CN111794779A - A kind of assembled trolley for tunnel shield segment support and using method thereof - Google Patents

A kind of assembled trolley for tunnel shield segment support and using method thereof Download PDF

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CN111794779A
CN111794779A CN202010659650.2A CN202010659650A CN111794779A CN 111794779 A CN111794779 A CN 111794779A CN 202010659650 A CN202010659650 A CN 202010659650A CN 111794779 A CN111794779 A CN 111794779A
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arch
frame
plate
traction
trolley
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CN111794779B (en
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雷海波
刘旭
安建永
管晓明
张静涛
牟犇
李研科
尹鸿威
杨晓东
姚再峰
赵文科
王帅
胡秋月
李森
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China Construction Second Engineering Bureau Co Ltd
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China Construction Second Engineering Bureau Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/12Temporary supports for use during building; Accessories
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/08Lining with building materials with preformed concrete slabs
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/40Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
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  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
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  • Lining And Supports For Tunnels (AREA)

Abstract

一种用于隧道盾构管片支撑的装配式台车及其使用方法,包括可移动底盘、支撑拱架、液压支撑系统、滑轨和牵引框;支撑拱架的拱形架跨设在左右两根主梁上,液压支撑系统的液压千斤顶垂直拱形架外表面设置,其底部通过安装座与拱形架固连,顶部设橡胶垫片与盾构管片接触;滑轨纵向水平贯通设于拱顶底部;滑轨向下开口的轨道内设有运输挂钩;牵引框为固定于可移动底盘一侧端部的水平框架梁,与牵引设备连接带动台车移动。本发明结构简单施工方便,通过辐射状布置的千斤顶对盾构管片提供必要支持,可根据不同压力对千斤顶进行自由更换,支撑强度符合设计要求;牵引装置与底盘之间通过十字件连接,避免主受力构件局部变形,构件可随时更换,适应性强。

Figure 202010659650

An assembled trolley for tunnel shield segment support and a method of using the same, comprising a movable chassis, a supporting arch, a hydraulic support system, a slide rail and a traction frame; the arches supporting the arch are arranged across the left and right On the two main beams, the hydraulic jacks of the hydraulic support system are arranged vertically on the outer surface of the arched frame, the bottom of which is fixedly connected to the arched frame through the mounting seat, and the top is provided with rubber gaskets in contact with the shield segment; At the bottom of the dome; a transport hook is arranged in the downwardly opening rail of the sliding rail; the traction frame is a horizontal frame beam fixed on one end of the movable chassis, and is connected with the traction equipment to drive the trolley to move. The invention is simple in structure and convenient in construction. The radially arranged jacks provide necessary support for the shield segment, the jacks can be freely replaced according to different pressures, and the support strength meets the design requirements; the traction device and the chassis are connected by a cross to avoid The main force-bearing components are locally deformed, and the components can be replaced at any time, with strong adaptability.

Figure 202010659650

Description

一种用于隧道盾构管片支撑的装配式台车及其使用方法A kind of assembled trolley for tunnel shield segment support and using method thereof

技术领域technical field

本发明属于隧道工程施工技术领域,具体涉及一种用于隧道盾构管片支撑的装配式台车及其使用方法。The invention belongs to the technical field of tunnel engineering construction, and in particular relates to an assembled trolley for supporting tunnel shield segments and a method of using the same.

背景技术Background technique

随着中国城市规模的扩大和城市建设的飞速发展,城市地下交通的地位突出,越来越多的城市参与到城市地下交通的建设中。在隧道工程的施工中,一般采用盾构法施工,是暗挖法施工中的一种全机械化施工方法,它是将盾构机械在地中推进,通过盾构外壳和管片支承四周围岩防止发生往隧道内的坍塌,同时在开挖面前方用切削装置进行土体开挖,通过出土机械运出洞外,靠千斤顶在后部加压顶进,并拼装预制混凝土管片,形成隧道结构的一种机械化施工方法。因此,盾构管片为主要的受力部件,在盾构管片施工完成后对于其提供必要的临时支撑十分必要。目前较少有专用的盾构管片临时支撑设备,为解决这一问题,提出了一种用于隧道盾构管片支撑的装配式支撑台车。With the expansion of urban scale and the rapid development of urban construction in China, the status of urban underground transportation is prominent, and more and more cities are participating in the construction of urban underground transportation. In the construction of tunnel engineering, the shield method is generally used for construction, which is a fully mechanized construction method in the construction of the underground excavation method. To prevent the collapse into the tunnel, at the same time, use a cutting device to excavate the soil in front of the excavation front, transport it out of the hole through the excavation machine, pressurize it at the back with a jack, and assemble the precast concrete segments to form a tunnel A mechanized construction method for structures. Therefore, the shield segment is the main force-bearing component, and it is necessary to provide necessary temporary support for the shield segment after the construction is completed. At present, there are few special temporary support equipment for shield tunnel segments. To solve this problem, an assembled support trolley for tunnel shield segment support is proposed.

发明内容SUMMARY OF THE INVENTION

本发明的目的是提供一种用于隧道盾构管片支撑的装配式台车及其使用方法,解决现有技术中盾构管片的临时支撑问题。The purpose of the present invention is to provide an assembled trolley for supporting tunnel shield segments and a method of using the same, so as to solve the problem of temporary support of shield segments in the prior art.

为实现上述技术目的,本发明采用如下技术方案:For realizing the above-mentioned technical purpose, the present invention adopts following technical scheme:

一种用于隧道盾构管片支撑的装配式台车,其特征在于:自下而上包括可移动底盘、支撑拱架、液压支撑系统、滑轨和牵引框;An assembled trolley for tunnel shield segment support, characterized in that: from bottom to top, it includes a movable chassis, a support arch, a hydraulic support system, a slide rail and a traction frame;

所述可移动底盘包括左右两根纵向平行设置的主梁,所述主梁底部设置有滚轮组;The movable chassis includes two left and right main beams arranged in parallel longitudinally, and a roller group is arranged at the bottom of the main beam;

所述支撑拱架包括一组沿主梁延伸方向间隔设置的拱形架;所述拱形架跨设在左右两根主梁上,且支腿底端与主梁的顶面板固连;The supporting arch includes a group of arches spaced along the extending direction of the main beam; the arched frame is spanned on the left and right main beams, and the bottom ends of the legs are fixedly connected with the top panel of the main beam;

所述液压支撑系统包括一系列沿拱形架外表面间隔设置的液压千斤顶,所述液压千斤顶垂直拱形架外表面设置,其底部通过安装座与拱形架固连,顶部设置橡胶垫片与盾构管片接触;The hydraulic support system includes a series of hydraulic jacks arranged at intervals along the outer surface of the arched frame, the hydraulic jacks are arranged perpendicular to the outer surface of the arched frame, the bottom of the hydraulic jack is fixedly connected to the arched frame through the mounting seat, and the top is provided with a rubber gasket to connect with the arched frame. Shield segment contact;

所述滑轨纵向水平贯通设于支撑拱架的拱顶底部,与每个拱形架的拱顶底板固连,将所有拱形架连接为一体;所述滑轨向下开口的轨道内设有运输挂钩;The sliding rail is vertically and horizontally arranged at the bottom of the dome of the supporting arch, and is fixedly connected with the dome bottom plate of each arch to connect all the arches as a whole; There are transport hooks;

所述牵引框为固定于可移动底盘一侧端部的水平框架梁,与牵引设备连接带动台车移动。The traction frame is a horizontal frame beam fixed on one end of the movable chassis, and is connected with the traction equipment to drive the trolley to move.

作为本发明的优选技术方案,所述安装座包括千斤顶底板和安装板,所述安装板设于拱形架的外侧板表面,三者通过螺栓连接。As a preferred technical solution of the present invention, the mounting base includes a jack bottom plate and a mounting plate, the mounting plate is arranged on the outer surface of the arch frame, and the three are connected by bolts.

进一步优选的,所述拱形架整体为门形,包括顶部的拱形部分和两侧的竖直部分;竖直部分底端截面收窄与主梁的翼缘宽度匹配;相应的,所述安装板包括平面安装板和曲面安装板;所述平面安装板安装在拱形架的竖直部分外侧面,其底面为平面;所述曲面安装板安装在拱形架的拱形部分外侧面,其底面为拱形部分外侧面曲率相适应的弧面。Further preferably, the arched frame is in the shape of a door as a whole, including an arched part at the top and a vertical part on both sides; the cross section of the bottom end of the vertical part is narrowed to match the width of the flange of the main beam; correspondingly, the The installation plate includes a flat installation plate and a curved installation plate; the flat installation plate is installed on the outer side of the vertical part of the arch frame, and its bottom surface is flat; the curved installation plate is installed on the outer side of the arch part of the arch frame, Its bottom surface is an arc surface with the curvature of the outer side surface of the arched part adapted to it.

进一步优选的,所述牵引框为水平框架梁,包括抗弯底梁、抗拉柱、斜侧梁、十字形连接件和牵引钩,所述抗弯底梁设于可移动底盘的端部,两端分别与两主梁端部通过十字形连接件固定,所述抗拉柱垂直设于抗弯底梁中间位置,其两侧分别设于一根斜侧梁,所述斜侧梁与抗弯底梁形成等腰三角框架,其两端分别与抗弯底梁和抗拉柱侧面板固连;所述牵引钩为T形板,包括端板和挂钩,所述端板通过十字形连接件与抗拉柱的外侧端部固连。Further preferably, the traction frame is a horizontal frame beam, including a bending-resistant bottom beam, a tensile column, an inclined side beam, a cross-shaped connector and a towing hook, and the bending-resistant bottom beam is provided at the end of the movable chassis, The two ends are respectively fixed with the ends of the two main beams by cross-shaped connecting pieces. The bent bottom beam forms an isosceles triangle frame, and its two ends are respectively fixed with the anti-bending bottom beam and the side panel of the anti-tensile column; the traction hook is a T-shaped plate, including an end plate and a hook, and the end plate is connected with the cross-shaped connecting piece. The outer ends of the tensile columns are fastened.

进一步优选的,所述十字形连接件为中心带有十字型交叉钢板的短钢柱组件,包括两侧的竖向端板和设于中间的十字形肋板,所述竖向端板上有螺栓孔。Further preferably, the cross-shaped connecting piece is a short steel column assembly with a cross-shaped cross steel plate in the center, and includes vertical end plates on both sides and a cross-shaped rib plate arranged in the middle. Bolt hole.

进一步优选的,所述滑轨的底板与拱形架的拱顶底板之间设置垫块,三者通过螺栓连接。Further preferably, a spacer is arranged between the bottom plate of the slide rail and the bottom plate of the dome of the arch frame, and the three are connected by bolts.

进一步优选的,所述安装板上,沿拱形架延伸方向,中间部分顶部为平面,其上设置螺栓盲孔与设螺栓通孔的千斤顶底板螺栓连接;两侧部分顶部为坡面,坡面部分对应的底面上设置有螺栓盲孔与拱形架设螺栓通孔的上翼缘板螺栓连接。Further preferably, along the extension direction of the arch frame, the top of the middle part of the mounting plate is flat, and the blind holes for bolts are arranged on it to connect with the jack bottom plate with bolt through holes; the tops of the two sides are sloped, and the slopes Some of the corresponding bottom surfaces are provided with blind bolt holes for bolt connection with the upper flange plate of the arch erection bolt through holes.

进一步优选的,所述拱形架为工字钢梁,其上下翼缘板之间设加劲肋,两支腿底部设端板,所述端板与主梁螺栓连接;所述主梁为工字钢梁,其上下翼缘板之间设加强肋;所述抗弯底梁、抗拉柱和斜侧梁均为两侧设端板的工字钢梁,其上下翼缘板之间设肋板。Further preferably, the arched frame is an I-beam, stiffeners are arranged between the upper and lower flange plates, end plates are arranged at the bottom of the two legs, and the end plates are bolted to the main beam; the main beam is an I-beam. The steel beam is provided with reinforcing ribs between the upper and lower flange plates; the anti-bending bottom beam, the tensile column and the inclined side beam are all I-beam beams with end plates on both sides, and the upper and lower flange plates are provided with Ribs.

进一步优选的,所述液压千斤顶与拱形架的固连位置底部对应设置有加劲肋;所述拱形架与主梁的固连位置底部对应设置有加强肋;所述滚轮组的顶部设置有拱形架。Further preferably, a reinforcing rib is correspondingly provided at the bottom of the fixed connection position of the hydraulic jack and the arched frame; a reinforcing rib is correspondingly provided at the bottom of the fixed connection position of the arched frame and the main beam; the top of the roller set is provided with a reinforcing rib. Arched frame.

此外,本发明还提供上述的用于隧道盾构管片支撑的装配式台车的施工方法,其特征在于,包括如下步骤:In addition, the present invention also provides the above-mentioned construction method of the assembled trolley for tunnel shield segment support, which is characterized in that it includes the following steps:

步骤一:可移动底盘的组装:将主梁和滑轮组通过螺栓孔相连接;Step 1: Assembly of the movable chassis: connect the main beam and the pulley block through the bolt holes;

步骤二:可移动底盘与拱形架固连:将拱形架与主梁通过螺栓进行连接;Step 2: Connect the movable chassis to the arch frame: connect the arch frame and the main beam with bolts;

步骤三:进行安装座安装:将安装座与拱形架通过螺栓孔相连接;Step 3: Install the mounting seat: connect the mounting seat and the arched frame through the bolt holes;

步骤四:液压支撑系统的安装:将液压千斤顶与安装座通过螺栓连接;Step 4: Installation of the hydraulic support system: connect the hydraulic jack and the mounting seat with bolts;

步骤五、台车就位:将步骤四组装好的台车移动到指定施工位置;Step 5. Put the trolley in place: move the trolley assembled in step 4 to the designated construction position;

步骤六、调节顶紧:调节液压千斤顶使其顶紧盾构管片,加压使其达到预定压力;Step 6. Adjust the top tightness: adjust the hydraulic jack to tighten the shield segment, and pressurize it to reach the predetermined pressure;

步骤七、牵引装置的安装:将牵引框与可移动底盘连接固定,并在牵引框端部的牵引钩上连接牵引装置;Step 7. Installation of the traction device: connect and fix the traction frame and the movable chassis, and connect the traction device to the traction hook at the end of the traction frame;

步骤八、滑轨装置的安装:在拱形架底部中间安装滑轨和运输挂钩;Step 8. Installation of the slide rail device: install the slide rail and the transport hook in the middle of the bottom of the arch frame;

步骤九、转换位置;启动牵引装置,通过牵引框带动整个台车移动至下一个工位,直至施工完成。Step 9, switch positions; start the traction device, and drive the entire trolley to move to the next station through the traction frame until the construction is completed.

与现有技术相比,本发明的技术优势在于:Compared with the prior art, the technical advantages of the present invention are:

1、本发明结构简单,制作施工方便,所需部件均可预制并运送至现场进行组装作业,可在安全区进行组装完成后移动至所需支撑的盾构管片处再对千斤顶加压,通过辐射状布置的千斤顶对盾构管片提供必要支持,支撑强度符合设计要求;1. The structure of the present invention is simple, the production and construction are convenient, the required components can be prefabricated and transported to the site for assembly operations, and after the assembly is completed in the safe area, it can be moved to the shield segment to be supported, and then the jack can be pressurized, Provide necessary support for shield segments through radially arranged jacks, and the support strength meets the design requirements;

2、牵引装置与可移动底盘之间通过十字连接件进行连接,有效避免主要受力构件出现局部变形,若十字构件出现变形可随时更换;2. The traction device and the movable chassis are connected by cross connectors, which can effectively avoid local deformation of the main force-bearing components. If the cross components are deformed, they can be replaced at any time;

3、拱形架中间部分空间可供施工人员进行日常作业,相对于一般的隧道支撑更加方便;3. The space in the middle of the arch frame can be used for daily operations by the construction personnel, which is more convenient than the general tunnel support;

4、设置可移动底座,对于相距不远的需要支撑的盾构管片可通过滚轮组进行移动,对于长时间需要支撑的盾构管片可以拆卸滑轮组并进行长时间固定;4. Set up a movable base, the shield segments that need to be supported not far away can be moved by the roller group, and the shield segments that need to be supported for a long time can be disassembled and fixed for a long time;

5、可以根据不同压力需要对千斤顶进行自由更换,根据不同支撑需要选择拱形架的数量和千斤顶数量,调整方式灵活,适应性强。5. The jacks can be freely replaced according to different pressure needs, and the number of arch frames and the number of jacks can be selected according to different support needs. The adjustment method is flexible and adaptable.

附图说明Description of drawings

图1为本发明涉及的装配式台车的整体结构示意图;1 is a schematic diagram of the overall structure of the assembled trolley involved in the present invention;

图2为本发明涉及的可移动底盘的整体结构示意图;2 is a schematic diagram of the overall structure of the movable chassis involved in the present invention;

图3为本发明涉及的主梁的结构示意图;Fig. 3 is the structural schematic diagram of the main beam involved in the present invention;

图4为图3中A的局部放大结构示意图;Fig. 4 is the partial enlarged structure schematic diagram of A in Fig. 3;

图5为本发明涉及的拱形架的整体结构示意图;5 is a schematic diagram of the overall structure of the arch frame involved in the present invention;

图6为本发明涉及的可移动底盘和支撑拱架的组装结构示意图;6 is a schematic diagram of the assembly structure of the movable chassis and the supporting arch frame involved in the present invention;

图7为本发明涉及的平面安装板的上侧平面示意图;7 is a schematic top plan view of the plane mounting plate involved in the present invention;

图8为本发明涉及的平面安装板的下侧平面示意图;FIG. 8 is a schematic plan view of the lower side of the plane mounting plate involved in the present invention;

图9为本发明涉及的曲面安装板的上侧平面示意图;FIG. 9 is a schematic top plan view of the curved mounting plate involved in the present invention;

图10为本发明涉及的曲面安装板的下侧弧面示意图;Figure 10 is a schematic diagram of the lower side arc surface of the curved mounting plate involved in the present invention;

图11为本发明涉及的安装座后安装的状态示意图;FIG. 11 is a schematic diagram of the state of the installation seat involved in the present invention after installation;

图12为本发明涉及的液压千斤顶的结构示意图;12 is a schematic structural diagram of the hydraulic jack involved in the present invention;

图13为本发明涉及的液压千斤顶安装后的状态示意图;13 is a schematic diagram of the state of the hydraulic jack involved in the present invention after installation;

图14为本发明涉及的滑轨和垫块的结构示意图;14 is a schematic structural diagram of a slide rail and a pad according to the present invention;

图15为本发明涉及的运输挂钩的结构示意图;15 is a schematic structural diagram of the transport hook involved in the present invention;

图16为本发明涉及的牵引框的结构示意图;16 is a schematic structural diagram of a traction frame involved in the present invention;

图17为本发明涉及的抗弯底梁的结构示意图;17 is a schematic structural diagram of the anti-bending bottom beam involved in the present invention;

图18为本发明涉及的抗拉柱的结构示意图;18 is a schematic structural diagram of a tensile column involved in the present invention;

图19为本发明涉及的斜侧梁的结构示意图;19 is a schematic structural diagram of the inclined side beam involved in the present invention;

图20为本发明涉及的十字形连接件的结构示意图;20 is a schematic structural diagram of a cross-shaped connector involved in the present invention;

图21为本发明涉及的牵引钩的结构示意图;Figure 21 is a schematic structural diagram of the towing hook involved in the present invention;

图22为本发明涉及的装配式台车的使用状态示意图。FIG. 22 is a schematic diagram of the use state of the assembled trolley according to the present invention.

附图标记:1-可移动底盘、1.1-主梁、1.2-滚轮组、1.3-加强肋、2-支撑拱架、2.1-拱形架、2.11-拱形部分、2.12-竖直部分、2.2-加劲肋、2.3-端板、3-液压支撑系统、3.1-液压千斤顶、3.2-安装座、3.21-千斤顶底板、3.22-平面安装板、3.23-曲面安装板、3.3-橡胶垫片、4-螺栓盲孔、5-螺栓通孔、6-滑轨、7-垫块、8-运输挂钩、9-牵引框、9.1-抗弯底梁、9.2-抗拉柱、9.3-斜侧梁、9.4-十字形连接件、9.5-牵引钩、9.6-肋板。Reference numerals: 1-movable chassis, 1.1-main beam, 1.2-roller group, 1.3-reinforcing rib, 2-support arch, 2.1-arch, 2.11-arch, 2.12-vertical, 2.2 -Stiffener, 2.3-End Plate, 3-Hydraulic Support System, 3.1-Hydraulic Jack, 3.2-Mounting Base, 3.21-Jack Bottom Plate, 3.22-Flat Mounting Plate, 3.23-Surface Mounting Plate, 3.3-Rubber Gasket, 4- Bolt blind hole, 5-bolt through hole, 6-slide rail, 7-spacer, 8-transport hook, 9-traction frame, 9.1-flexural bottom beam, 9.2-tensile column, 9.3-inclined side beam, 9.4 - Cross connection, 9.5 - tow hook, 9.6 - rib.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

如图1,一种用于隧道盾构管片支撑的装配式台车,具体由五部分组成:可移动底盘1、支撑拱架2、液压支撑系统3、滑轨6和牵引框9。As shown in Figure 1, an assembled trolley for tunnel shield segment support is specifically composed of five parts: a movable chassis 1, a support arch 2, a hydraulic support system 3, a slide rail 6 and a traction frame 9.

如图2-4,如图可移动底盘1包括左右两根纵向平行设置的主梁1.1,主梁1.1底部设置有滚轮组1.2;主梁1.1为带加劲肋的大尺寸工字钢梁,主梁用于为装配式支撑台车中的主要受力构件之一,大尺寸工字形钢具有良好的抗弯能力且节省材料,主梁上留有用于连接拱形架2.1和主梁上翼缘板的螺栓通孔5和用于连接主梁下翼缘板与滚轮组1.2的螺栓通孔5,其上下翼缘板之间设加强肋1.3,加强肋1,3的布设位置集中在螺栓孔附近;主梁1.1底部间隔设置2~4个滚轮组1.2,滚轮组1.2包括简易转向装置和滚轮,以满足在装配式支撑台车在前进时所需的转向半径,其与主梁1.1的下翼缘板螺栓连接。As shown in Figure 2-4, the movable chassis 1 includes two left and right main beams 1.1 arranged in parallel longitudinally. The bottom of the main beam 1.1 is provided with a roller group 1.2; the main beam 1.1 is a large-sized I-beam with stiffeners. The beam is used as one of the main stress-bearing components in the prefabricated support trolley. The large-sized I-shaped steel has good bending resistance and saves materials. The bolt through hole 5 and the bolt through hole 5 used to connect the lower flange plate of the main girder and the roller group 1.2 are provided with reinforcing ribs 1.3 between the upper and lower flange plates, and the layout positions of the reinforcing ribs 1 and 3 are concentrated near the bolt holes; The bottom of the main beam 1.1 is provided with 2 to 4 roller groups 1.2 at intervals. The roller group 1.2 includes a simple steering device and rollers to meet the steering radius required when the assembled support trolley moves forward, which is consistent with the lower flange of the main beam 1.1. Plate bolt connection.

如图5和图6,支撑拱架2包括一组沿主梁1.1延伸方向间隔设置的拱形架2.1;拱形架2.1跨设在左右两根主梁1.1上,且支腿底端与主梁1.1的顶面板固连;拱形架2.1整体为门形,包括顶部的拱形部分2.11和两侧的竖直部分2.12;竖直部分2.12底端截面收窄与主梁1.1的翼缘宽度匹配。支撑拱架2为带加劲肋的弯曲的工字钢梁,工字形钢具有良好的抗弯能力,是拱形结构的理想截面形式。其上下翼缘板之间设加劲肋2.2,加劲肋2.2均与布置在支撑拱架中以减小千斤顶压力对支撑拱架的局部变形,在支撑拱架的底部截面收窄以匹配主梁的翼缘宽度,并留有用于连接支撑拱架和主梁的螺栓通孔5;两支腿端底部设端板2.3,端板2.3与主梁1.1螺栓连接。5 and 6, the support arch 2 includes a group of arches 2.1 spaced along the extending direction of the main beam 1.1; The top panel of the beam 1.1 is fixed; the arch frame 2.1 is gate-shaped as a whole, including the arched part 2.11 on the top and the vertical part 2.12 on both sides; the bottom section of the vertical part 2.12 is narrowed and the flange width of the main beam 1.1 match. The supporting arch 2 is a curved I-beam beam with stiffening ribs, and the I-beam has good bending resistance and is an ideal cross-sectional form of an arched structure. Stiffeners 2.2 are arranged between the upper and lower flange plates, and the stiffeners 2.2 are arranged in the support arch to reduce the local deformation of the support arch due to the jack pressure, and the bottom section of the support arch is narrowed to match the main beam. The width of the flange, and there are bolt through holes 5 for connecting the support arch and the main beam; the bottom of the two legs is provided with an end plate 2.3, and the end plate 2.3 is bolted to the main beam 1.1.

如图7-13,液压支撑系统3包括一系列沿拱形架2.1外表面间隔设置的液压千斤顶3.1,液压千斤顶3.1垂直拱形架2.1外表面设置,其底部通过安装座3.2与拱形架2.1固连,顶部设置橡胶垫片3.3与盾构管片接触,橡胶垫片3.3作用为将液压千斤顶的力传递至盾构管片时减少对盾构管片的局部变形。安装座3.2包括千斤顶底板3.21和安装板,安装板设于拱形架2.1的外侧表面,三者通过螺栓连接。安装板包括平面安装板3.22和曲面安装板3.23;平面安装板3.22安装在拱形架2.1的竖直部分2.12外侧面,将两侧处的液压千斤顶连接至支撑拱架上,其底面为平面,整体侧面呈梯形;曲面安装板3.23安装在拱形架2.1的拱形部分2.11外侧面,将上侧拱形处的液压千斤顶连接至支撑拱架上,与平面安装板3.22不同的是其与支撑拱架的连接侧为贴合的弧面,其底面为拱形部分2.11外侧面曲率相适应的弧面。As shown in Figure 7-13, the hydraulic support system 3 includes a series of hydraulic jacks 3.1 spaced along the outer surface of the arched frame 2.1. The hydraulic jacks 3.1 are arranged vertically on the outer surface of the arched frame 2.1, and the bottom of the hydraulic jack 3.1 is connected to the arched frame 2.1 through the mounting seat 3.2. Fixed connection, the top is provided with rubber gasket 3.3 to contact the shield tunnel segment, the rubber gasket 3.3 is used to reduce the local deformation of the shield tunnel segment when the force of the hydraulic jack is transmitted to the shield tunnel segment. The mounting seat 3.2 includes a jack bottom plate 3.21 and a mounting plate, the mounting plate is arranged on the outer surface of the arched frame 2.1, and the three are connected by bolts. The mounting plate includes a plane mounting plate 3.22 and a curved mounting plate 3.23; the plane mounting plate 3.22 is installed on the outer side of the vertical part 2.12 of the arch frame 2.1, and connects the hydraulic jacks on both sides to the supporting arch frame, and its bottom surface is flat, The overall side is trapezoidal; the curved mounting plate 3.23 is installed on the outer side of the arched part 2.11 of the arched frame 2.1, and connects the hydraulic jack at the upper arch to the supporting arch. The connecting side of the arch frame is an arc surface that fits together, and the bottom surface is an arc surface that is adapted to the curvature of the outer surface of the arched portion 2.11.

优选安装板3.22上沿拱形架2.1延伸方向,中间部分顶部为平面,其上设置螺栓盲孔4与设螺栓通孔5的千斤顶底板3.21螺栓连接;两侧部分顶部为坡面,坡面部分对应的底面上设置有螺栓盲孔4与拱形架2.1设螺栓通孔5的上翼缘板螺栓连接。Preferably, the mounting plate 3.22 is along the extension direction of the arched frame 2.1, the top of the middle part is flat, and the blind bolt holes 4 are set on it and the jack bottom plate 3.21 with the bolt through holes 5 is bolted; The corresponding bottom surface is provided with blind bolt holes 4 for bolt connection with the upper flange plate of the arch frame 2.1 provided with bolt through holes 5.

如图14和图15,滑轨6纵向水平贯通设于支撑拱架2的拱顶底部,为细长型钢,其两侧可通过滑轮、中间可通过运输挂钩8,与每个拱形架2.1的拱顶底板固连,将所有拱形架2.1连接为一体;滑轨6向下开口的轨道内设有运输挂钩8;滑轨6的底板与拱形架2.1的拱顶底板之间设置垫块7,三者通过螺栓连接。垫块7一侧为弧面,弧度和拱形支撑一致,上留有和拱形支撑相连的螺栓孔,垫块的另一侧为平面,用于连接滑轨;滑轨即可运送东西,也可加强整体刚度,其为非必须构件,也可以改成型钢,作为加强结构整体刚度的部分发挥作用。As shown in Figure 14 and Figure 15, the slide rail 6 is vertically and horizontally arranged at the bottom of the dome of the supporting arch 2. It is a slender steel, and its two sides can pass through pulleys and the middle can pass through the transport hook 8, and each arch 2.1. The bottom of the vault is fixedly connected, and all the arched frames 2.1 are connected as a whole; there is a transport hook 8 in the track with the downward opening of the slide rail 6; Block 7, the three are connected by bolts. One side of the cushion block 7 is an arc surface, the arc is consistent with the arched support, and there are bolt holes connected with the arched support. The other side of the cushion block is flat, which is used to connect the slide rail; It is also possible to strengthen the overall rigidity, which is an optional component, and can also be modified to form steel to play a role in strengthening the overall rigidity of the structure.

如图16-21,牵引框9为固定于可移动底盘1一侧端部的水平框架梁,与牵引设备连接带动台车移动。牵引框9为水平框架梁,包括抗弯底梁9.1、抗拉柱9.2、斜侧梁9.3、十字形连接件9.4和牵引钩9.5,抗弯底梁9.1设于可移动底盘1的端部,两端分别与两主梁1.1端部通过十字形连接件9.4固定,抗拉柱9.2垂直设于抗弯底梁9.1中间位置,其两侧分别设于一根斜侧梁9.3,斜侧梁9.3与抗弯底梁9.1形成等腰三角框架,其两端分别与抗弯底梁9.1和抗拉柱9.2侧面板固连;牵引钩9.5为T形板,包括端板和挂钩,端板通过十字形连接件9.4与抗拉柱9.2的外侧端部固连。As shown in Figures 16-21, the traction frame 9 is a horizontal frame beam fixed on one end of the movable chassis 1, and is connected with the traction equipment to drive the trolley to move. The traction frame 9 is a horizontal frame beam, including the anti-bending bottom beam 9.1, the tensile column 9.2, the inclined side beam 9.3, the cross-shaped connecting piece 9.4 and the towing hook 9.5, and the anti-bending bottom beam 9.1 is arranged at the end of the movable chassis 1, The two ends are respectively fixed with the ends of the two main beams 1.1 through the cross-shaped connecting piece 9.4, the tensile column 9.2 is vertically arranged in the middle position of the anti-bending bottom beam 9.1, and its two sides are respectively arranged on an inclined side beam 9.3, and the inclined side beam 9.3 It forms an isosceles triangular frame with the anti-bending bottom beam 9.1, and its two ends are respectively fixed with the anti-bending bottom beam 9.1 and the side panels of the anti-tension column 9.2; the traction hook 9.5 is a T-shaped plate, including end plates and hooks, and the end plates pass through ten The zigzag connector 9.4 is fixedly connected with the outer end of the tensile column 9.2.

十字形连接件9.4为一体成形结构,为中心带有十字型交叉钢板的短钢柱组件,包括两侧的竖向端板和设于中间的十字形肋板,所述竖向端板上有螺栓孔,一侧竖向端板连接主梁1.1,一侧竖向端板连接抗弯底梁9.1。The cross-shaped connector 9.4 is an integrally formed structure, which is a short steel column assembly with a cross-shaped cross steel plate in the center, including vertical end plates on both sides and a cross-shaped rib plate arranged in the middle. Bolt holes, one side of the vertical end plate is connected to the main beam 1.1, one side of the vertical end plate is connected to the anti-bending bottom beam 9.1.

抗弯底梁9.1为宽翼缘的工字形钢梁,在一侧的翼缘部分有与主梁相连接的螺栓孔,一侧的翼缘有与抗拉柱体,侧向加强柱体相连接的螺栓孔,且在螺栓孔处有加劲肋,其腹板部分与移动方向水平以发挥其抗弯能力;抗拉柱9.2为工字形钢梁,两侧留有与侧向加强柱体相连接的螺栓孔,端部螺栓孔一侧与抗弯梁体相连,一侧与十字形连接件9.4相连;The anti-bending bottom beam 9.1 is an I-shaped steel beam with a wide flange. The flange part on one side has bolt holes connected to the main beam, and the flange on one side is connected with the tensile column and the lateral reinforcement column. Connected bolt holes, and there are stiffeners at the bolt holes, and the web part is horizontal to the moving direction to exert its bending resistance; the tensile column 9.2 is an I-shaped steel beam, and the two sides are left with lateral reinforcement columns. Connected bolt holes, one side of the end bolt holes is connected to the anti-bending beam body, and one side is connected to the cross-shaped connector 9.4;

斜侧梁9.3均为两侧设端板的工字钢梁,其上下翼缘板之间设肋板9.6。The inclined side beams 9.3 are all I-beam beams with end plates on both sides, and rib plates 9.6 are arranged between the upper and lower flange plates.

此外,为进一步加强整体结构强度,在液压千斤顶3.1与拱形架2.1的固连位置底部对应设置有加劲肋2.2;拱形架2.1与主梁1.1的固连位置底部对应设置有加强肋1.3;滚轮组1.2的顶部设置有拱形架2.1。In addition, in order to further strengthen the overall structural strength, a reinforcing rib 2.2 is correspondingly provided at the bottom of the fixed connection position of the hydraulic jack 3.1 and the arch frame 2.1; the bottom of the fixed connection position of the arch frame 2.1 and the main beam 1.1 is correspondingly provided with a reinforcing rib 1.3; The top of the roller set 1.2 is provided with an arch 2.1.

具体施工中,如图22,包括如下步骤:The specific construction, as shown in Figure 22, includes the following steps:

步骤一:可移动底盘1的组装:将主梁1.1和滑轮组1.2通过螺栓孔相连接;Step 1: Assembly of the movable chassis 1: Connect the main beam 1.1 and the pulley block 1.2 through the bolt holes;

步骤二:可移动底盘1与拱形架2固连:将拱形架1与主梁1.1通过螺栓进行连接;Step 2: The movable chassis 1 and the arch frame 2 are fixedly connected: the arch frame 1 and the main beam 1.1 are connected by bolts;

步骤三:进行安装座3.2安装:将安装座3.2与拱形架2通过螺栓孔相连接;Step 3: Install the mounting seat 3.2: Connect the mounting seat 3.2 and the arch frame 2 through the bolt holes;

步骤四:液压支撑系统3的安装:将液压千斤顶3.1与安装座3.2通过螺栓连接;Step 4: Installation of the hydraulic support system 3: Connect the hydraulic jack 3.1 and the mounting seat 3.2 with bolts;

步骤五、台车就位:将步骤四组装好的台车移动到指定施工位置;Step 5. Put the trolley in place: move the trolley assembled in step 4 to the designated construction position;

步骤六、调节顶紧:调节液压千斤顶3.1使其顶紧盾构管片,加压使其达到预定压力;Step 6. Adjust the top tightness: adjust the hydraulic jack 3.1 to tighten the shield segment, and pressurize it to reach the predetermined pressure;

步骤七、牵引装置的安装:将两块十字形连接件9.4分别使用螺栓连接至主梁预留的螺栓孔上,再将抗弯底梁9.1通过螺栓连接到十字连接件上,将抗拉柱9.2作为受拉模块连接至抗弯底梁9.1上,并从两侧增加两个斜侧梁9.3作为侧向支撑,将另一块十字形连接件9.4连接至抗拉柱9.2上之后,将牵引钩9.5连接其上。Step 7. Installation of the traction device: connect the two cross-shaped connecting pieces 9.4 to the bolt holes reserved for the main beam respectively, and then connect the anti-bending bottom beam 9.1 to the cross connecting piece with bolts. 9.2 is connected to the flexural bottom beam 9.1 as a tension module, and two inclined side beams 9.3 are added from both sides as lateral supports. After connecting another cross-shaped connector 9.4 to the tension column 9.2, the tow hook is 9.5 Connect to it.

步骤八、滑轨装置的安装:在拱形架2底部中间安装滑轨6和运输挂钩8;垫块7上方螺栓孔和拱形支撑相连接,下方的螺栓孔和滑轨6相连接,运输挂钩8两边为轴承设计,可沿滑轨6的凹槽滑动;Step 8. Installation of the slide rail device: Install the slide rail 6 and the transport hook 8 in the middle of the bottom of the arch frame 2; the bolt holes above the pad 7 are connected to the arch support, and the bolt holes below are connected to the slide rail 6 for transportation. Both sides of the hook 8 are designed with bearings, which can slide along the groove of the slide rail 6;

步骤九、转换位置;启动牵引装置,通过牵引框9带动整个台车移动至下一个工位,直至施工完成。Step 9, switch positions; start the traction device, and drive the entire trolley to move to the next station through the traction frame 9 until the construction is completed.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内,不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes that come within the meaning and range of equivalents of , are intended to be embraced within the invention, and any reference signs in the claims shall not be construed as limiting the involved claim.

Claims (10)

1. The utility model provides an assembled platform truck that is used for tunnel shield to construct section of jurisdiction to support which characterized in that: the device comprises a movable chassis (1), a supporting arch frame (2), a hydraulic supporting system (3), a sliding rail (6) and a traction frame (9) from bottom to top;
the movable chassis (1) comprises a left main beam (1.1) and a right main beam (1.1) which are longitudinally arranged in parallel, and the bottom of each main beam (1.1) is provided with a roller group (1.2);
the supporting arch frame (2) comprises a group of arch frames (2.1) arranged at intervals along the extending direction of the main beam (1.1); the arch-shaped frames (2.1) are spanned on the left main beam (1.1) and the right main beam (1.1), and the bottom ends of the supporting legs are fixedly connected with the top panels of the main beams (1.1);
the hydraulic support system (3) comprises a series of hydraulic jacks (3.1) arranged at intervals along the outer surface of the arch frame (2.1), the hydraulic jacks (3.1) are arranged perpendicular to the outer surface of the arch frame (2.1), the bottoms of the hydraulic jacks are fixedly connected with the arch frame (2.1) through mounting seats (3.2), and the tops of the hydraulic jacks are provided with rubber gaskets (3.3) which are contacted with shield segments;
the slide rail (6) is longitudinally and horizontally arranged at the bottom of the arch crown of the supporting arch frame (2) in a penetrating way, is fixedly connected with the arch crown bottom plate of each arch frame (2.1), and connects all the arch frames (2.1) into a whole; a transportation hook (8) is arranged in the track with the downward opening of the slide rail (6);
the traction frame (9) is a horizontal frame beam fixed at one side end part of the movable chassis (1) and is connected with traction equipment to drive the trolley to move.
2. The assembly trolley for tunnel shield segment support according to claim 1, wherein: the mounting base (3.2) comprises a jack base plate (3.21) and a mounting plate, the mounting plate is arranged on the outer side surface of the arch-shaped frame (2.1), and the jack base plate, the mounting plate and the mounting plate are connected through bolts.
3. The assembly trolley for tunnel shield segment support according to claim 2, wherein: the arch-shaped frame (2.1) is door-shaped as a whole and comprises an arch-shaped part (2.11) at the top and vertical parts (2.12) at two sides; the narrowing of the section at the bottom end of the vertical part (2.12) is matched with the width of the flange of the main beam (1.1); correspondingly, the mounting plates comprise a plane mounting plate (3.22) and a curved mounting plate (3.23); the plane mounting plate (3.22) is mounted on the outer side surface of the vertical part (2.12) of the arch frame (2.1), and the bottom surface of the plane mounting plate is a plane; the curved surface mounting plate (3.23) is arranged on the outer side surface of the arched part (2.11) of the arch frame (2.1), and the bottom surface of the curved surface mounting plate is an arc surface with the curvature of the outer side surface of the arched part (2.11) adapted.
4. The assembly trolley for tunnel shield segment support according to claim 1, wherein: the traction frame (9) is a horizontal frame beam and comprises a bending-resistant bottom beam (9.1), a tensile-resistant column (9.2), oblique side beams (9.3), a cross-shaped connecting piece (9.4) and a traction hook (9.5), the bending-resistant bottom beam (9.1) is arranged at the end part of the movable chassis (1), two ends of the bending-resistant bottom beam are respectively fixed with the end parts of the two main beams (1.1) through the cross-shaped connecting piece (9.4), the tensile-resistant column (9.2) is vertically arranged at the middle position of the bending-resistant bottom beam (9.1), two sides of the tensile-resistant column are respectively arranged on one oblique side beam (9.3), the oblique side beams (9.3) and the bending-resistant bottom beam (9.1) form an isosceles triangular frame, and two ends of the oblique side beams are respectively fixedly connected with the bending-resistant; the traction hook (9.5) is a T-shaped plate and comprises an end plate and a hook, and the end plate is fixedly connected with the outer side end of the tensile column (9.2) through a cross-shaped connecting piece (9.4).
5. The fabricated trolley for tunnel shield segment support according to claim 4, wherein: the cross-shaped connecting piece (9.4) is a short steel column assembly with a cross-shaped crossed steel plate at the center, and comprises vertical end plates on two sides and cross-shaped rib plates arranged in the middle, and bolt holes are formed in the vertical end plates.
6. The assembly trolley for tunnel shield segment support according to claim 1, wherein: and a cushion block (7) is arranged between the bottom plate of the slide rail (6) and the arch crown bottom plate of the arch frame (2.1), and the bottom plate, the arch crown bottom plate and the arch crown bottom plate are connected through bolts.
7. The assembly trolley for tunnel shield segment support according to claim 1, wherein: the top of the middle part of the mounting plate (3.22) is a plane along the extension direction of the arch frame (2.1), and a bolt blind hole (4) is arranged on the plane and is connected with a jack base plate (3.21) provided with a bolt through hole (5) through a bolt; the tops of the two side parts are slopes, and the bottom surfaces corresponding to the slope parts are provided with bolt blind holes (4) which are connected with upper flange plate bolts of arch frames (2.1) provided with bolt through holes (5).
8. The assembly trolley for tunnel shield segment support according to claim 5, wherein: the arch-shaped frame (2.1) is an I-shaped steel beam, a stiffening rib (2.2) is arranged between an upper flange plate and a lower flange plate of the arch-shaped frame, end plates (2.3) are arranged at the bottoms of the two supporting legs, and the end plates (2.3) are connected with the main beam (1.1) through bolts; the main beam (1.1) is an I-shaped steel beam, and reinforcing ribs (1.3) are arranged between the upper flange plate and the lower flange plate of the main beam; the bending-resistant bottom beam (9.1), the tensile-resistant column (9.2) and the oblique side beam (9.3) are all I-shaped steel beams with end plates on two sides, and rib plates (9.6) are arranged between upper and lower flange plates.
9. The assembly trolley for tunnel shield segment support according to claim 1, wherein: stiffening ribs (2.2) are correspondingly arranged at the bottoms of the fixedly connected positions of the hydraulic jacks (3.1) and the arch frames (2.1); reinforcing ribs (1.3) are correspondingly arranged at the bottoms of the fixedly connected positions of the arch frames (2.1) and the main beams (1.1); and an arch frame (2.1) is arranged at the top of the roller group (1.2).
10. A construction method of the fabricated trolley for tunnel shield segment support according to any one of claims 1 to 9, comprising the steps of:
the method comprises the following steps: assembling the movable chassis (1): connecting the main beam (1.1) with the pulley block (1.2) through a bolt hole;
step two: the movable chassis (1) is fixedly connected with the arch frame (2): the arch frame (1) is connected with the main beam (1.1) through bolts;
step three: mounting a mounting seat (3.2): connecting the mounting seat (3.2) with the arch frame (2) through bolt holes;
step four: installation of the hydraulic support system (3): connecting the hydraulic jack (3.1) with the mounting seat (3.2) through a bolt;
step five, positioning the trolley: moving the trolley assembled in the fourth step to a specified construction position;
step six, adjusting jacking: adjusting a hydraulic jack (3.1) to tightly push the shield segment, and pressurizing to reach a preset pressure;
step seven, installing a traction device: the traction frame (9) is fixedly connected with the movable chassis (1), and a traction device is connected on a traction hook (9.5) at the end part of the traction frame (9);
step eight, mounting a slide rail device: a sliding rail (6) and a transportation hook (8) are arranged in the middle of the bottom of the arch frame (2);
step nine, switching positions as required; and starting the traction device, and driving the whole trolley to move to the next station through the traction frame (9) until the construction is finished.
CN202010659650.2A 2020-07-10 2020-07-10 Assembly type trolley for supporting tunnel shield segments and using method thereof Expired - Fee Related CN111794779B (en)

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