CN111775050A - A high-precision rotary system angle measuring device - Google Patents
A high-precision rotary system angle measuring device Download PDFInfo
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- CN111775050A CN111775050A CN202010774754.8A CN202010774754A CN111775050A CN 111775050 A CN111775050 A CN 111775050A CN 202010774754 A CN202010774754 A CN 202010774754A CN 111775050 A CN111775050 A CN 111775050A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23G—THREAD CUTTING; WORKING OF SCREWS, BOLT HEADS, OR NUTS, IN CONJUNCTION THEREWITH
- B23G1/00—Thread cutting; Automatic machines specially designed therefor
- B23G1/36—Thread cutting; Automatic machines specially designed therefor by grinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/24—Measuring arrangements characterised by the use of mechanical techniques for measuring angles or tapers; for testing the alignment of axes
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Abstract
本发明公开了一种高精度回转系统角度测量装置包括从前到后依次设置在回转轴系上的前支撑、基座、后支撑,该前支撑的上母线位置处设置有刻度盘,该基座的上母线位置处设置有角度支撑,角度支撑上设置有游标牌和指针,初始状态时指针分别与游标牌和刻度盘上的零刻度校准,该后支撑的上母线位置处设置有支撑块,高精度回转系统角度测量装置上设置有依次轴向穿过前支撑、基座、后支撑的角度保持螺杆和所述角度保持螺杆相配的螺母。当前支撑回转到某一程度时,此时指针指向刻度盘的两角度刻度之间,查看刻度盘角度刻度与游标盘哪一角度刻度对齐,读取游标盘此时刻度值,与刻度盘上读数相加,即为前支撑的回转角度。
The invention discloses a high-precision rotary system angle measuring device, comprising a front support, a base and a rear support which are sequentially arranged on a rotary shaft system from front to back. There is an angle support at the position of the upper bus bar of the rear support, and a swimming sign and a pointer are set on the angle support. In the initial state, the pointer is respectively calibrated with the zero scale on the swimming sign and the dial, and a support block is set at the position of the upper bus of the rear support. The angle measuring device of the high-precision rotary system is provided with an angle-maintaining screw that axially passes through the front support, the base, and the rear support in sequence, and a nut matched with the angle-maintaining screw. When the front support rotates to a certain degree, the pointer points between the two angle scales of the dial at this time, check which angle scale of the dial angle scale is aligned with the vernier dial, and read the scale value of the vernier dial at this time, which is consistent with the reading on the dial. The addition is the rotation angle of the front support.
Description
技术领域technical field
本发明涉及一种高精度回转系统角度测量装置,更具体地说,涉及一种结构紧凑、加工成本低的高精度回转系统角度测量装置。The invention relates to a high-precision rotary system angle measuring device, more particularly, to a high-precision rotary system angle measuring device with compact structure and low processing cost.
背景技术Background technique
现代制造业中对旋转装置的角度控制变得更加严格,而诸多现有的角度测量装置的复杂化增加了操作和维修难度,提高了加工成本,造成加工的不稳定性,因此相关制造领域急需一种简单低成本、高精度的角度测量与控制装置。In modern manufacturing, the angle control of rotating devices has become more stringent, and the complexity of many existing angle measuring devices has increased the difficulty of operation and maintenance, increased processing costs, and caused processing instability. Therefore, related manufacturing fields are urgently needed. A simple, low-cost, high-precision angle measurement and control device.
以螺纹加工领域为例,特殊螺纹磨削加工过程中,加工过程对砂轮偏转角度的控制精度对于产品最终质量有着直接影响。螺纹加工中,砂轮修整用金刚滚轮同样需要偏转特定角度才能保证砂轮的高质量修整。传统的角度控制方法为在圆周方向进行角度标注,角度控制精度一般为0.5度左右,普通螺旋传动基本可以使用,但是远不能满足高精度螺纹传动对于产品质量的要求,在需要精确定位的装置中,定位件的精度要求十分严格,另外用作加工母机的零件时,普通螺旋精度相差甚远。Taking the field of thread machining as an example, in the process of special thread grinding, the control accuracy of the deflection angle of the grinding wheel during the machining process has a direct impact on the final quality of the product. In thread processing, diamond rollers for grinding wheel dressing also need to be deflected at a specific angle to ensure high-quality dressing of the grinding wheel. The traditional angle control method is to mark the angle in the circumferential direction. The angle control accuracy is generally about 0.5 degrees. The ordinary screw drive can basically be used, but it is far from meeting the requirements of high-precision screw drive for product quality. In devices that require precise positioning , The accuracy requirements of the positioning parts are very strict, and when used as parts of the main machine, the accuracy of the ordinary screw is very different.
发明内容SUMMARY OF THE INVENTION
本发明所要解决的技术问题是针对现有技术的不足,提供一种结构紧凑、加工成本低的高精度回转系统角度测量装置,具体方案如下:The technical problem to be solved by the present invention is to aim at the deficiencies of the prior art, and to provide a high-precision rotary system angle measuring device with a compact structure and low processing cost. The specific scheme is as follows:
本发明是一种高精度回转系统角度测量装置,其特点是:所述高精度回转系统角度测量装置包括从前到后依次设置在回转轴系上的前支撑、基座、后支撑,该前支撑的上母线位置处设置有刻度盘,该基座的上母线位置处设置有角度支撑,所述角度支撑上对应刻度盘位置处设置有游标牌和指针,初始状态时所述指针分别与游标牌和刻度盘上的零刻度校准,该后支撑的上母线位置处设置有支撑块,所述角度支撑上设置有穿过所述支撑块的螺杆,所述前支撑的上母线、基座的上母线和后支撑的上母线处于同一水平高度,且所述高精度回转系统角度测量装置上设置有依次轴向穿过前支撑、基座、后支撑的角度保持螺杆和所述角度保持螺杆相配的螺母。The invention is a high-precision rotary system angle measurement device, which is characterized in that: the high-precision rotary system angle measurement device comprises a front support, a base and a rear support which are sequentially arranged on the rotary shaft system from front to back. A dial is provided at the position of the upper bus bar of the base, an angle support is provided at the position of the upper bus bar of the base, and a travel sign and a pointer are provided at the corresponding dial position on the angle support. In the initial state, the pointer is respectively connected with the travel sign It is calibrated with the zero scale on the dial, the upper bus bar of the rear support is provided with a support block, the angle support is provided with a screw that passes through the support block, the upper bus bar of the front support, the upper bus of the base The busbar and the upper busbar of the rear support are at the same level, and the angle measuring device of the high-precision slewing system is provided with an angle maintaining screw that axially passes through the front support, the base, and the rear support in sequence and is matched with the angle maintaining screw. nut.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述游标牌位于所述角度支撑的正面上,所述刻度盘上刻度所在的面垂直于所述角度支撑的正面。The technical problem to be solved by the present invention can be further achieved by the following technical solutions, wherein the play plate is located on the front surface of the angle support, and the surface on which the scale on the dial is located is perpendicular to the front surface of the angle support.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述游标牌的左右实际角度各为19度,且单侧进行40等分,所述游标牌的刻度单元为0.475度。The technical problem to be solved by the present invention can also be further achieved by the following technical solutions. The actual left and right angles of the game board are each 19 degrees, and one side is divided into 40 equal parts, and the scale unit of the game board is 0.475 degrees.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述刻度盘的单侧量程为30度,刻度盘的刻度单元角度为0.5度。The technical problem to be solved by the present invention can be further realized by the following technical solutions, the one-side range of the dial is 30 degrees, and the angle of the scale unit of the dial is 0.5 degrees.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述游标牌与所述刻度盘的最小角度差为0.025度。The technical problem to be solved by the present invention can be further achieved by the following technical solutions, the minimum angle difference between the vernier plate and the dial is 0.025 degrees.
本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现,所述前支撑、基座、后支撑上分别设置有供所述角度保持螺杆依次穿过的前支撑通孔、基座腰型槽、后支撑通孔,所述前支撑和后支撑相对基座的回转角度范围等于角度保持螺杆在所述基座腰型槽最左侧和最右侧时所述前支撑和后支撑相对基座的角度区间The technical problem to be solved by the present invention can be further achieved by the following technical solutions: the front support, the base, and the rear support are respectively provided with a front support through hole, a base waist and a front support through hole for the angle maintaining screw to pass in sequence The groove and the rear support through hole, the rotation angle range of the front support and the rear support relative to the base is equal to the angle when the retaining screw is at the leftmost and rightmost side of the waist-shaped groove of the base, the front support and the rear support are opposite to each other The angle range of the base
与现有技术相比,本发明的有益效果为:当前支撑回转到某一程度时,此时指针指向刻度盘的两角度刻度之间,查看刻度盘角度刻度与游标盘哪一角度刻度对齐,读取游标盘此时刻度值,与刻度盘上读数相加,即为前支撑的回转角度。游标牌与刻度盘最小角度差为0.025度,即1.5分,就是该角度测量装置可以达到的测量精度,基于此原理的角度读取方法比较简单,如本发明中,某一角度下指针指向刻度盘读数为5度多一点,而游标盘上18分的角度刻度与刻度盘上一刻度对齐,则回转角度为5度18分。Compared with the prior art, the beneficial effect of the present invention is: when the current support is rotated to a certain degree, the pointer points between the two angle scales of the dial at this time, and it is checked which angle scale of the dial angle scale is aligned with the vernier dial, Read the scale value of the vernier dial at this time, and add it to the reading on the dial, which is the rotation angle of the front support. The minimum angle difference between the dial and the dial is 0.025 degrees, that is, 1.5 minutes, which is the measurement accuracy that the angle measuring device can achieve. The angle reading method based on this principle is relatively simple. For example, in the present invention, the pointer points to the scale at a certain angle. The dial reading is a little more than 5 degrees, and the angle scale of 18 minutes on the vernier plate is aligned with the scale on the dial, so the rotation angle is 5 degrees and 18 minutes.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative efforts.
图1为本发明一种高精度回转系统角度测量装置的局部立体视图;1 is a partial perspective view of a high-precision rotary system angle measuring device of the present invention;
图2为本发明一种高精度回转系统角度测量装置的正视平面图;2 is a front plan view of a high-precision rotary system angle measuring device of the present invention;
图3为本发明一种高精度回转系统角度测量装置的中的游标牌结构示意图;3 is a schematic structural diagram of a travel plate in a high-precision rotary system angle measuring device of the present invention;
图4为本发明一种高精度回转系统角度测量装置中的基座结构示意图。FIG. 4 is a schematic diagram of the base structure in a high-precision rotary system angle measuring device of the present invention.
图中:1-回转轴系、2-刻度盘、3-游标牌、4-角度支撑、5-指针、6-支撑块、7-螺杆、8-后支撑、9-基座、10-前支撑、11-角度保持螺杆、12-基座腰型槽。In the picture: 1- Rotary Shaft, 2- Dial, 3- Travel Sign, 4- Angle Support, 5- Pointer, 6- Support Block, 7- Screw, 8- Back Support, 9- Base, 10- Front Support, 11-angle retaining screw, 12-base waist groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1、2、3、4所示,本实施例提供的一种高精度回转系统角度测量装置,As shown in Figures 1, 2, 3, and 4, the present embodiment provides a high-precision rotary system angle measurement device,
本发明的高精度回转系统角度测量装置包括从前到后依次设置在回转轴系1上的前支撑10、基座9、后支撑8,该前支撑10的上母线位置处设置有刻度盘2,该基座9的上母线位置处设置有角度支撑4,所述角度支撑4上对应刻度盘2位置处设置有游标牌3和指针5,初始状态时所述指针5分别与游标牌3和刻度盘2上的零刻度校准,该后支撑8的上母线位置处设置有支撑块6,所述角度支撑4上设置有穿过所述支撑块6的螺杆7,所述前支撑10的上母线、基座9的上母线和后支撑8的上母线处于同一水平高度,且所述高精度回转系统角度测量装置上设置有依次轴向穿过前支撑10、基座9、后支撑8的角度保持螺杆11和所述角度保持螺杆11相配的螺母。角度测量时,将刻度盘2与前支撑10一同回转一个角度,角度整数值根据指针5指向从刻度盘2读出,同时观察刻度盘2刻度与游标刻度的对齐情况,找到它们之间对齐的刻度,从游标牌3上读出对齐刻度的数值,即为角度小数数值。最终角度即为整数值与小数值之和。The high-precision rotary system angle measuring device of the present invention includes a
上述的游标牌3位于所述角度支撑4的正面上,所述刻度盘2上刻度所在的面垂直于所述角度支撑4的正面。游标牌3的左右实际角度各为19度,且单侧进行40等分,所述游标牌3的刻度单元为0.475度。刻度盘2的单侧量程为30度,刻度盘2的刻度单元角度为0.5度。游标牌3与所述刻度盘2的最小角度差为0.025度。The above-mentioned
上述的前支撑10、基座9、后支撑8上分别设置有供所述角度保持螺杆11依次穿过的前支撑通孔、基座腰型槽12、后支撑通孔,所述前支撑10和后支撑8相对基座9的回转角度范围等于角度保持螺杆11在所述基座腰型槽12最左侧和最右侧时所述前支撑10和后支撑8相对基座9的角度区间。回转轴系1采用双轴承固定承载,通过螺钉进行前支撑10、后支撑8的轴向固定,当螺杆7与螺母拧紧时,可以将回转角度固定在特定值,同时腰型槽的设计使得前、后支撑8的回转范围受到限制。同时,合理的尺寸设计可以保证前、后支撑8与基座9之间一定的间隙满足相对转动。角度保持螺杆11依次穿过前支撑通孔、基座腰型槽12、后支撑通孔,采用螺母将螺杆7拧紧固定,则能够实现回转角度的保持,四根角度保持螺杆11保证机构的刚性。同时基座腰型槽12具有一定的尺寸规格,能够将本装置的回转角度限制在一定范围。测量装置闲置时,将整个装置归零,并保持装置清洁,方便下次的正常读数。The above-mentioned
以上所述,仅为本发明专利的具体实施方式,但本发明专利的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明专利所公开的范围内,根据本发明专利的技术方案及其构思加以等同替换或改变,都属于本发明专利的保护范围。The above are only specific implementations of the patent of the present invention, but the protection scope of the patent of the present invention is not limited to this. The equivalent replacement or modification of the technical solution and its concept shall all belong to the protection scope of the patent of the present invention.
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| CN113432505A (en) * | 2021-06-30 | 2021-09-24 | 北京科技大学 | High-precision measuring device for spiral rib lead of cladding tube |
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| CN117697405A (en) * | 2024-01-16 | 2024-03-15 | 中国科学院沈阳自动化研究所 | Automatic adjustment and measurement equipment for large structural member assembly reference plane |
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| CN113432505A (en) * | 2021-06-30 | 2021-09-24 | 北京科技大学 | High-precision measuring device for spiral rib lead of cladding tube |
| CN115615295A (en) * | 2022-10-24 | 2023-01-17 | 常州益锐医疗器材有限公司 | String and plane angle detection equipment |
| CN117697405A (en) * | 2024-01-16 | 2024-03-15 | 中国科学院沈阳自动化研究所 | Automatic adjustment and measurement equipment for large structural member assembly reference plane |
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