Detailed Description
The connection conversion adapter and the electrical device according to the embodiment of the present invention will be described in detail below with reference to the drawings. The present invention is not limited to the present embodiment.
Embodiment 1.
Fig. 1 is an external oblique view showing a state before a connection conversion adapter according to embodiment 1 of the present invention is connected to a circuit breaker. The circuit breaker will be described below as an electrical device to which the connection conversion adapter according to embodiment 1 is attached, but the electrical device to which the connection conversion adapter is attached is not limited to the circuit breaker.
As shown in fig. 1,2 connection conversion adapters 1 are mounted on a circuit breaker 100. Specifically, one of the 2 connection conversion adapters 1 is attached to the power supply side of the circuit breaker 100 by connecting the connection conversion adapter 1 to the screw terminal 101 on the power supply side of the circuit breaker 100. The other connection conversion adapter 1 is attached to the load side of the circuit breaker 100 by being connected to the screw terminal 101 on the load side of the circuit breaker 100.
Screw terminals 101 are formed with screw holes into which screws 5 are fitted, and the connection conversion adapter 1 is fitted to the circuit breaker 100 by the screws 5. In fig. 1, a screw 5 attached to a screw terminal 101 on the load side of a circuit breaker 100 by one connection conversion adapter 1 is shielded by the circuit breaker 100, and a screw terminal 101 on the power supply side in the circuit breaker 100 is shielded by the circuit breaker 100.
The circuit breaker 100 performs connection and disconnection of a circuit between the screw terminal 101 on the power supply side and the screw terminal 101 on the load side. For example, the circuit breaker 100 sets the circuit to an open state when an overcurrent or a short-circuit current flows through the circuit. The screw terminal 101 on the power supply side is a terminal connected to the power supply, and the screw terminal 101 on the load side is a terminal connected to the load. The circuit breaker 100 shown in fig. 1 is a 3-pole circuit breaker, and a mounting groove 102 extending in the vertical direction in fig. 1 is formed in each of the inter-pole regions on the power supply side and the load side.
The connection conversion adapter 1 includes an adapter body 2 and a plate-shaped terminal cover 3 covering the screw terminals 101 of the circuit breaker 100. The terminal cover 3 is attached to the adapter body 2 in a state where the adapter body 2 is attached to the circuit breaker 100.
First, the structure of the adapter body 2 will be described. Fig. 2 is an external oblique view of the adapter body according to embodiment 1. Fig. 3 is a view of the adapter body according to embodiment 1 as viewed from the direction of the arrow shown in fig. 2.
As shown in fig. 2, the adapter main body 2 has a plurality of device connection portions 21 having terminals 21a, the terminals 21a forming holes into which screws 5 are inserted and being fastened to screw terminals 101 by the screws 5, and a plurality of conductor connection portions 22 connected to conductive members such as electric wires or bus bars, respectively. The terminal 21a of the device connection portion 21 is electrically connected to a conductor, not shown, provided in the conductor connection portion 22. Further, the terminal 21a of the device connection portion 21 and the conductor provided in the conductor connection portion 22 may be integrally formed.
Each conductor connecting portion 22 is a quick-connection terminal type connecting portion that connects a conductor, not shown, disposed inside and an electric wire inserted from an opening 22a of the conductor connecting portion 22, but is not limited to the quick-connection terminal type connecting portion. For example, each conductor connecting portion 22 may be a plug-in type connecting portion or a solderless terminal type connecting portion.
As shown in fig. 2, in the adapter body 2, a mounting protrusion 23 is provided, and the mounting protrusion 23 is an interelectrode region and protrudes in a direction in which the terminal 21a protrudes. The mounting convex portions 23 are disposed between the adjacent terminals 21 a. When the adapter body 2 is mounted on the circuit breaker 100, the mounting protrusion 23 is inserted into the mounting groove 102 of the circuit breaker 100, and the mounting protrusion 23 engages with the mounting groove 102.
As described above, the mounting boss 23 and the mounting groove 102 are engaged with each other in addition to the fastening of the terminal 21a and the screw terminal 101 by the screw 5, whereby the adapter main body 2 is more firmly fixed to the circuit breaker 100. Further, by adjusting the dimensional relationship between the mounting projection 23 and the mounting groove 102, the fixing force of the adapter main body 2 to the circuit breaker 100, the assembling property, and the like can be adjusted.
As shown in fig. 2, the adapter body 2 includes an inclined surface 24 inclined downward, and a pair of cover mounting grooves 25 formed at both side ends of the inclined surface 24. The pair of cover mounting grooves 25 are inserted into both side ends of the terminal cover 3 when the terminal cover 3 is mounted on the adapter body 2, and guide the terminal cover 3 of the adapter body 2 together with the inclined surface 24.
The adapter body 2 further includes a plurality of cover engaging portions 26 extending from the region including the inclined surface 24 in the direction of the inclined surface 24 and engaged with the terminal cover 3, and a plurality of engaging portion covers 27 covering upper sides of the corresponding cover engaging portions 26 among the plurality of cover engaging portions 26.
As shown in fig. 2 and 3, the plurality of cover engaging portions 26 are arranged in a direction in which the pair of cover mounting grooves 25 face each other. In the example shown in fig. 2 and 3, the cover engaging portion 26 is provided for each pole. Each cover engagement portion 26 has an extension portion 26a extending from the base end toward the front end in the insertion direction of the terminal cover 3, and a projection portion 26b projecting from the front end of the extension portion 26a toward the insertion direction of the terminal cover 3. The shape of the cover engagement portion 26 is also referred to as a snap shape.
The engaging portion cover 27 has a function of covering the cover engaging portion 26 in a state where the terminal cover 3 is attached to the adapter main body 2, and preventing contact to the cover engaging portion 26 from the outside. The engaging portion cover 27 also has a function of preventing the terminal cover 3 from being detached from the adapter main body 2 when a force acts on the plate surface of the terminal cover 3, for example.
The engaging portion cover 27 has a protruding portion 27a whose base end is continuous with the inclined surface 24 and protrudes in a direction orthogonal to or intersecting the inclined surface 24, and a cover portion 27b which is continuous with the tip end of the protruding portion 27a, faces the cover engaging portion 26, and covers the cover engaging portion 26.
Next, the structure of the terminal cover 3 will be described. Fig. 4 and 5 are perspective views showing the appearance of a terminal cover according to embodiment 1. As shown in fig. 4 and 5, the terminal cover 3 includes a base portion 31 extending in the pole arrangement direction, and a plurality of cover portions 32 disposed at intervals in the pole arrangement direction and protruding from the base portion 31 in a direction orthogonal to the pole arrangement direction. The pole arrangement direction is a direction in which the pair of cover mounting grooves 25 face each other in a state where the terminal cover 3 is mounted to the adapter main body 2.
A plurality of guide grooves 311 are formed in the base portion 31, which are inserted by a plurality of projections 27a formed in the adapter body 2 when the terminal cover 3 is mounted to the adapter body 2.
Each cover portion 32 covers the upper side of a corresponding screw terminal 101 among the plurality of screw terminals 101 in the circuit breaker 100. A hole for checking electricity 321, which is a hole for checking the voltage of the screw terminal 101, is formed in the tip end portion of each cover portion 32. A guide groove 322 is formed in a middle portion of each cover portion 32, and the guide groove 322 guides the protruding portion 27a of the adapter body 2 when the terminal cover 3 is attached to the adapter body 2. Further, an engaging portion 323 is formed at the base end portion of each cover portion 32, and the engaging portion 323 engages with a cover engaging portion 26 formed in the adapter main body 2.
The terminal cover 3 is, for example, a 1-piece member made of a plate-like resin having a certain thickness. The terminal cover 3 is not limited to the shape shown in fig. 4 and 5, and may be any structure having the electricity test hole 321, the guide groove 322, and the engagement portion 323, and may be appropriately changed according to the shapes of the connection conversion adapter 1 and the circuit breaker 100.
The thickness of the terminal cover 3 shown in fig. 4 and 5 is constant and is symmetrical left and right, and therefore the front and rear sides are not distinguished. Therefore, the possibility of mounting the terminal cover 3 in a state of being erroneously mounted to the adapter main body 2 can be greatly reduced. The terminal cover 3 is made of a plate-like resin member. For example, the terminal cover 3 is formed by punching a plate-like resin laminate material. The terminal cover 3 is not limited to the resin laminate material subjected to the punching process, and may be, for example, a molded product.
Next, a method of attaching the terminal cover 3 to the adapter body 2 will be described. Fig. 6 is a diagram for explaining a method of attaching a terminal cover to an adapter body to which the circuit breaker according to embodiment 1 is attached.
As shown in fig. 6, when the terminal cover 3 is attached to the adapter body 2 in a state of being attached to the circuit breaker 100, both side ends of the terminal cover 3 are inserted into the pair of cover attaching grooves 25 of the adapter body 2, and move in a direction along the extending direction of the cover attaching grooves 25. Thereby, the terminal cover 3 is attached to the adapter body 2.
The state shown in fig. 6 is a state in which the plurality of cover engaging portions 26 formed in the adapter main body 2 shown in fig. 2 and 3 are engaged with the plurality of engaging portions 323 of the terminal cover 3 shown in fig. 4 and 5. The state shown in fig. 6 is a state in which the plurality of projections 27a formed in the adapter body 2 shown in fig. 2 and 3 are inserted into the plurality of guide grooves 311 of the terminal cover 3 shown in fig. 4 and 5.
When the terminal cover 3 is attached to the adapter body 2, the terminal cover 3 is guided by the cover attachment groove 25, so that the attachment of the terminal cover 3 to the adapter body 2 is a simple insertion operation, and the time required for this operation is short.
Next, a state in which the terminal cover 3 is attached to the adapter body 2 will be described. Fig. 7 is an external perspective view showing a state in which a connection conversion adapter is attached to the circuit breaker according to embodiment 1. Fig. 8 is a plan view showing a state in which a connection conversion adapter is attached to the circuit breaker according to embodiment 1. Fig. 9 is a cross-sectional view taken along line IX-IX shown in fig. 8. Fig. 10 is a diagram for explaining a function of discharging gas to the outside in the terminal cover according to embodiment 1.
As shown in fig. 7 and 8, in a state in which the circuit breaker 100 is mounted with the connection conversion adapter 1, the engagement portion 323 of the terminal cover 3 is engaged with the cover engagement portion 26 of the adapter main body 2 as shown in fig. 9. Therefore, movement of the terminal cover 3 in the direction opposite to the direction indicated by the arrow a shown in fig. 2, that is, in the removal direction is restricted by the cover engaging portion 26.
When the terminal cover 3 is mounted to the adapter body 2 in a state of being mounted to the circuit breaker 100, the extension portion 26a of the cover engagement portion 26 is deflected toward the screw 5 side with the insertion of the terminal cover 3, and the protruding portion 26b of the cover engagement portion 26 is restored to its original shape by passing over the engagement portion 323 of the terminal cover 3. Thus, the engaging portion 323 of the terminal cover 3 engages with the protruding portion 26b of the cover engaging portion 26, which becomes an obstacle to the movement of the terminal cover 3 in the removal direction, and prevents the terminal cover 3 from being detached from the adapter main body 2.
In order to make the cover engagement portion 26 function as a drop-off prevention portion, a sufficient amount of deflection is required for the extension portion 26a that becomes a beam, but if the portion of the cover engagement portion 26 that becomes a deflected beam is short, there is a possibility that the stress limit will be exceeded when the extension portion 26a of the cover engagement portion 26 deflects. Therefore, the extension portion 26a needs to be lengthened to some extent so as not to exceed the stress limit, but if the extension portion 26a is extended long in parallel with the bottom surface 100a of the circuit breaker 100, the size of the connection conversion adapter 1 needs to be increased.
Therefore, in the connection conversion adapter 1 according to embodiment 1, as shown in fig. 10, the insertion direction of the terminal cover 3 is inclined by an angle θ with respect to a plane parallel to the bottom surface 100a of the circuit breaker 100, and the extension 26a in the cover engagement portion 26 extends in an oblique direction by the angle θ. As a result, the insertion direction of the terminal cover 3 can be shortened by the amount of "L-Lcos θ" in the direction parallel to the bottom surface 100a of the circuit breaker 100, as compared with the case where the insertion direction is parallel to the bottom surface 100a of the circuit breaker 100. Further, "L" is the length of the terminal cover 3 in the insertion direction of the terminal cover 3. Therefore, the connection conversion adapter 1 can be prevented from becoming large. The angle θ is not limited to the angle shown in fig. 10.
The cover engagement portion 26 is formed on the surface 3a side of the terminal cover 3 facing the screw terminal 101, and the cover engagement portion 26 is located at a position where contact from the outside is difficult. Therefore, the terminal cover 3 can be prevented from being pulled out while the cover engagement portion 26, which is the anti-disengagement portion, is pressed from above, and the connection conversion adapter 1 can be further prevented from being detached from the circuit breaker 100.
The cover portion 27b of the engaging portion cover 27 is disposed at a position covering the upper side of the cover engaging portion 26, so as to prevent contact with the cover engaging portion 26. Therefore, the terminal cover 3 can be further prevented from being pulled out while the cover engagement portion 26 is pushed from above to be deflected, and the connection conversion adapter 1 can be further prevented from being detached from the circuit breaker 100.
In addition, the guide groove 311 of the terminal cover 3 is inserted by the projection 27a of the engaging portion cover 27 in the adapter main body 2, and therefore the movement of the terminal cover 3 in the direction indicated by the arrow a shown in fig. 2 is restricted by the projection 27 a.
As shown in fig. 9, when the circuit breaker 100 is mounted with the connection conversion adapter 1, a part of each cover portion 32 in the terminal cover 3 faces the cover portion 27b of the engagement portion cover 27 in the adapter body 2. Therefore, the movement of the terminal cover 3 in the up-down direction is restricted by the cover portion 27b of the engaging portion cover 27 in addition to the cover mounting groove 25.
In a state where the connection conversion adapter 1 is mounted to the circuit breaker 100, as shown in fig. 9, the connection conversion adapter 1 is connected to the screw terminal 101 by the screw 5, and the cover portion 32 of the terminal cover 3 covers the screw terminal 101 to which the screw 5 is mounted. Accordingly, access to the screw 5 by a detaching tool such as a screwdriver is prevented in a state where the circuit breaker 100 is mounted with the connection conversion adapter 1. In addition, contact of a finger or the like with the screw 5 or the screw terminal 101 is prevented in a state where the circuit breaker 100 is mounted with the connection conversion adapter 1.
The terminal cover 3 can discharge the gas discharged from the gas outlet 105 of the circuit breaker 100 provided at a position facing the upper space of the screw terminal 101 to the outside. Next, a function of exhausting the gas in the terminal cover 3 to the outside will be described.
As shown in fig. 10, the circuit breaker 100 includes, on the power supply side, a movable contact 106 and a fixed contact 107 for connection and disconnection of a circuit, and an arc extinguishing chamber 104 for extinguishing an arc 6 generated between the movable contact 106 and the fixed contact 107. The arc 6 is generated when the circuit is broken, for example.
Since the arc extinguishing chamber 104 generates the arc gas 7 by the arc 6 when extinguishing the arc 6, the circuit breaker 100 is provided with an exhaust port 105 adjacent to the arc extinguishing chamber 104, and the exhaust port 105 is used to release the arc gas 7 to the outside of the circuit breaker 100.
Here, if an obstacle is present at a position facing the exhaust port 105, the arc gas 7 cannot be sufficiently exhausted to the outside, and there is a possibility that the breaking performance of the circuit breaker 100 may deteriorate or the insulation performance may deteriorate. Accordingly, in the connection conversion adapter 1, as shown in fig. 10, the insertion direction of the terminal cover 3 is set to be inclined, and the terminal cover 3 is attached to the adapter body 2 with the tip of the terminal cover 3 positioned below the exhaust port 105. Thus, the exhaust port 105 is located on the upper open side than the extension line 9 in the insertion direction of the terminal cover 3. Therefore, a gas release path can be ensured at a position facing the exhaust port 105, and deterioration of the breaking performance of the circuit breaker 100 can be suppressed.
As described above, the connection conversion adapter 1 according to embodiment 1 includes the adapter body 2 and the plate-shaped terminal cover 3. The adapter main body 2 includes a device connection portion 21 connected to a screw terminal 101 of a circuit breaker 100 as an example of an electrical device, and a conductor connection portion 22 connected to a conductive member not shown. The terminal cover 3 covers the screw terminals 101 in a state where the adapter body 2 is attached to the circuit breaker 100. The terminal cover 3 is attached to the adapter body 2 at the base end side in a state where the tip end is located below the exhaust port 105 of the circuit breaker 100 and is inclined downward from the base end toward the tip end. By disposing the terminal cover 3 in the oblique direction, the exhaust portion is free from any obstacle, and the gas exhausted from the exhaust port 105 of the electrical device provided at a position facing the upper space of the screw terminal 101 can be exhausted to the outside. Therefore, the degradation of the breaking performance in the circuit breaker 100 can be suppressed.
The terminal cover 3 is formed of a resin laminate material obtained by punching. This allows the connection conversion adapter 1 to be configured using the relatively low-cost terminal cover 3. The terminal cover 3 may be a plate-like resin having a certain thickness, and 1 member may be 1 piece with respect to 1 adapter body 2, so that it can be configured at a relatively low cost.
The terminal cover 3 is formed with a hole for checking electricity 321 which is a hole for checking the voltage of the screw terminal 101. This makes it possible to perform an electricity test via the terminal cover 3.
The adapter body 2 further includes a cover engaging portion 26, and the cover engaging portion 26 engages with an engaging portion 323 provided in the terminal cover 3. The cover engagement portion 26 is formed on the surface 3a side of the terminal cover 3 facing the screw terminal 101. As a result, the cover engagement portion 26 can be provided at a position where contact from the outside is difficult, and for example, it is possible to prevent the terminal cover 3 from being pulled out while the cover engagement portion 26 serving as the disengagement preventing portion is pressed from above and deflected.
The adapter body 2 further includes an engaging portion cover 27, and the engaging portion cover 27 covers the cover engaging portion 26 from above. As a result, the cover engagement portion 26 is more difficult to touch from the outside, and the connection conversion adapter 1 is difficult to be detached from the adapter body 2 without being damaged. Therefore, for example, the terminal cover 3 can be further prevented from being pulled out while the cover engaging portion 26 serving as the disengagement preventing portion is pressed from above to be deflected.
Embodiment 2.
The connection conversion adapter according to embodiment 2 is different from the connection conversion adapter 1 according to embodiment 1 in that a cover engaging portion and an engaging portion cover corresponding to each pole are provided in 1 connection conversion modules among a plurality of types of connection conversion modules constituting an adapter main body. The same components as those of the connection conversion adapter 1 according to embodiment 1 will be denoted by the same reference numerals, and description thereof will be omitted, mainly describing the structure of an adapter body different from the connection conversion adapter 1 according to embodiment 1.
Fig. 11 is an external oblique view of an adapter body in the connection conversion adapter according to embodiment 2 of the present invention. Fig. 12 is an external perspective view of 1 type of connection conversion module among the plurality of types of connection conversion modules constituting the adapter body shown in fig. 11. Fig. 11 shows only the adapter body 2A of the connection conversion adapter 1A according to embodiment 2.
The adapter body 2A shown in fig. 11 has 3 types of connection conversion modules 28a, 28b, 28c and a body cover 29. Each of the connection conversion modules 28a, 28b, 28c has 1 conductor connection portion 22. In the adapter main body 2A shown in fig. 11, the plurality of connection conversion modules 28a, 28b, 28c are connected in a stacked manner. Thus, the connection conversion adapter 1A corresponding to a plurality of electric devices including the single-pole type electric device and the multi-pole type electric device can be easily obtained.
The plurality of connection conversion modules 28a, 28b, 28c have different shapes so as to be connectable in a stacked manner, and determine positions to be arranged at the time of connection in the stacked manner. In the adapter main body 2A shown in fig. 11, the connection conversion modules 28a, 28b, 28c, and 28b are connected in an arrangement. The main body cover 29 is coupled to the connection conversion module 28 b.
The connection conversion modules 28b are arranged in common for 1 or 1 of the respective poles in all the poles, regardless of whether they are single-pole or multi-pole. Further, a cover engaging portion 26 and an engaging portion cover 27 for preventing the terminal cover 3 from coming off are formed in the connection conversion module 28 b.
As described above, the adapter main body 2A is provided with the cover engaging portion 26 and the engaging portion cover 27 in the connection conversion module 28b commonly used for all poles. Therefore, even when the number of poles of the adapter main body 2A is increased or decreased, the number of cover portions 32 of the terminal cover 3 is increased or decreased, so that the terminal cover 3 corresponding to the connection conversion adapter 1A with the changed number of poles can be easily obtained, and the cost for design can be reduced.
Further, since the insertion direction of the terminal cover 3 is orthogonal to the coupling direction of the connection conversion modules 28a, 28b, 28c, movement of the connection conversion modules 28a, 28b, 28c in the connection direction after insertion of the terminal cover 3 is restricted. Therefore, the connection conversion modules 28a, 28b, 28c can be more firmly connected.
As described above, the adapter body 2A according to embodiment 2 includes the plurality of conductor connecting portions 22 and the cover engaging portions 26. The adapter main body 2A has a plurality of connection conversion modules 28a, 28b, 28c arranged in the arrangement direction of the screw terminals 101, and the connection conversion modules 28a, 28b, 28c have respective corresponding conductor connection portions 22 among the plurality of conductor connection portions 22. The plurality of cover engaging portions 26 are formed in 1 type of connection conversion module 28b among the plurality of types of connection conversion modules 28a, 28b, 28 c. This can easily increase or decrease the number of poles of the adapter body 2A, and can reduce the cost for design.
In embodiments 1 and 2 described above, the circuit breaker 100 is described as an example of the electric device, but the present invention is applicable to an electric device having the screw terminal 101 and the air outlet 105 close to the screw terminal 101. For example, the connection conversion adapter 1, 1A may be used for a shutter, an electromagnetic contactor, or the like instead of the circuit breaker 100. Further, an electrical device including the connection conversion adapter 1, 1A and the circuit breaker 100 can be provided. The circuit breaker 100, the shutter, and the electromagnetic contactor each have an opening/closing contact that opens and closes a circuit that connects the screw terminal 101 on the load side and the screw terminal 101 on the power supply side.
The configuration shown in the above embodiment shows an example of the content of the present invention, and other known techniques may be combined, and a part of the configuration may be omitted or changed without departing from the scope of the present invention.