CN111804003A

CN111804003A - Pectin extraction equipment

Info

Publication number: CN111804003A
Application number: CN202010710874.1A
Authority: CN
Inventors: 王琴; 苏永全; 常晓明; 张岳; 董路纲; 李印朝
Original assignee: Dangshan Haisheng Pectin Co ltd
Current assignee: Dangshan Haisheng Pectin Co ltd
Priority date: 2020-07-22
Filing date: 2020-07-22
Publication date: 2020-10-23

Abstract

The invention discloses pectin extraction equipment which comprises a bottom plate, wherein a cleaning box is fixedly arranged at the left part of the upper end of the bottom plate, a material basket is arranged in the cleaning box, a cleaning device is arranged at the upper end of the bottom plate and is positioned at the left side of the cleaning box, the cleaning device extends into the cleaning box, four support columns are fixedly arranged in the middle of the upper end of the bottom plate, the four support columns are fixedly connected with a fixed plate together, a reaction kettle is fixedly arranged at the upper end of the fixed plate, a feeding port is fixedly arranged at the upper end of the reaction kettle, a connecting pipe is fixedly connected to the lower end of the reaction kettle and is communicated with the interior of the reaction kettle, a separation device is arranged at the right part of the upper end of the bottom plate. According to the invention, the raw materials are cleaned by the cleaning device, the high-temperature reaction of the raw materials is carried out by the reaction kettle, and the extraction is completed by the separation device, so that the operation is simple, the cleaning efficiency is high, the high-temperature reaction is safe, and the extraction efficiency is high.

Description

Pectin extraction equipment

Technical Field

The invention relates to the field of pectin production equipment, in particular to pectin extraction equipment.

Background

Pectin is a polysaccharide, which is composed of two types, namely a homopolysaccharide and a heteropolysaccharide, and is mostly present in plant cell walls and cell inner layers, and is abundantly present in pericarp of oranges, lemons, grapefruits and the like.

The existing pectin extraction equipment has the following disadvantages: 1. most of the existing pectin extraction equipment adopts a filter-press type or microwave extraction mode, but the efficiency of the filter-press type pectin production is low, the effect is poor, the microwave extraction yield is low, and a microwave machine is expensive and difficult to maintain; 2. when the existing pectin extraction equipment is used for extracting pectin, high-temperature reaction and extraction operation are carried out together, so that potential safety hazards exist; 3. most of the existing pectin extraction equipment is not provided with a matching device for cleaning raw materials such as peels, so that the raw material cleaning efficiency is low, and the production progress is influenced.

Disclosure of Invention

The invention mainly aims to provide pectin extraction equipment which can effectively solve the problems in the background technology.

In order to achieve the purpose, the invention adopts the technical scheme that:

the utility model provides a pectin extraction equipment, includes the bottom plate, bottom plate upper end left part fixed mounting has the washing case, it is provided with the material basket to wash the incasement, the bottom plate upper end is provided with belt cleaning device, belt cleaning device is located washs the case left, and belt cleaning device extends to washing incasement, bottom plate upper end middle part fixed mounting has four support columns, four the common fixedly connected with fixed plate of support column, fixed plate upper end fixed mounting has reation kettle, reation kettle upper end fixed mounting has the pan feeding mouth, reation kettle lower extreme fixedly connected with connecting pipe, and the connecting pipe communicates with each other with reation kettle is inside, bottom plate upper end right part is provided with separator, and separator and connecting pipe keep away from reation kettle's one end fixed connection.

Preferably, the separating device comprises a shell, the lower cambered surface at the left part of the shell is fixedly connected with the connecting pipe, the upper end of the shell is fixedly provided with a separation motor, the lower end of the upper part of the shell is fixedly provided with two first supporting frames, the lower ends of the two first supporting frames are fixedly connected with the upper end of the bottom plate, the upper cambered surface at the left part of the shell is fixedly provided with a first liquid outlet pipe, the first liquid outlet pipe is positioned above the connecting pipe, the right cambered surface of the shell is fixedly connected with a second liquid outlet pipe and a liquid inlet pipe, the second liquid outlet pipe is positioned above the liquid inlet pipe, the lower cambered surfaces of the middle parts of the first liquid outlet pipe and the second liquid outlet pipe are fixedly provided with second supporting frames, and two second support frames are respectively positioned at the left side and the right side of the shell, containers are arranged under the first liquid outlet pipe, the second liquid outlet pipe and the liquid inlet pipe, and the lower ends of the containers are positioned on the upper end face of the bottom plate.

Preferably, the shell cavity lower casing wall fixed mounting has the pump, the rotary drum has been cup jointed in the casing, the output fixed connection of rotary drum upper end and separation motor, the bucket wall fixed mounting has the dead lever on the rotary drum, dead lever lower part surface fixed mounting has the fender and flows the board, open the rotary drum surface has first liquid outlet, and first liquid outlet communicates with each other with first drain pipe, open the upper end bucket wall of rotary drum has the second liquid outlet, and the second liquid outlet communicates with each other with the second drain pipe.

Preferably, the first liquid outlet is positioned outside the second liquid outlet, and the liquid inlet pipe is communicated with the rotary drum.

Preferably, a water inlet valve is fixedly mounted at the upper part of the rear end of the cleaning box, a water outlet valve is fixedly mounted at the lower part of the front end of the cleaning box, hook blocks are fixedly mounted on the front box wall and the rear box wall of the inner cavity of the cleaning box, and the upper end faces of the hook blocks are horizontal to the upper end face of the cleaning box.

Preferably, the cleaning device comprises a cleaning motor, the lower end of the cleaning motor is fixedly connected with the bottom plate, the output end of the cleaning motor penetrates through the right box wall of the cleaning box and is fixedly connected with a rotating shaft, and a plurality of cleaning blades are fixedly mounted on the outer surface of the rotating shaft.

Preferably, the front part of the upper end of the material basket and the rear part of the upper end of the material basket are fixedly provided with frame blocks, the two frame blocks are clamped with the two hook blocks respectively, the upper end of each frame block is fixedly provided with a handle, and the material basket is not contacted with the cleaning leaves.

Preferably, a filter screen is fixedly installed at the joint of the connecting pipe and the reaction kettle, and the connecting pipe is communicated with the rotary drum.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the pectin extraction equipment, pectin raw liquid after high-temperature reaction is pumped into the rotary drum through the connecting pipe by the pump through the separation device, meanwhile, the pump pumps a proper amount of extractant into the rotary drum through the liquid inlet pipe, the extractant and the rotary drum complete a mass transfer process, the separation motor is started, the rotary drum is driven to rotate by the separation motor, at the moment, extraction liquid with high density flows out of the first liquid outlet pipe under the action of centrifugal force, and pectin with low density flows out of the second liquid outlet pipe, so that the extraction of the pectin is completed, and the pectin extraction equipment is good in extraction effect, high in yield and cheap;

2. according to the pectin extraction equipment, the reaction kettle is used for carrying out high-temperature reaction on the raw materials, the reaction kettle is a sealing body, the outer surface of the reaction kettle is provided with the heat insulation material, the high-temperature reaction is safe, and the reaction kettle and the extraction device are separated from each other, so that the safety of extraction operation is ensured;

3. according to the pectin extraction equipment, the raw materials in the cleaning box are cleaned through the cleaning device, the raw materials are placed in the material basket, the material basket is placed in the cleaning box, the rotating shaft is driven to rotate through the output end of the cleaning motor in the cleaning device, the rotating shaft drives the cleaning blades to rotate, the cleaning blades stir water in the cleaning box, so that the raw materials can be better contacted with the water, the cleaning basket is taken out through the lifting handle after cleaning is completed, the operation is simple, and the cleaning efficiency is high.

Drawings

FIG. 1 is a schematic diagram of the overall structure of a pectin extraction apparatus according to the present invention;

FIG. 2 is a schematic structural diagram of a separation device of a pectin extraction apparatus according to the present invention;

FIG. 3 is a schematic view of the internal structure of a separation apparatus of a pectin extraction apparatus according to the present invention;

FIG. 4 is a schematic structural view of a cleaning apparatus of a pectin extraction apparatus according to the present invention;

FIG. 5 is a schematic view of a material tank structure of a pectin extraction apparatus according to the present invention;

FIG. 6 is a schematic view of the inside of a connecting pipe of a pectin extraction apparatus according to the present invention.

In the figure: 1. a base plate; 2. a cleaning tank; 3. a cleaning device; 4. a reaction kettle; 5. a feeding port; 6. a fixing plate; 7. a support pillar; 8. a connecting pipe; 9. a separation device; 10. a material basket; 21. a water inlet valve; 22. A water outlet valve; 23. hooking the block; 31. cleaning the motor; 32. a rotating shaft; 33. washing the leaves; 81. a filter screen; 91. a housing; 92. separating the motor; 93. a first liquid outlet pipe; 94. a second liquid outlet pipe; 95. a liquid inlet pipe; 96. a first support frame; 97. a second support frame; 98. a container; 101. a frame block; 102. a handle; 911. pumping; 912. a rotating drum; 913. a flow baffle plate; 914. fixing the rod; 915. a first liquid outlet; 916. a second liquid outlet.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1-6, a pectin extraction equipment, comprising a base plate 1, 1 upper end left part fixed mounting of bottom plate has washing case 2, be provided with material basket 10 in the washing case 2, 1 upper end of bottom plate is provided with belt cleaning device 3, belt cleaning device 3 is located washs 2 left of case, and belt cleaning device 3 extends to washing case 2 in, 1 upper end middle part fixed mounting of bottom plate has four support columns 7, the common fixedly connected with fixed plate 6 of four

support columns

7, 6 upper end fixed mounting of fixed plate has reation

kettle

4, 4 upper end fixed mounting of reation kettle has pan feeding mouth 5, 4 lower extreme fixedly connected with connecting pipe 8 of reation kettle, and connecting pipe 8 communicates with each other with reation kettle 4 is inside, 1 upper end right part of bottom plate is provided with separator 9, and separator 9 and the one end fixed connection that reation kettle 4 was kept away from to connecting.

The separating device 9 comprises a shell 91, the lower arc surface of the left part of the shell 91 is fixedly connected with a connecting pipe 8, the upper end of the shell 91 is fixedly provided with a separating motor 92, the lower end of the upper part of the shell 91 is fixedly provided with two first supporting frames 96, the lower ends of the two first supporting frames 96 are fixedly connected with the upper end of a bottom plate 1, the upper arc surface of the left part of the shell 91 is fixedly provided with a first liquid outlet pipe 93, the first liquid outlet pipe 93 is positioned above the connecting pipe 8, the right arc surface of the right part of the shell 91 is fixedly connected with a second liquid outlet pipe 94 and a liquid inlet pipe 95, the second liquid outlet pipe 94 is positioned above the liquid inlet pipe 95, the lower arc surfaces of the middle parts of the first liquid outlet pipe 93 and the second liquid outlet pipe 94 are fixedly provided with second supporting frames 97, the two second supporting frames 97 are respectively positioned on the right and left side of the shell 91, containers 98 are respectively arranged under the first liquid, the container 98 plays a role in placing extract and collecting pectin, and the first support frame 96 supports the connecting pipe 8 and the liquid inlet pipe 95 while supporting the shell 91; a pump 911 is fixedly installed on the lower shell wall of the inner cavity of the shell 91, a rotary drum 912 is sleeved in the shell 91, the upper end of the rotary drum 912 is fixedly connected with the output end of the separation motor 92, a fixing rod 914 is fixedly installed on the upper drum wall of the rotary drum 912, a flow blocking plate 913 is fixedly installed on the outer surface of the lower part of the fixing rod 914, a first liquid outlet 915 is formed on the outer surface of the rotary drum 912, the first liquid outlet 915 is communicated with a first liquid outlet pipe 93, a second liquid outlet 916 is formed on the upper drum wall of the rotary drum 912, the second liquid outlet 916 is communicated with a second liquid outlet pipe 94, when the separation motor rotates 92, the output end of the separation motor drives the rotary drum 912 to rotate, the flow blocking plate 913 plays a role in preventing too much mixed liquid from entering the rotary drum 912 at one time, so that the centrifugal; the first liquid outlet 915 is located outside the second liquid outlet 916, and the liquid inlet pipe 95 is communicated with the rotating drum 912, i.e. the stock solution and the extract solution can perform a mass transfer process in the cavity of the rotating drum 912; a water inlet valve 21 is fixedly arranged at the upper part of the rear end of the cleaning box 2, a water outlet valve 22 is fixedly arranged at the lower part of the front end of the cleaning box 2, hook blocks 23 are fixedly arranged on the front box wall and the rear box wall of the inner cavity of the cleaning box 2, the upper end surfaces of the hook blocks 23 are horizontal to the upper end surface of the cleaning box 2, and the hook blocks 23 play a role in fixing the material basket 10; the cleaning device 3 comprises a cleaning motor 31, the lower end of the cleaning motor 31 is fixedly connected with the bottom plate 1, the output end of the cleaning motor 31 penetrates through the right box wall of the cleaning box 2 and is fixedly connected with a rotating shaft 32, a plurality of cleaning blades 33 are fixedly arranged on the outer surface of the rotating shaft 32, the cleaning motor 31 is used for cleaning, the output end of the cleaning motor 31 drives the rotating shaft 32 to rotate, the rotating shaft 32 drives the cleaning blades 33 to rotate, the rotating cleaning blades 33 play a role in stirring water in the cleaning box 2, and the cleaning efficiency is improved; the front part of the upper end and the rear part of the upper end of the material basket 10 are both fixedly provided with frame blocks 101, the two frame blocks 101 are respectively clamped with the two hook blocks 23, the upper end of each frame block 101 is fixedly provided with a handle 102, the material basket 10 is not contacted with the cleaning blade 33, and the handles 102 are arranged to facilitate the taking of the material basket 10; a filter screen 81 is fixedly arranged at the connecting joint of the connecting pipe 8 and the reaction kettle 4, the connecting pipe 8 is communicated with the rotary drum 912, and the filter screen 81 plays a role in influencing the centrifugal effect when raw material residues in the reaction kettle 4 enter the rotary drum 912.

The pectin extraction equipment comprises the steps of firstly placing raw materials such as crushed peels in a material basket 10, then starting a cleaning motor 31, driving a rotating shaft 32 to rotate by an output end of the cleaning motor 31, driving a cleaning blade 33 to rotate by the rotating shaft 32, stirring water in a cleaning tank 2 by the rotating cleaning blade 33, accelerating the cleaning of the raw materials, then moving the material basket 10, pouring the raw materials in the material basket 10 into a reaction kettle 4 from a material inlet 5, reacting the raw materials with high-temperature steam in the reaction kettle 4, starting a pump 911 in a separation device 9 after the reaction is finished, pumping raw liquid in the reaction kettle 4 into a rotary drum 912 in the separation device through a connecting pipe 8 by the pump 911, simultaneously pumping extract in a container 98 into the rotary drum 912 through a liquid inlet pipe 95 by the pump, performing a mass transfer process by the rotary drum 912 of the two solutions, extracting the raw liquid into pectin, the separation motor 92 is started again, the output end of the separation motor 92 drives the rotary drum 912 to rotate, the extract liquid with high density tends to enter the first liquid outlet pipe 93 from the first liquid outlet 915 outside the rotary drum 912 according to centrifugal force due to the difference of the densities of the stock solution and the extract liquid, and the pectin with low density tends to enter the second liquid outlet pipe 94 from the second liquid outlet 916 inside the rotary drum 912 and finally flows into the corresponding container 98, so that the whole pectin extraction process is completed.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. A pectin extraction equipment, includes bottom plate (1), its characterized in that: the cleaning device is characterized in that a cleaning box (2) is fixedly mounted at the left end of the upper end of the bottom plate (1), a material basket (10) is arranged in the cleaning box (2), a cleaning device (3) is arranged at the left side of the cleaning box (2), the cleaning device (3) extends into the cleaning box (2), four supporting columns (7) are fixedly mounted at the middle of the upper end of the bottom plate (1), a fixing plate (6) is fixedly connected to the upper ends of the supporting columns (7) together, a reaction kettle (4) is fixedly mounted at the upper end of the fixing plate (6), a feeding port (5) is fixedly mounted at the upper end of the reaction kettle (4), a connecting pipe (8) is fixedly connected to the lower end of the reaction kettle (4), the connecting pipe (8) is communicated with the inside of the reaction kettle (4), and a separating device (9) is arranged at the right end of, and the separating device (9) is fixedly connected with one end of the connecting pipe (8) far away from the reaction kettle (4).

2. The pectin extraction apparatus of claim 1, wherein: the separating device (9) comprises a shell (91), the left part of the shell (91) is provided with a lower arc surface and a connecting pipe (8) which are fixedly connected, the upper end of the shell (91) is fixedly provided with a separating motor (92), the lower end of the upper part of the shell (91) is fixedly provided with two first support frames (96), the lower ends of the two first support frames (96) are fixedly connected with the upper end of a bottom plate (1), the upper arc surface of the left part of the shell (91) is fixedly provided with a first liquid outlet pipe (93), the first liquid outlet pipe (93) is positioned above the connecting pipe (8), the right arc surface of the shell (91) is fixedly connected with a second liquid outlet pipe (94) and a liquid inlet pipe (95), the second liquid outlet pipe (94) is positioned above the liquid inlet pipe (95), the middle parts of the first liquid outlet pipe (93) and the second liquid outlet pipe (94) are fixedly provided with a second support frame (97), and the two second support frames (97) are respectively positioned, containers (98) are arranged under the first liquid outlet pipe (93), the second liquid outlet pipe (94) and the liquid inlet pipe (95), and the lower ends of the containers (98) are located on the upper end face of the bottom plate (1).

3. A pectin extraction apparatus according to claim 2, wherein: the utility model discloses a separation motor, including casing (91), casing (91) inner chamber lower casing wall fixed mounting has pump (911), revolving drum (912) has been cup jointed in casing (91), revolving drum (912) upper end and the output fixed connection of separation motor (92), the bucket wall fixed mounting has dead lever (914) on revolving drum (912), dead lever (914) lower part surface fixed mounting has the fender and flows board (913), revolving drum (912) surface is opened has first liquid outlet (915), and first liquid outlet (915) communicates with each other with first drain pipe (93), the bucket wall is opened on revolving drum (912) upper end has second liquid outlet (916), and second liquid outlet (916) communicate with each other with second drain pipe (94).

4. A pectin extraction apparatus according to claim 3, wherein: the first liquid outlet (915) is positioned outside the second liquid outlet (916), and the liquid inlet pipe (95) is communicated with the rotary drum (912).

5. The pectin extraction apparatus of claim 1, wherein: wash case (2) rear end upper portion fixed mounting have water intaking valve (21), wash case (2) front end lower part fixed mounting have outlet valve (22), wash the equal fixed mounting of case wall and back case wall before case (2) inner chamber and collude piece (23), and collude piece (23) up end and wash case (2) up end level.

6. The pectin extraction apparatus of claim 1, wherein: cleaning device (3) are including washing motor (31), washing motor (31) lower extreme and bottom plate (1) fixed connection, the output of washing motor (31) runs through and washs case (2) right side tank wall and fixedly connected with rotation axis (32), rotation axis (32) surface fixed mounting has a plurality of to wash leaf (33).

7. The pectin extraction apparatus of claim 1, wherein: the cleaning device is characterized in that frame blocks (101) are fixedly mounted on the front portion of the upper end and the rear portion of the upper end of the material basket (10), the two frame blocks (101) are respectively connected with the two hook blocks (23) in a clamped mode, a lifting handle (102) is fixedly mounted on the upper ends of the frame blocks (101), and the material basket (10) is not in contact with the cleaning blades (33).

8. The pectin extraction apparatus of claim 1, wherein: connecting pipe (8) and reation kettle (4) connector department fixed mounting have filter screen (81), connecting pipe (8) communicate with each other with rotary drum (912).