the bottom end in the shell, and the bottom end of the filtering mechanism is fixedly provided with a vibrating motor, the bottom of the shell is provided with a rectangular groove, and the two ends of the interior of the rectangular groove are fixedly provided with U-shaped supporting grooves, a collecting box is inserted between the interiors of the two supporting grooves, the side fixed mounting of feeder hopper has driving motor, and driving motor's output shaft fixed mounting has feed mechanism.
Preferably, feed mechanism includes that both ends pass through the dwang of bearing installation between the feeder hopper inner wall, and the outside fixed mounting of dwang has a plurality of arc structure to collude the tooth.
Preferably, the bottom of feeder hopper is provided with the feed notch of type of falling T structure, and one side inner wall fixed mounting of feed notch has a plurality of separation pinion racks, separation pinion rack with collude the crisscross setting of tooth.
Preferably, the driving mechanism comprises a gear reducer and a stepping motor fixedly arranged on the side surface of the gear reducer, and an output shaft of the gear reducer is in transmission connection with the end parts of the two rollers.
Preferably, the filtering mechanism comprises a filtering screen plate with an arc-shaped structure, connecting belts connected with the inner wall of the shell are arranged on two sides of the filtering screen plate, and a plurality of protruding parts with arc-shaped structures are arranged at the top end of the filtering screen plate.
Preferably, a communication pipe is installed between the other end of the drum and the housing through a sealed bearing, and an air blowing mechanism communicated with the communication pipe is fixedly installed on the other side of the housing.
Preferably, the blowing mechanism comprises a blowing box, and a fan is fixedly mounted on the side surface of the blowing box.
Preferably, the opening teeth are of pipe body structures with spherical end portions, and air duct holes communicated with the roller are formed in the opening teeth.
Preferably, the collecting cover mechanism is fixedly mounted on the outer side of the discharging pipe, and the material collecting box is mounted at the bottom end of the collecting cover mechanism through a hasp lock.
Preferably, the collecting cover mechanism comprises a collecting pipe with an L-shaped structure, a plurality of filtering air holes are formed in the outer side of the collecting pipe, and a silencing net cover is fixedly mounted on the outer side of the collecting pipe.
When the device is used, a raw path is placed in the device from a feed hopper, raw materials are pushed to the inside of the device through an internally installed feeding mechanism, a roller and an opening tooth rotating oppositely in the shell pull the entering raw materials open and loosen the entering raw materials, so that the opening treatment of the raw materials is realized, the opened raw materials enter the surface of a filtering mechanism, foreign particles released by opening the raw materials are filtered by vibration, the operation is simple and convenient, the separation efficiency between fibers and impurities is improved, and the opening quality and efficiency are improved;
the device drives the hook teeth to rotate under the driving of the driving motor when feeding, fiber clusters are sequentially peeled and sent into the device, the feeding speed is controlled, the feeding blockage of the device is avoided, the fiber clusters are subjected to preliminary opening treatment, the opening efficiency of the device is improved, the hook teeth and the separation toothed plates are arranged in a staggered mode when the hook teeth in the device are fed, and then the fiber clusters which are separated by poking can be separated and opened again, so that the opening quality of the device is further improved;
when the device is opening the fibre group, through the inside blast air of cylinder of fan to the device inside, discharge in opening the wind channel hole of tooth for when the device is opened the fibre group, can blow off the impurity of fibre group inside, and utilize the air current can make the fibre group of opening more fluffy, further improve opening efficiency and the quality of device to the raw materials.
Drawings
Fig. 1 is a schematic cross-sectional structure view of an opening device in embodiment 1 for manufacturing polypropylene staple fiber non-woven geotextile according to the present invention;
fig. 2 is a schematic top view of an opening device for manufacturing polypropylene staple fiber non-woven geotextile according to the present invention;
fig. 3 is a schematic structural diagram of a filtering mechanism of an opening device for manufacturing polypropylene staple fiber non-woven geotextile according to the present invention;
FIG. 4 is a schematic cross-sectional view of a feed hopper of an opening device for manufacturing polypropylene staple fiber non-woven geotextile according to the present invention;
fig. 5 is a schematic cross-sectional structure view of an opening device in embodiment 2 for manufacturing polypropylene staple fiber non-woven geotextile according to the present invention.
In the figure: the device comprises a shell 1, a roller 2, an air duct hole 3, an opening tooth 4, a hook tooth 5, a rotating rod 6, a separating toothed plate 7, a feed hopper 8, a communicating pipe 9, a filtering mechanism 10, a filtering screen plate 101, a boss 102, a connecting belt 103, a vibration motor 11, a supporting groove 12, a collecting box 13, a rectangular groove 14, a discharging pipe 15, a driving motor 16, a driving mechanism 17, a fan 18, a blast box 19, a collecting pipe 20, a collecting box 21, a filtering air hole 22 and a silencing mesh enclosure 23.
Detailed Description
Reference will now be made in detail to embodiments of the present patent, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary only for the purpose of explaining the present patent and are not to be construed as limiting the present patent.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
In the description of this patent, it is noted that unless otherwise specifically stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can include, for example, fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meaning of the above terms in this patent may be understood by those of ordinary skill in the art as appropriate.
Example 1
Referring to fig. 1-4, an opening device for manufacturing polypropylene short fiber non-woven geotextile comprises a shell 1, a feed hopper 8 is fixedly installed at the top of the shell 1, a blanking pipe 15 is fixedly installed at the bottom of the side surface of the shell 1, two rollers 2 are installed in the shell 1 through bearings, a driving mechanism 17 in transmission connection with the two rollers 2 is fixedly installed at the side surface of the shell 1, a plurality of opening teeth 4 are fixedly installed at the outer side of the rollers 2, a filtering mechanism 10 is fixedly installed at the bottom end in the shell 1, a vibrating motor 11 is fixedly installed at the bottom end of the filtering mechanism 10, a rectangular groove 14 is formed at the bottom of the shell 1, supporting grooves 12 of a U-shaped structure are fixedly installed at both ends in the rectangular groove 14, a collecting box 13 is inserted between the two supporting grooves 12, a driving motor 16 is fixedly installed at the side surface of the feed hopper 8, and a feeding mechanism is fixedly, the device is placed the original road in the device from feeder hopper 8 when using, feed mechanism through internally mounted is with the raw materials to the inside propelling movement of device, 1 inside rotatory cylinder 2 in opposite directions of casing and open the raw materials that tooth 4 will get into and pull open laxly, the realization is to the processing of opening of raw materials, the raw materials after opening enters into the surface of straining device 10, utilize the vibration to open the miscellaneous grain of effluvium with the raw materials and filter, easy operation is convenient, and improve the separation efficiency between fibre and the impurity, improve and open quality and efficiency.
According to the invention, the feeding mechanism comprises the rotating rod 6, two ends of the rotating rod 6 are arranged between the inner walls of the feeding hoppers 8 through bearings, the hook teeth 5 of a plurality of arc-shaped structures are fixedly arranged on the outer side of the rotating rod 6, the rotating rod 6 drives the hook teeth 5 to rotate under the driving of the driving motor 16 when the device feeds, fiber clusters are sequentially stripped and fed into the device, the feeding speed is controlled, the feeding blockage of the device is avoided, the fiber clusters are subjected to primary opening treatment, and the opening efficiency of the device is improved.
According to the invention, the bottom end of the feeding hopper 8 is provided with the feeding notch of the inverted T-shaped structure, the inner wall of one side of the feeding notch is fixedly provided with the plurality of separating toothed plates 7, the separating toothed plates 7 and the hook teeth 5 are arranged in a staggered manner, and when the hook teeth 5 are fed in the device, the hook teeth 5 and the separating toothed plates 7 are arranged in a staggered manner, so that the stirred fiber mass can be separated and opened again, and the opening quality of the device is further improved.
In the invention, the driving mechanism 17 comprises a gear reducer and a stepping motor fixedly arranged on the side surface of the gear reducer, an output shaft of the gear reducer is in transmission connection with the end parts of the two rollers 2, and the two rollers 2 are driven to rotate oppositely through the stepping motor and the gear reducer in the driving mechanism 17.
According to the invention, the filtering mechanism 10 comprises the filtering screen plate 101 with the arc-shaped structure, the two sides of the filtering screen plate 101 are respectively provided with the connecting bands 103 connected with the inner wall of the shell 1, the top end of the filtering screen plate 101 is provided with a plurality of protruding parts 102 with the arc-shaped structure, the opened fibers fall onto the surface of the filtering mechanism 10, and fiber groups are acted by the protruding parts 102 in the vibrating process, so that the intensity of vibration is increased, the filtering effect on impurities in the fiber groups in the device is further improved, and the opening processing quality is improved.
According to the invention, the communicating pipe 9 is arranged between the other end of the roller 2 and the shell 1 through the sealed bearing, the other side of the shell 1 is fixedly provided with the air blowing mechanism communicated with the communicating pipe 9, the air blowing mechanism comprises the air blowing box 19, the side surface of the air blowing box 19 is fixedly provided with the fan 18, the opening teeth 4 are of a pipe body structure with spherical end parts, the air duct holes 3 communicated with the roller 2 are formed in the opening teeth 4, when the device opens the fiber mass, the fan 18 blows air into the roller 2 in the device, the air is discharged from the air duct holes 3 in the opening teeth 4, so that impurities in the fiber mass can be blown down when the device opens the fiber mass, the opened fiber mass can be more fluffy by utilizing the air flow, and the opening efficiency and quality of the device to raw materials are further improved.
This embodiment is when using, place former way in the device from feeder hopper 8, feed mechanism through internally mounted is with the raw materials to the inside propelling movement of device, 1 inside rotatory cylinder 2 in opposite directions of casing and open the raw materials that tooth 4 will get into and pull open laxly, the realization is to the processing of opening of raw materials, the raw materials after opening enters into the surface of straining device 10, utilize the vibration to open the miscellaneous grain of effluvium with the raw materials and filter, and easy operation is convenient, and improve the separation efficiency between fibre and the impurity, improve and open quality and efficiency.
Example 2
Referring to fig. 2-5, in the embodiment, compared with the opening device for manufacturing polypropylene staple fiber non-woven geotextile, in the embodiment, a collecting cover mechanism is fixedly installed on the outer side of a discharging pipe 15, and a material collecting box 21 is installed at the bottom end of the collecting cover mechanism through a hasp lock;
the collecting cover mechanism comprises a collecting pipe 20 with an L-shaped structure, a plurality of filtering air holes 22 are formed in the outer side of the collecting pipe 20, and a silencing net cover 23 is fixedly mounted on the outer side of the collecting pipe 20.
This embodiment is when using, and the device is when the unloading, and the inside fibre of opening of casing 1 passes through wind-force and outwards carries, enters into the inside of filtering to the case 21 that gathers materials of device, improves the convenience of device unloading, and easy operation is convenient, and through the amortization screen panel 23 that sets up, can reduce the noise of airing exhaust of the row material in-process of device, protection device's operational environment.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.