CN111739980A - A combined tooling of a high-light-transmitting EVA photovoltaic module and a method of using the same - Google Patents
A combined tooling of a high-light-transmitting EVA photovoltaic module and a method of using the same Download PDFInfo
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- CN111739980A CN111739980A CN202010592979.1A CN202010592979A CN111739980A CN 111739980 A CN111739980 A CN 111739980A CN 202010592979 A CN202010592979 A CN 202010592979A CN 111739980 A CN111739980 A CN 111739980A
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- 238000001179 sorption measurement Methods 0.000 claims description 60
- 230000000903 blocking effect Effects 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 11
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- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000002834 transmittance Methods 0.000 claims 3
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- 238000009826 distribution Methods 0.000 description 3
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F71/00—Manufacture or treatment of devices covered by this subclass
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S30/00—Structural details of PV modules other than those related to light conversion
- H02S30/10—Frame structures
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
- H10F19/00—Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules
- H10F19/80—Encapsulations or containers for integrated devices, or assemblies of multiple devices, having photovoltaic cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
技术领域technical field
本发明属于光伏板组装领域,具体涉及一种高透光EVA光伏组件的组合工装及其使用方法。The invention belongs to the field of photovoltaic panel assembly, and particularly relates to a combined tooling of a high-light-transmitting EVA photovoltaic assembly and a method for using the same.
背景技术Background technique
目前,光伏板在生产制造过程中,为了保障光伏板在后期项目使用过程中的使用寿命,一般都会在光伏板的四周装配铝合金外框,可以有效减少光伏板在运输或者使用过程中的碰撞,延伸使用寿命。At present, in the production process of photovoltaic panels, in order to ensure the service life of photovoltaic panels in later projects, aluminum alloy frames are generally assembled around the photovoltaic panels, which can effectively reduce the collision of photovoltaic panels during transportation or use. , extending the service life.
但是现有的光伏板在安装框架的时候需要人工安装,安装效率低,劳动强度大,而且还不断反复翻动光伏板,一旦出现磕碰,就会造成光伏板的损坏。However, the existing photovoltaic panels need to be manually installed when installing the frame, the installation efficiency is low, the labor intensity is high, and the photovoltaic panels are constantly flipped over and over again. Once a bump occurs, the photovoltaic panels will be damaged.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明的目的在于提供一种高透光EVA光伏组件的组合工装及其使用方法,解决了背景技术所提出的技术问题。Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a combined tooling of a high-light-transmitting EVA photovoltaic module and a method for using the same, which solve the technical problems raised by the background art.
本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:
一种高透光EVA光伏组件的组合工装,所述组合工装包括:A combined tooling of a high-light-transmitting EVA photovoltaic module, the combined tooling comprising:
第一输送机构,所述第一输送机构输送用于组装的边框;a first conveying mechanism that conveys the frame for assembly;
第二输送机构,所述第二输送机构位于第一输送机构上方,第二输送机构输送用于组装的光伏板;a second conveying mechanism, the second conveying mechanism is located above the first conveying mechanism, and the second conveying mechanism conveys the photovoltaic panels for assembly;
搭接组件,所述搭接组件处于第二输送机构的出料端;an overlap component, the overlap component is located at the discharge end of the second conveying mechanism;
导向组件,所述导向组件处于搭接组件与第二输送机构之间,用于将第二输送机构运输的光伏板导向至搭接组件上;a guide assembly, the guide assembly is located between the overlapping assembly and the second conveying mechanism, and is used for guiding the photovoltaic panels transported by the second conveying mechanism to the overlapping assembly;
按压组件,所述按压组件固定安装在所述搭接组件上并且处于所述搭接组件上方,用于向下按压处于所述搭接组件上的光伏板;a pressing component, the pressing component is fixedly mounted on the overlapping component and is above the overlapping component, and is used to press down the photovoltaic panel on the overlapping component;
及竖直传动组件,用于对所述按压组件以及所述搭接组件的整体进行上下传动。and a vertical transmission assembly, which is used to drive the whole of the pressing assembly and the overlapping assembly up and down.
进一步地,所述搭接组件包括上阻挡机构以及镜像分布的搭接安装座,镜像分布的搭接安装座之间间距可调,搭接安装座外侧面均固定安装有若干分布式排列的搭接气缸,其中搭接气缸的活塞杆伸入至搭接安装座的内侧,上阻挡机构处于背离导向组件的搭接安装座一侧。Further, the lap joint assembly includes an upper blocking mechanism and a mirror image distribution of lap joint mounts, the distance between the mirror image distribution lap joint mounts is adjustable, and the outer sides of the lap joint mounts are fixedly installed with a number of distributed lap mounts. A connecting cylinder, wherein the piston rod of the overlapping cylinder extends into the inner side of the overlapping mounting seat, and the upper blocking mechanism is located on the side of the overlapping mounting seat away from the guide assembly.
进一步地,所述搭接组件的搭接安装座上均设置有吸附组件,搭接安装座上开设有竖直的活动孔,其中吸附组件处于活动孔旁。Further, the lap mounts of the lap assemblies are all provided with adsorption assemblies, and the lap mounts are provided with vertical movable holes, wherein the adsorption assemblies are located beside the movable holes.
进一步地,所述吸附组件包括吸附气缸、吸附旋转电机、第一真空吸嘴、竖直吸附支撑架以及旋转吸附支撑架,吸附气缸固定安装在处于活动孔旁的搭接安装座上,吸附气缸的活塞杆顶端固定安装有竖直吸附支撑架,竖直吸附支撑架上固定安装有吸附旋转电机,吸附旋转电机的旋转轴与旋转吸附支撑架之间固定连接,旋转吸附支撑架上连接有吸附部朝下的第一真空吸嘴。Further, the adsorption assembly includes an adsorption cylinder, an adsorption rotary motor, a first vacuum suction nozzle, a vertical adsorption support frame and a rotary adsorption support frame. The adsorption cylinder is fixedly installed on the lap mounting seat next to the movable hole. The top of the piston rod is fixedly installed with a vertical adsorption support frame, the vertical adsorption support frame is fixedly installed with an adsorption rotary motor, the rotating shaft of the adsorption rotary motor and the rotary adsorption support frame are fixedly connected, and the rotary adsorption support frame is connected with an adsorption The first vacuum nozzle is facing down.
进一步地,所述按压组件包括按压安装座、按压气缸、中部按压座以及边框按压座,其中按压安装座处于搭接组件的正上方,按压安装座下端固定安装有按压气缸,按压气缸的活塞杆顶端固定安装有中部按压座,中部按压座上通过安装条连接有边框按压座。Further, the pressing assembly includes a pressing mounting seat, a pressing cylinder, a middle pressing seat and a frame pressing seat, wherein the pressing mounting seat is located directly above the lap joint assembly, a pressing cylinder is fixedly installed at the lower end of the pressing mounting seat, and a piston rod of the pressing cylinder is installed. A middle pressing seat is fixedly installed on the top end, and a frame pressing seat is connected to the middle pressing seat through a mounting strip.
进一步地,所述按压安装座上开设有沿着光伏板宽度方向的调节槽,调节槽内安装有左右旋滚珠丝杆,同时搭接安装座顶端均固定安装有调节杆,处于不同搭接安装座上的调节杆分别与左右旋滚珠丝杆上的滑块进行一对一的连接。Further, the press mounting seat is provided with an adjustment groove along the width direction of the photovoltaic panel, and the left and right rotating ball screws are installed in the adjustment groove. The adjustment rods on the seat are respectively connected one-to-one with the sliders on the left and right ball screw rods.
进一步地,所述导向组件包括镜像分布并且绕自身一端转动的导向安装座,导向安装座之间通过多根并排布置的旋转辊连接,旋转辊与导向安装座之间转动安装,其中旋转辊一端延伸至导向安装座的外侧,处于导向安装座外侧多根旋转辊之间通过第一同步带机构进行连接,任一背离第一同步带机构的旋转辊一端与旋转辊电机的驱动轴固定连接;Further, the guide assembly includes a guide mount that is distributed in a mirror image and rotates around one end of the guide mount. The guide mounts are connected by a plurality of rotating rollers arranged side by side, and the rotating rollers and the guide mount are rotatably installed. Extending to the outside of the guide mounting seat, the multiple rotating rollers outside the guide mounting seat are connected by a first synchronous belt mechanism, and one end of any rotating roller away from the first synchronous belt mechanism is fixedly connected with the drive shaft of the rotating roller motor;
所述导向安装座上端均设置有绕自身一端转动安装在第二输送机构的机架上的限位条,同时导向安装座上端固定安装有调节支架,调节支架上设置有螺纹配合的限位杆,其中限位杆与限位条一一对应,处于调节支架内侧的限位杆一端处于对应的限位条外侧;The upper end of the guide mounting seat is provided with a limit bar that rotates around one end and is installed on the frame of the second conveying mechanism. At the same time, the upper end of the guide mounting seat is fixedly installed with an adjustment bracket, and the adjustment bracket is provided with a limit rod for threaded matching. , wherein the limit rods correspond to the limit bars one-to-one, and one end of the limit rods inside the adjustment bracket is outside the corresponding limit bars;
任一所述导向安装座通过第二同步带机构与导向电机的旋转轴进行连接,导向电机固定安装在第二输送机构的机架上。Any one of the guide mounting bases is connected with the rotating shaft of the guide motor through the second synchronous belt mechanism, and the guide motor is fixedly installed on the frame of the second conveying mechanism.
进一步地,所述背离第二输送机构的搭接组件一端设置有第三输送机构,第三输送机构位于搭接组件一端设置有斜向下的滑板。Further, a third conveying mechanism is disposed at one end of the overlapping assembly away from the second conveying mechanism, and a sliding plate inclined downward is disposed at one end of the third conveying mechanism at the overlapping assembly.
进一步地,所述第一输送机构的机架上安装有吸盘组件,吸盘组件包括安装在第一输送机构的机架上的吸盘气缸,吸盘气缸的活塞杆顶端固定安装有吸盘安装座,吸盘安装座上安装有第二真空吸嘴。Further, a suction cup assembly is installed on the frame of the first conveying mechanism, the suction cup assembly includes a suction cup cylinder installed on the frame of the first conveying mechanism, and a suction cup mounting seat is fixedly installed on the top end of the piston rod of the suction cup cylinder, and the suction cup is installed A second vacuum suction nozzle is installed on the seat.
本发明的有益效果:Beneficial effects of the present invention:
本发明通过自动化进行光伏板与其边框进行自动组装,同时当光伏板由于尺寸偏差无法组装时,对存在偏差的光伏板进行自动导出,相对人工组装,提高了组装的效率。The invention automatically assembles the photovoltaic panel and its frame, and at the same time, when the photovoltaic panel cannot be assembled due to size deviation, the photovoltaic panel with deviation is automatically exported, which improves the assembly efficiency compared with manual assembly.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. In other words, other drawings can also be obtained from these drawings without any creative effort.
图1是本发明实施例的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention;
图2是本发明实施例的整体不同视角结构示意图;FIG. 2 is a schematic diagram of an overall structure from different viewing angles according to an embodiment of the present invention;
图3是本发明实施例的局部分解结构示意图;Fig. 3 is the partial exploded structure schematic diagram of the embodiment of the present invention;
图4是本发明实施例的图3的不同视角结构示意图。FIG. 4 is a schematic structural diagram of FIG. 3 from different viewing angles according to an embodiment of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1和图2所示,一种高透光EVA光伏组件的组合工装,包括:处于下方的第一输送机构1,其中第一输送机构1输送用于组装的边框10;第二输送机构2,第二输送机构2位于第一输送机构1上方,第二输送机构2输送用于组装的光伏板11;搭接组件3,搭接组件3处于第二输送机构2的出料端;导向组件4,导向组件4处于搭接组件3与第二输送机构2之间,用于将第二输送机构2运输的光伏板11导向至搭接组件3上;按压组件5,按压组件5固定安装在搭接组件3上并且处于搭接组件3上方,用于向下按压处于搭接组件3上的光伏板11;及竖直传动组件6,用于对按压组件5以及搭接组件3的整体进行上下传动。As shown in FIG. 1 and FIG. 2 , a combined tooling for high-light-transmitting EVA photovoltaic modules includes: a
使用时,第一输送机构1将用于组装的边框10传输至搭接组件3的正下方的组装位置,第二输送机构2运输的光伏板11通过导向组件4导向至搭接组件3上,搭接组件3对其上的光伏板11进行预装定位,竖直传动组件6将按压组件5以及搭接组件3的整体带动至第一输送机构1上用于组装的边框10相邻正上方,此时按压组件5用于将搭接组件3上的光伏板11按压至边框10内,完成单个光伏板11以及边框10的组装,形成单个光伏组件,第一输送机构1将单个光伏组件进行传出,进行下一次单个光伏板11以及边框10的组装。When in use, the
如图3和图4所示,在本实施例中,搭接组件3包括上阻挡机构31以及镜像分布的搭接安装座32,镜像分布的搭接安装座32之间间距可调,搭接安装座32外侧面均固定安装有若干分布式排列的搭接气缸33,其中搭接气缸33的活塞杆伸入至搭接安装座32的内侧,上阻挡机构31处于背离导向组件4的搭接安装座32一侧。As shown in FIG. 3 and FIG. 4 , in this embodiment, the
使用时,利用伸入至搭接安装座32的内侧的搭接气缸33的活塞杆作为支撑,用于支撑通过导向组件4导入的光伏板11,调节镜像分布的搭接安装座32之间间距,使得与光伏板11的宽度相适应,在此期间,上阻挡机构31用于对处于搭接气缸33的活塞杆上的光伏板11的长度方向移动进行限位,即利用上阻挡机构31以及镜像分布的搭接安装座32使得处于搭接气缸33的活塞杆上的光伏板11进行预装定位,便于后期与边框10之间组装;当竖直传动组件6将按压组件5以及搭接组件3的整体带动至第一输送机构1上用于组装的边框10相邻正上方时,搭接气缸33的活塞杆收缩,使得处于其上的光伏板11释放至边框10上,此后,按压组件5用于将搭接组件3上的光伏板11按压至边框10内,完成单个光伏板11以及边框10的组装,形成单个光伏组件。When in use, the piston rod of the
如图4所示,在本实施例中,上阻挡机构31由多组并排设置的上阻挡气缸311,以及连接在上阻挡气缸311的活塞杆上的上阻挡板312;使用时,上阻挡板312对处于搭接气缸33的活塞杆上的光伏板11的长度方向移动进行限位,同时可根据选择,上阻挡气缸311通过自身的活塞杆带动向下移动,使得处于搭接气缸33的活塞杆上的光伏板11能够沿着长度方向移动。As shown in FIG. 4 , in this embodiment, the
为了保证搭接在搭接气缸33的活塞杆上的光伏板11的稳定性,本实施中,搭接组件3上设置有吸附组件7,吸附组件7用于对搭接在搭接组件3上的光伏板11进行吸附,使得处于搭接组件3上的光伏板11处于稳定状态;In order to ensure the stability of the
具体是,搭接组件3的搭接安装座32上均设置有吸附组件7,搭接安装座32上开设有竖直的活动孔321,其中吸附组件7处于活动孔321旁;如此设计,使得吸附组件7存在竖直向下活动余量,便于吸附组件7进行竖直向下移动。Specifically, the
如图3所示,吸附组件7包括吸附气缸71、吸附旋转电机72、第一真空吸嘴73、竖直吸附支撑架74以及旋转吸附支撑架75,吸附气缸71固定安装在处于活动孔321旁的搭接安装座32上,吸附气缸71的活塞杆顶端固定安装有竖直吸附支撑架74,竖直吸附支撑架74上固定安装有吸附旋转电机72,吸附旋转电机72的旋转轴与旋转吸附支撑架75之间固定连接,旋转吸附支撑架75上连接有吸附部朝下的第一真空吸嘴73;As shown in FIG. 3 , the
使用时,吸附气缸71的活塞杆进行带动竖直吸附支撑架74进行竖直方向运动,吸附旋转电机72用于驱动旋转吸附支撑架75绕吸附旋转电机72的旋转轴转动,即通过吸附气缸71以及旋转吸附支撑架75,使得第一真空吸嘴73能够进行竖直向下以及绕吸附旋转电机72的旋转轴转动的动作;在具体实施过程中,当搭接组件3上搭接有光伏板11时,第一真空吸嘴73绕吸附旋转电机72的旋转轴转动至光伏板11的正上方,第一真空吸嘴73进行竖直向下运动,直至第一真空吸嘴73的吸附部与光伏板11紧贴,此时启动第一真空吸嘴73进行对光伏板11进行吸附;When in use, the piston rod of the
当竖直传动组件6将按压组件5以及搭接组件3的整体带动至第一输送机构1上用于组装的边框10相邻正上方时,搭接气缸33的活塞杆收缩,此时光伏板11由于第一真空吸嘴73的吸附作用,还处于搭接在搭接组件3上的状态,第一真空吸嘴73继续进行竖直向下运动,第一真空吸嘴73稳定对吸附的光伏板11进行送达至边框10上,进行与边框10配对安装;When the
即通过吸附组件7,使得光伏板11始终处于预装定位的位置,有效的提高了光伏板11与边框10的组装成功率。That is, by adsorbing the
如图3所示,在本实施中,按压组件5包括按压安装座51、按压气缸52、中部按压座53以及边框按压座54,其中按压安装座51处于搭接组件3的正上方,按压安装座51下端固定安装有按压气缸52,按压气缸52的活塞杆顶端固定安装有中部按压座53,中部按压座53上通过安装条55连接有边框按压座54;As shown in FIG. 3 , in this embodiment, the
使用时,当竖直传动组件6将按压组件5以及搭接组件3的整体带动至第一输送机构1上用于组装的边框10相邻正上方,第一真空吸嘴73稳定对吸附的光伏板11进行送达至边框10上时,此时第一真空吸嘴73旋转光伏板11边缘外侧,按压气缸52的活塞杆带动中部按压座53以及边框按压座54对光伏板11进行下压,使得光伏板11嵌入安装在边框10上,完成单个形成单个光伏组件;When in use, when the
其中边框按压座54根据实际光伏板11的尺寸进行定制,在实际操作中,边框按压座54能够适应不同的光伏板11进行光伏板11边框10按压。The
在本实施例中,按压安装座51上开设有沿着光伏板11宽度方向的调节槽511,调节槽511内安装有左右旋滚珠丝杆,同时搭接安装座32顶端均固定安装有调节杆322,处于不同搭接安装座32上的调节杆322分别与左右旋滚珠丝杆上的滑块进行一对一的连接;In this embodiment, an
使用时,丝杠电机513驱动左右旋滚珠丝杆转动,使得左右旋滚珠丝杆上的滑块进行相对运动,进而实现调节镜像分布的搭接安装座32之间的间距,使得镜像分布的搭接安装座32之间的间距与光伏板11的宽度相适应。When in use, the
如图3和图4所示,在本实施中,导向组件4包括镜像分布并且绕自身一端转动的导向安装座41,导向安装座41之间通过多根并排布置的旋转辊42连接,旋转辊42与导向安装座41之间转动安装,其中旋转辊42一端延伸至导向安装座41的外侧,处于导向安装座41外侧多根旋转辊42之间通过第一同步带机构43进行连接,任一背离第一同步带机构43的旋转辊42一端与旋转辊电机44的驱动轴固定连接,启动旋转辊电机44固定安装在导向安装座41上,通过旋转辊电机44进行驱动旋转辊42转动,实现通过转动的旋转辊42进行驱动其上的光伏板11进行长度方向运动;As shown in FIG. 3 and FIG. 4 , in this embodiment, the
导向安装座41上端均设置有绕自身一端转动安装在第二输送机构2的机架上的限位条45,同时导向安装座41上端固定安装有调节支架46,调节支架46上设置有螺纹配合的限位杆461,其中限位杆461与限位条45一一对应,处于调节支架46内侧的限位杆461一端处于对应的限位条45外侧;使用时,通过旋转限位杆461伸出调节支架46内侧的长度,进而调节限位条45的转动角度,使得处于旋转辊42上的光伏板11导向至搭接安装座32内侧;The upper end of the
在本实施例中,任一导向安装座41通过第二同步带机构47与导向电机48的旋转轴进行连接,导向电机48固定安装在第二输送机构2的机架上;使用时,导向电机48通过第二同步带机构47间接的驱动导向安装座41进行绕自身一端转动,在实际操作过程中,当搭接组件3和按压组件5的整体需要进行竖直方向运动时,此时导向电机48进去驱动导向安装座41进行绕自身一端转动,使得导向组件4收纳于第二输送机构2的下方,此时导向组件4不会对件搭接组件3和按压组件5的整体进行竖直方向的运动产生干涉。In this embodiment, any
如图2所示,在本实施例中,竖直传动组件6包括用于支撑的底盘61,底盘61上设置有转动安装并且开设有外螺纹的竖直驱动杆62,以及固定安装的导杆63,其中按压安装座51与竖直驱动杆62之间通过螺纹配合连接,导杆63贯穿按压安装座51,其中竖直驱动杆62一端与升降电机64的旋转轴之间固定连接,其中升降电机64固定安装在底盘61上;As shown in FIG. 2 , in this embodiment, the
使用时,升降电机64进行驱动竖直驱动杆62转动,通过竖直驱动杆62带动按压安装座51进行竖直方向移动,进而实现带动搭接组件3和按压组件5整体进行竖直方向运动。When in use, the
如图1所示,在本实施例中,背离第二输送机构2的搭接组件3一端设置有第三输送机构8,第三输送机构8位于搭接组件3一端设置有斜向下的滑板81,其中滑板81用于对搭接组件3传送的光伏板11进行导入至第三输送机构8上,通过第三输送机构8进行输送至目标区域;As shown in FIG. 1 , in this embodiment, a third conveying
在具体实施过程中,当发现光伏板11由于尺寸误差无法嵌入安装于边框10时,按压气缸52的活塞杆带动中部按压座53以及边框按压座54复位,第一真空吸嘴73重新对光伏板11进行吸附,竖直传动组件6用于对搭接组件3和按压组件5整体进行向上驱动,在此期间光伏板11随着第一真空吸嘴73进行上下运动,同时启动搭接气缸33,搭接气缸33的支撑活塞杆作为对光伏板11支撑,避免第一真空吸嘴73承受光伏板11重力时间过长,导致发生光伏板11脱落;In the specific implementation process, when it is found that the
当光伏板11传送至导向组件4齐平位置时,使得导向组件4进行复位,启动第二输送机构2以及导向组件4,将准备组装的下一个光伏板11导入至导向组件4上,在此期间,下一个光伏板11对搭接组件3上的光伏板11进行挤压,使得搭接组件3上的光伏板11挤压至滑板81上,滑动至第三输送机构8上,完成不合格的光伏板11收集。When the
如图4所示,在本实施例中,第一输送机构1的机架上安装有下阻挡机构12,下阻挡机构12由多组并排设置的下阻挡气缸121,以及连接在下阻挡气缸121的活塞杆上的下阻挡板122;使用时,下阻挡板122对处于第一输送机构1上的边框10移动进行限位,同时可根据选择,下阻挡气缸121通过自身的活塞杆带动向下移动,使得处于第一输送机构1上的边框10能够正常传动。As shown in FIG. 4 , in this embodiment, a
如图3所示,在本实施例中,第一输送机构1的机架上安装有吸盘组件9,吸盘组件9包括安装在第一输送机构1的机架上的吸盘气缸91,吸盘气缸91的活塞杆顶端固定安装有吸盘安装座92,吸盘安装座92上安装有第二真空吸嘴93;当第一输送机构1将边框10输送至组装位置时,第二真空吸嘴93进行对边框10底部进行吸附,使得边框10处于相对稳定状态,便于后期组装。As shown in FIG. 3 , in this embodiment, a suction cup assembly 9 is installed on the frame of the first conveying
一种高透光EVA光伏组件的组合工装的使用方法,包括以下步骤:A kind of using method of the combined tooling of high light-transmitting EVA photovoltaic module, comprises the following steps:
第一步:第一输送机构1将用于组装的边框10传输至组装位置;The first step: the first conveying
第二步:第二输送机构2运输的光伏板11通过导向组件4导向至搭接组件3上,搭接组件3对其上的光伏板11进行预装定位;The second step: the
第三步:竖直传动组件6将按压组件5以及搭接组件3的整体带动至第一输送机构1上用于组装的边框10相邻正上方;The third step: the
第四步:按压组件5用于将搭接组件3上的光伏板11按压至边框10内,完成单个光伏板11以及边框10的组装,形成单个光伏组件;The fourth step: the
第五步:第一输送机构1将单个光伏组件进行传出,进行下一次单个光伏板11以及边框10的组装。Step 5: The first conveying
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Various changes and modifications fall within the scope of the claimed invention.
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