CN111729760A - A wet electrostatic precipitator for enhanced SO3 agglomeration and removal by stepped deep cooling phase change - Google Patents
A wet electrostatic precipitator for enhanced SO3 agglomeration and removal by stepped deep cooling phase change Download PDFInfo
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- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
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Abstract
本发明提出了一种梯级深度降温相变强化SO3团聚脱除的湿式电除尘器,包括沿烟气处理方向依次设置的进口端、导流区、预喷雾区、第一降温区、第二降温区、湿式电除尘器、除雾区和出口端,所述预喷雾区内安装有若干个第一喷嘴,所述第一喷嘴与给水系统相连,所述第一降温区、第二降温区的底部分别设有第一集水槽、第二集水槽,第一集水槽、第二集水槽的底部分别与灰水循环系统相连接,所述灰水循环系统上设有喷淋装置,所述喷淋装置上具有多个第二喷嘴,所述第一降温区、第二降温区内分别设有湿式电除尘器,所述第二喷嘴设置于湿式电除尘器的顶部,所述除雾区内设有除雾器。该装置能够提高湿式电除尘器对SO3的适用范围,能够显著减少蓝色烟羽排放。
The invention proposes a wet electrostatic precipitator for strengthening SO 3 agglomeration and removal by step-deep cooling and phase change. A cooling zone, a wet electrostatic precipitator, a demisting zone and an outlet end, a number of first nozzles are installed in the pre-spray zone, the first nozzles are connected to the water supply system, the first cooling zone, the second cooling zone The bottom of the water collection tank is respectively provided with a first water collection tank and a second water collection tank, and the bottoms of the first water collection tank and the second water collection tank are respectively connected with a grey water circulation system, and a spray device is arranged on the grey water circulation system. The device has a plurality of second nozzles, the first cooling zone and the second cooling zone are respectively provided with a wet electrostatic precipitator, the second nozzle is arranged on the top of the wet electrostatic precipitator, and the mist removal zone is provided with a wet electrostatic precipitator. There is a defogger. The device can improve the applicable range of the wet electrostatic precipitator to SO 3 and can significantly reduce the emission of blue smoke plumes.
Description
【技术领域】【Technical field】
本发明涉及电力环保的技术领域,特别是一种梯级深度降温相变强化SO3团聚脱除的湿式电除尘器。The invention relates to the technical field of electric power environmental protection, in particular to a wet electrostatic precipitator capable of strengthening the agglomeration and removal of SO 3 by stepped deep cooling and phase change.
【背景技术】【Background technique】
在煤燃烧的过程中,一部分硫元素被直接转化为三氧化硫(SO3),一部分二氧化硫(SO2)在高温的条件下,通过催化还原法氧化,转化为三氧化硫(SO3)。三氧化硫达到一定的浓度,排放到大气中易造成环境污染,使雾霾加重。三氧化硫进入湿法脱硫塔后,形成气溶胶,通过烟囱排放,形成“蓝色烟羽”,是造成“酸雨”的主要原因。目前针对SO3的脱除设备效率较低,一般仅有20%左右。In the process of coal combustion, a part of sulfur is directly converted into sulfur trioxide (SO 3 ), and a part of sulfur dioxide (SO 2 ) is oxidized by catalytic reduction under high temperature conditions, and converted into sulfur trioxide (SO 3 ). When sulfur trioxide reaches a certain concentration, it is easy to cause environmental pollution and aggravate smog when it is discharged into the atmosphere. After the sulfur trioxide enters the wet desulfurization tower, it forms aerosols, which are discharged through the chimney and form a "blue plume", which is the main cause of "acid rain". At present, the efficiency of the removal equipment for SO 3 is relatively low, generally only about 20%.
常规湿式电除尘器当进口SO3过高时,如超过50mg/m3时,不但会使得SO3脱除效率降低,气溶胶颗粒的空间电荷效应还会影响放电极放电,致使颗粒物脱除性能大幅降低,颗粒物排放难以达标,现提出一种梯级深度降温相变强化SO3团聚脱除的湿式电除尘器。In conventional wet electrostatic precipitators, when the inlet SO 3 is too high, such as more than 50mg/m 3 , it will not only reduce the SO 3 removal efficiency, but also the space charge effect of aerosol particles will also affect the discharge of the discharge electrode, resulting in the removal of particulate matter. The emission of particulate matter is difficult to meet the standard, and a wet electrostatic precipitator with stepped deep cooling phase change to strengthen SO 3 agglomeration and removal is proposed.
【发明内容】[Content of the invention]
本发明的目的就是解决现有技术中的问题,提出一种梯级深度降温相变强化SO3团聚脱除的湿式电除尘器,能够提高湿式电除尘器对SO3的适用范围,在SO3的浓度达50~100mg/m3时,电除尘性能不会降低,能够显著减少蓝色烟羽排放。The purpose of the present invention is to solve the problems in the prior art, and to propose a wet electrostatic precipitator for strengthening the agglomeration and removal of SO 3 by stepped deep cooling phase change, which can improve the application range of the wet electrostatic precipitator to SO 3 . When the concentration reaches 50-100mg/ m3 , the performance of electrostatic precipitator will not be reduced, and the emission of blue plume can be significantly reduced.
为实现上述目的,本发明提出了一种梯级深度降温相变强化SO3团聚脱除的湿式电除尘器,包括沿烟气处理方向依次设置的进口端、导流区、预喷雾区、第一降温区、第二降温区、湿式电除尘器、除雾区和出口端,所述预喷雾区内安装有若干个第一喷嘴,所述第一喷嘴与给水系统相连,给水系统为第一喷嘴提供碱液,所述第一降温区、第二降温区的底部分别设有第一集水槽、第二集水槽,所述第一集水槽、第二集水槽的底部分别与灰水循环系统相连接,所述灰水循环系统上设有喷淋装置,所述喷淋装置上具有多个第二喷嘴,所述第一降温区、第二降温区内分别设有湿式电除尘器,所述第二喷嘴设置于湿式电除尘器的顶部,所述除雾区内设有除雾器。In order to achieve the above purpose, the present invention proposes a wet electrostatic precipitator for strengthening the agglomeration and removal of SO 3 by stepped deep cooling and phase change, including an inlet end, a diversion area, a pre-spray area, a first A cooling zone, a second cooling zone, a wet electrostatic precipitator, a demisting zone and an outlet end, a number of first nozzles are installed in the pre-spray zone, the first nozzles are connected to the water supply system, and the water supply system is the first nozzle Provide lye, the bottoms of the first cooling zone and the second cooling zone are respectively provided with a first water collection tank and a second water collection tank, and the bottoms of the first water collection tank and the second water collection tank are respectively connected with the grey water circulation system , the grey water circulation system is provided with a spray device, the spray device is provided with a plurality of second nozzles, the first cooling zone and the second cooling zone are respectively provided with wet electrostatic precipitators, the second cooling zone The nozzle is arranged on the top of the wet electrostatic precipitator, and a mist eliminator is arranged in the mist elimination area.
作为优选,所述第一集水槽、第二集水槽分别与两个灰水循环系统相连接,每个灰水循环系统包括循环泵、水处理装置、间壁式换热器、循环供液管和喷淋装置,所述水处理装置上具有补碱口,水处理装置上还连接有PH计,所述水处理装置的进水端与第一集水槽、第二集水槽相连,所述水处理装置的出液端与循环泵进液端相连,所述循环泵的出液端与循环供液管之间通过间壁式换热器相连接,所述循环供液管的出液端与喷淋装置相连。Preferably, the first water collection tank and the second water collection tank are respectively connected with two grey water circulation systems, and each grey water circulation system includes a circulation pump, a water treatment device, a partition heat exchanger, a circulation liquid supply pipe and a spray The water treatment device has an alkali replenishing port, and a PH meter is also connected to the water treatment device. The water inlet end of the water treatment device is connected to the first water collecting tank and the second water collecting tank. The liquid outlet end is connected with the liquid inlet end of the circulating pump, the liquid outlet end of the circulating pump is connected with the circulating liquid supply pipe through a partition heat exchanger, and the liquid outlet end of the circulating liquid supply pipe is connected with the spray device .
作为优选,所述给水系统包括第一供液泵、碱液罐、第一供液管,所述碱液罐上具有给水口和补碱口,所述碱液罐上还连接有PH计,所述碱液罐的出液口与第一供液泵的进液端相连,所述第一供液泵的出液端与多个第一供液管相连接,所述第一供液管上安装有多个第一喷嘴,所述第一喷嘴喷射的雾滴的温度低于烟气的温度。Preferably, the water supply system includes a first liquid supply pump, a lye tank, and a first liquid supply pipe, the lye tank is provided with a water supply port and an alkali replenishment port, and a pH meter is also connected to the lye tank, The liquid outlet of the lye tank is connected to the liquid inlet end of the first liquid supply pump, and the liquid outlet end of the first liquid supply pump is connected to a plurality of first liquid supply pipes, and the first liquid supply pipes A plurality of first nozzles are installed thereon, and the temperature of the mist droplets sprayed by the first nozzles is lower than the temperature of the flue gas.
作为优选,所述湿式电除尘器与电源相连,所述湿式电除尘器内具有多个阳极板和阴极线,所述阳极板和阴极线相互平行设置,所述阳极板与相邻的阴极线之间形成电场通道。Preferably, the wet electrostatic precipitator is connected to a power source, the wet electrostatic precipitator has a plurality of anode plates and cathode lines, the anode plates and cathode lines are arranged in parallel with each other, and the anode plate is connected to the adjacent cathode lines An electric field channel is formed between them.
作为优选,所述导流区呈喇叭口状,沿烟气处理方向导流区的截面面积逐渐增大,所述导流区内设有若干个倾斜设置的第一导流板,相邻的两个第一导流板之间形成导流通道,所述导流通道沿烟气输送方向截面面积逐渐增大。Preferably, the diversion area is in the shape of a bell mouth, and the cross-sectional area of the diversion area gradually increases along the flue gas treatment direction. The diversion area is provided with a number of first diversion plates arranged obliquely. A guide channel is formed between the two first guide plates, and the cross-sectional area of the guide channel increases gradually along the flue gas conveying direction.
作为优选,所述除雾区呈喇叭口状,沿烟气处理方向除雾区的截面面积逐渐减小。Preferably, the defogging area is in the shape of a bell mouth, and the cross-sectional area of the defogging area gradually decreases along the flue gas treatment direction.
本发明的有益效果:本发明预喷雾区可喷出高浓度碱液(如氢氧化钠、碳酸钠、碳酸氢钠溶液等),烟气中的部分二氧化硫能够被碱液吸收,然后烟气依次经过第一降温区、第二降温区促进细颗粒物团聚,通过间壁式换热器可降低喷淋浆液温度,从而降低喷雾水温,促使烟温在湿电场中梯级降低,从而有效提高可凝结颗粒物以可过滤细颗粒物或硫酸气溶胶为凝结核的凝结效应,并通过湍流曳力、温度梯度力、电场力等作用促进细颗粒物高效团聚;最终通过湿式电除尘器高效除尘,高效除雾器将达到一定切割粒径的颗粒物同液滴一起高效脱除,有效避免其逃逸。该装置PM1团聚效率可达50%以上,PM2.5脱除效率可达80%以上,可凝结颗粒物(含SO3)脱除可达70%以上,有效地提高了湿式电除尘器对SO3的适用范围,在SO3的浓度达50~100mg/m3时,电除尘性能不会降低。该装置可适用于燃煤电厂、化工、冶金、水泥等多种行业的废气治理,能够显著减少蓝色烟羽排放。The beneficial effects of the present invention: the pre-spray area of the present invention can spray high-concentration lye (such as sodium hydroxide, sodium carbonate, sodium bicarbonate solution, etc.), part of the sulfur dioxide in the flue gas can be absorbed by the lye, and then the flue gas is sequentially After the first cooling zone and the second cooling zone, the agglomeration of fine particles is promoted, and the temperature of the spray slurry can be reduced by the partition heat exchanger, thereby reducing the temperature of the spray water, and promoting the stepwise reduction of the smoke temperature in the wet electric field, thereby effectively improving the concentration of condensable particles. It can filter the condensation effect of fine particles or sulfuric acid aerosol as condensation nuclei, and promote the efficient agglomeration of fine particles through turbulent drag force, temperature gradient force, electric field force, etc. Particles with a certain cutting particle size are efficiently removed together with the droplets to effectively avoid their escape. The PM1 agglomeration efficiency of the device can reach more than 50%, the removal efficiency of PM2.5 can reach more than 80%, and the removal of condensable particulate matter (including SO 3 ) can reach more than 70%, which effectively improves the wet electrostatic precipitator's ability to remove SO 3 When the concentration of SO 3 reaches 50-100mg/m 3 , the performance of electrostatic precipitator will not decrease. The device can be used for waste gas treatment in coal-fired power plants, chemical industry, metallurgy, cement and other industries, and can significantly reduce blue plume emissions.
本发明的特征及优点将通过实施例结合附图进行详细说明。The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings.
【附图说明】【Description of drawings】
图1是本发明一种梯级深度降温相变强化SO3团聚脱除的湿式电除尘器的内部结构示意图。Fig. 1 is a schematic diagram of the internal structure of a wet electrostatic precipitator of the present invention for strengthening SO 3 agglomeration and removal by step-deep cooling phase change.
【具体实施方式】【Detailed ways】
参阅图1本发明一种梯级深度降温相变强化SO3团聚脱除的湿式电除尘器,包括沿烟气处理方向依次设置的进口端1、导流区2、预喷雾区3、第一降温区4、第二降温区5、湿式电除尘器6、除雾区7和出口端8,所述预喷雾区3内安装有若干个第一喷嘴34,所述第一喷嘴34与给水系统相连,给水系统为第一喷嘴34提供碱液,所述第一降温区4、第二降温区5的底部分别设有第一集水槽40、第二集水槽50,所述第一集水槽40、第二集水槽50的底部分别与灰水循环系统相连接,所述灰水循环系统上设有喷淋装置,所述喷淋装置上具有多个第二喷嘴45,所述第一降温区4、第二降温区5内分别设有湿式电除尘器6,所述第二喷嘴45设置于湿式电除尘器6的顶部,所述除雾区7内设有除雾器。Referring to Fig. 1, a wet electrostatic precipitator of the present invention for strengthening the agglomeration and removal of SO 3 by step-depth cooling and phase change comprises an inlet end 1, a
进一步地,所述第一集水槽40、第二集水槽50分别与两个灰水循环系统相连接,每个灰水循环系统包括循环泵41、水处理装置42、间壁式换热器43、循环供液管44和喷淋装置,所述水处理装置42上具有补碱口,水处理装置42上还连接有PH计,用于加碱调节PH值,所述水处理装置42的进水端与第一集水槽40、第二集水槽50相连,所述水处理装置42的出液端与循环泵41进液端相连,所述循环泵41的出液端与循环供液管44之间通过间壁式换热器43相连接,所述循环供液管44的出液端与喷淋装置相连,实现浆液的循环利用。Further, the first
进一步地,所述给水系统包括第一供液泵31、碱液罐32、第一供液管33,所述碱液罐32上具有给水口和补碱口,所述碱液罐32上还连接有PH计,所述碱液罐32的出液口与第一供液泵31的进液端相连,所述第一供液泵31的出液端与多个第一供液管33相连接,所述第一供液管33上安装有多个第一喷嘴34,所述第一喷嘴34喷射的雾滴的温度低于烟气的温度。Further, the water supply system includes a first
进一步地,所述湿式电除尘器6与电源60相连,所述湿式电除尘器6内具有多个阳极板61和阴极线62,所述阳极板61和阴极线62相互平行设置,所述阳极板61与相邻的阴极线62之间形成电场通道。Further, the wet
进一步地,所述导流区2呈喇叭口状,沿烟气处理方向导流区2的截面面积逐渐增大,所述导流区2内设有若干个倾斜设置的第一导流板21,相邻的两个第一导流板21之间形成导流通道,所述导流通道沿烟气输送方向截面面积逐渐增大。Further, the
进一步地,所述除雾区7呈喇叭口状,沿烟气处理方向除雾区7的截面面积逐渐减小。Further, the defogging area 7 is in the shape of a bell mouth, and the cross-sectional area of the defogging area 7 decreases gradually along the flue gas treatment direction.
本发明工作过程:The working process of the present invention:
本发明一种梯级深度降温相变强化SO3团聚脱除的湿式电除尘器的工作过程:烟气从进口端1进入,由导流区2导流进入到预喷雾区3,第一喷嘴34可喷出高浓度碱液(如氢氧化钠、碳酸钠、碳酸氢钠溶液等),烟气中的部分二氧化硫能够被碱液吸收,然后烟气依次经过第一降温区4、第二降温区5促进细颗粒物团聚,通过间壁式换热器43可降低喷淋浆液温度,从而降低喷雾水温,促使烟温在湿电场中梯级降低,从而有效提高可凝结颗粒物以可过滤细颗粒物或硫酸气溶胶为凝结核的凝结效应,并通过湍流曳力、温度梯度力、电场力等作用促进细颗粒物高效团聚;最终通过湿式电除尘器6高效除尘,高效除雾器将达到一定切割粒径的颗粒物同液滴一起高效脱除,有效避免其逃逸,处理后的烟气经出口端8排出。The working process of the wet electrostatic precipitator for strengthening the agglomeration and removal of SO 3 by step-depth cooling and phase change of the present invention: the flue gas enters from the inlet end 1, is diverted from the
该装置可适用于燃煤电厂、化工、冶金、水泥等多种行业的废气治理,能够显著减少蓝色烟羽排放。PM1团聚效率可达50%以上,PM2.5脱除效率可达80%以上,可凝结颗粒物(含SO3)脱除可达70%以上,有效地提高了湿式电除尘器对SO3的适用范围,在SO3的浓度达50~100mg/m3时,电除尘性能不会降低。The device can be used for waste gas treatment in coal-fired power plants, chemical industry, metallurgy, cement and other industries, and can significantly reduce blue plume emissions. The agglomeration efficiency of PM1 can reach more than 50%, the removal efficiency of PM2.5 can reach more than 80%, and the removal of condensable particulate matter (including SO 3 ) can reach more than 70%, which effectively improves the application of wet electrostatic precipitator to SO 3 When the concentration of SO 3 reaches 50~100mg/m 3 , the electrostatic precipitator performance will not decrease.
上述实施例是对本发明的说明,不是对本发明的限定,任何对本发明简单变换后的方案均属于本发明的保护范围。The above-mentioned embodiments are illustrative of the present invention, not limitations of the present invention, and any scheme after simple transformation of the present invention belongs to the protection scope of the present invention.
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