CN111804254A - High-efficient heat transfer cauldron - Google Patents
High-efficient heat transfer cauldron Download PDFInfo
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- CN111804254A CN111804254A CN202010678974.0A CN202010678974A CN111804254A CN 111804254 A CN111804254 A CN 111804254A CN 202010678974 A CN202010678974 A CN 202010678974A CN 111804254 A CN111804254 A CN 111804254A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0006—Controlling or regulating processes
- B01J19/0013—Controlling the temperature of the process
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/18—Stationary reactors having moving elements inside
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/24—Stationary reactors without moving elements inside
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Abstract
Description
【技术领域】【Technical field】
本发明涉及换热釜的技术领域,特别是一种高效换热釜的技术领域。The invention relates to the technical field of heat exchange kettles, in particular to the technical field of a high-efficiency heat exchange kettle.
【背景技术】【Background technique】
对甲苯磺酰胺与氨水之间的胺化反应是典型的放热反应。胺基化工艺属于国家重点监管危险工艺之一,需重点监控胺基化反应釜内温度。由于反应产物含有氯离子,反应釜的一般采用搪玻璃材质,但是搪瓷导热系数低,换热效果很差,常常会超温触发联锁,导致停止进料,使生产不能稳定进行,亟待解决。The amination reaction between p-toluenesulfonamide and ammonia is a typical exothermic reaction. The amination process is one of the dangerous processes under the national key supervision, and it is necessary to focus on monitoring the temperature in the amination reaction kettle. Because the reaction product contains chloride ions, the reaction kettle is generally made of glass-lined material, but the thermal conductivity of the enamel is low, and the heat exchange effect is very poor, and the interlock is often triggered by over-temperature, resulting in stopping the feeding and making the production unsteady, which needs to be solved urgently.
【发明内容】[Content of the invention]
本发明的目的就是解决现有技术中的问题,提出一种高效换热釜,能承受氯离子腐蚀,换热效果好。The purpose of the present invention is to solve the problems in the prior art, and to propose a high-efficiency heat exchange kettle, which can withstand chloride ion corrosion and has good heat exchange effect.
为实现上述目的,本发明提出了一种高效换热釜,包括釜体、进料阀门、出料阀门、泵、气罐、喷气架、气管以及控制器,所述釜体包括釜身、封闭釜身的顶部开口的釜盖以及环绕固定在釜身下端外壁上的支腿,所述进料阀门和出料阀门分别固定在釜身右上端的进料管和底端中央的出料管上,所述喷气架位于釜身的内腔中,所述喷气架包括立管、若干根从上至下依次固定在左右两根立管之间且与立管相连通的环管以及若干个均匀固定在环管内弧侧的喷头,所述气管包括第一管体、第二管体和第三管体,所述第一气管的一端固定在立管底端的进气管上而另一端在穿出釜身左下端的进气插管后与泵相连接,所述第二气管的两端分别与气罐的出气口和泵相连接,所述第三气管的一端固定在气罐的回气口上而另一端固定在釜身左上端的出气插管上,所述立管的上端设有出气管,所述控制器分别与进料阀门、出料阀门和泵电连接。In order to achieve the above purpose, the present invention proposes a high-efficiency heat exchange kettle, including a kettle body, a feed valve, a discharge valve, a pump, a gas tank, an air jet frame, a gas pipe and a controller, and the kettle body includes a kettle body, a closed The kettle cover with the top opening of the kettle body and the outriggers fixed on the outer wall of the lower end of the kettle body, the feeding valve and the discharging valve are respectively fixed on the feeding pipe at the upper right end of the kettle body and the discharging pipe in the center of the bottom end, The jetting rack is located in the inner cavity of the kettle body, and the jetting rack includes a standpipe, a plurality of ring pipes fixed between the left and right standpipes in turn from top to bottom and communicated with the standpipe, and a number of ring pipes evenly fixed on the standpipe. The nozzle on the inner arc side of the ring pipe, the gas pipe includes a first pipe body, a second pipe body and a third pipe body, one end of the first gas pipe is fixed on the air inlet pipe at the bottom end of the standpipe, and the other end is passing through the kettle body The air inlet tube at the lower left end is connected to the pump, the two ends of the second air tube are respectively connected to the air outlet of the air tank and the pump, one end of the third air tube is fixed on the air return port of the air tank and the other end is It is fixed on the gas outlet tube at the upper left end of the kettle body, the upper end of the standpipe is provided with a gas outlet tube, and the controller is respectively electrically connected with the feeding valve, the discharging valve and the pump.
作为优选,所述进料管和出气插管均位于喷气架之上,所述进料管伸入釜身内腔的一端位于左右两根立管之间的上方。Preferably, both the feed pipe and the gas outlet cannula are located on the air jet frame, and the end of the feed pipe extending into the inner cavity of the kettle body is located above between the left and right vertical pipes.
作为优选,所述釜身的内壁上设有若干个温度检测器,所述温度检测器与控制器电连接。Preferably, several temperature detectors are arranged on the inner wall of the kettle body, and the temperature detectors are electrically connected to the controller.
作为优选,所述釜身的釜壁包括碳钢层和包覆在碳钢层之外的纯钛层。Preferably, the kettle wall of the kettle body includes a carbon steel layer and a pure titanium layer coated outside the carbon steel layer.
作为优选,所述釜身的前侧中部设有侧开口,所述侧开口由侧盖封闭。Preferably, the middle part of the front side of the kettle body is provided with a side opening, and the side opening is closed by a side cover.
作为优选,所述喷头的底端和环管的圆心的连线与喷头的中轴线间形成30~45°夹角。Preferably, an included angle of 30-45° is formed between the line connecting the bottom end of the spray head and the center of the ring pipe and the central axis of the spray head.
作为优选,还包括水槽,所述第三气管的中段蜿蜒设置在水槽内。Preferably, a water tank is also included, and the middle section of the third air pipe is meanderingly arranged in the water tank.
本发明的有益效果:本发明通过在碳钢层外包覆纯钛层,利用导热系数为15.24W/m·K的纯钛,使釜体的导热性为一般搪瓷釜体的10多倍,能承受氯离子腐蚀,釜内可根据所需焊接档板,且性价比较高;通过设置泵、气罐和喷气架,利用喷出的气体使原料液体产生强烈的扰动,有效增强换热效果;通过设置水槽,并使第三管体的中段蜿蜒置于水槽内,对气体进行降温,进一步提高降温效果;通过在釜体内设置若干个温度检测器,实时监控反应液体的温度,避免超温。Beneficial effects of the present invention: the present invention uses pure titanium with a thermal conductivity of 15.24W/m·K by coating the carbon steel layer with a pure titanium layer, so that the thermal conductivity of the kettle body is more than 10 times that of a general enamel kettle body, It can withstand chloride ion corrosion, and the baffle plate can be welded according to the needs, and the cost performance is relatively high; by setting the pump, the gas tank and the jet frame, the ejected gas is used to make the raw material liquid produce strong disturbance, effectively enhancing the heat exchange effect; By setting a water tank and placing the middle section of the third pipe body in the water tank, the gas is cooled to further improve the cooling effect; by setting several temperature detectors in the kettle body, the temperature of the reaction liquid can be monitored in real time to avoid over-temperature .
本发明的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings.
【附图说明】【Description of drawings】
图1是本发明一种高效换热釜的主视图;Fig. 1 is the front view of a kind of high-efficiency heat exchange still of the present invention;
图2是本发明一种高效换热釜的釜体的主视剖视图;Fig. 2 is the front sectional view of the kettle body of a kind of high-efficiency heat exchange kettle of the present invention;
图3是本发明一种高效换热釜的喷气架的主视图;Fig. 3 is the front view of the jet frame of a kind of high-efficiency heat exchange kettle of the present invention;
图4是本发明一种高效换热釜的喷气架的俯视图;Fig. 4 is the top view of the jet frame of a kind of high-efficiency heat exchange kettle of the present invention;
图5是本发明一种高效换热釜的釜身的釜壁的结构示意图。Fig. 5 is the structural representation of the still wall of the still body of a kind of high-efficiency heat exchange still of the present invention.
图中:1-釜体、11-釜身、111-进料管、112-出料管、113-进气插管、114-出气插管、115-碳钢层、116-纯钛层、117-侧盖、12-釜盖、13-支腿、2-进料阀门、3-出料阀门、4-泵、5-气罐、6-喷气架、61-立管、611-出气管、612-进气管、62-环管、63-喷头、7-气管、71-第一管体、72-第二管体、73-第三气管、8-水槽。In the picture: 1-kettle body, 11-kettle body, 111-feeding pipe, 112-discharging pipe, 113-inlet intubation, 114-outlet intubation, 115-carbon steel layer, 116-pure titanium layer, 117-side cover, 12-kettle cover, 13-outrigger, 2-feed valve, 3-discharge valve, 4-pump, 5-air tank, 6-jet rack, 61-standpipe, 611-air outlet pipe , 612-air intake pipe, 62-ring pipe, 63-spray head, 7-trachea, 71-first pipe body, 72-second pipe body, 73-third gas pipe, 8-water tank.
【具体实施方式】【Detailed ways】
参阅图1至图5,本发明一种高效换热釜,包括釜体1、进料阀门2、出料阀门3、泵4、气罐5、喷气架6、气管7以及控制器,所述釜体1包括釜身11、封闭釜身11的顶部开口的釜盖12以及环绕固定在釜身11下端外壁上的支腿13,所述进料阀门2和出料阀门3分别固定在釜身11右上端的进料管111和底端中央的出料管112上,所述喷气架6位于釜身11的内腔中,所述喷气架6包括立管61、若干根从上至下依次固定在左右两根立管61之间且与立管61相连通的环管62以及若干个均匀固定在环管62内弧侧的喷头63,所述气管7包括第一管体71、第二管体72和第三管体73,所述第一气管71的一端固定在立管61底端的进气管612上而另一端在穿出釜身11左下端的进气插管113后与泵4相连接,所述第二气管72的两端分别与气罐5的出气口和泵4相连接,所述第三气管73的一端固定在气罐5的回气口上而另一端固定在釜身11左上端的出气插管114上,所述立管61的上端设有出气管612,所述控制器分别与进料阀门2、出料阀门3和泵4电连接,所述进料管111和出气插管114均位于喷气架6之上,所述进料管111伸入釜身11内腔的一端位于左右两根立管61之间的上方,所述釜身11的内壁上设有若干个温度检测器,所述温度检测器与控制器电连接,所述釜身11的釜壁包括碳钢层115和包覆在碳钢层115之外的纯钛层116,所述釜身11的前侧中部设有侧开口,所述侧开口由侧盖117封闭,所述喷头63的底端和环管62的圆心的连线与喷头63的中轴线间形成30~45°夹角,还包括水槽8,所述第三气管73的中段蜿蜒设置在水槽8内。Referring to Figures 1 to 5, a high-efficiency heat exchange kettle of the present invention includes a kettle body 1, a feed valve 2, a discharge valve 3, a pump 4, a gas tank 5, a jet frame 6, a gas pipe 7 and a controller. The kettle body 1 includes a
本发明工作过程:The working process of the present invention:
首先,通过进料管111将原料投入釜身11的内腔中进行反应。在反应的过程中,泵4将气罐5内的不溶于原料液体且不与原料液体产生反应的气体沿着第二管体72和第一管体71送入喷气架6中,再从若干个喷头63喷出。被喷头63斜向喷出的气体,不断搅动原料液体,使原料液体形成漩涡,配合纯钛碳钢复合而成的釜壁,进行有效散热。随后,气体沿着第三气管73流出釜身1,途经水槽8降温,再重新回到气罐5内。釜盖12上可安装搅拌器,从而对原料进行搅拌,搅拌器的的搅拌方向与气体流动使原料液体产生的漩涡方向一致。First, the raw materials are put into the inner cavity of the
本发明通过在碳钢层外包覆纯钛层,利用导热系数为15.24W/m·K的纯钛,使釜体的导热性为一般搪瓷釜体的10多倍,能承受氯离子腐蚀,釜内可根据所需焊接档板,且性价比较高;通过设置泵、气罐和喷气架,利用喷出的气体使原料液体产生强烈的扰动,有效增强换热效果;通过设置水槽,并使第三管体的中段蜿蜒置于水槽内,对气体进行降温,进一步提高降温效果;通过在釜体内设置若干个温度检测器,实时监控反应液体的温度,避免超温。In the present invention, the pure titanium layer is coated on the carbon steel layer, and the pure titanium with the thermal conductivity of 15.24W/m·K is used, so that the thermal conductivity of the kettle body is more than 10 times that of the general enamel kettle body, and it can withstand chloride ion corrosion. The baffle plate can be welded according to the needs, and the cost performance is relatively high; by setting the pump, the gas tank and the jet frame, the raw material liquid is strongly disturbed by the sprayed gas, and the heat exchange effect is effectively enhanced; The middle section of the third pipe body is meanderingly placed in the water tank to cool the gas and further improve the cooling effect; by setting several temperature detectors in the kettle body, the temperature of the reaction liquid is monitored in real time to avoid over-temperature.
上述实施例是对本发明的说明,不是对本发明的限定,任何对本发明简单变换后的方案均属于本发明的保护范围。The above-mentioned embodiments are illustrative of the present invention, not limitations of the present invention, and any simple transformation scheme of the present invention belongs to the protection scope of the present invention.
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