CN111761384A - Camshaft retainer processingequipment - Google Patents
Camshaft retainer processingequipment Download PDFInfo
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- CN111761384A CN111761384A CN202010746905.9A CN202010746905A CN111761384A CN 111761384 A CN111761384 A CN 111761384A CN 202010746905 A CN202010746905 A CN 202010746905A CN 111761384 A CN111761384 A CN 111761384A
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- 238000003754 machining Methods 0.000 claims abstract description 51
- 238000007599 discharging Methods 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims description 24
- 238000003825 pressing Methods 0.000 claims description 21
- 238000001514 detection method Methods 0.000 claims description 17
- 238000007664 blowing Methods 0.000 claims description 10
- 230000001681 protective effect Effects 0.000 claims description 6
- 238000004140 cleaning Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 52
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 24
- 230000008569 process Effects 0.000 description 20
- 238000003801 milling Methods 0.000 description 8
- 238000013461 design Methods 0.000 description 6
- 238000005553 drilling Methods 0.000 description 5
- 238000011065 in-situ storage Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000003749 cleanliness Effects 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 239000002184 metal Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/005—Devices for removing chips by blowing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
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Abstract
The invention discloses a camshaft retainer processing device, which comprises a rotary worktable, a first numerical control machine tool, a second numerical control machine tool, a third numerical control machine tool, a fourth numerical control machine tool, a plurality of sets of first clamps and a plurality of sets of second clamps, wherein the first numerical control machine tool, the second numerical control machine tool, the third numerical control machine tool and the fourth numerical control machine tool are arranged close to the rotary worktable and are in signal connection with the rotary worktable; the rotary working table is provided with a feeding and discharging station, a first station, a second station, a third station and a fourth station which are uniformly arranged in the circumferential direction, the machining part of the first numerical control machine tool corresponds to the first station, the machining part of the second numerical control machine tool corresponds to the second station, the machining part of the third numerical control machine tool corresponds to the third station, and the machining part of the fourth numerical control machine tool corresponds to the fourth station. The invention has the advantages of high flexibility and high processing efficiency.
Description
Technical Field
The invention belongs to the technical field of automobile part processing, and particularly relates to a camshaft retainer processing device.
Background
The camshaft holder is an important part for fixing the camshaft for ensuring the operational stability of the camshaft and providing a mounting position of the valve rocker arm, and is constructed as shown in fig. 1.
At present, the processing mode of camshaft holder mainly has two kinds, and the first kind is utilizing machining center to process, and its advantage lies in that flexibility is high, and when needs to add the camshaft holder of another kind of specification, only need to change frock such as anchor clamps, cutter can, however this kind of processing mode is cutting man-hour, only after a work piece is accomplished and is processed, another work piece just can process, consequently has the problem that machining efficiency is low. The second is to utilize the special plane to process, because the special plane can be to a plurality of processing positions or from a plurality of processing directions simultaneous processing, consequently machining efficiency is high, nevertheless because the unit head of special plane all directions or cutting position all are according to the characteristics of product and special design, consequently the flexibility is relatively poor, can't be used for the processing of the camshaft holder of different specifications.
Disclosure of Invention
In order to overcome the above disadvantages of the prior art, an object of the present invention is to provide a camshaft holder machining apparatus, which has high flexibility, is adaptable to machining of camshaft holders of different specifications, has high machining efficiency, and can simultaneously machine a plurality of cam holders of the same specification.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a camshaft retainer machining device comprises a rotary worktable, a first numerical control machine tool, a second numerical control machine tool, a third numerical control machine tool, a fourth numerical control machine tool, a plurality of sets of first clamps and a plurality of sets of second clamps, wherein the first numerical control machine tool, the second numerical control machine tool, the third numerical control machine tool and the fourth numerical control machine tool are arranged close to the rotary worktable and are in signal connection with the rotary worktable; the rotary working table is provided with a feeding and discharging station, a first station, a second station, a third station and a fourth station which are uniformly arranged in the circumferential direction, the machining part of the first numerical control machine tool corresponds to the first station, the machining part of the second numerical control machine tool corresponds to the second station, the machining part of the third numerical control machine tool corresponds to the third station, and the machining part of the fourth numerical control machine tool corresponds to the fourth station; when the workpiece with the first specification is machined, the first clamps are respectively positioned on the first station, the second station, the third station, the fourth station and the loading and unloading station; when the workpieces with the second specification are machined, the second clamps are respectively positioned on the first station, the second station, the third station, the fourth station and the feeding and discharging station.
Further, the rotary table comprises a base, an indexing device installed on the base and a rotary table installed on the indexing device, wherein the rotary table is provided with the feeding and discharging station, the first station, the second station, the third station and the fourth station, the indexing device is in signal connection with the first numerical control machine tool, the second numerical control machine tool, the third numerical control machine tool and the fourth numerical control machine tool, and the first fixture and the second fixtures are circumferentially arranged on the rotary table.
Furthermore, each set of the first fixture comprises a first rotary cylinder, a first pressing plate and a first positioning block for placing the first specification workpiece, wherein the first rotary cylinder and the first positioning block are arranged on the rotary worktable; the first pressing plate is mounted on a piston rod of the first rotary cylinder and used for pressing the first specification workpiece placed on the first positioning block.
Further, the first locating blocks are arranged in pairs, and an interval exists between the two first locating blocks, wherein a piston rod of the first rotating cylinder is located between the two first locating blocks.
Furthermore, each set of the second clamp comprises a second rotary cylinder, a second pressure plate and a second positioning block for placing the second specification workpiece, wherein the second rotary cylinder and the second positioning block are mounted on the rotary worktable; the second pressing plate is mounted on a piston rod of the second rotary cylinder and used for pressing the second-specification workpiece placed on the second positioning block.
Furthermore, the second positioning blocks are arranged in pairs, and a gap is formed between the two second positioning blocks, wherein a piston rod of the second rotary cylinder is located between the two second positioning blocks.
Further, aforementioned camshaft holder processingequipment still includes the industrial computer, wherein, the industrial computer respectively with rotary worktable, first digit control machine tool, second digit control machine tool, third digit control machine tool and fourth digit control machine tool signal connection.
Further, aforementioned camshaft holder processingequipment still includes the workstation, swivel work head first digit control machine tool second digit control machine tool third digit control machine tool with the fourth digit control machine tool all set up in on the workstation, wherein, be equipped with the protection casing on the workstation, just set up the orientation on the protection casing the window that goes up the unloading station and set up.
Further, aforesaid camshaft holder processingequipment still includes the bits mechanism that blows that is used for clearing up the smear metal, wherein, it has a plurality of air cocks to blow the bits mechanism, and is a plurality of the air cock corresponds go up the unloading station setting.
Further, aforesaid camshaft holder processingequipment still includes and is close to the work piece mistake proofing detection mechanism that goes up the setting of unloading station, wherein, work piece mistake proofing detection mechanism is including driving actuating cylinder and proximity sensor, the piston rod orientation that drives actuating cylinder goes up the setting of unloading station, just proximity sensor install in drive on actuating cylinder's the piston rod.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides a camshaft retainer processing device, which is characterized in that two groups of clamps with different types are arranged on a rotary worktable for clamping workpieces with different specifications, each group of clamps can be respectively arranged corresponding to a station, and simultaneously, numerically-controlled machine tools corresponding to different stations are respectively arranged on the periphery of the rotary worktable according to the processing content of the workpieces, so that the workpieces clamped on the rotary worktable can synchronously move with the rotary worktable in the processing process, when the workpieces rotate to a station, the corresponding numerically-controlled machine tools can process the workpieces on the corresponding stations, and when each numerically-controlled machine tool finishes one-time processing, the rotary worktable drives the workpieces in a plurality of groups of clamps to rotate by a certain angle, so that the workpieces completing the previous process can be sequentially sent to the next process for corresponding processing content, thereby realizing the multi-process processing of the workpieces with the same specification, the simultaneous processing of a plurality of processes can be realized by only once loading and unloading of one workpiece, so that the time for loading and unloading the workpiece for a plurality of times is saved, and compared with the traditional processing center, the processing efficiency of the workpiece is greatly improved; in addition, when a workpiece of another specification needs to be machined, the rotary worktable is only needed to drive each set of fixtures on the rotary worktable to integrally rotate for a certain angle, so that the fixture of the workpiece of another specification is positioned at the machining position of each station, and the machining parameters of each numerical control machine tool are correspondingly adjusted. Therefore, the camshaft retainer processing device provided by the invention not only can be suitable for processing camshaft retainers with different specifications, but also can be used for simultaneously processing a plurality of cam retainers with the same specification, and has the advantages of high flexibility and high processing efficiency.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a conventional camshaft retainer;
FIG. 2 is a schematic dimension diagram of a workpiece of a first gauge;
FIG. 3 is a schematic dimension diagram of a second gauge workpiece;
FIG. 4 is a front view of a camshaft retainer machining apparatus in an embodiment of the present invention;
FIG. 5 is a top view of a camshaft retainer machining device in accordance with an embodiment of the present invention;
FIG. 6 is an enlarged schematic view at C of FIG. 5;
FIG. 7 is a front view (with all numerical control machines removed) of a camshaft holder machining apparatus according to another embodiment of the present invention;
FIG. 8 is a left side view (partially in section) of FIG. 7;
FIG. 9 is a top view of a rotary table in accordance with an embodiment of the present invention.
Description of reference numerals:
1-a rotary table, 11-a base, 12-an indexing device, 13-a turntable, 21-a first numerical control machine, 22-a second numerical control machine, 23-a third numerical control machine, 24-a fourth numerical control machine, 31-a first clamp, 311-a first rotary cylinder, 312-a first pressure plate, 313-a first positioning block, 32-a second clamp, 321-a second rotary cylinder, 322-a second pressure plate, 323-a second positioning block, 4-an industrial personal computer, 5-a table, 51-a protective cover, 6-a chip blowing mechanism, 61-an air nozzle, 7-a workpiece mistake proofing detection mechanism, 71-a driving cylinder, 72-a proximity sensor and 73-an installation block.
Detailed Description
So that the manner in which the above recited objects, features and advantages of the present invention can be understood in detail, a more particular description of the invention, briefly summarized above, may be had by reference to the embodiments thereof which are illustrated in the appended drawings. It should be noted that the embodiments of the present invention and features of the embodiments may be combined with each other without conflict. In the following description, numerous specific details are set forth to provide a thorough understanding of the present invention, and the described embodiments are merely a subset of the embodiments of the present invention, rather than a complete embodiment. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Referring to fig. 1, 2, 3, 4, 5 and 9, an embodiment of the present invention provides a camshaft holder machining apparatus, including a rotary table 1, a first numerical control machine 21, a second numerical control machine 22, a third numerical control machine 23, a fourth numerical control machine 24 disposed close to the rotary table 1 and in signal connection with the rotary table 1, and a plurality of sets of first clamps 31 circumferentially disposed on the rotary table 1 and used for clamping a first specification workpiece (i.e., a camshaft holder of one specification), and a plurality of sets of second clamps 32 circumferentially disposed on the rotary table 1 and used for clamping a second specification workpiece (i.e., a camshaft holder of another specification); the rotary working table 1 is provided with a feeding and discharging station, a first station, a second station, a third station and a fourth station which are uniformly arranged in the circumferential direction, the machining part of the first numerical control machine 21 corresponds to the first station, the machining part of the second numerical control machine 22 corresponds to the second station, the machining part of the third numerical control machine 23 corresponds to the third station, and the machining part of the fourth numerical control machine 24 corresponds to the fourth station; when a workpiece with a first specification is machined, each set of first clamps 31 are respectively positioned on a first station, a second station, a third station, a fourth station and a loading and unloading station; when a workpiece with a second specification is processed, each set of the second fixture 32 is respectively positioned on the first station, the second station, the third station, the fourth station and the loading and unloading station.
In the present embodiment, in some specific processing scenarios, the first-specification workpiece is different from the second-specification workpiece in that the center-to-center distance between the two holes is different, as shown in fig. 2, in the first-specification workpiece, the center-to-center distance between the two holes on the top of the first-specification workpiece is 37 ± 0.05 mm; as shown in fig. 3, in the second gauge workpiece, the center-to-center distance of the two holes on the top thereof is 38 ± 0.05 mm.
In this embodiment, the loading and unloading station is configured to take out a finished workpiece after machining from the fixture of the station, and clamp a workpiece blank to be machined on the fixture of the station again, where loading and unloading of the workpiece may be performed manually or by a robot according to actual production conditions and requirements. The first numerical control machine 21 and the second numerical control machine 22 can both adopt a conventional vertical milling machine, the third numerical control machine 23 and the fourth numerical control machine 24 can both adopt a conventional vertical drilling machine, wherein the processing content of the first numerical control machine 21 on the first station is the left and right table tops of a roughly milled workpiece, the processing content of the second numerical control machine 22 on the second station is the left and right table tops of a finely milled workpiece, the processing content of the third numerical control machine 23 on the third station is respectively reaming and chamfering on the two table tops after the fine milling, and the processing content of the fourth numerical control machine 24 on the fourth station is respectively boring and reaming holes on the two table tops of the workpiece.
In this embodiment, ten sets of jigs are uniformly distributed on the rotary table 1 in a circular matrix manner, wherein five sets of the jigs are first jigs 31, and the other five sets of the jigs are second jigs 32, wherein a central angle formed between two adjacent first jigs 31 or two adjacent second jigs 32 is 72 °, and a central angle formed between two adjacent first jigs 31 and second jigs 32 is 36 °.
In the camshaft retainer processing device provided by the embodiment, two groups of clamps of different types are arranged on the rotary table 1 for clamping workpieces of different specifications, each group of clamps can be respectively arranged corresponding to one station, and meanwhile, numerically-controlled machine tools corresponding to different stations are respectively arranged on the periphery of the rotary table 1 according to the processing content of the workpieces, so that the workpieces clamped on the rotary table 1 can synchronously move with the rotary table 1 in the processing process, when the workpieces rotate to one station, the corresponding numerically-controlled machine tools can process the workpieces on the corresponding stations, and after each numerically-controlled machine tool finishes one processing, the rotary table 1 drives the workpieces in the multiple groups of clamps to rotate by a certain angle (such as 72 degrees) so that the workpieces which finish the previous process can be sequentially sent to the next process for corresponding processing content, therefore, multi-process machining of workpieces of the same specification is realized, simultaneous machining of multiple processes can be realized by only once loading and unloading of one workpiece, time for loading and unloading the workpieces for multiple times is saved, and compared with a traditional machining center, the multi-process machining center greatly improves the machining efficiency of the workpieces; in addition, when a workpiece of another specification needs to be machined, the rotary worktable 1 is only required to drive each set of fixtures on the rotary worktable to integrally rotate by a certain angle (such as 36 degrees), so that the fixture of the workpiece of another specification is positioned at the machining position of each station, and the machining parameters of each numerical control machine tool are correspondingly adjusted, therefore, the machine tool is very convenient, and has higher flexibility compared with the traditional special machine. Therefore, the camshaft retainer processing device provided by the embodiment not only can be suitable for processing camshaft retainers with different specifications, but also can be used for processing a plurality of cam retainers with the same specification at the same time, and has the advantages of high flexibility and high processing efficiency.
Further, referring to fig. 4, 5, 7 and 9, the rotary table 1 includes a base 11, an indexing device 12 installed on the base 11, and a rotary table 13 installed on the indexing device 12, wherein the rotary table 13 has a loading and unloading station, a first station, a second station, a third station and a fourth station, the indexing device 12 is in signal connection with the first numerical control machine 21, the second numerical control machine 22, the third numerical control machine 23 and the fourth numerical control machine 24, and a plurality of sets of first clamps 31 and a plurality of sets of second clamps 32 are circumferentially arranged on the rotary table 13. Wherein the indexing device 12 is a servo hydraulic rotary indexer.
In the present embodiment, based on the above structural design, under the action of the indexing device 12, the fixture clamped on the rotary table 1 can rotate synchronously with the rotary table 1 by a preset angle (e.g. 72 °) during the machining process.
Further, referring to fig. 5, 7 and 9, each set of the first clamp 31 includes a first rotary cylinder 311, a first pressing plate 312 and a first positioning block 313 for placing a first specification workpiece, wherein the first rotary cylinder 311 and the first positioning block 313 are mounted on the rotary table 1; the first pressing plate 312 is mounted on a piston rod of the first rotary cylinder 311, and is used for pressing the first specification workpiece placed on the first positioning block 313. Specifically, the bottom of the workpiece blank has two preset positioning holes, and the first positioning block 313 is provided with two positioning pins matched with the two positioning holes, so as to position the workpiece. Preferably, the first positioning blocks 313 are arranged in pairs, and an interval exists between the two first positioning blocks 313, wherein the piston rod of the first rotating cylinder 311 is located between the two first positioning blocks 313, at this time, the first numerical control machine 21 and the second numerical control machine 22 can both adopt a conventional vertical double spindle milling machine (i.e., the milling machine has two milling cutters, and each milling cutter respectively processes one workpiece), and the third numerical control machine 23 and the fourth numerical control machine 24 can both adopt a conventional vertical double spindle drilling machine (i.e., the drilling machine has two drilling cutters, and each drilling cutter respectively processes one workpiece).
In this embodiment, based on the above structural design, the first rotary cylinder 311 can be used to drive the first pressing plate 312 to simultaneously press two workpieces placed on the first fixture 31, so that each processing station (except for the feeding and discharging stations) can simultaneously process two workpieces of the first specification, thereby further improving the processing efficiency of the workpieces and saving the production cost.
Further, referring to fig. 5, 7 and 9, each set of second fixtures 32 includes a second rotary cylinder 321, a second pressing plate 322 and a second positioning block 323 for placing a second specification workpiece, wherein the second rotary cylinder 321 and the second positioning block 323 are mounted on the rotary table 1; the second pressing plate 322 is mounted on the piston rod of the second rotary cylinder 321, and is used for pressing the second-specification workpiece placed on the second positioning block 323. Specifically, the bottom of the workpiece blank has two preset positioning holes, and the second positioning block 323 has two positioning pins adapted to the two positioning holes, so as to position the workpiece. Preferably, the second positioning blocks 323 are arranged in pairs with a space between the two second positioning blocks 323, wherein the piston rod of the second rotary cylinder 321 is located between the two second positioning blocks 323.
Similarly, in this embodiment, based on the above-mentioned structural design, the second pressing plate 322 is driven by the second rotary cylinder 321 to compress two workpieces placed on the second fixture 32, so that two workpieces of the second specification can be processed at the same time at each processing station (except for the feeding and discharging stations), thereby further improving the processing efficiency of the workpieces and saving the production cost.
Further, referring to fig. 4 and 5, the camshaft holder processing device further includes a workbench 5, the rotary workbench 1, the first numerical control machine 21, the second numerical control machine 22, the third numerical control machine 23, and the fourth numerical control machine 24 are all disposed on the workbench 5, wherein a protective cover 51 is disposed on the workbench 5, and a window (not shown in the figure) facing the feeding and discharging station is disposed on the protective cover 51, so as to facilitate manual feeding and discharging. In this embodiment, the protective cover 51 is disposed on the working table 5, so as to protect the working table, provide guarantee for normal operation of related equipment, and avoid safety accidents caused by personnel approaching the related equipment in the production process.
Further, referring to fig. 5, 7, 8 and 9, the camshaft holder machining device further includes a scrap blowing mechanism 6 for cleaning scraps, wherein the scrap blowing mechanism 6 has a plurality of air nozzles 61, and the plurality of air nozzles 61 are disposed corresponding to the feeding and discharging stations, specifically, when each set of fixture has two positioning blocks, the number of the air nozzles 61 is 4, and the air outlets of the air nozzles 61 are respectively disposed toward the positioning pins on the positioning blocks.
In this embodiment, based on the above structural design, the chip blowing mechanism 6 is arranged at the loading and unloading station to clean chips remaining on the machined workpiece, so as to ensure the cleanliness of the workpiece.
Further, referring to fig. 5 to 8, the camshaft holder machining device further includes a workpiece error-proofing detection mechanism 7 disposed close to the feeding and discharging station, wherein the workpiece error-proofing detection mechanism 7 includes a driving cylinder 71 and a proximity sensor 72, a piston rod of the driving cylinder 71 is disposed toward the feeding and discharging station, and the proximity sensor 72 is mounted on the piston rod of the driving cylinder 71, illustratively, the workpiece error-proofing detection mechanism 7 further includes a mounting block 73 mounted on the piston rod of the driving cylinder 71, the proximity sensor 72 is mounted on the piston rod of the driving cylinder 71 through the mounting block 73, wherein the proximity sensor 72 is provided in two sets, and each set of proximity sensors 72 (illustratively, the number of each set of proximity sensors 72 is three) is disposed corresponding to one workpiece.
In this embodiment, based on the above structural design, after the workpiece blank is loaded at the loading/unloading station, the workpiece error-proofing detection mechanism 7 can be started to perform error-proofing detection on the workpiece blank (mainly using the difference in size between the first specification workpiece and the second specification workpiece), and after the error-proofing detection is passed, the rotary table 1 is automatically indexed, so that defective products or product disorder caused by the error-proofing workpiece can be avoided during the loading process.
In some embodiments, the rotary worktable 1, each numerical control machine tool, the chip blowing structure and the workpiece mistake-proofing detection mechanism 7 can realize intelligent work through a numerical control system with an independent machine, in some preferred embodiments, the camshaft holder processing device further comprises an industrial personal computer 4, wherein the industrial personal computer 4 is in signal connection with the rotary worktable 1, the first numerical control machine tool 21, the second numerical control machine tool 22, the third numerical control machine tool 23, the fourth numerical control machine tool 24, the chip blowing mechanism 6 and the workpiece mistake-proofing detection mechanism 7 respectively, wherein the industrial personal computer 4 is internally provided with the numerical control system, the numerical control system can be a NUFAC Power Mate i-MODELD numerical control system, a FANUC 300i-A numerical control system and the like, and the industrial personal computer 4 can be an APK-1000 series industrial personal computer 4 produced by the Kao-Tech corporation; of course, other types of numerical control systems or industrial personal computers 4 may be selected as long as the related program control and data processing can be realized, and this embodiment does not specifically limit this. In this way, the numerical control system for realizing automatic control is integrated in the industrial personal computer 4, and the industrial personal computer 4 is used for controlling the coordination action among the rotary worktable 1, each numerical control machine tool, the scrap blowing structure and the workpiece mistake proofing detection mechanism 7, so that the development difficulty of the numerical control system is favorably reduced, and the development cost of the numerical control system is favorably reduced.
In order to facilitate understanding of the working principle of the camshaft retainer processing device disclosed by the invention, the following description takes the example of processing a first specification workpiece firstly and then processing a second specification workpiece as follows:
referring to fig. 2 to 9, before machining, a machining program corresponding to a workpiece of a first specification is called on the industrial personal computer 4 according to the specification of the workpiece to be machined; in the processing process, when the processed first-specification workpiece is transferred to the loading and unloading station, the industrial personal computer 4 controls the air nozzle 61 on the scrap blowing mechanism 6 to blow air, to clean the chips on the workpiece and ensure the cleanliness of the workpiece, and then the first rotary air cylinder 311 on the loading and unloading station is controlled to act, the first rotary air cylinder 311 drives the first pressure plate 312 to lift upwards and rotate 90 degrees, to loosen the workpiece, at the moment, the machined workpiece with the first specification is manually taken down, and two workpiece blanks are reloaded, then, a start button preset on the industrial personal computer 4 is pressed, and at this time, the first rotary cylinder 311 located on the loading and unloading station drives the first pressing plate 312 to rotate by 90 degrees and downwards press a workpiece blank located below two ends of the first pressing plate 312 (it should be noted that, in the process of loading and unloading workpieces on the loading and unloading station, each numerical control machine on the rest stations continues to perform corresponding processing contents); next, the workpiece mistake-proofing detection mechanism 7 acts, the driving cylinder 71 drives the proximity sensors 72 to approach the end parts of the workpiece blanks and stop at a preset position, at the moment, the proximity sensors 72 carry out distance detection on the corresponding workpiece blanks and feed back the acquired distance data to the industrial personal computer 4, the industrial personal computer 4 compares the received distance data with the preset standard distance data of the workpieces corresponding to the first specification, whether the distance data are consistent or not is judged, if so, the workpiece blanks positioned on the loading and unloading stations at present are consistent with the specifications of the workpieces to be actually processed, at the moment, the industrial personal computer 4 does not process the workpieces, otherwise, the industrial personal computer 4 gives an alarm to prompt a worker to check and replace the workpiece blanks with the correct specifications; when the workpiece error-proofing detection mechanism 7 detects that workpiece blanks on the loading and unloading stations meet requirements, and numerical control machines on other stations complete corresponding processing contents and return to initial positions, the industrial personal computer 4 controls the rotary worktable 1 to rotate by 72 degrees, at the moment, workpieces in situ on the loading and unloading stations are rotated to a first station for rough milling, workpieces in situ on the first station are rotated to a second station for finish milling, workpieces in situ on the second station are rotated to a third station for reaming and chamfering, workpieces in situ on the third station are rotated to a fourth station for boring and reaming, workpieces in situ on the fourth station are rotated to the loading and unloading stations for unloading, and the steps are repeated in such a circulating way, so that multi-process processing of workpieces of the same specification is realized, and the processing efficiency is improved; when workpieces of a second specification need to be machined, a corresponding machining program is manually selected on the industrial personal computer 4, the machining parameters of each numerical control machine are correspondingly adjusted, the rotary worktable 1 is controlled to rotate by 36 degrees, and the positions of the sets of second fixtures 32 are located at the machining positions of the stations, wherein the machining process of the workpieces of the second specification is the same as that of the workpieces of the first specification, and the description is omitted here.
In addition, it should be noted that other contents of the camshaft retainer processing device disclosed by the invention can be referred to in the prior art, and are not described herein again.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in any way, so that any modification, equivalent change and modification made to the above embodiment according to the technical spirit of the present invention are within the scope of the technical solution of the present invention.
Claims (10)
1. A camshaft retainer machining device is characterized by comprising a rotary worktable, a first numerical control machine tool, a second numerical control machine tool, a third numerical control machine tool and a fourth numerical control machine tool which are arranged close to the rotary worktable and are in signal connection with the rotary worktable, a plurality of sets of first clamps which are circumferentially arranged on the rotary worktable and are used for clamping workpieces of a first specification, and a plurality of sets of second clamps which are circumferentially arranged on the rotary worktable and are used for clamping workpieces of a second specification; the rotary working table is provided with a feeding and discharging station, a first station, a second station, a third station and a fourth station which are uniformly arranged in the circumferential direction, the machining part of the first numerical control machine tool corresponds to the first station, the machining part of the second numerical control machine tool corresponds to the second station, the machining part of the third numerical control machine tool corresponds to the third station, and the machining part of the fourth numerical control machine tool corresponds to the fourth station; when the workpiece with the first specification is machined, the first clamps are respectively positioned on the first station, the second station, the third station, the fourth station and the loading and unloading station; when the workpieces with the second specification are machined, the second clamps are respectively positioned on the first station, the second station, the third station, the fourth station and the feeding and discharging station.
2. The camshaft holder machining device according to claim 1, wherein the rotary table includes a base, an indexing device mounted on the base, and a turntable mounted on the indexing device, wherein the turntable has the loading/unloading station, the first station, the second station, the third station, and the fourth station thereon, the indexing device is in signal connection with the first numerical control machine, the second numerical control machine, the third numerical control machine, and the fourth numerical control machine, and a plurality of sets of the first jig and a plurality of sets of the second jig are circumferentially arranged on the turntable.
3. The camshaft holder machining device according to claim 1, wherein each set of the first jig includes a first rotary cylinder, a first pressing plate, and a first positioning block for placing the first specification workpiece, wherein the first rotary cylinder and the first positioning block are mounted on the rotary table; the first pressing plate is mounted on a piston rod of the first rotary cylinder and used for pressing the first specification workpiece placed on the first positioning block.
4. The camshaft holder machining device according to claim 3, wherein the first positioning blocks are provided in pairs with a space between the two first positioning blocks, and wherein a piston rod of the first rotary cylinder is located between the two first positioning blocks.
5. The camshaft holder machining device according to claim 1, wherein each set of the second jig includes a second rotary cylinder, a second pressing plate, and a second positioning block for placing the second-size workpiece, wherein the second rotary cylinder and the second positioning block are mounted on the rotary table; the second pressing plate is mounted on a piston rod of the second rotary cylinder and used for pressing the second-specification workpiece placed on the second positioning block.
6. The camshaft holder machining device according to claim 5, wherein the second positioning blocks are provided in pairs with a space between the two second positioning blocks, wherein a piston rod of the second rotary cylinder is located between the two second positioning blocks.
7. The camshaft holder machining device according to claim 1, further comprising an industrial personal computer, wherein the industrial personal computer is in signal connection with the rotary table, the first numerical control machine, the second numerical control machine, the third numerical control machine, and the fourth numerical control machine, respectively.
8. The camshaft holder machining device according to claim 1, further comprising a workbench, wherein the rotary workbench, the first numerical control machine, the second numerical control machine, the third numerical control machine and the fourth numerical control machine are all arranged on the workbench, a protective cover is arranged on the workbench, and a window facing the feeding and discharging station is formed in the protective cover.
9. The camshaft holder machining device according to any one of claims 1 to 8, further comprising a chip blowing mechanism for cleaning chips, wherein the chip blowing mechanism has a plurality of air nozzles, and the plurality of air nozzles are provided corresponding to the loading and unloading stations.
10. The camshaft holder machining device according to any one of claims 1 to 8, further comprising a workpiece mistake proofing detection mechanism provided near the loading and unloading station, wherein the workpiece mistake proofing detection mechanism includes a driving cylinder and a proximity sensor, a piston rod of the driving cylinder is provided toward the loading and unloading station, and the proximity sensor is mounted on the piston rod of the driving cylinder.
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| CN202010746905.9A CN111761384B (en) | 2020-07-29 | 2020-07-29 | Camshaft holder processingequipment |
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| CN202010746905.9A CN111761384B (en) | 2020-07-29 | 2020-07-29 | Camshaft holder processingequipment |
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| CN111761384B CN111761384B (en) | 2024-07-26 |
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| CN114986107A (en) * | 2022-07-25 | 2022-09-02 | 湛江德利车辆部件有限公司 | Manufacturing method of camshaft retainer and camshaft retainer |
| CN115401459A (en) * | 2022-09-23 | 2022-11-29 | 重庆建设车用空调器有限责任公司 | Automatic deburring device for special notch of rotor of rotary vane compressor |
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| CN114986107A (en) * | 2022-07-25 | 2022-09-02 | 湛江德利车辆部件有限公司 | Manufacturing method of camshaft retainer and camshaft retainer |
| CN114986107B (en) * | 2022-07-25 | 2023-05-02 | 湛江德利车辆部件有限公司 | Manufacturing method of camshaft retainer and camshaft retainer |
| CN115401459A (en) * | 2022-09-23 | 2022-11-29 | 重庆建设车用空调器有限责任公司 | Automatic deburring device for special notch of rotor of rotary vane compressor |
| CN115401459B (en) * | 2022-09-23 | 2024-07-26 | 重庆建设车用空调器有限责任公司 | Automatic deburring device for special notch of rotor of rotary vane compressor |
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