CN111747212A - Cable winding device and winding method - Google Patents
Cable winding device and winding method Download PDFInfo
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- CN111747212A CN111747212A CN202010698431.5A CN202010698431A CN111747212A CN 111747212 A CN111747212 A CN 111747212A CN 202010698431 A CN202010698431 A CN 202010698431A CN 111747212 A CN111747212 A CN 111747212A
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- 238000004804 winding Methods 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000005520 cutting process Methods 0.000 claims abstract description 6
- 210000000080 chela (arthropods) Anatomy 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000010415 tidying Methods 0.000 claims 1
- 210000000078 claw Anatomy 0.000 description 6
- 238000010008 shearing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 101100008049 Caenorhabditis elegans cut-5 gene Proteins 0.000 description 2
- 238000010923 batch production Methods 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/70—Other constructional features of yarn-winding machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H75/00—Storing webs, tapes, or filamentary material, e.g. on reels
- B65H75/02—Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
- B65H75/18—Constructional details
- B65H75/28—Arrangements for positively securing ends of material
- B65H75/285—Holding devices to prevent the wound material from unwinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/34—Handled filamentary material electric cords or electric power cables
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Storage Of Web-Like Or Filamentary Materials (AREA)
- Coil Winding Methods And Apparatuses (AREA)
Abstract
The invention relates to a cable winding device and a winding method, belongs to the technical field of cable winding, and solves the problems of low efficiency and poor safety when the conventional winding device is used for continuously winding wires. The cable winding device includes: a wire coil and a winding machine; a bobbin of the winding machine penetrates through the wire coil, and a circumferential limiting structure is arranged between the bobbin and the wire coil; the reel is provided with telescopic fixing pliers which can penetrate through the main body of the wire coil along the radial direction of the wire coil; the winding machine is also provided with a wire arranging device, and the wire arranging device is provided with a wire clamp and a wire shear; the cable clamp is capable of moving away from and towards the drum in a direction parallel to the tangential direction of the body of the drum. The invention can realize the automation of the relative fixation of the cable and the wire coil, the cutting of the cable and the temporary fixation of the free end of the cable when the wire coil is replaced, does not need manual operation, greatly improves the working efficiency of the continuous winding of the multi-wire coil, and is safe and reliable.
Description
Technical Field
The invention relates to the technical field of cable winding, in particular to cable winding equipment and a winding method.
Background
A cable is a conductor made of one or more conductors insulated from each other and an outer insulating sheath that carries power or information from one location to another. During the cable production and processing and cable laying process, the cable is required to be wound, and is usually wound on a wire coil.
After the completion is to the wire winding of a drum, need the manual work to cut the cable, take off the drum, change new empty drum again, it is fixed with cable and empty drum, could carry out the wire winding of next drum, and whole process is very loaded down with trivial details, and efficiency is extremely low, and the cable of cutting is difficult to the temporary fixation, causes the potential safety hazard easily.
Disclosure of Invention
In view of the foregoing, the present invention is directed to a cable winding apparatus and a cable winding method, which are used to solve the problems of low efficiency and poor safety when the conventional winding apparatus performs continuous winding.
The purpose of the invention is mainly realized by the following technical scheme:
in the technical scheme of the invention, the cable winding equipment comprises: a wire coil and a winding machine;
a bobbin of the winding machine penetrates through the wire coil, and a circumferential limiting structure is arranged between the bobbin and the wire coil; the reel is provided with telescopic fixing pliers which can penetrate through the main body of the wire coil along the radial direction of the wire coil; the winding machine is also provided with a wire arranging device, and the wire arranging device is provided with a wire clamp and a wire shear; the cable clamp is capable of moving away from and towards the drum in a direction parallel to the tangential direction of the body of the drum.
In the technical scheme of the invention, the wire arranging device is provided with a wire arranging slide rail which is parallel to the tangential direction of the main body of the wire coil; the cable arranging slide rail is provided with a cable arranging slide block, and the cable clamp and the cable scissors are both arranged on the cable arranging slide block;
the wire arranging slider is a telescopic slider and can drive the cable pliers and the cable scissors to be far away from and close to the wire coil along the direction parallel to the radial direction of the wire coil.
In the technical scheme of the invention, the wire arranging slide block is provided with a clamp driving device and a shear driving device which are mutually independent.
In the technical scheme of the invention, the telescopic fixing clamp can rotate around the axis of the telescopic fixing clamp; the telescopic fixing clamp is provided with a telescopic driving device and a rotary driving device.
In the technical scheme of the invention, the wire coil is provided with a shaft hole, and the inner wall of the shaft hole is provided with a limiting groove; one end of the limiting groove is provided with a Y-shaped guide groove;
the spool is provided with a limiting bulge, and the limiting bulge is clamped with the limiting groove.
In the technical scheme of the invention, the cable winding equipment is also provided with a fixed spiral arm; the fixed swing arm comprises a main body part, a swing arm part and a telescopic shaft head;
the main body part is parallel to the spool, and one end of the rotary arm part is hinged with the main body part and can rotate around the axis of the main body part; the telescopic shaft head is hinged at the other end of the rotary arm part; the retractable stub shaft can extend out and abut against the end of the spool and rotate together with the spool.
In the technical scheme of the invention, the cable winding equipment is also provided with a cable adjusting device, and the cable adjusting device comprises an axial adjusting part and a tension adjusting part;
the tension adjusting part is used for adjusting the tension of the cable; the axial adjusting part is used for adjusting the axial position of the cable relative to the wire coil.
In the technical scheme of the invention, the tension adjusting part comprises: the device comprises a wire inlet, a wire inlet pulley, an adjusting pulley and an elastic piece;
the wire inlet pulley is a fixed pulley, the adjusting pulley is a movable pulley, and the elastic piece is arranged between the wire inlet pulley and the adjusting pulley; the wire inlet is arranged on the shell of the cable adjusting device.
In the technical scheme of the invention, the axial adjusting part comprises: the device comprises a wire outlet, a wire outlet guide rail, a guide pulley and a wire outlet pulley;
the guide pulley is a fixed pulley; the outgoing line guide rail is parallel to the axis of the spool and arranged on the shell of the cable adjusting device; the wire outlet is movably arranged on the wire outlet guide rail; the outlet pulley is fixedly connected with the outlet.
In the technical scheme of the invention, the cable winding method adopts the cable winding equipment in the technical scheme of the invention;
the cable winding method comprises the following steps:
s1, sequentially passing the cable through the wire inlet, the wire inlet pulley, the adjusting pulley, the guide pulley, the wire outlet pulley and the wire outlet, and clamping the free end of the cable by a cable clamp;
s2, retracting the telescopic fixing pliers into the bobbin, rotating the spiral arm part of the fixed spiral arm to separate the telescopic shaft head from the bobbin, and sleeving the wire coil on the bobbin;
s3, extending the telescopic fixed pincers out of the main body of the wire coil, rotating the rotating arm part, and extending the telescopic shaft head to enable the telescopic shaft head to abut against the end part of the wire spool;
s3, adjusting the position of the cable clamp relative to the wire coil by moving and/or extending the wire arranging slide block until the cable passes through the gap between the telescopic fixing clamps, and rotating the telescopic fixing clamps to relatively fix the cable and the wire spool;
s4, opening the cable clamp, and moving and/or extending the cable arranging slide block to enable the cable clamp to be far away from the wire coil;
s5, rotating the spool to drive the wire coil to rotate, and simultaneously adjusting the position of the appearing opening in real time to wind the cable on the previous coil until the winding is finished;
s6, moving the wire outlet to an initial position, adjusting the position of the cable clamp relative to the wire coil by moving and/or extending the wire arranging slider until the cable clamp clamps the cable, and shearing the part of the cable between the wire coil and the cable clamp by the cable shear;
and S7, retracting the telescopic fixed pincers into the spool, rotating the spiral arm part of the fixed spiral arm to separate the telescopic shaft head from the spool, and taking down the wire coil.
The technical scheme of the invention can at least realize one of the following effects:
1. according to the invention, by arranging the telescopic fixing clamp, the cable and the wire coil can be relatively fixed during winding, so that the winding process can be smoothly carried out;
2. according to the invention, through the wire arranging device, the relative fixation of the cable and the wire coil, the cutting of the cable and the temporary fixation of the free end of the cable during the wire coil replacement can be automatically carried out, manual operation is not required, the working efficiency of the continuous winding of the multi-wire coil is greatly improved, and the wire arranging device is safe and reliable.
3. The invention is suitable for the assembly line effect, facilitates the batch production and batch winding operation of cables, saves the consumption of manpower and material resources and saves the production cost.
In the invention, the technical schemes can be combined with each other to realize more preferable combination schemes. Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The drawings are only for purposes of illustrating particular embodiments and are not to be construed as limiting the invention, wherein like reference numerals are used to designate like parts throughout.
Fig. 1 is a schematic overall structure view 1 of a cable winding device according to an embodiment of the present invention;
FIG. 2 is a schematic view of the overall structure of the cable winding device according to the embodiment of the present invention;
FIG. 3 is a schematic view of the retractable fixing pliers of the cable winding device of the embodiment of the invention penetrating out of the wire coil and fixing the cable
FIG. 4 is an enlarged view of the cable clamp and cable shear of the cable winder of an embodiment of the present invention;
FIG. 5 is a schematic view of a spool and spool engagement of a cable winding apparatus in accordance with an embodiment of the present invention;
fig. 6 is a schematic view of a wire coil Y-shaped guide groove and a limiting groove of the cable winding device according to the embodiment of the present invention.
Reference numerals:
1-wire coil; 2-a bobbin; 3-telescopic fixed pincers; 4-cable clamp; 5, cutting the cable; 6-wire arranging slide block; 7-a wire arranging slide rail; 8-a limiting groove; 9-limiting bulges; a 10-Y-shaped guide groove; 11-a body portion; 12-a swivel arm portion; 13-a telescopic shaft head; 14-a wire inlet; 15-outlet port; 16-a line outgoing guide rail; 17-cable.
Detailed Description
Preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which form a part hereof, and which together with the embodiments of the invention serve to explain the principles of the invention and not to limit its scope.
In the description of the embodiments of the present invention, it should be noted that, unless otherwise explicitly stated or limited, the term "connected" should be interpreted broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection, which may be a mechanical connection, an electrical connection, which may be a direct connection, or an indirect connection via an intermediate medium. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The terms "top," "bottom," "above … …," "below," and "on … …" as used throughout the description are relative positions with respect to components of the device, such as the relative positions of the top and bottom substrates inside the device. It will be appreciated that the devices are multifunctional, regardless of their orientation in space.
Example 1
As shown in fig. 1 and 2, an embodiment of the present invention provides a cable winding device, including: a wire coil 1 and a winding machine; a bobbin 2 of the winding machine penetrates through the wire coil 1, and a circumferential limiting structure is arranged between the bobbin 2 and the wire coil 1, so that the wire coil 1 can rotate together with the bobbin 2 to realize winding action; the reel 2 is provided with a telescopic fixing clamp 3, the telescopic fixing clamp 3 can penetrate through the main body of the wire coil 1 along the radial direction of the wire coil 1, and the cable 17 is clamped by the telescopic fixing clamp 3, so that the cable 17 and the wire coil 1 are relatively fixed, the winding process can be smoothly carried out, and the phenomenon of slipping can not occur; the winding machine is also provided with a wire arranging device, and the wire arranging device is provided with a wire clamp 4 and a wire shear 5; cable pincers 4 can be kept away from and be close to drum 1 along the main part tangential direction that is on a parallel with drum 1, when accomplishing the wire winding, cut 5 through the cable and can cut 5 absolutely with the cable, cable 17 free end after will cutting through cable pincers 4 simultaneously carries out interim fixing, prevent that cable 17 free end from in disorder pendulum and causing the potential safety hazard, after changing new empty wire reel 1, through the free end that removes cable pincers 4 removal cable, make scalable fixed pincers 3 can the free end of centre gripping cable, and then carry out the wire winding operation of new drum 1, whole process is except changing drum 1, all automatic going on, the volume of manual work has significantly reduced, the work efficiency of continuous wire winding operation has been improved, and because cable 17 is in controllable state at whole in-process always, the potential safety hazard that causes when having eliminated cable 17 uncontrollable.
As shown in fig. 4, the cable clamp 4 is far away from or close to the wire coil 1, and the movable range of the cable clamp is required to be 2 degrees of freedom, in the embodiment of the invention, the cable arranging slide rail 7 which is parallel to the tangential direction of the main body of the wire coil 1 is arranged on the cable arranging device; the wire arranging slide rail 7 is provided with a wire arranging slide block 6, and the cable clamp 4 and the cable shears 5 are both arranged on the wire arranging slide block 6; the wire arranging sliding block 6 is a telescopic sliding block and can drive the cable pliers 4 and the cable scissors 5 to be far away from and close to the wire coil 1 along the direction parallel to the radial direction of the wire coil 1. The 2-degree-of-freedom translation of the cable pliers 4 and the cable scissors 5 is realized through the telescopic characteristics of the cable arranging slide rail 7 and the cable arranging slide block 6, and when the cable pliers 4 and the cable scissors 5 are not needed to be used, the interference of the cable pliers to a winding can be prevented.
It should be noted that the wire arranging slider 6 is provided with a clamp driving device and a shear driving device which are independent of each other, and for example, hydraulic or motor driving can be adopted.
As shown in fig. 3, because the retractable fixing clamp 3 is always in a state of extending out of the wire coil 1 in the winding process, and the retractable fixing clamp 3 is required to be drawn out and retracted after winding is completed, in order to facilitate the retractable fixing clamp 3 to be drawn out and retracted, the retractable fixing clamp 3 is provided with 2 wedge-shaped claws with outward tips, the 2 wedge-shaped claws are arranged side by side, and the distance can be preset according to the thickness of the cable 17, so that the cable 17 can be just inserted into a gap between the wedge-shaped claws. Since the cable 17 is difficult to move around the wedge jaws after tightening, the telescopic clamp 3 cannot take the form of a displacement for clamping the cable 17. In the embodiment of the invention, the telescopic fixing clamp 3 can rotate around the axis of the telescopic fixing clamp 3, when the cable 17 is positioned between the wedge-shaped claws, the telescopic fixing clamp 3 is rotated, a small amount of cable 17 can be tightly wound around the telescopic fixing clamp 3, and the relative fixing between the cable 17 and the telescopic fixing clamp 3 is formed, at this time, the relative fixing between the cable 17 and the telescopic fixing clamp 3 cannot be released even if the cable clamp 4 is opened, and after the winding is finished, the relative fixing between the cable 17 and the telescopic fixing clamp 3 can be released only by retracting the telescopic fixing clamp 3. In the embodiment of the present invention, the telescopic fixing clamp 3 is provided with a telescopic driving device and a rotation driving device. Because a customer service staff may need a large acting force when the wedge-shaped claw is drawn out, the telescopic driving device adopts a hydraulic system; the rotation driving device adopts a stepping motor, and the gap between the wedge-shaped claws is always parallel to the tangential direction of the wire coil 1, namely, integral multiple of 180 degrees.
When the coil 1 is inserted on the spool 2, it is necessary to ensure that the retractable holding pliers 3 can protrude from the through hole in the body of the coil 1, thus making it necessary to align the coil 1 and the spool 2 both circumferentially and axially. As shown in fig. 5 and 6, in the embodiment of the present invention, the spool 2 is vertically disposed, and the axial alignment between the spool 2 and the spool 1 can be achieved by directly and completely inserting the spool 1 onto the spool 2. In addition, the wire coil 1 is provided with a shaft hole for the thread shaft 2 to penetrate through, and the inner wall of the shaft hole is provided with a limiting groove 8; one end of the limiting groove 8 is provided with a Y-shaped guide groove 10; the spool 2 is provided with a limiting bulge 9, and the limiting bulge 9 is clamped with the limiting groove 8. Through Y font guide way 10, spacing arch 9 that can make can insert the spacing inslot 8 smoothly, and then realized that spool 2 aligns with the circumference of drum 1. In order to ensure the transmission stability between the spool 2 and the wire coil 1, at least 2 groups of limiting grooves 8 and limiting protrusions 9 are arranged.
Considering that the spool 2 and the coil 1 are subjected to the shearing force applied by the cable 17 during the winding process, the spool 2 may be eccentrically rotated once used for a long time, and the device may be damaged. As shown in fig. 1 and 2, in the embodiment of the present invention, the cable winding device is further provided with a fixed radial arm for preventing the above problems. The fixed radial arm comprises a main body part 11, a radial arm part 12 and a telescopic shaft head 13; the main body part 11 is parallel to the bobbin 2, one end of the radial arm part 12 is hinged with the main body part 11 and can rotate around the axis of the main body part 11; the telescopic shaft head 13 is hinged at the other end of the rotary arm part 12; the retractable stub shaft 13 is able to extend out and abut against the end of the spool 2, rotating with the spool 2. When winding is carried out, the radial arm part 12 rotates, the telescopic shaft head 13 extends out, the telescopic shaft is abutted against the end part of the bobbin 2, and the fixed radial arm can balance the shearing force of the cable 17 on the bobbin 2; after the winding is finished, the rotary arm part 12 is unscrewed, and the wire coil 1 is convenient to take down.
In order to wind the cable 17 on the drum 1 more uniformly, as shown in fig. 1 and fig. 2, in the embodiment of the present invention, the cable winding apparatus is further provided with a cable adjusting device, and the cable adjusting device includes an axial adjusting portion and a tension adjusting portion; the tension adjusting part is used for adjusting the tension of the cable 17 so that the tightness of the cable 17 is always constant; the axial adjusting part is used for adjusting the axial position of the cable 17 relative to the wire coil 1, so that the cable 17 can be uniformly wound along the axial direction of the wire coil 1.
Specifically, in an embodiment of the present invention, the tension adjusting unit includes: a wire inlet 14, a wire inlet pulley, an adjusting pulley and an elastic piece; the wire inlet pulley is a fixed pulley, the adjusting pulley is a movable pulley, and the elastic piece is arranged between the wire inlet pulley and the adjusting pulley; the inlet 14 is arranged in the housing of the cable adjusting device. The cable 17 passes through the wire inlet 14, the wire inlet pulley and the adjusting pulley in sequence, and the tension of the cable 17 is ensured to be in a stable state through the elasticity of the elastic part between the wire inlet pulley and the adjusting pulley.
In an embodiment of the present invention, the axial adjustment portion includes: the device comprises a wire outlet 15, a wire outlet guide rail 16, a guide pulley and a wire outlet pulley; the guide pulley is a fixed pulley; the outgoing line guide rail 16 is parallel to the axis of the spool 2 and is arranged on the shell of the cable adjusting device; the outlet 15 is movably arranged on the outlet guide rail 16; the outlet pulley is fixedly connected with the outlet 15. The cable 17 passes through the guide pulley, the wire outlet pulley and the wire outlet 15 in sequence, the axial position of the cable 17 relative to the wire coil 1 is adjusted by the movement of the wire outlet 15 along the direction parallel to the axial direction of the wire coil 1, meanwhile, due to the arrangement of the wire outlet pulley, the cable 17 is always kept perpendicular to the axial different surface of the wire coil 1, and the uniformity of the winding process of the cable 17 is ensured.
Example 2
The embodiment of the invention provides a cable winding method, which uses the cable winding equipment in the embodiment 1 of the invention;
the cable winding method comprises the following steps:
s1, the cable 17 sequentially passes through the wire inlet 14, the wire inlet pulley, the adjusting pulley, the guide pulley, the wire outlet pulley and the wire outlet 15, and the free end of the cable 17 is clamped by the cable clamp 4;
s2, retracting the telescopic fixed pincers 3 into the bobbin 2, rotating the spiral arm part 12 of the fixed spiral arm to separate the telescopic shaft head 13 from the bobbin 2, and sleeving the wire coil 1 on the bobbin 2;
s3, extending the telescopic fixing clamp 3 out of the main body of the wire coil 1, rotating the rotary arm part 12, and extending the telescopic shaft head 13 to enable the telescopic shaft head 13 to abut against the end part of the spool 2;
s3, adjusting the position of the cable clamp 4 relative to the wire coil 1 by moving and/or stretching the wire arranging slide block 6 until the cable 17 passes through the gap between the telescopic fixed clamps 3, and rotating the telescopic fixed clamps 3 to relatively fix the cable and the wire spool 2;
s4, opening the cable clamp 4, and moving and/or extending the cable arranging slide block 6 to enable the cable clamp 4 to be far away from the wire coil 1;
s5, rotating the spool 2 to drive the wire coil 1 to rotate, and simultaneously adjusting the position of the appearing opening in real time to wind the cable 17 on the previous coil until the winding is finished;
s6, moving the wire outlet 15 to an initial position, adjusting the position of the cable clamp 4 relative to the wire coil 1 by moving and/or extending the wire arranging slider 6 until the cable clamp 4 clamps the cable, and shearing the part of the cable 17 between the wire coil 1 and the cable clamp 4 by the cable shears 5;
s7, retracting the telescopic fixed pincers 3 into the bobbin 2, rotating the spiral arm part 12 of the fixed spiral arm to separate the telescopic shaft head 13 from the bobbin 2, and taking down the wire coil 1;
and S8, replacing the new wire coil 1, and repeating the steps S3 to S7 to perform batch continuous operation of cable winding.
In summary, the embodiments of the present invention provide a cable winding apparatus and a cable winding method; according to the invention, by arranging the telescopic fixing clamp 3, the cable 17 and the wire coil 1 can be relatively fixed during winding, so that the winding process can be smoothly carried out; according to the invention, through the wire arranging device, the relative fixation of the cable 17 and the wire coil 1, the cutting-off of the cable 17 and the temporary fixation of the free end of the cable 17 when the wire coil 1 is replaced can be automatically carried out, manual operation is not required, the working efficiency of the continuous winding of the multi-wire coil 1 is greatly improved, and the wire arranging device is safe and reliable; the invention is suitable for the assembly line effect, facilitates the batch production and the batch winding operation of the cables 17, saves the consumption of manpower and material resources and saves the production cost.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.
Claims (10)
1. A cable winding device, characterized in that it comprises: a wire coil (1) and a winding machine;
a bobbin (2) of the winding machine penetrates through the wire coil (1), and a circumferential limiting structure is arranged between the bobbin (2) and the wire coil (1); the wire spool (2) is provided with telescopic fixed pincers (3), and the telescopic fixed pincers (3) can penetrate through the main body of the wire coil (1) along the radial direction of the wire coil (1); the winding machine is also provided with a wire arranging device, and the wire arranging device is provided with a wire clamp (4) and a wire shear (5); the cable clamp (4) can be far away from and close to the wire coil (1) along the direction parallel to the tangential direction of the main body of the wire coil (1).
2. Cable winding device according to claim 1, characterized in that the said cable management means are provided with a cable management slide (7) parallel to the tangent of the body of the coil (1); the cable arranging slide rail (7) is provided with a cable arranging slide block (6), and the cable clamp (4) and the cable scissors (5) are both arranged on the cable arranging slide block (6);
the wire arranging sliding block (6) is a telescopic sliding block and can drive the cable pliers (4) and the cable scissors (5) to be far away from and close to the wire coil (1) along the direction parallel to the radial direction of the wire coil (1).
3. Cable spooling apparatus as claimed in claim 2, characterized in that the wire-tidying slider (6) is provided with a jaw drive and a shear drive which are independent of each other.
4. A cable winding device according to claim 2 or 3, characterized in that said telescopic fixed jaw (3) is able to rotate about its own axis; the telescopic fixing clamp (3) is provided with a telescopic driving device and a rotary driving device.
5. Cable winding equipment according to claim 4, characterized in that the wire coil (1) is provided with a shaft hole, and the inner wall of the shaft hole is provided with a limiting groove (8); one end of the limiting groove (8) is provided with a Y-shaped guide groove (10);
the spool (2) is provided with a limiting protrusion (9), and the limiting protrusion (9) is clamped with the limiting groove (8).
6. The cable winder of claim 5, wherein the cable winder is further provided with a fixed radial arm; the fixed swing arm comprises a main body part (11), a swing arm part (12) and a telescopic shaft head (13);
the main body part (11) is parallel to the spool (2), and one end of the rotary arm part (12) is hinged with the main body part (11) and can rotate around the axis of the main body part (11); the telescopic shaft head (13) is hinged at the other end of the rotary arm part (12); the telescopic shaft head (13) can extend out and abut against the end part of the bobbin (2) and rotate together with the bobbin (2).
7. The cable spooling apparatus of claim 6, wherein the cable spooling apparatus is further provided with a cable adjustment device, the cable adjustment device comprising an axial adjustment section and a tension adjustment section;
the tension adjusting part is used for adjusting the tension of the cable (17); the axial adjusting part is used for adjusting the axial position of the cable (17) relative to the wire coil (1).
8. The cable spooling apparatus of claim 7, wherein the tension adjustment section comprises: a wire inlet (14), a wire inlet pulley, an adjusting pulley and an elastic piece;
the wire inlet pulley is a fixed pulley, the adjusting pulley is a movable pulley, and the elastic piece is arranged between the wire inlet pulley and the adjusting pulley; the wire inlet (14) is arranged on the shell of the cable adjusting device.
9. The cable winder apparatus of claim 7 or 8, wherein the axial adjustment part comprises: the device comprises a wire outlet (15), a wire outlet guide rail (16), a guide pulley and a wire outlet pulley;
the guide pulley is a fixed pulley; the outgoing line guide rail (16) is parallel to the axis of the spool (2) and is arranged on the shell of the cable adjusting device; the outlet (15) is movably arranged on the outlet guide rail (16); the outlet pulley is fixedly connected with the outlet (15).
10. A cable winding method using the cable winding device of claims 1 to 9;
the cable winding method comprises the following steps:
s1, sequentially enabling the cable (17) to pass through the wire inlet (14), the wire inlet pulley, the adjusting pulley, the guide pulley, the wire outlet pulley and the wire outlet (15), and clamping the free end of the cable (17) through the cable clamp (4);
s2, retracting the telescopic fixing pliers (3) into the bobbin (2), rotating the spiral arm part (12) of the fixed spiral arm to separate the telescopic shaft head (13) from the bobbin (2), and sleeving the wire coil (1) on the bobbin (2);
s3, extending the telescopic fixing clamp (3), penetrating out of the main body of the wire coil (1), rotating the rotating arm part (12), and extending the telescopic shaft head (13) to enable the telescopic shaft head (13) to abut against the end part of the wire spool (2);
s3, adjusting the position of the cable clamp (4) relative to the wire coil (1) by moving and/or extending the wire arranging slide block (6) until the cable (17) passes through the gap between the telescopic fixed clamps (3), and rotating the telescopic fixed clamps (3) to relatively fix the cable and the wire spool (2);
s4, opening the cable clamp (4), and moving and/or extending the cable arranging slide block (6) to enable the cable clamp (4) to be far away from the wire coil (1);
s5, rotating the spool (2), driving the wire coil (1) to rotate, and simultaneously adjusting the position of the appearing opening in real time to wind the cable (17) on the previous coil until the winding is finished;
s6, moving the wire outlet (15) to an initial position, adjusting the position of the cable clamp (4) relative to the wire coil (1) by moving and/or extending the wire arranging slider (6) until the cable clamp (4) clamps the cable, and cutting off the part of the cable (17) between the wire coil (1) and the cable clamp (4) by the cable cutter (5);
s7, retracting the telescopic fixed pincers (3) into the bobbin (2), rotating the spiral arm part (12) of the fixed spiral arm to separate the telescopic shaft head (13) from the bobbin (2), and taking down the wire coil (1).
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| CN202010698431.5A CN111747212B (en) | 2020-07-20 | 2020-07-20 | Cable winding device and winding method |
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| CN202010698431.5A CN111747212B (en) | 2020-07-20 | 2020-07-20 | Cable winding device and winding method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113682894A (en) * | 2021-09-02 | 2021-11-23 | 江苏莱纳多智能装备有限公司 | Mechanical scissors for air-jet loom |
| CN116715089A (en) * | 2023-07-19 | 2023-09-08 | 湖南思远智能装备有限公司 | A device and method for winding wind turbine blade bolts |
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| CN111747212B (en) | 2021-03-16 |
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