CN111774621A - A multi-station compound milling cutter for processing plastics - Google Patents
A multi-station compound milling cutter for processing plastics Download PDFInfo
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- CN111774621A CN111774621A CN202010712191.XA CN202010712191A CN111774621A CN 111774621 A CN111774621 A CN 111774621A CN 202010712191 A CN202010712191 A CN 202010712191A CN 111774621 A CN111774621 A CN 111774621A
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- 238000012545 processing Methods 0.000 title claims abstract description 25
- 229920003023 plastic Polymers 0.000 title claims abstract description 24
- 239000004033 plastic Substances 0.000 title claims abstract description 24
- 150000001875 compounds Chemical class 0.000 title claims abstract description 18
- 238000003801 milling Methods 0.000 title claims abstract description 18
- 230000002093 peripheral effect Effects 0.000 claims abstract description 101
- 230000007704 transition Effects 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 description 3
- 238000003754 machining Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 239000002131 composite material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23B—TURNING; BORING
- B23B51/00—Tools for drilling machines
- B23B51/08—Drills combined with tool parts or tools for performing additional working
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C5/00—Milling-cutters
- B23C5/16—Milling-cutters characterised by physical features other than shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
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Abstract
本发明公开了一种加工塑胶的多工位复合铣刀,其包括刀柄和设置于所述刀柄一端的切削部,所述切削部包括刀芯以及成型于刀芯外表面的刀刃,所述刀芯与所述刀柄同轴连接,所述刀芯的前端呈锥状,所述刀刃包括左旋周刃和右旋周刃,所述左旋周刃设于靠近所述刀柄的一侧,所述右旋周刃设于远离所述刀柄的一侧,所述左旋周刃和所述右旋周刃之间通过交错过渡部相连,所述刀芯的锥状前端形成有X型钻尖,所述X型钻尖上设有右旋端刃,所述右旋端刃与所述右旋周刃相连。采用本发明,具有结构合理可靠,寿命高,能保证刀具顺利加工塑胶,加工效率高且加工出来的产品毛刺少的优点。
The invention discloses a multi-position compound milling cutter for processing plastic, which comprises a tool handle and a cutting part arranged at one end of the tool handle; the cutting part includes a tool core and a cutting edge formed on the outer surface of the tool core. The knife core is coaxially connected with the knife handle, the front end of the knife core is tapered, the knife edge includes a left-handed peripheral edge and a right-handed peripheral edge, and the left-handed peripheral edge is arranged on the side close to the knife handle , the right-handed peripheral blade is arranged on the side away from the handle, the left-handed peripheral blade and the right-handed peripheral blade are connected by a staggered transition portion, and the tapered front end of the knife core is formed with an X-shaped A drill tip, the X-shaped drill tip is provided with a right-handed end edge, and the right-handed end edge is connected with the right-handed peripheral edge. The invention has the advantages of reasonable and reliable structure, long service life, smooth processing of plastic by the tool, high processing efficiency and less burrs of the processed products.
Description
技术领域technical field
本发明属于加工刀具技术领域,特别是涉及一种加工塑胶的多工位复合铣刀。The invention belongs to the technical field of machining tools, in particular to a multi-position compound milling cutter for machining plastics.
背景技术Background technique
随着材料学的发展与丰富,越来越多的新材料开始应用于手机行业,塑胶也成为手机材料里的主流,成本低,效果好,但是同时也给加工带来了一些难题。With the development and enrichment of materials science, more and more new materials have been used in the mobile phone industry, and plastic has also become the mainstream of mobile phone materials, with low cost and good effect, but it also brings some difficulties to processing.
现有加工合金的刀具在加工塑胶时会出现很多问题,由于塑胶本身具有不耐高温,熔点低等特点,给刀具的加工带来了许多困扰,刀具在加工时会产生高温,塑胶就会变软甚至融化,就会把刀具的刃口全部粘满塑胶,而且刀具的刃口极易磨损,刀具的寿命很低,而且加工出来的产品存在毛刺多现象。The existing tools for processing alloys will have many problems when processing plastics. Because the plastic itself has the characteristics of high temperature resistance and low melting point, it brings many problems to the processing of the tools. The tools will generate high temperature during processing, and the plastic will change. Soft or even melted, the cutting edge of the tool will be completely covered with plastic, and the cutting edge of the tool is easily worn, the life of the tool is very low, and the processed products have many burrs.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种结构合理可靠、寿命高、加工效率高、加工出来的产品毛刺少、且能保证刀具顺利加工塑胶的多工位复合铣刀。The purpose of the present invention is to provide a multi-station compound milling cutter with reasonable and reliable structure, high service life, high processing efficiency, less burrs in the processed products, and which can ensure the smooth processing of plastic by the tool.
为了实现上述目的,本发明提供了一种加工塑胶的多工位复合铣刀,其包括刀柄和设置于所述刀柄一端的切削部,所述切削部包括刀芯以及成型于刀芯外表面的刀刃,所述刀芯与所述刀柄同轴连接,所述刀芯的前端呈锥状,所述刀刃包括左旋周刃和右旋周刃,所述左旋周刃设于靠近所述刀柄的一侧,所述右旋周刃设于远离所述刀柄的一侧,所述左旋周刃和所述右旋周刃之间通过交错过渡部相连,所述刀芯的锥状前端形成有X型钻尖,所述X型钻尖上设有右旋端刃,所述右旋端刃与所述右旋周刃相连。In order to achieve the above purpose, the present invention provides a multi-station compound milling cutter for processing plastic, which includes a tool handle and a cutting portion disposed at one end of the tool handle, the cutting portion includes a tool core and a tool formed outside the tool core. The blade on the surface, the core is coaxially connected with the handle, the front end of the core is tapered, the blade includes a left-handed peripheral blade and a right-handed peripheral blade, and the left-handed peripheral blade is arranged near the On one side of the handle, the right-handed peripheral edge is located on the side away from the handle, the left-handed peripheral edge and the right-handed peripheral blade are connected by a staggered transition portion, and the tapered shape of the knife core An X-shaped drill tip is formed at the front end, and the X-shaped drill tip is provided with a right-handed end blade, and the right-handed end blade is connected with the right-handed peripheral blade.
作为本发明的优选方案,所述左旋周刃的螺旋角为20度~25度。As a preferred solution of the present invention, the helix angle of the left-handed peripheral edge is 20 degrees to 25 degrees.
作为本发明的优选方案,所述右旋周刃的螺旋角为15度~25度。As a preferred solution of the present invention, the helix angle of the right-handed peripheral edge is 15 degrees to 25 degrees.
作为本发明的优选方案,所述刀芯的顶端芯厚为0.9mm。As a preferred solution of the present invention, the thickness of the top end of the cutting core is 0.9 mm.
作为本发明的优选方案,所述刀芯的芯厚从顶端向柄部扩展的锥度值为单边0.2度。As a preferred solution of the present invention, the taper value of the core thickness of the blade core extending from the top end to the shank portion is 0.2 degrees per side.
作为本发明的优选方案,所述左旋周刃设有第一左旋周刃和第二左旋周刃,所述第一左旋周刃设于靠近所述刀柄的一侧,所述第一左旋周刃设于靠近所述右旋周刃的一侧,所述第二左旋周刃的刃径大于所述第一左旋周刃的刃径。As a preferred solution of the present invention, the left-handed peripheral blade is provided with a first left-handed peripheral blade and a second left-handed peripheral blade, the first left-handed peripheral blade is arranged on a side close to the handle, and the first left-handed peripheral blade The blade is arranged on a side close to the right-handed peripheral blade, and the blade diameter of the second left-handed peripheral blade is larger than the blade diameter of the first left-handed peripheral blade.
作为本发明的优选方案,所述第一左旋周刃和所述第二左旋周刃之间设有左旋周刃过渡锥,所述左旋周刃过渡锥的锥度为63度。As a preferred solution of the present invention, a left-handed peripheral edge transition cone is provided between the first left-handed peripheral edge and the second left-handed peripheral edge, and the taper of the left-handed peripheral edge transition cone is 63 degrees.
作为本发明的优选方案,所述左旋周刃的后角在轴向方向上自刃口向内侧依次设有第一轴向后角和第二轴向后角,所述第一轴向后角为14度,所述第二轴向后角为20度;所述左旋周刃的后角在径向方向上自刃口向内侧依次设有第一径向后角和第二径向后角,所述第一径向后角为16度,所述第二径向后角为30度。As a preferred solution of the present invention, the relief angle of the left-handed peripheral edge is sequentially provided with a first axial relief angle and a second axial relief angle from the cutting edge to the inner side in the axial direction, and the first axial relief angle is 14 degrees, the second axial relief angle is 20 degrees; the relief angle of the left-handed peripheral edge is sequentially provided with a first radial relief angle and a second radial relief angle from the cutting edge to the inside in the radial direction, so The first radial relief angle is 16 degrees, and the second radial relief angle is 30 degrees.
作为本发明的优选方案,所述第一左旋周刃的第一径向后角对应的刃宽为0.1mm~0.13mm。As a preferred solution of the present invention, the blade width corresponding to the first radial relief angle of the first left-handed peripheral blade is 0.1 mm to 0.13 mm.
作为本发明的优选方案,所述右旋周刃和所述第二左旋周刃均在径向方向上自刃口向内侧依次设有第一径向后角和第二径向后角,所述第一径向后角为14度,所述第二径向后角为30度。As a preferred solution of the present invention, the right-handed peripheral edge and the second left-handed peripheral edge are provided with a first radial relief angle and a second radial relief angle in order from the cutting edge to the inside in the radial direction, and the The first radial relief angle is 14 degrees, and the second radial relief angle is 30 degrees.
作为本发明的优选方案,所述右旋周刃的第一径向后角对应的刃宽和所述第二左旋周刃的第一径向后角对应的刃宽均为0.1mm~0.13mm。As a preferred solution of the present invention, the blade width corresponding to the first radial relief angle of the right-handed peripheral blade and the blade width corresponding to the first radial relief angle of the second left-handed peripheral blade are both 0.1 mm to 0.13 mm .
作为本发明的优选方案,所述右旋周刃的第一径向后角对应的刃宽为0.1mm~0.13mm。As a preferred solution of the present invention, the blade width corresponding to the first radial relief angle of the right-handed peripheral blade is 0.1 mm to 0.13 mm.
作为本发明的优选方案,所述交错过渡部在轴向方向上的长度为0.15mm~0.25mm。As a preferred solution of the present invention, the length of the staggered transition portion in the axial direction is 0.15 mm to 0.25 mm.
作为本发明的优选方案,所述X型钻尖的锥度为90度。As a preferred solution of the present invention, the taper of the X-shaped drill tip is 90 degrees.
作为本发明的优选方案,所述X型钻尖上的右旋端刃的前角为8度~10度。As a preferred solution of the present invention, the rake angle of the right-handed end edge on the X-shaped drill point is 8 degrees to 10 degrees.
作为本发明的优选方案,所述X型钻尖的右旋端刃的后角自刃口向内侧依次设有第一后角和第二后角,所述第一后角为15度~18度,所述第二后角为30度。As a preferred solution of the present invention, the relief angle of the right-handed end edge of the X-shaped drill point is sequentially provided with a first relief angle and a second relief angle from the cutting edge to the inside, and the first relief angle is 15 degrees to 18 degrees. , the second relief angle is 30 degrees.
实施本发明提供的一种加工塑胶的多工位复合铣刀,与现有技术相比,其有益效果在于:Compared with the prior art, the multi-station composite milling cutter for processing plastic provided by the present invention has the following beneficial effects:
(1)采用左右旋复合刀的结构,前端为右旋周刃,螺旋角为15度~25度,后端采用左旋周刃,螺旋角为20度~25度,这样的结构能大大提高刀具的强度和刚性,刀具的排屑顺畅,而且加工出来的产品无毛刺。(1) The structure of the left and right-handed compound knife is adopted, the front end is a right-handed peripheral blade, the helix angle is 15 degrees to 25 degrees, and the rear end is a left-handed peripheral blade, and the helix angle is 20 degrees to 25 degrees. This structure can greatly improve the cutting tool. The strength and rigidity of the tool are smooth, and the processed products are free of burrs.
(2)刀具的左旋周刃采用双后角的设计,轴向后角14度/20度;径向后角16度/30度,这样的结构既能保证刀具的锋利性,使得切削无异常,同时在保证足够避空的同时也保证了刀具的刚性。(2) The left-handed peripheral edge of the tool adopts the design of double relief angle, the axial relief angle is 14 degrees/20 degrees, and the radial relief angle is 16 degrees/30 degrees. This structure can not only ensure the sharpness of the tool, and make the cutting without abnormality , and at the same time ensure the rigidity of the tool while ensuring sufficient air avoidance.
(3)刀具的前端倒角处采用X型钻尖的结构,钻尖前角给到8度~10度,钻尖后角15度~18度/30度,这样的结构使得这把刀不仅能钻孔,还能倒角,周刃还能铣削,一把刀可以加工多个工位,不仅降低了成本而且大大提高了效率。(3) The front-end chamfer of the tool adopts the structure of X-shaped drill tip, the front angle of the drill tip is given to 8 degrees to 10 degrees, and the rear angle of the drill tip is 15 degrees to 18 degrees/30 degrees. This structure makes this knife not only It can drill and chamfer, and the peripheral edge can also be milled. One tool can process multiple stations, which not only reduces the cost but also greatly improves the efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例的附图作简单地介绍。In order to describe the technical solutions of the embodiments of the present invention more clearly, the accompanying drawings of the embodiments will be briefly introduced below.
图1是本发明提供的一种加工塑胶的多工位复合铣刀的结构示意图;Fig. 1 is the structural representation of a kind of multi-station compound milling cutter for processing plastic provided by the present invention;
图2是X型钻尖的结构示意图。Figure 2 is a schematic diagram of the structure of the X-shaped drill tip.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments. The following examples are intended to illustrate the present invention, but not to limit the scope of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“前”、“后”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的机或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。应当理解的是,本发明中采用术语“第一”、“第二”等来描述各种信息,但这些信息不应限于这些术语,这些术语仅用来将同一类型的信息彼此区分开。例如,在不脱离本发明范围的情况下,“第一”信息也可以被称为“第二”信息,类似的,“第二”信息也可以被称为“第一”信息。In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", etc. refer to the orientation or position The relationship is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the machine or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore It should not be construed as a limitation of the present invention. It should be understood that the terms "first", "second" and the like are used in the present invention to describe various information, but these information should not be limited to these terms, which are only used to distinguish the same type of information from each other. For example, "first" information may also be referred to as "second" information, and similarly, "second" information may also be referred to as "first" information, without departing from the scope of the present invention.
如图1和图2所示,本发明优选实施例的一种加工塑胶的多工位复合铣刀,其包括刀柄1和设置于所述刀柄1一端的切削部2,所述切削部2包括刀芯21以及成型于刀芯21外表面的刀刃,所述刀芯21与所述刀柄1同轴连接,所述刀芯21的前端呈锥状,所述刀刃包括左旋周刃22和右旋周刃23,所述左旋周刃22设于靠近所述刀柄1的一侧,所述右旋周刃23设于远离所述刀柄1的一侧,所述左旋周刃22和所述右旋周刃23之间通过交错过渡部25相连,所述刀芯21的锥状前端形成有X型钻尖24,所述X型钻尖24上设有右旋端刃241,所述右旋端刃241与所述右旋周刃23相连。As shown in FIG. 1 and FIG. 2 , a multi-station compound milling cutter for processing plastics according to a preferred embodiment of the present invention includes a tool holder 1 and a
作为本发明的优选方案,所述左旋周刃22的螺旋角为20度~25度。本实施例中,所述左旋周刃22的螺旋角为25度。As a preferred solution of the present invention, the helix angle of the left-handed
示例性的,所述右旋周刃23的螺旋角为15度~25度。本实施例中,所述右旋周刃23的螺旋角优选为15度。Exemplarily, the helix angle of the right-handed
作为本发明的优选方案,所述刀芯21的顶端芯厚为0.9mm。As a preferred solution of the present invention, the core thickness of the top end of the
作为本发明的优选方案,所述刀芯21的芯厚从顶端向柄部扩展的锥度值为单边0.2度。As a preferred solution of the present invention, the taper value of the core thickness of the
作为本发明的优选方案,所述左旋周刃22设有第一左旋周刃221和第二左旋周刃222,所述第一左旋周刃221设于靠近所述刀柄1的一侧,所述第一左旋周刃221设于靠近所述右旋周刃23的一侧,所述第二左旋周刃222的刃径大于所述第一左旋周刃221的刃径。本实施例中,所述第一左旋周刃221的刃径为1.88mm,所述第二左旋周刃222和所述右旋周刃23的刃径均为2.2mm。As a preferred solution of the present invention, the left-handed
示例性的,所述第一左旋周刃221和所述第二左旋周刃222之间设有左旋周刃过渡锥26,所述左旋周刃过渡锥26的锥度为63度。Exemplarily, a left-handed peripheral
示例性的,所述左旋周刃22的后角在轴向方向上自刃口向内侧依次设有第一轴向后角和第二轴向后角,所述第一轴向后角为14度,所述第二轴向后角为20度;所述左旋周刃22的后角在径向方向上自刃口向内侧依次设有第一径向后角和第二径向后角,所述第一径向后角为16度,所述第二径向后角为30度。Exemplarily, the relief angle of the left-handed
示例性的,所述第一左旋周刃221的第一径向后角对应的刃宽为0.1mm~0.13mm。Exemplarily, the blade width corresponding to the first radial relief angle of the first left-handed
示例性的,所述右旋周刃23和所述第二左旋周刃222均在径向方向上自刃口向内侧依次设有第一径向后角和第二径向后角,所述第一径向后角为14度,所述第二径向后角为30度。Exemplarily, the right-handed
示例性的,所述右旋周刃23的第一径向后角对应的刃宽和所述第二左旋周刃222的第一径向后角对应的刃宽均为0.1mm~0.13mm。Exemplarily, the blade width corresponding to the first radial relief angle of the right-handed
示例性的,所述交错过渡部25在轴向方向上的长度为0.15mm~0.25mm。Exemplarily, the length of the staggered
示例性的,所述X型钻尖24的锥度为90度。Exemplarily, the taper of the
示例性的,所述X型钻尖24上的右旋端刃241的前角为8度~10度。Exemplarily, the rake angle of the right-
示例性的,所述X型钻尖24的右旋端刃241的后角自刃口向内侧依次设有第一后角和第二后角,所述第一后角为15度~18度,所述第二后角为30度。Exemplarily, the relief angle of the right-
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise expressly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection. It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principle of the present invention, several improvements and replacements can be made. These improvements and replacements It should also be regarded as the protection scope of the present invention.
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CN115415592A (en) * | 2022-08-29 | 2022-12-02 | 江苏科比特科技有限公司 | Processing plastic outward appearance does not have burr milling cutter |
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