CN111730816A - A mold system for easy parts replacement - Google Patents
A mold system for easy parts replacement Download PDFInfo
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- CN111730816A CN111730816A CN202010638207.7A CN202010638207A CN111730816A CN 111730816 A CN111730816 A CN 111730816A CN 202010638207 A CN202010638207 A CN 202010638207A CN 111730816 A CN111730816 A CN 111730816A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2673—Moulds with exchangeable mould parts, e.g. cassette moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2673—Moulds with exchangeable mould parts, e.g. cassette moulds
- B29C45/2675—Mounting of exchangeable mould inserts
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Abstract
本发明提供了一种便于零件更换的模具系统,其包括下模底板、顶针底板、模脚、上模机构、第一存储机构和第二存储机构,模脚为2个设于下模底板上相对两侧,顶针底板设于下模底板上,且顶针底板设于两模脚之间,上模机构设于模脚顶部上,模脚上具有圆柱状的盲孔,模脚内侧壁上具有避空槽,第一存储机构设于盲孔内部,第二存储机构设于避空槽内。本发明通过将注塑模具配套使用的易损件储存在模具内,使得模具易损件在注塑现场即可更换,缩短了注塑机的停机时长,降低了注塑机的使用成本;通过磁吸的方式将储物桶和储物盒置于注塑模具内,方便零件更换时快速找到适配的零件型号,结构设计巧妙。
The invention provides a mold system which is convenient for parts replacement, which includes a lower mold base plate, a thimble base plate, a mold foot, an upper mold mechanism, a first storage mechanism and a second storage mechanism, and two mold feet are arranged on the lower mold base plate. On the opposite sides, the thimble bottom plate is arranged on the lower die bottom plate, and the thimble bottom plate is arranged between the two die feet, the upper die mechanism is arranged on the top of the die foot, the die foot has a cylindrical blind hole, and the inner side wall of the die foot has a In the empty slot, the first storage mechanism is arranged inside the blind hole, and the second storage mechanism is arranged in the empty slot. In the invention, the wearing parts used in the injection mould are stored in the mould, so that the wearing parts of the mould can be replaced at the injection site, the downtime of the injection moulding machine is shortened, and the use cost of the injection moulding machine is reduced; The storage bucket and storage box are placed in the injection mold, which is convenient to quickly find the suitable part model when replacing the parts, and the structure design is ingenious.
Description
技术领域technical field
本发明涉及注塑模具技术领域,具体而言,涉及一种便于零件更换的模具系统。The present invention relates to the technical field of injection molds, and in particular, to a mold system that facilitates replacement of parts.
背景技术Background technique
注塑模具是一种生产塑胶制品的工具,也是赋予塑胶制品完整结构和精确尺寸的工具,注塑成型是批量生产某些形状复杂部件时用到的一种加工方法,具体指将受热融化的塑料由注塑机高压射入模腔,经冷却固化后,得到成形品。顶针、司筒和镶针都是注塑模具内的易损件,在注塑模具的使用过程中需要更换。Injection mold is a tool for producing plastic products, and it is also a tool for imparting complete structure and precise dimensions to plastic products. Injection molding is a processing method used in mass production of certain parts with complex shapes. The injection molding machine injects high pressure into the mold cavity, and after cooling and solidifying, the molded product is obtained. The thimble, the cylinder and the insert are all wearing parts in the injection mold and need to be replaced during the use of the injection mold.
目前,注塑模具大多是从模具加工厂加工完成后搬运过来的,注塑模具内的构件更换需要运回模具加工厂完成,并且需要对更换的零件做型号匹配,期间操作过程繁琐,模具维修周期延长使得注塑生产停滞,浪费注塑机工时,增加注塑机使用成本。At present, most of the injection molds are transported from the mold processing plant after processing. The replacement of the components in the injection mold needs to be transported back to the mold processing plant to complete, and the replacement parts need to be model-matched. The operation process is cumbersome and the mold maintenance cycle is prolonged. Makes the injection molding production stagnant, wastes the time of the injection molding machine, and increases the cost of using the injection molding machine.
发明内容SUMMARY OF THE INVENTION
鉴于此,本发明提供了一种便于零件更换的模具系统,其解决了现有技术中注塑模具维修时间长导致注塑成本增加的问题。In view of this, the present invention provides a mold system that facilitates replacement of parts, which solves the problem of increased injection molding cost caused by long maintenance time of the injection mold in the prior art.
为此,一方面,本发明提供了一种便于零件更换的模具系统,其包括下模底板、顶针底板、模脚、上模机构、第一存储机构和第二存储机构,模脚为2个设于下模底板上相对两侧,顶针底板设于下模底板上,且顶针底板设于两模脚之间,上模机构设于模脚顶部上,模脚上具有圆柱状的盲孔,模脚内侧壁上具有避空槽,第一存储机构设于盲孔内部,第二存储机构设于避空槽内,上模机构包括后模固定板、前模固定板和上模面板,后模固定板设于模脚上,后模固定板上固定有后模仁,前模固定板上固定有前模仁,前模仁卡接于后模仁上,上模面板设于前模固定板顶部。To this end, on the one hand, the present invention provides a mold system that facilitates replacement of parts, which includes a lower mold base plate, a thimble base plate, a mold foot, an upper mold mechanism, a first storage mechanism, and a second storage mechanism, and the number of mold feet is 2 It is arranged on opposite sides of the bottom plate of the lower mold, the bottom plate of the ejector pin is arranged on the bottom plate of the lower mold, and the bottom plate of the ejector pin is arranged between the two mold feet, the upper mold mechanism is arranged on the top of the mold foot, and the mold foot has cylindrical blind holes. The inner side wall of the die foot is provided with a hollow slot, the first storage mechanism is arranged inside the blind hole, the second storage mechanism is arranged in the hollow slot, and the upper mould mechanism includes a rear mould fixing plate, a front mould fixing plate and an upper mould panel, The mold fixing plate is installed on the mold foot, the rear mold core is fixed on the rear mold fixing plate, the front mold core is fixed on the front mold fixing plate, the front mold core is clamped on the rear mold core, and the upper mold panel is fixed on the front mold. top of the board.
进一步地,上述第一存储机构包括第一磁铁、第二磁铁、储物桶和端盖,第一磁铁设于盲孔内底部上,储物桶滑动连接于盲孔内,第二磁铁固定连接于储物桶底部上,且第二磁铁与第一磁铁磁吸连接,端盖套接于储物桶上。Further, the above-mentioned first storage mechanism includes a first magnet, a second magnet, a storage bucket and an end cover. The first magnet is arranged on the inner bottom of the blind hole, the storage bucket is slidably connected in the blind hole, and the second magnet is fixedly connected. on the bottom of the storage bucket, the second magnet is magnetically connected with the first magnet, and the end cover is sleeved on the storage bucket.
进一步地,上述第二存储机构包括第三磁铁、第四磁铁、储物盒和盖板,第三磁铁固定连接于模脚侧壁上,第三磁铁固定连接于避空槽底部上,储物盒滑动连接于避空槽内,第四磁铁固定连接于储物盒底部上,且第四磁铁与第三磁铁磁吸连接,盖板滑动连接于储物盒上。Further, the above-mentioned second storage mechanism includes a third magnet, a fourth magnet, a storage box and a cover plate. The box is slidably connected to the hollow slot, the fourth magnet is fixedly connected to the bottom of the storage box, the fourth magnet is magnetically connected to the third magnet, and the cover plate is slidably connected to the storage box.
进一步地,上述储物盒内部具有多个隔断,隔断呈等距离均匀排列设置。Further, the above-mentioned storage box has a plurality of partitions inside, and the partitions are evenly arranged at equal distances.
进一步地,上述储物桶的高度不小于盲孔的深度。Further, the height of the storage bucket is not less than the depth of the blind hole.
进一步地,上述上模面板的相对两侧壁上具有两个码模槽,码模槽为截面呈长方形的通孔,便于模具安装在注塑机上。Further, two opposite side walls of the upper mold panel are provided with two code mold grooves, and the code mold grooves are rectangular through holes in cross section, which is convenient for the mold to be installed on the injection molding machine.
进一步地,上述上模面板顶部具有定位环,使模具与注塑机炮嘴同心,便于注塑射胶。Further, the top of the upper mold panel is provided with a positioning ring, so that the mold and the nozzle of the injection molding machine are concentric, which is convenient for injection molding.
进一步地,上述后模固定板两侧设置有吊环,便于吊起整套模具及工件。Further, lifting rings are provided on both sides of the above-mentioned rear mold fixing plate, which is convenient for lifting the whole set of molds and workpieces.
进一步地,上述前模固定板侧壁和后模固定板侧壁上连接有锁模块,吊整套模具时防止前模固定板和后模固定板分开。Further, a lock module is connected to the side wall of the front mold fixing plate and the rear mold fixing plate to prevent the front mold fixing plate and the rear mold fixing plate from being separated when the whole set of molds is hung.
进一步地,上述后模固定板侧壁上具有油缸,油缸延伸至后模固定板的内部,油缸作为模具抽芯的动力装置。Further, an oil cylinder is provided on the side wall of the rear mold fixing plate, the oil cylinder extends to the interior of the rear mold fixing plate, and the oil cylinder is used as a power device for core pulling of the mold.
本发明所提供的一种便于零件更换的模具系统中,通过将顶针和司筒放置在储物桶内,在第一磁铁和第二磁铁的作用下储物桶磁性吸附于盲孔内;通过将镶针放置在储物盒内,隔断将不同规格的镶针区分开,在第三磁铁和第四磁铁的作用下储物盒磁性吸附在避空槽内。In a mold system that is convenient for parts replacement provided by the present invention, by placing the thimble and the barrel in the storage barrel, the storage barrel is magnetically adsorbed in the blind hole under the action of the first magnet and the second magnet; Place the inlaid needles in the storage box, and partition the inlaid needles of different specifications. Under the action of the third magnet and the fourth magnet, the storage box is magnetically adsorbed in the avoidance groove.
因此,本发明相较于现有技术具有以下有益效果:Therefore, the present invention has the following beneficial effects compared to the prior art:
1)通过将注塑模具配套使用的易损件储存在模具内,使得模具易损件在注塑现场即可更换,避免了注塑模具运回模具加工厂维修的繁琐过程,缩短了注塑机的停机时长,降低了注塑机的使用成本;1) By storing the consumable parts used in the injection mold in the mold, the consumable parts of the mold can be replaced at the injection site, avoiding the tedious process of transporting the injection mold back to the mold processing plant for maintenance, and shortening the downtime of the injection molding machine. , reducing the use cost of the injection molding machine;
2)通过磁吸的方式将储物桶和储物盒置于注塑模具内,方便零件更换时快速找到适配的零件型号,结构设计巧妙。2) The storage bucket and storage box are placed in the injection mold by magnetic attraction, which is convenient to quickly find the suitable part model when replacing the parts, and the structure design is ingenious.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are for the purpose of illustrating preferred embodiments only and are not to be considered limiting of the invention. Also, the same components are denoted by the same reference numerals throughout the drawings. In the attached image:
图1为本发明实施例提供的一种便于零件更换的模具系统的俯视方向结构示意图;FIG. 1 is a schematic top-view structural schematic diagram of a mold system that facilitates parts replacement provided by an embodiment of the present invention;
图2为本发明实施例提供的一种便于零件更换的模具系统的内部结构示意图一;FIG. 2 is a schematic diagram 1 of the internal structure of a mold system for facilitating parts replacement provided by an embodiment of the present invention;
图3为图2中A部分的局部放大图;Fig. 3 is a partial enlarged view of part A in Fig. 2;
图4为本发明实施例提供的一种便于零件更换的模具系统的内部结构示意图二;FIG. 4 is a second schematic diagram of the internal structure of a mold system that facilitates parts replacement provided by an embodiment of the present invention;
图5为图4中B部分的局部放大图;Fig. 5 is a partial enlarged view of part B in Fig. 4;
图6为本发明实施例提供的一种便于零件更换的模具系统中第一存储机构的结构示意图;6 is a schematic structural diagram of a first storage mechanism in a mold system that facilitates parts replacement provided by an embodiment of the present invention;
图7为本发明实施例提供的一种便于零件更换的模具系统中第二存储机构的结构示意图。FIG. 7 is a schematic structural diagram of a second storage mechanism in a mold system that facilitates replacement of parts according to an embodiment of the present invention.
其中,1-下模底板;2-顶针底板;3-模脚;4-上模机构;41-后模固定板;42-前模固定板;43-上模面板;5-第一存储机构;51-第一磁铁;52-第二磁铁;53-储物桶;54-端盖;6-第二存储机构;61-第三磁铁;62-第四磁铁;63-储物盒;64-盖板;7-盲孔;8-避空槽;9-后模仁;10-前模仁;11-隔断;12-码模槽;13-定位环;14-吊环;15-锁模块;16-油缸。Among them, 1-lower die bottom plate; 2-thimble bottom plate; 3-die foot; 4-upper die mechanism; 41-rear die fixing plate; 42-front die fixing plate; 43-upper die panel; 5-first storage mechanism 51-first magnet; 52-second magnet; 53-storage bucket; 54-end cap; 6-second storage mechanism; 61-third magnet; 62-fourth magnet; 63-storage box; 64 -Cover; 7-Blind hole; 8-Escape slot; 9-Rear mold core; 10-Front mold core; 11-Partition; 12-Code mold groove; 13-Locating ring; ; 16 - Cylinder.
具体实施方式Detailed ways
下面将参照附图更详细地描述本公开的示例性实施例。虽然附图中显示了本公开的示例性实施例,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施例所限制。相反,提供这些实施例是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present disclosure will be more thoroughly understood, and will fully convey the scope of the present disclosure to those skilled in the art.
参见图1至图7,本实施例提供了一种便于零件更换的模具系统,其中,首先设置了下模底板1、顶针底板2、模脚3、上模机构4、第一存储机构5和第二存储机构6,模脚3为2个设于下模底板1上相对两侧,顶针底板2设于下模底板1上,且顶针底板2设于两模脚3之间,上模机构4设于模脚3顶部上,模脚3上具有圆柱状的盲孔7,模脚3内侧壁上具有避空槽8,第一存储机构5设于盲孔7内部,第二存储机构6设于避空槽8内,上模机构4包括后模固定板41、前模固定板42和上模面板43,后模固定板41设于模脚3上,后模固定板41上固定有后模仁9,前模固定板42上固定有前模仁10,前模仁10卡接于后模仁9上,上模面板43设于前模固定板42顶部。Referring to FIGS. 1 to 7 , the present embodiment provides a mold system that facilitates replacement of parts, wherein a
参见图1至图7,具体地,第一存储机构5包括第一磁铁51、第二磁铁52、储物桶53和端盖54,第一磁铁51设于盲孔7内底部上,储物桶53滑动连接于盲孔7内,第二磁铁52固定连接于储物桶53底部上,且第二磁铁52与第一磁铁51磁吸连接,端盖54套接于储物桶53上,第二存储机构6包括第三磁铁61、第四磁铁62、储物盒63和盖板64,第三磁铁61固定连接于模脚3侧壁上,第三磁铁61固定连接于避空槽8底部上,储物盒63滑动连接于避空槽8内,第四磁铁62固定连接于储物盒63底部上,且第四磁铁62与第三磁铁61磁吸连接,盖板64滑动连接于储物盒63上,储物盒63内部具有多个隔断11,隔断11呈等距离均匀排列设置,储物桶53的高度不小于盲孔7的深度,上模面板43的相对两侧壁上具有两个码模槽12,码模槽12为截面呈长方形的通孔,上模面板43顶部具有定位环13,后模固定板41两侧设置有吊环14,前模固定板42侧壁和后模固定板41侧壁上连接有锁模块15,后模固定板41侧壁上具有油缸16,油缸16延伸至后模固定板41的内部。1 to 7, specifically, the
具体使用时,更换注塑模具内的零件时,首先,将锁模块15锁紧使前模固定板42和后模固定板41之间固定,使用起重装置连接在吊环14上将整个上模机构4吊起,并将上模机构4从模脚3上移开,其次,从盲孔7内抽出储物桶53,打开端盖54将零件取出,从避空槽8内取出储物盒63,推开盖板64,在隔断11分开的腔室内找到所需的零件型号,更换零件,最后,使用起重装置连接在吊环14上将整个上模机构4吊起,待上模机构4安装固定在模脚3上,松开锁模块15,注塑模具内零件更换完成,注塑加工时,将定位环13连接注塑机炮嘴,热熔的塑料流入前模仁9和后模仁10之间成型。。In specific use, when replacing the parts in the injection mold, first, lock the
本实施例所提供的一种便于零件更换的模具系统中,通过将顶针和司筒放置在物桶内,在第一磁铁和第二磁铁的作用下储物桶磁性吸附于盲孔内;通过将镶针放置在储物盒内,隔断将不同规格的镶针区分开,在第三磁铁和第四磁铁的作用下储物盒磁性吸附在避空槽内。In a mold system that is convenient for parts replacement provided by this embodiment, the thimble and the barrel are placed in the barrel, and the barrel is magnetically adsorbed in the blind hole under the action of the first magnet and the second magnet; Place the inlaid needles in the storage box, and partition the inlaid needles of different specifications. Under the action of the third magnet and the fourth magnet, the storage box is magnetically adsorbed in the avoidance groove.
因此,本发明相较于现有技术具有以下有益效果:Therefore, the present invention has the following beneficial effects compared to the prior art:
1)通过将注塑模具配套使用的易损件储存在模具内,使得模具易损件在注塑现场即可更换,避免了注塑模具运回模具加工厂维修的繁琐过程,缩短了注塑机的停机时长,降低了注塑机的使用成本;1) By storing the consumable parts used in the injection mold in the mold, the consumable parts of the mold can be replaced at the injection site, avoiding the tedious process of transporting the injection mold back to the mold processing plant for maintenance, and shortening the downtime of the injection molding machine. , reducing the use cost of the injection molding machine;
2)通过磁吸的方式将储物桶和储物盒置于注塑模具内,方便零件更换时快速找到适配的零件型号,结构设计巧妙。2) The storage bucket and storage box are placed in the injection mold by magnetic attraction, which is convenient to quickly find the suitable part model when replacing the parts, and the structure design is ingenious.
显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.
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CN107471541A (en) * | 2017-07-26 | 2017-12-15 | 富加宜连接器(东莞)有限公司 | A kind of modularization plastic rubber mold structure and its design method |
CN209955187U (en) * | 2019-04-25 | 2020-01-17 | 东莞市石上精密模具有限公司 | Injection mold capable of being rapidly disassembled |
CN212707786U (en) * | 2020-07-03 | 2021-03-16 | 苏州鑫友模具科技有限公司 | Die system convenient to part is changed |
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CN107471541A (en) * | 2017-07-26 | 2017-12-15 | 富加宜连接器(东莞)有限公司 | A kind of modularization plastic rubber mold structure and its design method |
CN209955187U (en) * | 2019-04-25 | 2020-01-17 | 东莞市石上精密模具有限公司 | Injection mold capable of being rapidly disassembled |
CN212707786U (en) * | 2020-07-03 | 2021-03-16 | 苏州鑫友模具科技有限公司 | Die system convenient to part is changed |
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