CN111807106A - Corrugated board stacking device and stacking method - Google Patents
Corrugated board stacking device and stacking method Download PDFInfo
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- CN111807106A CN111807106A CN202010695105.9A CN202010695105A CN111807106A CN 111807106 A CN111807106 A CN 111807106A CN 202010695105 A CN202010695105 A CN 202010695105A CN 111807106 A CN111807106 A CN 111807106A
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- 238000000034 method Methods 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 209
- 239000011087 paperboard Substances 0.000 claims abstract description 121
- 230000007306 turnover Effects 0.000 claims abstract description 39
- 239000011111 cardboard Substances 0.000 claims description 49
- 238000004804 winding Methods 0.000 claims description 25
- 238000003825 pressing Methods 0.000 claims description 24
- 230000033001 locomotion Effects 0.000 claims description 20
- 230000007723 transport mechanism Effects 0.000 claims description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000000123 paper Substances 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 230000003028 elevating effect Effects 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 5
- 238000010415 tidying Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 230000005540 biological transmission Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 241000274582 Pycnanthus angolensis Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005489 elastic deformation Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H15/00—Overturning articles
- B65H15/02—Overturning piles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/16—Delivering or advancing articles from machines; Advancing articles to or into piles by contact of one face only with moving tapes, bands, or chains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/34—Apparatus for squaring-up piled articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/176—Cardboard
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pile Receivers (AREA)
Abstract
The invention provides a corrugated board stacking device which comprises a third conveying mechanism, a conveying device, a fifth conveying mechanism and a stacking mechanism, wherein the third conveying mechanism is arranged on the conveying device; the third conveying mechanism is used for conveying paper board piles; the conveying device comprises a trolley, two fourth conveying mechanisms and a turnover mechanism, wherein the two fourth conveying mechanisms and the turnover mechanism are mounted on the trolley, the trolley can move longitudinally, the two fourth conveying mechanisms are distributed at intervals longitudinally and used for receiving paper boards separated from the third conveying mechanism, and the turnover mechanism is used for turning over a paper board stack on one fourth conveying mechanism for 180 degrees; the fifth conveying mechanism is used for receiving the paper boards separated from the fourth conveying mechanism; the stacking mechanism is used for stacking the paperboard piles separated from the fifth conveying mechanism. According to the invention, the stacking is carried out in a forward stacking mode and a reverse stacking mode, compared with the stacking mode of forward stacking and reverse stacking, the stacking efficiency is greatly improved, the automation degree of the processing line is high, the manual guard is not needed in the process, the labor intensity is reduced, and meanwhile, the labor cost is saved.
Description
Technical Field
The invention relates to the field of paperboard processing, in particular to a corrugated board stacking device and a corrugated board stacking method.
Background
The corrugated board is also called corrugated board, is formed by bonding at least one layer of corrugated paper and one layer of box board paper, and has better elasticity and extensibility; the method is mainly used for manufacturing cartons, the sandwich of the cartons and other packaging materials of fragile commodities. The problems that the paperboard produced by the traditional paperboard production line is uneven in dryness and humidity, upwarps and bends downwards, is easy to deform and the like generally exist. In order to solve the problems, 7-10 operators are arranged at the downstream of the paperboard production line, and the operations of turning, packing, stacking and the like are manually carried out. The above links have high labor intensity, high labor cost and low processing efficiency, and are not beneficial to long-term development of enterprises.
Disclosure of Invention
The invention aims to provide a corrugated board stacking device and a corrugated board stacking method, and aims to solve the problems of low corrugated board stacking efficiency and high labor intensity in the prior art.
In order to solve the above technical problems, the present invention provides a corrugated cardboard stacking apparatus, comprising: the third conveying mechanism, the conveying device, the fifth conveying mechanism and the stacking mechanism; the third conveying mechanism is used for conveying paper board piles; the conveying device comprises a trolley, two fourth conveying mechanisms and a turnover mechanism, wherein the two fourth conveying mechanisms and the turnover mechanism are mounted on the trolley, the trolley can move longitudinally, the two fourth conveying mechanisms are distributed at intervals longitudinally and used for receiving paper boards separated from the third conveying mechanism, and the turnover mechanism is used for turning over a paper board stack on one fourth conveying mechanism for 180 degrees; the fifth conveying mechanism is used for receiving the paper boards separated from the fourth conveying mechanism; the stacking mechanism is used for stacking the paperboard piles separated from the fifth conveying mechanism, and comprises a bearing seat for bearing the paperboard piles, and the bearing seat can move up and down.
Preferably, the trolley is slidably mounted on two second guide rails, the second guide rails extend along the longitudinal direction, the two second guide rails are distributed at intervals in the transverse direction, a trolley driving mechanism is mounted at the bottom of the trolley, and the trolley is driven by the trolley driving mechanism to move along the second guide rails; the fourth conveying mechanism comprises a plurality of fourth conveying belts, the fourth conveying belts extend along the transverse direction, and the plurality of fourth conveying belts are distributed at intervals in the longitudinal direction.
Preferably, the turnover mechanism comprises two installation bases, a turnover shaft, a plurality of supporting plates and a plurality of pressing plates, wherein the two installation bases are fixedly installed on the trolley and are respectively positioned on two longitudinal sides of one fourth conveying mechanism; the supporting plates extend along the transverse direction, the supporting plates are distributed at intervals in the axial direction of the turnover shaft, and the upper surfaces of the supporting plates can be coplanar with the upper surface of the fourth conveyor belt; a limiting plate is fixedly arranged on one side, close to the third conveying mechanism, of the supporting plate, and the supporting plate and the limiting plate are located between every two adjacent fourth conveying belts; the pressing plate is located the limiting plate and is close to third transport mechanism one side, and the pressing plate is along horizontal extension to can carry out elevating movement relatively the layer board.
Preferably, the pressure plates are fixedly connected through a fixing plate, and a lifting plate is fixedly installed on one side, away from the third conveying mechanism, of the fixing plate; the limiting plate is fixedly provided with an ear plate on one side, deviating from the third conveying mechanism, of the limiting plate, the ear plate is located below the lifting plate and sleeved on the turnover shaft, a jacking driving mechanism is fixedly arranged at the top of one of the ear plates, the fixed end of the jacking driving mechanism is installed on the ear plate, and the movable end of the jacking driving mechanism is installed on the lifting plate and used for driving the lifting plate to perform lifting movement.
Preferably, the stacking mechanism comprises a bearing frame, a bearing seat and a lifting driving assembly, the bearing frame comprises two vertical rods which are vertically arranged, the two vertical rods are longitudinally distributed at intervals and are respectively positioned at two sides of the fifth conveying mechanism, the bearing seat can be vertically and slidably installed between the two vertical rods, and the lifting driving assembly is in driving connection with the bearing seat and is used for driving the bearing seat to perform lifting movement along the height direction of the vertical rods; the lifting driving assembly comprises a lifting driving motor, a winding roller, a guide wheel and a steel wire rope, the lifting driving motor is located below the fifth conveying belt, the lifting driving motor is connected with a winding shaft in a driving mode, the axis of the winding shaft extends longitudinally, the winding roller is sleeved on the winding shaft, one end of the steel wire rope is fixed on the winding roller, and the other end of the steel wire rope is fixed on the bearing seat after bypassing the guide wheel.
Preferably, the device further comprises a sorting mechanism, the sorting mechanism is positioned at the discharge end of the fifth conveying mechanism and used for sorting the paper boards on the bearing plate, and the sorting mechanism comprises a stop plate, two sorting plates and a sorting driving mechanism; the fifth conveying mechanism comprises two side frames, the two side frames are respectively positioned on two sides of the fifth conveying belt, extend along the transverse direction and protrude out of the fifth conveying belt, two ends of the stop plates are respectively fixed on the two side frames and are positioned on the movement stroke of the paper plate stack on the fifth conveying mechanism, and the two arranging plates are driven by the arranging driving mechanism to move longitudinally and close to or away from each other.
Preferably, arrangement drive assembly includes incomplete gear, horizontal rack, the connecting rod, guide bar and buffer spring, incomplete gear suit is on fifth transport mechanism's roller, horizontal rack sliding connection is on the side frame, it is along horizontal extension, and can with incomplete gear engagement, guide bar fixed connection is in the arrangement board outside, and wear to establish in the guiding hole of seting up on the side frame, this guide bar is along longitudinal extension, and can carry out longitudinal movement relatively to the side frame, buffer spring suit is in the periphery of guide bar, and lie in between side frame and the arrangement board, still be equipped with the connecting rod between side frame and the arrangement board, the one end of this connecting rod articulates on horizontal rack, the other end articulates on the arrangement board.
Preferably, arrangement drive assembly includes the half-gear, the rack frame, connecting rod and guide bar, the half-gear suit is on fifth transport mechanism's roller, rack frame sliding connection is on the side frame, tooth is all inlayed to the upper and lower both sides of rack frame inner chamber, this tooth is along horizontal extension, and can with the half-gear engagement, guide bar fixed connection is in the arrangement board outside, and wear to establish in the guiding hole of seting up on the side frame, this guide bar is along longitudinal extension, and can carry out longitudinal movement by relative side frame, still be equipped with the connecting rod between side frame and the arrangement board, the one end of this connecting rod articulates on horizontal rack, the other end articulates on the arrangement board.
Preferably, the device further comprises a pushing plate, the pushing plate and the stopping plate are distributed at intervals along the transverse direction, and the pushing plate and the stopping plate are close to the fifth conveying mechanism relative to the stopping plate.
The invention also provides a stacking method for stacking the corrugated boards, which comprises the following steps:
s1, adjusting the longitudinal position of the trolley to enable a fourth conveying mechanism and a third conveying mechanism corresponding to the turnover mechanism to correspond, and moving a stack of paper boards onto the fourth conveying mechanism after the stack of paper boards are separated from the third conveying mechanism;
s2, turning the paperboard stack on the fourth conveying mechanism by 180 degrees through a turning mechanism, so that the paperboard screws are changed from right side up to reverse side up;
s3, adjusting the longitudinal position of the trolley at the same time of the step S2 to enable another fourth conveying mechanism and the third conveying mechanism to correspond, moving a stack of paper boards onto the fourth conveying mechanism after separating from the third conveying mechanism, and moving onto the fifth conveying mechanism after separating from the fourth conveying mechanism;
s4, after S3 is completed, the fourth conveying mechanism and the third conveying mechanism corresponding to the turnover mechanism are aligned, and the paper board pile which faces upwards in the opposite direction moves to the fifth conveying mechanism after being separated from the fourth conveying mechanism;
s5, after the paper boards with the right side facing upwards move to the bearing seat, the height position of the bearing seat is adjusted to enable the paper boards at the uppermost layer of the bearing seat to be close to the fifth conveying mechanism, and then the paper boards with the right side facing upwards can move to the paper boards with the right side facing upwards, so that the paper boards can be stacked in a mode of being stacked in a right direction and in a reverse direction.
According to the technical scheme, the invention has the advantages and positive effects that:
through the cardboard pile device can pile up the cardboard pile with the form of positive pile and reverse pile, prevent to lead to the cardboard to take place to warp and warp the deformation because of depositing for a long time, guaranteed the quality of cardboard.
Cardboard tilting mechanism can overturn 180 with a pile of cardboard, and than the cardboard upset of sola, the treatment effeciency obtains greatly promoting.
The paperboard stacking device comprises two fourth conveying mechanisms, the turnover mechanism can turn over the paperboard pile on one of the fourth conveying mechanisms, the paperboard pile is turned over by the turnover mechanism, so that the paperboard pile is turned over from the front side to the reverse side upwards, and the other fourth conveying mechanism can convey the other paper board pile with the front side upwards, so that the conveying of the paper board pile in the form of the front side pile and the reverse side pile is realized. This mode makes tilting mechanism when upset cardboard, still can carry the cardboard pile, can further promote the machining efficiency of this processing line.
The bearing seat for bearing the paperboard stack can be displaced in the height direction, and no part is arranged at the bottom of the bearing seat, namely, after the stacking is finished, the bearing seat can be directly contacted with the ground, so that the maximum stacking height of the paperboard can be improved.
Can continuously pat the cardboard on bearing the weight of the seat through arrangement mechanism, make the cardboard arrange neatly, the pile is orderly, has guaranteed the structural stability that the cardboard was piled, and the cardboard is piled and takes place to empty when avoiding the transport.
The arrangement drive assembly power in this embodiment is taken from fifth transport mechanism's roller, need not to add the power supply, when reducing equipment dead weight, can also reduce the manufacturing cost of equipment. In addition, the arrangement driving assembly is compact in overall structure and convenient to mount and arrange.
The invention adopts the stacking of the front stack and the reverse stack, namely, the paper boards are stacked in the height direction in the form of the front stack and the reverse stack after being cut, and the stacking efficiency is greatly improved compared with the stacking form of the front stack and the reverse stack. In addition, this processing line degree of automation is high, and the in-process need not artifical on duty, when reducing intensity of labour, has still saved the human cost.
Drawings
Fig. 1 to 4 are schematic structural views of a corrugated cardboard stacking apparatus.
FIG. 5 is a schematic structural view of a portion where the turnover mechanism is located in the present invention.
FIG. 6 is a schematic structural diagram of one embodiment of the collating mechanism of the present invention.
FIG. 7 is a schematic structural view of another embodiment of the collating mechanism of the present invention.
Fig. 8 is a schematic structural view of the stacking mechanism of the present invention.
Fig. 9 is a partially enlarged schematic view of fig. 5.
Fig. 10 is a partially enlarged schematic view of fig. 9.
The reference numerals are explained below: 1. a third transport mechanism; 2. a conveying device; 21. a second guide rail; 22. a trolley; 23. a fourth transport mechanism; 231. a fourth conveyor belt; 24. a turnover mechanism; 241. turning over a motor; 242. a turning shaft; 243. a support plate; 244. a limiting plate; 2441. a slide rail; 2442. a fixing plate; 245. a jacking driving mechanism; 246. a lifting plate; 2461. a roller; 247. pressing a plate; 3. a fourth transport mechanism; 4. a stacking mechanism; 41. a lifting drive motor; 42. a spool; 43. a winding roller; 44. erecting a rod; 45. a bearing seat; 46. a guide wheel; 47. a wire rope; 5. a sorting mechanism; 51. arranging a plate; 52. a guide bar; 53. a buffer spring; 54. a transverse rack; 55. an incomplete gear; 56. a push plate; 57. a stopper plate; 58. a connecting rod.
Detailed Description
Exemplary embodiments that embody features and advantages of the invention are described in detail below in the specification. It is to be understood that the invention is capable of other embodiments and that various changes in form and details may be made therein without departing from the scope of the invention and the description and drawings are to be regarded as illustrative in nature and not as restrictive.
The invention provides a paperboard stacking device, which is used for stacking a plurality of stacks of paperboards in a positive-negative mode in the vertical direction, thereby realizing the processing of the whole paperboards.
Referring to fig. 1, the paperboard stacking apparatus includes a third conveying mechanism 1, a conveying device 2, a fifth conveying mechanism, and a stacking mechanism 4. Referring to fig. 4 and 5, the conveying device 2 includes a trolley 22, two fourth conveying mechanisms 23 mounted on the trolley 22, and a turnover mechanism 24.
Referring to fig. 1, a third conveyor 1 comprises a third conveyor belt extending in the transverse direction, on which the cardboard stacks are conveyed. For convenience of understanding, the conveying direction of the third conveying mechanism is taken as a transverse direction, and the horizontal direction perpendicular to the transverse direction is taken as a longitudinal direction.
Referring to fig. 3-5, a trolley 22 is provided for receiving the stack of sheets off the third conveyor and is capable of horizontal movement in the longitudinal direction. Specifically, two second guide rails 21 are installed on the ground, the second guide rails 21 extend in the longitudinal direction, and the two second guide rails 21 are spaced apart in the transverse direction.
The bottom of the trolley 22 is provided with a trolley driving mechanism (not shown), and the structure of the trolley driving mechanism adopts the following design: the trolley driving mechanism comprises a trolley driving motor, a transmission gear and a longitudinal rack, the trolley driving motor is fixedly installed on the trolley, the transmission gear is sleeved on a rotating shaft of the trolley driving motor, the longitudinal rack is fixedly installed on the second guide rail, and the longitudinal rack is meshed with the transmission gear and extends along the length direction of the second guide rail.
Two fourth conveying mechanisms 23 are mounted on the top of the trolley 22, the two fourth conveying mechanisms 23 are distributed at intervals along the longitudinal direction, one fourth conveying mechanism 23 is used for conveying the paperboard bundle separated from the third conveying mechanism 1 to the stacking mechanism 4 in a mode that the front surface of the paperboard bundle is upward, and the other fourth conveying mechanism 23 is used for conveying the paperboard bundle separated from the third conveying mechanism 1 to the stacking mechanism 4 in a mode that the reverse surface of the paperboard bundle is upward. Referring to fig. 9, the fourth conveyor 23 includes a plurality of fourth conveyor belts 231, the fourth conveyor belts 231 extend in the transverse direction, and the plurality of fourth conveyor belts 231 are spaced apart in the longitudinal direction. The working face of the fourth conveyor belt 231 and the working face of the third conveyor belt are coplanar.
The turning mechanism 24 is used for turning the stacked paper boards on one of the fourth conveying mechanisms by 180 degrees from front side up to back side up. The front surface and the back surface in the application are relative, the upper surface of the paper board on the third conveyor belt is taken as the front surface, and the other surface opposite to the front surface is taken as the back surface.
Referring to fig. 9, in the present embodiment, the turnover mechanism 24 includes two mounting seats, a turnover shaft 242, a plurality of support plates 243, and a plurality of pressing plates 247.
The two installation seats are fixedly installed on the trolley 22 and located on two longitudinal sides of one fourth conveying mechanism 23 respectively, the turning shaft 242 is rotatably connected to the two installation seats, the axis of the turning shaft 242 extends longitudinally and is located above the fourth conveying belt 231, and the turning shaft can be driven by the turning motor 241 to rotate. The pallet 243 extends in the lateral direction, and a plurality of pallets 243 are spaced apart in the axial direction of the turning shaft 242, and the upper surface of the pallet 243 is coplanar with the upper surface of the fourth conveyor belt 231. A limiting plate 244 is fixedly mounted on one side of the supporting plate 243 close to the third conveying mechanism, the supporting plate 243 and the limiting plate 244 are connected to form an L-shaped structure and are located between two adjacent fourth conveying belts 231, and the limiting plate 244 and the supporting plate 243 can be fixed in a welding mode. The pressing plate 247 is located on the side of the limiting plate 244 close to the third conveyance mechanism 1, and the pressing plate 247 extends in the lateral direction. Referring to fig. 9 and 10, the pressing plates 247 are fixedly connected to each other by a fixing plate 2442, a substantially U-shaped lifting plate 246 is fixedly installed on the fixing plate 2442 at a side away from the third conveying mechanism 1, and the lifting plate 246 protrudes out of the limiting plate 244 and can move in a vertical direction. An ear plate (not labeled) is also fixedly mounted on a side of the limiting plate 244 away from the third conveying mechanism 1, and the ear plate is located below the lifting plate 246 and is sleeved on the turning shaft 242 to fix the supporting plate 243 and the rotating shaft 85. The top of one of the ear plates is fixedly provided with a jacking driving mechanism 245, in this embodiment, the jacking driving mechanism 245 can adopt a power source such as an air cylinder or a hydraulic cylinder, etc., the fixed end of the jacking driving mechanism 245 is installed on the ear plate, and the movable end is installed on the lifting plate 246 and is used for driving the lifting plate 246 to perform lifting movement so as to drive the pressing plate 247 to be close to or far away from the supporting plate 243.
Referring to fig. 10 again, further, a slide rail 2441 is disposed on one side of one of the limiting plates 244 away from the third conveying mechanism 1, the slide rail 2441 extends in the vertical direction, a cavity with a square cross section is formed by the enclosure between the lifting plate 246 and the fixing plate 2442, and the limiting plate 244 penetrates through the cavity; the lifting plate 246 is rotatably connected with a roller 2461, and the roller 2461 abuts against the sliding rail 2441. Thus, the lifting plate 246 can drive the fixing plate 2442 and the pressing plate 247 to move up and down along the sliding rail 2441, so that the limiting plate 244 can limit the paperboard and also can guide the pressing plate 247 in movement. In addition, the movement of the pressing plate 247 can be more stable by the matching form of the roller and the sliding rail 2441.
The operating principle of the turnover mechanism 24 in this embodiment is as follows:
adjusting the longitudinal position of the cart 22 so that the fourth conveyor belt 231 and the third conveyor belt corresponding to the turnover mechanism 24 are aligned; a stack of the paper sheets is transferred to the fourth conveyor 231 by the third conveyor, and after the stack of paper sheets moves onto the fourth conveyor 231, the paper sheets are stopped by the stopper plate 244 and contact the upper surface of the support plate 243. The lifting plate 246 is driven to move downwards by the lifting driving device, and the lifting plate 246 moves to drive the pressing plate 247 to move downwards until the paper boards are squeezed between the supporting plate 243 and the pressing plate 247. The turning shaft 242 is driven to rotate by the turning motor 241, and when the turning shaft 242 rotates, the supporting plate 243 and the pressing plate 247 are driven to rotate around the axis of the turning shaft 242. The rotation of the cardboard is accompanied by the cardboard being clamped between the pallet 243 and the press plate 247. When the paper board rotates 180 degrees, the paper board is changed from a front side up to a back side up, the lifting plate 246 is driven to reset through the lifting driving device, and the paper board moves downwards along with the lifting plate 246 until the paper board falls onto the fourth conveyor belt 231 again. The trolley 22 moves longitudinally while the turnover mechanism 24 drives the paper boards to turn over, so that another fourth conveyor belt 231 is flush with the third conveyor belt, another bundle of paper boards can be conveyed onto the third conveyor belt through the third conveyor belt, the paper board bundle enters the fifth conveying mechanism after being separated from the fourth conveyor belt 231, then the trolley 22 moves longitudinally again, so that the fourth conveyor belt 231 corresponding to the turnover mechanism 24 is aligned with the third conveyor belt again, in the process, the paper board bundle with the upper reverse side facing upwards is conveyed onto the fifth conveying mechanism through the fourth conveyor belt 231, the turnover shaft 242 is driven by the turnover motor 241 to drive the supporting plate 243 and the pressing plate 247 to reset, meanwhile, the third conveyor belt conveys another bundle of paper boards onto the fourth conveyor belt 231, and the process is repeated.
The fifth transport mechanism is located at the discharge side of the fourth transport mechanism 23 and comprises a fifth conveyor belt. In this embodiment, the fifth conveyor belt includes a lifting section and a horizontal section, the lifting section is inclined from bottom to top to the horizontal section, the lifting section and the fourth conveying mechanism 23 are correspondingly arranged, the trolley 22 is located between the fourth conveying mechanism 23 and the lifting section, and the stacking mechanism 4 is located at the discharge end of the horizontal section. Of course, the fifth conveyor belt may also be provided with only one lifting section, and the stacking mechanism 4 may be provided at the discharge end of the lifting section.
Referring to fig. 8, the stacking mechanism 4 includes a bearing frame, a bearing seat 45 and a lifting driving assembly, the bearing frame includes two vertical rods 44 vertically disposed, the two vertical rods 44 are longitudinally spaced apart and respectively located at two sides of the fifth conveyor belt, the bearing seat 45 can be slidably mounted between the two vertical rods 44, and the lifting driving assembly is drivingly connected to the bearing seat 45 and is used for driving the bearing seat 45 to perform lifting movement along the height direction of the vertical rods 44.
Specifically, the lifting driving assembly comprises a lifting driving motor 41, a winding roller 43, a guide wheel 46 and a steel wire rope 47, the lifting driving motor 41 is located below the fifth conveying belt, the lifting driving motor 41 is connected with the winding shaft 42 in a driving mode, the axis of the winding shaft 42 extends in the longitudinal direction, the winding roller 43 is sleeved on the winding shaft 42, one end of the steel wire rope 47 is fixed on the winding roller 43, and the other end of the steel wire rope is fixed on the bearing seat 45 after bypassing the guide wheel 46. Like this, lift driving motor 41 drive spool 42 rotates, and spool 42 drives winding roller 43 and rotates, and winding roller 43 releases or rolling wire rope 47 to the realization bears seat 45 and goes on descending or elevating movement along pole setting 44.
Further, both ends of the winding shaft 42 protrude from the fifth conveyor belt, the winding rollers 43 are respectively sleeved on both ends of the winding shaft 42, one end of each of the two wire ropes 47 is fixed on the two winding rollers 43, and the other end of each of the two wire ropes 47 is fixedly connected to both longitudinal sides of the lifting plate 246 after passing through the guide pulley 46. So, can bear the weight of seat 45 in the both sides hoist and mount of bearing seat 45 through two wire rope 47 for bear the more steady of motion of seat 45.
After the cardboard breaks away from the fifth conveyer belt, move to bear on the seat 45, can drive through the lift drive assembly and bear seat 45 and carry out elevating movement to the working face that the cardboard of the superiors is close to the fifth conveyer belt on the seat 45 is born in the assurance, thereby realizes the pile of cardboard pile. Because two fourth conveyer belts 231 on the trolley 22 respectively convey the paper boards to the fifth conveying mechanism in the form of a positive pile and a reverse pile, the paper boards on the loading board can be continuously stacked in the height direction in the form of the positive pile and the reverse pile, and the warping deformation of the paper boards caused by long-time storage is avoided through the mode, so that the product quality is ensured.
Further, at least two fork grooves are formed in one side of the bearing plate 45, which deviates from the fifth conveying mechanism, in a penetrating manner along the width direction (transverse) direction of the bearing plate, after the paperboard stacking is finished, corresponding structures of tools such as a forklift can be inserted into the fork grooves, so that the paperboard stack is rotated and moved away from the bearing seat 45, and the technical effect of conveniently and quickly transferring the paperboard stack is achieved.
Referring to fig. 7, in this embodiment, the corrugated board stacking device further includes a sorting mechanism 5, and the sorting mechanism 5 is located at the discharge end of the fifth conveying mechanism and is used for sorting the paper boards on the bearing plate to make the stacking of the paper boards orderly, so as to improve the stability of the paper board stack and prevent the paper board stack from toppling over during the transfer. The tidying mechanism 5 includes a stopper plate 57, two tidying plates 51, and a tidying driving mechanism.
The fifth conveying mechanism comprises two side frames which are respectively positioned at two sides of the fifth conveying belt, extend along the transverse direction and protrude out of the fifth conveying belt, and two ends of the stop plate 57 are respectively fixed on the two side frames and positioned on the moving stroke of the paper board stack on the fifth conveying mechanism.
The two arranging plates 51 are located between the two side frames and located on the discharge side of the fifth conveyor belt, and the two arranging plates 51 are driven by the arranging driving mechanism to move longitudinally close to or away from each other.
In the process of continuously stacking the paper boards on the bearing seat 45, the stop plates 57 can limit the paper boards in the moving direction, and the two arranging plates 51 can continuously flap the paper boards on the two longitudinal sides of the paper boards. Through the cooperation of the stop plates 57 and the limit plates 244, the paperboards are orderly arranged on the bearing plates and are orderly stacked.
Specifically, the fifth conveying belt is wound on the roll shaft, two ends of the roll shaft are rotatably connected to the two side frames, and the roll shaft can rotate around the axis of the roll shaft to drive the fifth conveying belt to move, so that the purpose of conveying the paper plate is achieved. The arrangement driving mechanism comprises two groups of arrangement driving assemblies, and the two arrangement driving assemblies are matched with the two arrangement plates 51 one by one.
Referring again to fig. 7, the collation drive assembly includes a partial gear 55, a transverse rack 54, a link 58, a guide bar 52, and a buffer spring 53. The incomplete gear 55 is sleeved on the roller shaft, the transverse rack 54 is connected to the side frame in a sliding mode, extends transversely and can be meshed with the incomplete gear 55, and the guide rod 52 is fixedly connected to the outer side of the arranging plate 51 and penetrates through a guide hole formed in the side frame. The guide rod 52 extends along the longitudinal direction and can move longitudinally relative to the side frame, the buffer spring 53 is sleeved on the periphery of the guide rod 52 and is positioned between the side frame and the tidying plate 51, a connecting rod 58 is further arranged between the side frame and the tidying plate 51, one end of the connecting rod 58 is hinged on the transverse rack 54, and the other end of the connecting rod 58 is hinged on the tidying plate 51.
When the roller shaft for driving the fifth conveying belt rotates, the roller shaft rotates to drive the incomplete gear 55 to rotate, and when the gear teeth of the incomplete gear 55 and the gear teeth of the transverse rack 54 are meshed, the transverse rack 54 performs transverse motion, so that the two arranging plates 51 are driven to be close to each other, the paper boards on the bearing seat 45 are beaten, and the technical effect of arranging the paper boards is achieved. When the incomplete gear 55 is not meshed with the gear teeth of the transverse rack 54, the buffer spring 53 is in a stretching state, and the buffer spring 53 drives the two arranging plates 51 to be away from each other through elastic deformation of the buffer spring 53, so that the transverse rack 54 is driven to reset.
Referring to fig. 6, in another embodiment, the collation drive assembly may be designed as follows: the collation drive assembly includes a half gear (and is shown), a rack frame 59, a link 58 and a guide bar 52. The half gear is sleeved on the roller shaft 50, the rack frame 59 is connected to the side frame in a sliding mode, and teeth are inlaid in the upper side and the lower side of the inner cavity of the rack frame 59, extend transversely and can be meshed with the half gear. The guide rod 52 is fixedly connected to the outer side of the arranging plate 51 and penetrates through a guide hole formed in the side frame, the guide rod 52 extends longitudinally and can move longitudinally relative to the side frame, a connecting rod 58 is further arranged between the side frame and the arranging plate 51, one end of the connecting rod 58 is hinged to the transverse rack 54, and the other end of the connecting rod 58 is hinged to the arranging plate 51.
When the roller shaft 50 used for driving the fifth conveying belt rotates, the roller shaft 50 rotates to drive the half gear to rotate, the rack frame 59 horizontally reciprocates when the half gear teeth are meshed with the gear teeth in the rack frame 59, and the rack frame 59 moves to drive the two arranging plates 51 to be close to or far away from each other so as to continuously flap the paper boards on the bearing seat 45.
The arrangement drive assembly power in this embodiment is taken from fifth transport mechanism's roller, need not to add the power supply, when reducing equipment dead weight, can also reduce the manufacturing cost of equipment. In addition, the arrangement driving assembly is compact in overall structure and convenient to mount and arrange.
Referring again to fig. 7, a push plate 56 is further connected between the two opposite lateral racks 54 or rack frames 59, and the push plate 56 and the stopper plate 57 are spaced apart in the lateral direction. Therefore, when the transverse rack 54 or the rack frame 59 moves, the pushing plate 56 can be driven to horizontally reciprocate along the transverse direction, and the pushing plate 56 pushes the paper boards on the bearing seat 45 in the movement, so that the paper boards are more orderly arranged on the bearing plate. It should be noted that the distance between the end of the travel of the pushing plate 56 and the stop plate 57 should be approximately equal to the lateral width of the cardboard sheet, so that the pushing plate 56 can effectively act on the cardboard sheet on the carrying seat 45.
The use method of the corrugated board stacking device in the embodiment is as follows:
s1, adjusting the longitudinal position of the trolley 22 to align the fourth conveyor belt 231 and the third conveyor belt corresponding to the turnover mechanism 24, and moving the stack of boards onto the fourth conveyor belt 231 after the stack of boards is separated from the third conveyor belt;
s2, turning the cardboard bundle on the fourth conveyor belt 231 by 180 ° by the turning mechanism 24;
specifically, after the cardboard bundle moves onto the fourth conveyor belt 231, the limiting plate 244 limits the cardboard bundle, the lifting plate 246 is driven to move downwards by the lifting driving device, and the lifting plate 246 moves to drive the pressing plate 247 to move downwards until the cardboard is squeezed between the supporting plate 243 and the pressing plate 247. The turning shaft 242 is driven to rotate by the turning motor 241, and when the turning shaft 242 rotates, the supporting plate 243 and the pressing plate 247 are driven to rotate along the axis of the turning shaft 242, and the paper sheets are clamped between the supporting plate 243 and the pressing plate 247 and then rotate along with the rotation. After the paper board rotates 180 degrees, the paper board is changed from a front side to a back side, the lifting plate 246 is driven to reset through the lifting driving device, and the paper board moves downwards along with the lifting plate 246 until the paper board falls onto the fourth conveyor belt 231 again;
s3, adjusting the longitudinal position of the cart 22 while proceeding with the step S2 to align another fourth conveyor belt 231 with the third conveyor belt, and moving a stack of the sheets onto the fourth conveyor belt 231 after being separated from the third conveyor belt and onto the fifth conveyor belt after being separated from the fourth conveyor belt 231;
s4, after S3 is completed, aligning the fourth conveyor belt 231 and the third conveyor belt corresponding to the turnover mechanism 24, and moving the sheet bundle with the upside down to the fifth conveyor belt after separating from the fourth conveyor belt 231;
s5, moving the paperboard stacks to the bearing seat 45 after being separated from the fifth conveyor belt, and adjusting the height position of the bearing seat 45 to enable the paperboard stacks to be continuously stacked in the height direction;
specifically, after the paper boards with the right side facing upwards move onto the bearing seat 45, the height position of the bearing seat 45 is adjusted through the lifting driving assembly, so that the paper boards on the uppermost layer of the bearing seat 45 are approximately flush with the height of the fifth conveyor belt, and then the paper boards with the right side facing upwards move onto the paper boards with the right side facing upwards, so that the paper boards are stacked in a mode of aligning the paper boards with one pile and stacking the paper boards with the other pile; when the paper boards are stacked, the two arranging plates 51 are close to or far away from each other along the longitudinal direction so as to continuously flap the paper boards on the bearing seat 45, thereby achieving the purpose of arranging the paper boards.
In this embodiment, can pile up the cardboard pile with the form of positive pile and reverse pile through corrugated container board pile device, prevent to lead to the cardboard to take place to warp and warp the deformation because of depositing for a long time, guaranteed the quality of cardboard.
Cardboard tilting mechanism can overturn 180 with a pile of cardboard, and than the cardboard upset of sola, the treatment effeciency obtains greatly promoting.
The corrugated board stacking device comprises two fourth conveying mechanisms, the turnover mechanism can turn over the paper board stack on one of the fourth conveying mechanisms, the paper board stack is turned over by the turnover mechanism, in the process that the paper board stack is turned over from the front side to the reverse side, and the other fourth conveying mechanism can convey the paper board stack from the front side to the reverse side, so that the conveying of the paper board stack in the form of one paper board stack and one paper board stack is realized. The in-process tilting mechanism has almost no downtime, and the processing efficiency of the processing line can be further improved while the utilization rate of the tilting mechanism is improved.
The bearing seat for bearing the paperboard stack can be displaced in the height direction, and no part is arranged at the bottom of the bearing seat, namely, the bearing seat can be directly contacted with the ground after the stacking is finished. This can raise the maximum stacking height of the cardboard.
Can continuously pat the cardboard on bearing the weight of the seat through arrangement mechanism, make the cardboard arrange neatly, the pile is orderly, has guaranteed the structural stability that the cardboard was piled, and the cardboard is piled and takes place to empty when avoiding the transport.
The invention adopts the stacking of the front stack and the reverse stack, namely, the paper boards are stacked in the height direction in the form of the front stack and the reverse stack after being cut, and the stacking efficiency is greatly improved compared with the stacking form of the front stack and the reverse stack. In addition, this processing line degree of automation is high, and the in-process need not artifical on duty, when reducing intensity of labour, has still saved the human cost.
It should be noted that all the transverse directions and longitudinal directions mentioned in the present application are referred to as the conveying direction of the third conveying mechanism, i.e., the direction parallel to the conveying direction of the third conveying mechanism is the transverse direction, and the horizontal direction perpendicular to the transverse direction is the longitudinal direction.
While the invention has been described with reference to specific embodiments, it is understood that the terminology used is intended to be in the nature of words of description and illustration, rather than of limitation. As the present invention may be embodied in several forms without departing from the spirit or essential characteristics thereof, it should also be understood that the above-described embodiments are not limited by any of the details of the foregoing description, but rather should be construed broadly within its spirit and scope as defined in the appended claims, and therefore all changes and modifications that fall within the meets and bounds of the claims, or equivalences of such meets and bounds are therefore intended to be embraced by the appended claims.
Claims (10)
1. A corrugated cardboard stacking apparatus comprising: the third conveying mechanism, the conveying device, the fifth conveying mechanism and the stacking mechanism; the third conveying mechanism is used for conveying paper board piles; the conveying device comprises a trolley, two fourth conveying mechanisms and a turnover mechanism, wherein the two fourth conveying mechanisms and the turnover mechanism are mounted on the trolley, the trolley can move longitudinally, the two fourth conveying mechanisms are distributed at intervals longitudinally and used for receiving paper boards separated from the third conveying mechanism, and the turnover mechanism is used for turning over a paper board stack on one fourth conveying mechanism for 180 degrees; the fifth conveying mechanism is used for receiving the paper boards separated from the fourth conveying mechanism; the stacking mechanism is used for stacking the paperboard piles separated from the fifth conveying mechanism, and comprises a bearing seat for bearing the paperboard piles, and the bearing seat can move up and down.
2. A corrugated cardboard stacking apparatus as claimed in claim 1 wherein the trolley is slidably mounted on two second rails extending in the longitudinal direction, the two second rails being spaced apart in the transverse direction, a trolley drive mechanism being mounted to the bottom of the trolley, the trolley being driven by the trolley drive mechanism to move along the second rails; the fourth conveying mechanism comprises a plurality of fourth conveying belts, the fourth conveying belts extend along the transverse direction, and the plurality of fourth conveying belts are distributed at intervals in the longitudinal direction.
3. The corrugated board stacking device according to claim 1, wherein the turning mechanism comprises two mounting seats, a turning shaft, a plurality of supporting plates and a plurality of pressing plates, the two mounting seats are fixedly mounted on the trolley and are respectively positioned at two longitudinal sides of one of the fourth conveying mechanisms, the turning shaft is rotatably connected to the two mounting seats, the axis of the turning shaft extends along the longitudinal direction, and the turning shaft is positioned above the fourth conveying belt and can be driven to rotate by a turning motor; the supporting plates extend along the transverse direction, the supporting plates are distributed at intervals in the axial direction of the turnover shaft, and the upper surfaces of the supporting plates can be coplanar with the upper surface of the fourth conveyor belt; a limiting plate is fixedly arranged on one side, close to the third conveying mechanism, of the supporting plate, and the supporting plate and the limiting plate are located between every two adjacent fourth conveying belts; the pressing plate is located the limiting plate and is close to third transport mechanism one side, and the pressing plate is along horizontal extension to can carry out elevating movement relatively the layer board.
4. A corrugated cardboard stacking apparatus as claimed in claim 3 wherein the pressing plates are fixedly connected by a fixing plate, a lifting plate being fixedly mounted on the fixing plate on the side thereof facing away from the third conveying mechanism; the limiting plate is fixedly provided with an ear plate on one side, deviating from the third conveying mechanism, of the limiting plate, the ear plate is located below the lifting plate and sleeved on the turnover shaft, a jacking driving mechanism is fixedly arranged at the top of one of the ear plates, the fixed end of the jacking driving mechanism is installed on the ear plate, and the movable end of the jacking driving mechanism is installed on the lifting plate and used for driving the lifting plate to perform lifting movement.
5. A corrugated cardboard stacking apparatus as claimed in claim 1 wherein the stacking means comprises a carrier, a carrier base and a lifting drive assembly, the carrier comprises two upright posts vertically disposed, the two upright posts are spaced apart longitudinally and located at both sides of the fifth conveying means, the carrier base is slidably mounted between the two upright posts up and down, the lifting drive assembly is drivingly connected to the carrier base for driving the carrier base to perform lifting movement in the height direction of the upright posts; the lifting driving assembly comprises a lifting driving motor, a winding roller, a guide wheel and a steel wire rope, the lifting driving motor is located below the fifth conveying belt, the lifting driving motor is connected with a winding shaft in a driving mode, the axis of the winding shaft extends longitudinally, the winding roller is sleeved on the winding shaft, one end of the steel wire rope is fixed on the winding roller, and the other end of the steel wire rope is fixed on the bearing seat after bypassing the guide wheel.
6. A corrugated cardboard stacking apparatus as claimed in claim 5 further comprising a collating mechanism at the discharge end of the fifth conveying mechanism for collating the cardboard sheets on the carrier plate, comprising a stop plate, two collating plates and a collating drive mechanism; the fifth conveying mechanism comprises two side frames, the two side frames are respectively positioned on two sides of the fifth conveying belt, extend along the transverse direction and protrude out of the fifth conveying belt, two ends of the stop plates are respectively fixed on the two side frames and are positioned on the movement stroke of the paper plate stack on the fifth conveying mechanism, and the two arranging plates are driven by the arranging driving mechanism to move longitudinally and close to or away from each other.
7. A corrugated cardboard stacking device as claimed in claim 6 wherein the arranging drive assembly comprises an incomplete gear, a transverse rack, a connecting rod, a guide rod and a buffer spring, the incomplete gear is sleeved on the roller shaft of the fifth conveying mechanism, the transverse rack is slidably connected to the side frame, extends in the transverse direction and can be engaged with the incomplete gear, the guide rod is fixedly connected to the outer side of the arranging plate and is inserted into a guide hole formed in the side frame, the guide rod extends in the longitudinal direction and can move longitudinally relative to the side frame, the buffer spring is sleeved on the periphery of the guide rod and is positioned between the side frame and the arranging plate, the connecting rod is further arranged between the side frame and the arranging plate, one end of the connecting rod is hinged on the transverse rack, and the other end is hinged on the arranging plate.
8. A corrugated cardboard stacking apparatus as claimed in claim 6 wherein the arranging drive assembly comprises a half gear, a rack frame, a connecting rod and a guide rod, the half gear is fitted around the roller shaft of the fifth transfer mechanism, the rack frame is slidably connected to the side frame, teeth are fitted to both upper and lower sides of the inner cavity of the rack frame, the teeth extend in the transverse direction and can be engaged with the half gear, the guide rod is fixedly connected to the outer side of the arranging plate and is inserted into a guide hole formed in the side frame, the guide rod extends in the longitudinal direction and can move longitudinally with respect to the side frame, the connecting rod is further provided between the side frame and the arranging plate, one end of the connecting rod is hinged to the transverse rack, and the other end is hinged to the arranging plate.
9. A corrugated cardboard stacking device as claimed in claim 6 further comprising a push plate, wherein the push plate and the stop plate are laterally spaced apart and are adjacent the fifth transport means relative to the stop plate.
10. A method of stacking corrugated cardboard, wherein a corrugated cardboard stacking apparatus according to any one of claims 1 to 9 is used, the method comprising the steps of:
s1, adjusting the longitudinal position of the trolley to enable a fourth conveying mechanism and a third conveying mechanism corresponding to the turnover mechanism to correspond, and moving a stack of paper boards onto the fourth conveying mechanism after the stack of paper boards are separated from the third conveying mechanism;
s2, turning the paperboard stack on the fourth conveying mechanism by 180 degrees through a turning mechanism, so that the paperboard screws are changed from right side up to reverse side up;
s3, adjusting the longitudinal position of the trolley at the same time of the step S2 to enable another fourth conveying mechanism and the third conveying mechanism to correspond, moving a stack of paper boards onto the fourth conveying mechanism after separating from the third conveying mechanism, and moving onto the fifth conveying mechanism after separating from the fourth conveying mechanism;
s4, after S3 is completed, the fourth conveying mechanism and the third conveying mechanism corresponding to the turnover mechanism are aligned, and the paper board pile which faces upwards in the opposite direction moves to the fifth conveying mechanism after being separated from the fourth conveying mechanism;
s5, after the paper boards with the right side facing upwards move to the bearing seat, the height position of the bearing seat is adjusted to enable the paper boards at the uppermost layer of the bearing seat to be close to the fifth conveying mechanism, and then the paper boards with the right side facing upwards can move to the paper boards with the right side facing upwards, so that the paper boards can be stacked in a mode of being stacked in a right direction and in a reverse direction.
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CN202010695105.9A CN111807106A (en) | 2020-07-19 | 2020-07-19 | Corrugated board stacking device and stacking method |
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CN202010695105.9A CN111807106A (en) | 2020-07-19 | 2020-07-19 | Corrugated board stacking device and stacking method |
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CN113012339A (en) * | 2021-03-31 | 2021-06-22 | 林桂琴 | Solar paperboard recycling machine |
CN113636354A (en) * | 2021-09-06 | 2021-11-12 | 中邮科技股份有限公司 | Stacking device |
CN114560321A (en) * | 2021-07-19 | 2022-05-31 | 杭州市机械科学研究院有限公司 | A processing equipment for corrugated sheet packing |
CN115555942A (en) * | 2022-10-17 | 2023-01-03 | 河北万盛包装制品有限公司 | Carrying and stacking device for paperboard production and processing |
CN116692182A (en) * | 2023-07-24 | 2023-09-05 | 常州坚正橡塑制品有限公司 | Automobile shock absorber spring pad conveying and packaging production line |
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CN116873299A (en) * | 2023-09-07 | 2023-10-13 | 泉州大昌纸品机械制造有限公司 | Full-automatic wet tissue packaging, manufacturing and boxing all-in-one machine |
CN116873299B (en) * | 2023-09-07 | 2024-03-19 | 泉州大昌纸品机械制造有限公司 | Full-automatic wet tissue packaging, manufacturing and boxing all-in-one machine |
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Application publication date: 20201023 |