CN111769710A - A brushless motor - Google Patents

A brushless motor Download PDF

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Publication number
CN111769710A
CN111769710A CN202010740772.4A CN202010740772A CN111769710A CN 111769710 A CN111769710 A CN 111769710A CN 202010740772 A CN202010740772 A CN 202010740772A CN 111769710 A CN111769710 A CN 111769710A
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CN
China
Prior art keywords
stator
brushless motor
rotor
rotating shaft
wound
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Pending
Application number
CN202010740772.4A
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Chinese (zh)
Inventor
潘绪龙
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Shenzhen Vesany Electronics Co ltd
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Shenzhen Vesany Electronics Co ltd
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Priority to CN202010740772.4A priority Critical patent/CN111769710A/en
Publication of CN111769710A publication Critical patent/CN111769710A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K29/00Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
    • H02K29/03Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with a magnetic circuit specially adapted for avoiding torque ripples or self-starting problems
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/02Details of the magnetic circuit characterised by the magnetic material
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Permanent Magnet Type Synchronous Machine (AREA)

Abstract

The present invention relates to a brushless motor, comprising: the stator is sleeved outside the rotor, the coil is wound on the stator, the stator is a soft magnet, and the rotor is a strong magnetic permanent magnet. The brushless motor provided by the invention overcomes the periodic torque fluctuation of the traditional brushless motor in the rotating process, does not need extra current for balancing, can be driven by constant current and sine wave current, simplifies the driving requirements of the brushless motor and widens the application field of the brushless motor.

Description

一种无刷电动机A brushless motor

技术领域technical field

本发明涉及无刷电机技术领域,特别是涉及一种无刷电动机。The present invention relates to the technical field of brushless motors, in particular to a brushless motor.

背景技术Background technique

市面上现存的无刷电动机在工作过程中,转子磁极与定子磁极在接近和分离的过程中,周期性的产生加速转矩与减速转矩,这极大的防害了电动机的伺服驱动控制,使用三相正弦交流电流控制的无刷电机能解决这一问题,但技术复杂,成本高。During the working process of the existing brushless motors on the market, the rotor magnetic pole and the stator magnetic pole are in the process of approaching and separating, and the acceleration torque and deceleration torque are periodically generated, which greatly prevents the servo drive control of the motor. Using a brushless motor controlled by three-phase sinusoidal alternating current can solve this problem, but the technology is complicated and the cost is high.

发明内容SUMMARY OF THE INVENTION

本发明提供一种无刷电动机,解决转子磁极与定子磁极在接近和分离的过程中,周期性的产生加速转矩与减速转矩的问题。The present invention provides a brushless motor, which solves the problem of periodically generating acceleration torque and deceleration torque during the approach and separation of rotor magnetic poles and stator magnetic poles.

为了实现上述目的,本发明提供以下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:

一种无刷电动机,包括:定子1、转子2和至少一对线圈3,所述定子1套设在所述转子2外,所述线圈3缠绕在所述定子1上,所述定子1为软磁体,所述转子2为强磁永磁体。A brushless motor, comprising: a stator 1, a rotor 2 and at least a pair of coils 3, the stator 1 is sleeved outside the rotor 2, the coils 3 are wound on the stator 1, and the stator 1 is Soft magnets, the rotor 2 is a strong magnetic permanent magnet.

优选的,所述转子2设置在所述定子1上方,或者所述转子2设置在所述定子1下方。Preferably, the rotor 2 is arranged above the stator 1 , or the rotor 2 is arranged below the stator 1 .

优选的,还包括转轴4和轴承5,所述转子2套设在所述转轴4上,所述轴承5套设在所述转轴4上。Preferably, it also includes a rotating shaft 4 and a bearing 5 , the rotor 2 is sleeved on the rotating shaft 4 , and the bearing 5 is sleeved on the rotating shaft 4 .

优选的,所述定子1为变压器磁环,所述变压器磁环为PC40材质。Preferably, the stator 1 is a transformer magnetic ring, and the transformer magnetic ring is made of PC40 material.

优选的,所述单对所述线圈3包括第一部分和第二部分,所述第一部分与所述第二部分一端连接。Preferably, the single pair of the coils 3 includes a first part and a second part, and the first part is connected to one end of the second part.

优选的,所述第一部分缠绕在所述定子1上,所述第二部分将所述第一部分,以定子1中心为原点旋转180°,缠绕在所述定子1上。Preferably, the first part is wound on the stator 1 , and the second part is wound on the stator 1 by rotating the first part by 180° with the center of the stator 1 as the origin.

通过实施以上技术方案,具有以下技术效果:本发明提供的无刷电动机克服了传统无刷电动机在转动过程中的周期性力矩波动,不需要额外的电流去平衡,可以用恒流电驱动,也可以用正弦波电流驱动,简化了无刷电动机的驱动要求,拓宽了无刷电动机的应用领域。By implementing the above technical solutions, the following technical effects are achieved: the brushless motor provided by the present invention overcomes the periodic torque fluctuation of the traditional brushless motor during the rotation process, does not require additional current to balance, can be driven by constant current, and also It can be driven by a sine wave current, which simplifies the driving requirements of the brushless motor and broadens the application field of the brushless motor.

附图说明Description of drawings

图1为本发明提供的无刷电动机结构示意图(立体图)。FIG. 1 is a schematic structural diagram (a perspective view) of a brushless motor provided by the present invention.

具体实施方式Detailed ways

为了更好的理解本发明的技术方案,下面结合附图详细描述本发明提供的实施例。In order to better understand the technical solutions of the present invention, the embodiments provided by the present invention are described in detail below with reference to the accompanying drawings.

一种无刷电动机,包括:定子1、转子2和至少一对线圈3,所述定子1套设在所述转子2外,所述线圈3缠绕在所述定子1上,所述定子1为软磁体,所述转子2为强磁永磁体。A brushless motor, comprising: a stator 1, a rotor 2 and at least a pair of coils 3, the stator 1 is sleeved outside the rotor 2, the coils 3 are wound on the stator 1, and the stator 1 is Soft magnets, the rotor 2 is a strong magnetic permanent magnet.

在本实施例中,所述定子1套设在所述转子2外,所述线圈3缠绕在所述定子1上,将软磁体作为定子1,所述软磁体可以是铁硅系合金、铁铝系合金、铁硅铝系合金,优选的,所述软磁体为变压器磁环,所述变压器磁环为PC40材质(铁氧体功率材料),将强磁永磁体作为转子2,所述转子2具体为2极径向充磁铷铁硼强磁体,这种独特的结构使得在没有电流时,所述转子2在转动过程中几乎不受到与所述定子1之间的加速或减速作用力,没有所述加速或减速作用力的干扰,使得这种结构的无刷电动机不必使用技术复杂的正弦波电流驱动,只用简单的恒流驱动就能适用于伺服电机,同时,简单的恒流驱动,又使得无刷电动机电机在运行中的每个相位对线圈3中的电流取样次数大大减少,这以使得这种驱动在相同取样频率的前提下,比现有电机有更高的驱动转速,所述线圈3的数量可以是2个、4个、6个等,使用所述线圈3缠绕所述定子1,使所述定子1形成一个能驱动所述转子2转动的空间磁场,同时使用所述线圈3使得无刷电动机绕组的电感大为减小,从而使得所述线圈3能以更高的频率工作,因为所述线圈3所产生的磁场分布在一个相当大的空间内,所以我们不仅仅可以把所述转子2放置在所述定子1的内部,还可以把所述转子2放置在所述定子1的上方或者所述定子1的下方,使用更加方便。In this embodiment, the stator 1 is sleeved outside the rotor 2, the coil 3 is wound on the stator 1, and a soft magnetic body is used as the stator 1. The soft magnetic body can be an iron-silicon alloy, iron Aluminum alloy, FeSiAl alloy, preferably, the soft magnet is a transformer magnetic ring, the transformer magnetic ring is made of PC40 material (ferrite power material), and a strong magnetic permanent magnet is used as the rotor 2, and the rotor 2 is a 2-pole radially magnetized rubidium-iron-boron strong magnet. This unique structure makes the rotor 2 hardly experience the acceleration or deceleration force between the rotor 2 and the stator 1 during rotation when there is no current. , there is no interference of the acceleration or deceleration force, so that the brushless motor of this structure does not need to use a complex sine wave current drive, and only a simple constant current drive can be applied to a servo motor. At the same time, a simple constant current drive, which greatly reduces the number of current sampling times in the coil 3 for each phase of the brushless motor during operation, which enables this drive to have a higher drive speed than the existing motor on the premise of the same sampling frequency. , the number of the coils 3 can be 2, 4, 6, etc., the coils 3 are used to wrap the stator 1, so that the stator 1 forms a space magnetic field that can drive the rotor 2 to rotate, while using The coil 3 greatly reduces the inductance of the brushless motor winding, so that the coil 3 can operate at a higher frequency, because the magnetic field generated by the coil 3 is distributed in a relatively large space, so we Not only can the rotor 2 be placed inside the stator 1, but also the rotor 2 can be placed above the stator 1 or below the stator 1, which is more convenient to use.

在上述实施例的基础上,在其他实施例中,更具体的,还包括转轴4和轴承5,所述转子2套设在所述转轴4上,所述轴承5套设在所述转轴4上。On the basis of the above embodiment, in other embodiments, more specifically, it further includes a rotating shaft 4 and a bearing 5 , the rotor 2 is sleeved on the rotating shaft 4 , and the bearing 5 is sleeved on the rotating shaft 4 superior.

在本实施例中,所述转子2套设在所述转轴4上,在所述定子1以及所述线圈3的作用下,所述转子2能够绕所述转轴4转动,所述轴承5套设在所述转轴4上,利用所述轴承5与需要动力驱动的装置连接。In this embodiment, the rotor 2 is sleeved on the rotating shaft 4, and under the action of the stator 1 and the coil 3, the rotor 2 can rotate around the rotating shaft 4, and the bearing 5 is sleeved It is arranged on the rotating shaft 4, and is connected with the device that needs to be driven by the power using the bearing 5.

在上述各实施例的基础上,在其他实施例中,更具体的,所述单对所述线圈3包括第一部分和第二部分,所述第一部分与所述第二部分一端连接,所述第一部分缠绕在所述定子1上,所述第二部分将所述第一部分,以定子1中心为原点旋转180°,缠绕在所述定子1上。On the basis of the above embodiments, in other embodiments, more specifically, the single pair of the coils 3 includes a first part and a second part, the first part is connected to one end of the second part, and the The first part is wound on the stator 1 , and the second part is wound on the stator 1 by rotating the first part by 180° with the center of the stator 1 as the origin.

在本实施例中,每对所述线圈3包括第一部分和第二部分,所述第二部分是将所述第一部分,以定子1中心为原点旋转180°,然后再缠绕在所述定子1上形成的,所述括第一部分和所述第二部分的匝数相等、粗线相同、方向相反、位置中心对称,通电后所述第一部分和所述第二部分在所述定子1上产生的磁动势大小相等,于是,沿着所述定子1方向的磁矩被中和,只剩下所述定子1外的磁场,磁场强度虽然减弱,但方向正好是驱动所述转子2转动的磁场,生成一个能够使转子转动的磁场,使所述转子2在转动过程中,没有普通无刷电动机那种使所述转子2突然加速和减速的作用力。In this embodiment, each pair of the coils 3 includes a first part and a second part, and the second part is to rotate the first part by 180° with the center of the stator 1 as the origin, and then wind it around the stator 1 The number of turns of the first part and the second part are equal, the thick lines are the same, the direction is opposite, and the position is symmetrical in the center. After the power is turned on, the first part and the second part are generated on the stator 1 The magnitude of the magnetomotive force is equal, so the magnetic moment along the direction of the stator 1 is neutralized, leaving only the magnetic field outside the stator 1. Although the strength of the magnetic field is weakened, the direction is exactly to drive the rotor 2 to rotate. The magnetic field generates a magnetic field that can make the rotor rotate, so that the rotor 2 does not have the force of sudden acceleration and deceleration of the rotor 2 during the rotation of the ordinary brushless motor.

以上对本发明实施例所提供的一种无刷电动机进行了详细介绍,对于本领域的一般技术人员,依据本发明实施例的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本发明的限制。The brushless motor provided by the embodiment of the present invention has been introduced in detail above. For those skilled in the art, according to the idea of the embodiment of the present invention, there will be changes in the specific implementation and application scope. As mentioned above, the contents of this specification should not be construed as limiting the present invention.

Claims (6)

1.一种无刷电动机,其特征在于,包括:定子(1)、转子(2)和至少一对线圈(3),所述定子(1)套设在所述转子(2)外,所述线圈(3)缠绕在所述定子(1)上,所述定子(1)为软磁体,所述转子(2)为强磁永磁体。1. A brushless motor, characterized in that it comprises: a stator (1), a rotor (2) and at least one pair of coils (3), wherein the stator (1) is sleeved outside the rotor (2), so that the The coil (3) is wound on the stator (1), the stator (1) is a soft magnet, and the rotor (2) is a ferromagnetic permanent magnet. 2.根据权利要求1所述的无刷电动机,其特征在于,所述转子(2)设置在所述定子(1)上方,或者所述转子(2)设置在所述定子(1)下方。2 . The brushless motor according to claim 1 , wherein the rotor ( 2 ) is arranged above the stator ( 1 ), or the rotor ( 2 ) is arranged below the stator ( 1 ). 3 . 3.根据权利要求1所述的无刷电动机,其特征在于,还包括转轴(4)和轴承(5),所述转子(2)套设在所述转轴(4)上,所述轴承(5)套设在所述转轴(4)上。3. The brushless motor according to claim 1, characterized in that it further comprises a rotating shaft (4) and a bearing (5), the rotor (2) is sleeved on the rotating shaft (4), and the bearing ( 5) is sleeved on the rotating shaft (4). 4.根据权利要求1所述的无刷电动机,其特征在于,所述定子(1)为变压器磁环,所述变压器磁环为PC40材质。4 . The brushless motor according to claim 1 , wherein the stator ( 1 ) is a transformer magnetic ring, and the transformer magnetic ring is made of PC40 material. 5 . 5.根据权利要求1所述的无刷电动机,其特征在于,所述单对所述线圈(3)包括第一部分和第二部分,所述第一部分与所述第二部分一端连接。5. The brushless motor according to claim 1, wherein the single pair of the coils (3) comprises a first part and a second part, and the first part is connected to one end of the second part. 6.根据权利要求5所述的无刷电动机,其特征在于,所述第一部分缠绕在所述定子(1)上,所述第二部分将所述第一部分,以定子(1)中心为原点旋转180°,缠绕在所述定子(1)上。6 . The brushless motor according to claim 5 , wherein the first part is wound on the stator ( 1 ), and the second part connects the first part with the center of the stator ( 1 ) as the origin. 7 . Rotate 180° and wrap around the stator (1).
CN202010740772.4A 2020-07-27 2020-07-27 A brushless motor Pending CN111769710A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5223759A (en) * 1987-12-24 1993-06-29 Seiko Epson Corporation DC brushless motor with solid rotor having permanent magnet
CN101361251A (en) * 2005-12-21 2009-02-04 株式会社大宇电子 Flat Type Single Phase Brushless DC Motor
US20090146598A1 (en) * 2007-12-06 2009-06-11 Nidec Corporation Brushless motor
CN103973163A (en) * 2013-01-28 2014-08-06 章宪 Claw-shaped lever-type all-magnetic power machine combined with inductive pulser
CN105666034A (en) * 2016-04-26 2016-06-15 盐城工学院 Ultrasonic reinforcement online monitoring adjustment method and device as well as ultrasonic reinforcement device
CN108123558A (en) * 2017-12-31 2018-06-05 苏州英磁新能源科技有限公司 A kind of iron-core-free axial-flux electric machine
CN213783112U (en) * 2020-07-27 2021-07-23 深圳市宇思岸电子有限公司 Brushless motor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5223759A (en) * 1987-12-24 1993-06-29 Seiko Epson Corporation DC brushless motor with solid rotor having permanent magnet
CN101361251A (en) * 2005-12-21 2009-02-04 株式会社大宇电子 Flat Type Single Phase Brushless DC Motor
US20090146598A1 (en) * 2007-12-06 2009-06-11 Nidec Corporation Brushless motor
CN103973163A (en) * 2013-01-28 2014-08-06 章宪 Claw-shaped lever-type all-magnetic power machine combined with inductive pulser
CN105666034A (en) * 2016-04-26 2016-06-15 盐城工学院 Ultrasonic reinforcement online monitoring adjustment method and device as well as ultrasonic reinforcement device
CN108123558A (en) * 2017-12-31 2018-06-05 苏州英磁新能源科技有限公司 A kind of iron-core-free axial-flux electric machine
CN213783112U (en) * 2020-07-27 2021-07-23 深圳市宇思岸电子有限公司 Brushless motor

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Application publication date: 20201013