CN111749414A - A kind of lightweight cement-based composite strip and its making method - Google Patents
A kind of lightweight cement-based composite strip and its making method Download PDFInfo
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- CN111749414A CN111749414A CN202010731465.XA CN202010731465A CN111749414A CN 111749414 A CN111749414 A CN 111749414A CN 202010731465 A CN202010731465 A CN 202010731465A CN 111749414 A CN111749414 A CN 111749414A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0832—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements
- E04F13/0833—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable
- E04F13/0835—Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable the fastening elements extending into the back side of the covering elements
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Abstract
本发明提供一种轻质水泥基复合条板及其制作方法,该条板用作结构墙体的装饰墙板,包括从外至里依次设置的装饰面层、混凝土层和保温层,装饰面层和保温层通过混凝土层固结成一体,混凝土层内预埋有网格状钢构件,网格状钢构件上设有多个通孔作为安装孔。本发明通过在混凝土层内预埋网格状钢构件以及在网格状钢构件上设置多个安装孔,使得安装时可省去建筑外墙另外制作挂板龙骨工序,减少场焊工作,省料省工,同时保证该条板的强度,或避免破坏装饰面层,避免造成冷热桥。
The invention provides a lightweight cement-based composite strip and a manufacturing method thereof. The strip is used as a decorative wall panel for a structural wall, and includes a decorative surface layer, a concrete layer and a thermal insulation layer sequentially arranged from the outside to the inside. The decorative surface The layer and the thermal insulation layer are consolidated into one body by a concrete layer, grid-shaped steel members are pre-buried in the concrete layer, and a plurality of through holes are arranged on the grid-shaped steel members as installation holes. By pre-embedding the grid-shaped steel members in the concrete layer and setting a plurality of installation holes on the grid-shaped steel members, the present invention saves the process of additionally making a hanging board keel on the outer wall of the building during installation, reduces the field welding work, saves It can save labor and materials, and at the same time ensure the strength of the strip, or avoid damaging the decorative surface layer and avoid causing a hot and cold bridge.
Description
技术领域technical field
本发明属于建筑外墙保温装饰技术领域,具体涉及一种轻质水泥基复合条板及其制作方法。The invention belongs to the technical field of thermal insulation and decoration of building exterior walls, and in particular relates to a lightweight cement-based composite strip and a manufacturing method thereof.
背景技术Background technique
近年来,装配式建筑在我国大力发展,建筑外墙配套使用的轻质水泥基复合条板也层出不穷,轻质水泥基复合条板作为结构墙体的保温装饰墙板得到广泛应用,目前市场上轻质水泥基复合条板构造主要有以下两大类:In recent years, prefabricated buildings have been vigorously developed in my country, and the lightweight cement-based composite slats used for the exterior walls of buildings have also emerged in an endless stream. The lightweight cement-based composite slats are widely used as thermal insulation decorative wall panels for structural walls. There are two main categories of lightweight cement-based composite slat structures:
1)无机层+保温层,无机层包括水泥基材、石膏等。然而此类无机层如果较厚,复合条板仅通过其保温层与结构墙体的粘接无法承担其自重,直接钉钉子或通过卡件穿过装饰层和保温层固定,则会破坏外装饰面和造成冷热桥。如果无机层较薄,减轻自重的情况下也降低了自身保护能力,不适用于多层、高层等会遇到强风荷载的建筑。1) Inorganic layer + thermal insulation layer, the inorganic layer includes cement base material, gypsum, etc. However, if this type of inorganic layer is thick, the composite strip cannot bear its own weight only through the bonding between its thermal insulation layer and the structural wall. Directly nailing nails or fixing through the decorative layer and thermal insulation layer through clips will damage the exterior decoration. surface and create a thermal bridge. If the inorganic layer is thin, the self-protection ability will also be reduced under the condition of reducing the self-weight, and it is not suitable for multi-layer, high-rise buildings that will encounter strong wind loads.
2)无机层+保温层+无机层,两层无机层可以对保温层起到保护作用,但两层无机层需要通过穿透保温层的钢构件、塑料构件、碳纤维构件或水泥层与保温层牢固结合,同时形成了穿透保温层的冷热桥。冷热桥的存在增加建筑的保温能耗,同时使得墙体保温层导热不均匀,造成房屋内墙结露、发霉甚至滴水等现象。2) Inorganic layer + thermal insulation layer + inorganic layer, two inorganic layers can protect the thermal insulation layer, but the two inorganic layers need to pass through the steel components, plastic components, carbon fiber components or cement layers that penetrate the thermal insulation layer and the thermal insulation layer. It is firmly bonded, and at the same time, it forms a hot and cold bridge that penetrates the insulation layer. The existence of the hot and cold bridge increases the energy consumption of thermal insulation of the building, and at the same time makes the thermal conductivity of the wall thermal insulation layer uneven, resulting in condensation, mildew and even dripping on the inner wall of the house.
发明内容SUMMARY OF THE INVENTION
针对以上不足,本发明的目的是提供一种轻质水泥基复合条板。In view of the above deficiencies, the purpose of the present invention is to provide a lightweight cement-based composite strip.
本发明所采用的技术方案为:The technical scheme adopted in the present invention is:
一种轻质水泥基复合条板,用作结构墙体的装饰墙板,包括装饰面层(1)和保温层(3)和设置在装饰面层(1)和保温层(3)之间的混凝土层(2),装饰面层(1)和保温层(3)通过混凝土层(2)固结成一体式,混凝土层(2)内预埋有网格状钢构件(22),网格状钢构件(22)上设有多个通孔作为安装孔(4)。A lightweight cement-based composite strip used as a decorative wall panel for a structural wall body, comprising a decorative surface layer (1) and a thermal insulation layer (3), and is arranged between the decorative surface layer (1) and the thermal insulation layer (3) The concrete layer (2), the decorative surface layer (1) and the thermal insulation layer (3) are consolidated into one body by the concrete layer (2), and the grid-like steel members (22) are pre-embedded in the concrete layer (2). The lattice-shaped steel member (22) is provided with a plurality of through holes as mounting holes (4).
上述轻质水泥基复合条板中,所述网格状钢构件(22)包括形成网格结构的钢筋(221)和固定在网格四个角部的钢板(222),钢筋(221)的交叉处以及钢筋(221)与钢板(222)的连接部位固定,安装孔(4)设于钢板(222)上;优选的,钢板(222)为圆形,厚度为1mm-10mm,直径为30mm-300mm。In the above-mentioned lightweight cement-based composite strip, the grid-shaped steel member (22) includes steel bars (221) forming a grid structure and steel plates (222) fixed at four corners of the grid. The intersection and the connection part of the steel bar (221) and the steel plate (222) are fixed, and the mounting hole (4) is arranged on the steel plate (222); preferably, the steel plate (222) is circular, with a thickness of 1mm-10mm and a diameter of 30mm -300mm.
上述轻质水泥基复合条板中,所述网格状钢构件(22)的钢筋(221)位于混凝土层(2)内,钢板(222)位于混凝土层(2)与保温层(3)之间的连接面上。In the above-mentioned lightweight cement-based composite strip, the steel bars (221) of the grid-shaped steel members (22) are located in the concrete layer (2), and the steel plates (222) are located between the concrete layer (2) and the thermal insulation layer (3). connection surface.
上述轻质水泥基复合条板中,所述装饰面层(1)的四个角部分别设有第一贯穿孔(12),混凝土层(2)的四个角部分别设有第二贯穿孔(24),第二贯穿孔(24)与第一贯穿孔(12)整体作为预留孔(8),安装孔(4)与预留孔(5)一一对应且同轴连通。In the above-mentioned lightweight cement-based composite strip, the four corners of the decorative surface layer (1) are respectively provided with first through holes (12), and the four corners of the concrete layer (2) are respectively provided with second through holes The hole (24), the second through hole (24) and the first through hole (12) are integrally used as a reserved hole (8), and the mounting hole (4) and the reserved hole (5) are in one-to-one correspondence and communicate coaxially.
上述轻质水泥基复合条板中,所述保温装饰一体化墙板还包括与预留孔(8)相匹配的插块(7),用于封堵保温装饰一体化墙板的预留孔(8),插块(7)设有装饰部(71)和保温部(72),装饰部(71)的材质与装饰板(11)的材质相同,保温部(72)由保温材料制成,与装饰部(71)粘接固定。In the above-mentioned lightweight cement-based composite strip, the integrated thermal insulation and decoration wallboard further comprises inserts (7) matched with the reserved holes (8) for blocking the reserved holes of the integrated thermal insulation and decoration wallboard (8), the insert block (7) is provided with a decorative part (71) and a heat preservation part (72), the material of the decorative part (71) is the same as that of the decorative plate (11), and the heat preservation part (72) is made of heat preservation material , which is bonded and fixed with the decorative part (71).
上述轻质水泥基复合条板中,所述保温层(3)的保温板(31)的一侧面上呈间距设有多个燕尾槽(32),混凝土板(21)侧面有多个与燕尾槽(32)对应匹配嵌合的燕尾凸起(23)。In the above-mentioned lightweight cement-based composite strip, a plurality of dovetail grooves (32) are arranged at intervals on one side of the thermal insulation board (31) of the thermal insulation layer (3), and a plurality of dovetail grooves (32) are arranged on the side of the concrete slab (21). The grooves (32) correspond to the dovetail protrusions (23) that are matched and fitted.
上述轻质水泥基复合条板中,所述装饰面层(1)的边界相对于混凝土层(2)的边界向内收缩2mm-20mm。In the above lightweight cement-based composite strip, the boundary of the decorative surface layer (1) shrinks inwardly by 2mm-20mm relative to the boundary of the concrete layer (2).
本发明还提供一种上述轻质水泥基复合条板的制作方法,该方法采用基于板材底板模具的灌注法完成该轻质水泥基复合条板的制作,包括以下操作:The present invention also provides a method for making the above-mentioned lightweight cement-based composite strip, which adopts a perfusion method based on a plate bottom mold to complete the production of the lightweight cement-based composite strip, including the following operations:
在板材底板模具上依次放置装饰面层(1)的装饰板(11)、预留孔模具(5)、网络状钢构件(22)、预留垫块(6)和保温层(3)的保温板(31),其中,网络状钢构件(22)的钢板(222)置于预留孔模具(5)的顶部使得钢板(222)上的安装孔(4)与预留孔模具(5)对位,将装饰板(11)和保温板(31)四周封堵固定形成灌注空间,从保温板(31)上预先设置的排气孔(33)向灌注空间内灌注混凝土,混凝土经养护凝固形成的混凝土层(2)将装饰板(11)和保温板(31)固结为一体,脱模后得到该轻质水泥基复合条板。Place the decorative plate (11) of the decorative surface layer (1), the reserved hole mold (5), the network steel member (22), the reserved spacer (6) and the heat preservation layer (3) in sequence on the plate bottom plate mold. Insulation board (31), wherein the steel plate (222) of the network steel member (22) is placed on the top of the reserved hole mold (5) so that the mounting hole (4) on the steel plate (222) and the reserved hole mold (5) ) alignment, seal and fix the decoration board (11) and the insulation board (31) around to form a pouring space, pour concrete into the pouring space from the pre-set exhaust hole (33) on the insulation board (31), and the concrete is cured The solidified concrete layer (2) consolidates the decorative board (11) and the thermal insulation board (31) into one body, and the lightweight cement-based composite strip is obtained after demoulding.
本发明还提供上述轻质水泥基复合条板的另一制作方法,该方法采用基于板材底板模具的浇筑法完成该轻质水泥基复合条板的制作,包括以下操作:The present invention also provides another manufacturing method of the above-mentioned lightweight cement-based composite strip, which adopts a casting method based on a plate bottom mold to complete the production of the lightweight cement-based composite strip, including the following operations:
在板材底板模具上依次放置装饰面层(1)的装饰板(11)、预留孔模具(5)、网络状钢构件(22)和预留垫块(6),其中,其中,网络状钢构件(22)的钢板(222)置于预留孔模具(5)的顶部使得钢板(222)上的安装孔(4)与预留孔模具(5)对位,装饰板(11)四周封堵固定形成浇筑区域,从上方向浇筑区域浇筑混凝土,将预先设置排气孔(33)的保温板(31)放置于混凝土上并按压,直到保温板(31)与预留孔模具(5)上的钢板(222)接触为止,混凝土经养护凝固形成的混凝土层(2)将装饰板(11)和保温板(31)固结为一体,脱模后得到该轻质水泥基复合条板。The decorative plate (11) of the decorative surface layer (1), the reserved hole mold (5), the network-shaped steel member (22) and the reserved spacer (6) are sequentially placed on the plate bottom plate mold, wherein the network-shaped The steel plate (222) of the steel member (22) is placed on top of the reserved hole mold (5) so that the mounting hole (4) on the steel plate (222) is aligned with the reserved hole mold (5), and the trim plate (11) is surrounded by Blocking and fixing to form a pouring area, pouring concrete from the top to the pouring area, placing the insulation board (31) with the pre-set vent holes (33) on the concrete and pressing until the insulation board (31) and the reserved hole mold (5) Until the steel plate (222) on the ) comes into contact, the concrete layer (2) formed by curing and solidification of the concrete consolidates the decorative plate (11) and the thermal insulation plate (31) into one, and the lightweight cement-based composite strip is obtained after demoulding .
上述制作方法中,还包括:In the above production method, it also includes:
制作插块(7):采用与装饰板(11)相同的材料加工装饰部(71),采用与保温层(3)材质相同的材料加工保温部(72),然后将装饰部(71)与保温部(72)用建筑胶粘接牢固;插块(7)插入预留孔(8),用于在轻质水泥基复合条板安装至结构墙体后封堵预留孔(8)。Making the insert (7): the decorative part (71) is processed with the same material as the decorative plate (11), the thermal insulation part (72) is processed with the same material as the thermal insulation layer (3), and then the decorative part (71) is processed with the same material as the thermal insulation layer (3). The thermal insulation part (72) is firmly bonded with construction glue; the insert block (7) is inserted into the reserved hole (8) for blocking the reserved hole (8) after the lightweight cement-based composite strip is installed on the structural wall.
本发明的有益效果是:本发明通过在装饰面层与保温层之间设置混凝土层,混凝土层将装饰面层和保温层固结成一体,并在混凝土层内预埋网格状钢构件以及在网格状钢构件上设置多个安装孔,使得安装时可省去建筑外墙另外制作挂板龙骨工序,减少场焊工作,省料省工,同时保证该条板的强度,或避免破坏装饰面层,避免造成冷热桥;本发明轻质水泥基复合条板设有配套使用的具有装饰部和保温部的插块,该插块用于该条板安装后安装孔剩余空间的堵塞,使得安装后的外墙结构避免出现冷热桥现象。The beneficial effects of the present invention are as follows: the present invention provides a concrete layer between the decorative surface layer and the thermal insulation layer, the concrete layer consolidates the decorative surface layer and the thermal insulation layer into one body, and pre-embeds the grid-shaped steel members and the thermal insulation layer in the concrete layer. A plurality of installation holes are arranged on the grid-shaped steel members, so that the process of making a hanging board keel on the outer wall of the building can be omitted during installation, reducing field welding work, saving materials and labor, and at the same time ensuring the strength of the strip or avoiding damage. Decorative surface layer to avoid cold and heat bridges; the lightweight cement-based composite strip of the present invention is provided with a matching insert with a decorative part and a heat preservation part, and the insert is used for blocking the remaining space of the installation hole after the strip is installed. , so that the external wall structure after installation avoids the phenomenon of hot and cold bridges.
附图说明Description of drawings
图1是本发明轻质水泥基复合条板的实施例一的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of
图2是本发明轻质水泥基复合条板的结构分解示意图;Fig. 2 is the structural decomposition schematic diagram of the lightweight cement-based composite strip of the present invention;
图3是混凝土层中的预埋钢构件的结构示意图;Fig. 3 is the structural schematic diagram of the embedded steel member in the concrete layer;
图4是沿图1中的A-A线截取的截面图;Figure 4 is a cross-sectional view taken along line A-A in Figure 1;
图5是沿图1中的B-B线截取的截面图;Figure 5 is a cross-sectional view taken along line B-B in Figure 1;
图6是混凝土层中的预埋钢构件在制作工序中的布置示意图;6 is a schematic diagram of the arrangement of the embedded steel members in the concrete layer in the manufacturing process;
图7是保温层在制作工序中的状态示意图;Fig. 7 is the state schematic diagram of the insulating layer in the production process;
图8是本发明轻质水泥基复合条板的实施例二的立体结构示意图。FIG. 8 is a schematic three-dimensional structure diagram of
图中附图标记表示为:The reference numbers in the figure are indicated as:
01-轻质水泥基复合条板;01-Lightweight cement-based composite slats;
1-装饰面层,11-装饰板,12-第一贯穿孔;1-decorative surface layer, 11-decorative board, 12-first through hole;
2-混凝土层,21-混凝土板,22-网格状钢构件,221-钢筋,222-钢板;23-燕尾凸起,24-第二贯穿孔;2-Concrete layer, 21-Concrete slab, 22-Grid steel member, 221-Rebar, 222-Steel plate; 23-Dovetail protrusion, 24-Second through hole;
3-保温层,31-保温板,32-燕尾槽,33-排气孔,34-保温块;3-Insulation layer, 31-Insulation board, 32-Dovetail groove, 33-Vent hole, 34-Insulation block;
4-安装孔;5-预留孔模具;6-预留垫块;4-Installation hole; 5-Reserved hole mold; 6-Reserved spacer;
7-插块,71-装饰部,72-保温部;7-plug, 71-decoration part, 72-insulation part;
8-预留孔。8- Reserved holes.
具体实施方式Detailed ways
以下结合实施例及附图,对本发明轻质水泥基复合条板及其制作方法进行详细说明。The light-weight cement-based composite strip of the present invention and the manufacturing method thereof will be described in detail below with reference to the embodiments and the accompanying drawings.
实施例一Example 1
本发明轻质水泥基复合条板01主要用作装配式建筑中结构墙体的装饰墙板使用,其实施例一的结构参见图1至图5。该轻质水泥基复合条板01包括从外至里依次设置的装饰面层1、混凝土层2和保温层3,装饰面层1与混凝土层2以及混凝土层2与保温层3之间为黏结连接,即装饰面层1和保温层3通过混凝土层2固结成一体,其中:The lightweight cement-based
该轻质水泥基复合条板01的最外层是装饰面层1,装饰面层1主要起装饰作用,装饰板11的外表面设有花纹,如图2所示,装饰面层1的形状为条形,装饰面层1的装饰板11可以是水泥基、石材或金属类装饰材料制成,装饰面层1的四个角部分别设有第一贯穿孔12。装饰面层1的装饰板11的厚度一般根据实际设计要求进行设置,优选为1mm-10mm。The outermost layer of the lightweight cement-based
混凝土层2是轻质水泥基复合条板01的中间层,混凝土层2的混凝土板21用于将装饰层1和保温层3黏结在一起,混凝土板21内预埋有网格状钢构件22,网格钢构件22上设有多个通孔作为安装孔4。The
一个实施例中,参见图3至图5,网格状钢构件22包括形成网格结构的钢筋221和固定在网格四个角部的钢板222,钢筋221的交叉处以及钢筋221与钢板222的连接部位通过焊接固定,安装孔4设于钢板222上;混凝土板21的四个角部分别设有第二贯穿孔24,第二贯穿孔24与第一贯穿孔12一一对应且同轴设置,整体作为预留孔8,安装孔4与预留孔8一一对应且同轴连通。In one embodiment, referring to FIGS. 3 to 5 , the grid-
优选的,钢板222为圆形板,其厚度为1mm-10mm,直径为30mm-300mm,钢板222的通孔直径为2mm-50mm。Preferably, the
作为优选,装饰面层1的装饰板11边界相对于混凝土层2的混凝土板21的边界向内收缩2mm-20mm,该设计既能减少成品板运输过程中因装饰面磕碰导致的损耗,又能拼装好后接缝处预留打接缝胶的空间。Preferably, the boundary of the
保温层3作为轻质水泥基复合条板01的最里层,主要起到保温作用,保温层3的保温板31的厚度选择需要达到一定的保温要求,本发明保温板31的厚度优选为30mm-220mm。保温板31可以由挤塑聚苯板、发泡聚苯板或岩棉板等保温材料制成。As the innermost layer of the lightweight cement-based
如图5所示,保温层3的保温板31一侧面上呈间距设有多个燕尾槽32,该燕尾槽32用于与混凝土板21一侧面上设有的燕尾凸起23相匹配嵌合(在混凝土浇筑过程中形成相匹配的燕尾凸起23),以强化保温层3与混凝土层2之间的结合力。As shown in FIG. 5 , a plurality of
安装时,通过在结构墙体与轻质水泥基复合条板01的安装孔4相对应的位置钻孔,采用常用的安装构件依次穿过预留孔8、安装孔4、保温层3将混凝土层2内预埋的网格状钢构件22与建筑结构墙体固定在一起,轻质水泥基复合条板01通过该安装结构可以牢固固定在结构墙体上,省去了结构墙体外另做挂板龙骨工序,省工省料。During installation, drill holes on the structural wall at the positions corresponding to the installation holes 4 of the lightweight cement-based composite strips 01, and use common installation components to pass through the
实施例二
如图7所示的实施例二中,轻质水泥基复合条板01的结构与实施例一基本相同,相同之处不再赘述;不同之处在于,该轻质水泥基复合条板01还包括与预留孔8相匹配的插块7,插块7设有装饰部71和保温部72,其中,装饰部71的材质与装饰板11的材质相同,保温部72是由保温材料制成,与装饰部71用建筑胶粘接牢固。优选的,插块7的保温部72的材质可以与保温板31的材质相同,也可以不同,保温部72的厚度根据轻质水泥基复合条板01安装时预留的安装孔4内的空间大小来定,优选为5mm-100mm。In the second embodiment shown in FIG. 7 , the structure of the lightweight cement-based
该实施例二与实施例一的安装过程基本相同,不同之处在于,采用常规安装构件将混凝土层2内预埋的网格状钢构件22与建筑结构墙体固定后,采用插块7将预留孔8封堵,使得插块7的装饰部71的表面与装饰面层1的表面平齐,并对装饰部71与装饰面层1之间的接缝处涂刷与装饰面层1同一颜色的密封涂料,以兼顾美观性。The installation process of the second embodiment is basically the same as that of the first embodiment. The
实施例二的安装结构,预留孔8内插接带有保温材料的插块7,能够使安装完成的轻质水泥基复合条板01避免产生冷热桥。In the installation structure of the second embodiment, inserting
方法method
上述轻质水泥基复合条板01是在板材底板模具上制作完成的,板材底板模具为常用的预制墙板制作模板。该轻质水泥基复合条板01的其中一个制作方法是采用基于该模板的灌注法,该方法通在板材底板模具上依次放置装饰面层1的装饰板11、预留孔模具5、网络状钢构件22、预留垫块6和保温层3的保温板31,其中,网络状钢构件22的钢板222置于预留孔模具5的顶部使得钢板222上的安装孔4与预留孔模具5对位,预留孔模具5、预留垫块6与混凝土层2的预定厚度基本一致,装饰板11和保温板31四周封堵固定形成灌注空间,从保温板31上预先设置的排气孔33向灌注空间内灌注混凝土,混凝土经养护凝固形成的混凝土层2将装饰板11和保温板31固结为一体,脱模后得到该轻质水泥基复合条板01。具体操作如下:The above-mentioned lightweight cement-based
11)放置装饰板11和预留孔模具5:在板材底板模具上放置花纹面朝下的装饰板11,再将表面涂刷脱模剂的预留孔模具5放置在装饰板11的第一预留孔12处,其中,预留孔模具5截面形状和尺寸与第一预留孔12的截面形状和尺寸相匹配;11) Place the
12)放置网格状钢构件22:参见图6,将设计好的网格状钢构件22放置在装饰板11的上方,使得网格状钢构件22的钢板222置于预留孔模具5的顶端,钢筋221与装饰板11之间预留一定距离(钢筋221与钢板222不在一个平面上);12) Place the grid-shaped steel member 22: Referring to FIG. 6, place the designed grid-shaped
13)放置预留垫块6:将具有预设高度值的预留垫块6呈间距放置在装饰板11上,其中,预留垫块6与混凝土层2的混凝土板21的材质相同,以保证混凝土层2具有相同的膨胀系数;13) Place the reserved pads 6: place the
14)保温板31预处理:将保温板31上呈间距打出多个排气孔33,将保温板31的燕尾槽32所在的一侧置于预留垫块6和预留孔模具5上的钢板222上(使得钢板222位于保温层3与混凝土层2的连接面上),将保温板31与装饰板11之间的四周用模板封堵,并将保温板31牢固固定,保温板31与装饰板11之间形成灌注空间。14) Pretreatment of the insulation board 31: Punch out a plurality of exhaust holes 33 on the
15)灌注混凝土:从保温板31中部区域的排气孔33向灌注空间灌注混凝土(优选为加气混凝土),并振捣(模具固定后用橡皮锤锤击侧边加以振捣),直到装饰板11与保温板31之间的浇筑空间被混凝土充满,形成混凝土层2。15) Concrete pouring: pour concrete (preferably aerated concrete) into the pouring space from the
16)封堵保温层3的排气孔33:清理排气孔33,并将与排气孔33相匹配的保温块34塞入保温板31的排气孔33内,其中,保温块34与保温板31的材质和厚度均相同。16) Blocking the
17)经过养护和拆模,即可完成轻质水泥基复合条板01的制作。17) After curing and demoulding, the production of the lightweight cement-based
轻质水泥基复合条板01的另一种制作方法为基于板材底板模具的浇筑法,该方法通过在板材底板模具上依次放置装饰面层1的装饰板11、预留孔模具5、网络状钢构件22、预留垫块6,其中,网络状钢构件22的钢板222置于预留孔模具5的顶部使得钢板222上的安装孔4与预留孔模具5对位,装饰板11四周封堵固定形成浇筑区域,从上方向浇筑区域浇筑混凝土,将预先设置排气孔33的保温板31放置于混凝土上并按压,直到保温板31与预留孔模具5上的钢板222接触为止,混凝土经养护凝固形成的混凝土层2将装饰板11和保温板31固结为一体,脱模后得到轻质水泥基复合条板01。具体操作如下:Another production method of the lightweight cement-based
21)放置装饰板11和预留孔模具5:在板材底板模具上放置花纹面朝下的装饰板11,再将表面涂刷脱模剂的预留孔模具5放置在装饰板11的第一预留孔12处,其中,预留孔模具5截面形状和尺寸与第一预留孔12的截面形状和尺寸相匹配;21) Place the
22)放置网格状钢构件22:将设计好的网格状钢构件22放置在装饰板11的上方,使得网格状钢构件22的钢板222置于预留孔模具5的顶端,钢筋221与装饰板11之间预留一定距离;22) Place the grid-shaped steel member 22: place the designed grid-shaped
23)放置预留垫块6:将具有预设高度值(即混凝土层2的厚度)的预留垫块6呈间距放置在装饰板11上,其中,预留垫块6与混凝土层2的混凝土板21的材质相同,以保证混凝土层2具有相同的膨胀系数;装饰板11的四周封堵固定形成浇筑空间。23) Place the reserved pads 6: place the
24)浇筑混凝土:从上方向浇筑区域浇筑混凝土,并对混凝土进行振捣,模具固定后用橡皮锤锤击侧边加以振捣,直到混凝土淹没预留垫块6并到达预定高度(例如,超过预留垫块6顶部10mm-20mm);然后将预先设置有排气孔33的保温板31放置在混凝土上部并按压,直到保温板31与预留孔模具5上的钢板222接触为止,混凝土经养护凝固形成混凝土层2,将装饰板11与保温板31固结为一体。24) Concrete pouring: pour concrete from the upper pouring area, and vibrate the concrete. After the mold is fixed, hammer the side with a rubber hammer to vibrate until the concrete submerges the reserved
25)脱模后得到轻质水泥基复合条板01。25) After demoulding, a lightweight cement-based
其他过程均与上述方法相同,这里不再赘述。The other processes are the same as the above method, and are not repeated here.
对于轻质水泥基复合条板01的实施例二结构,该制作方法还包括:For the structure of the second embodiment of the lightweight cement-based
制作插块7:采用材质与装饰板11相同的材料加工装饰部71,采用与保温层3材质相同的材料加工保温部72,然后将装饰部71与保温部72用建筑胶粘接牢固。插块7插入预留孔8,用于在轻质水泥基复合条板01安装至结构墙体后封堵该预留孔8。Manufacture of insert 7: The
上述轻质水泥基复合条板01的制作方法,工序简化,操作简单,通过在保温板31上打出多个排气孔,有利于混凝土浇筑过程中充分排气,增强混凝土层2的密实度,避免浇筑空间内排气距离太长,空气无法排出,最后在接触面处形成空鼓等不利影响。The manufacturing method of the above-mentioned lightweight cement-based
本领域技术人员应当理解,这些实施例仅用于说明本发明而不限制本发明的范围,对本发明所做的各种等价变型和修改均属于本发明公开内容。Those skilled in the art should understand that these embodiments are only used to illustrate the present invention and do not limit the scope of the present invention, and various equivalent variations and modifications made to the present invention belong to the disclosure of the present invention.
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