CN111727787A - A chain dragging type garlic seedling automatic membrane breaking machine and membrane breaking method - Google Patents
A chain dragging type garlic seedling automatic membrane breaking machine and membrane breaking method Download PDFInfo
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- 235000004611 garlic Nutrition 0.000 title claims abstract description 52
- 239000012528 membrane Substances 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 12
- 244000245420 ail Species 0.000 title 1
- 240000002234 Allium sativum Species 0.000 claims abstract description 51
- 238000005096 rolling process Methods 0.000 claims abstract description 49
- 230000007246 mechanism Effects 0.000 claims abstract description 33
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G13/00—Protection of plants
- A01G13/30—Ground coverings
- A01G13/32—Mats; Nets; Sheets or films
- A01G13/33—Sheets or films
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- B60G21/02—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected
- B60G21/04—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically
- B60G21/05—Interconnection systems for two or more resiliently-suspended wheels, e.g. for stabilising a vehicle body with respect to acceleration, deceleration or centrifugal forces permanently interconnected mechanically between wheels on the same axle but on different sides of the vehicle, i.e. the left and right wheel suspensions being interconnected
- B60G21/051—Trailing arm twist beam axles
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- B60G2204/80—Interactive suspensions; arrangement affecting more than one suspension unit
- B60G2204/82—Interactive suspensions; arrangement affecting more than one suspension unit left and right unit on same axle
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Abstract
本发明涉及一种链条拖曳式大蒜幼苗自动破膜机及破膜方法,链条拖曳式大蒜幼苗自动破膜机包括安装有行走装置的机架和安装在机架上的破膜机构,所述破膜机构位于机架后方,破膜机构包括与机架固接的破膜架、转动连接在破膜架上的滚动轴和驱动所述滚动轴转动的破膜驱动装置,所述滚动轴上缠绕有柔性网,柔性网垂下的一端包裹有破膜链条。本发明通过链条拖拽代替人工破膜,提高了大蒜幼苗破膜效率,破膜平稳可靠;破膜架采用杆与板的连接结构,有利于减轻设备总重量;通过固紧螺栓和限位轴套的设置,实现了固定座的位置调整和固定,从而实现了车轮宽度间距的调整,使机器可以在不同标准间距的作业场地工作,提高了通用性。
The invention relates to a chain dragging type garlic seedling automatic film breaking machine and a film breaking method. The chain dragging garlic seedling automatic film breaking machine comprises a frame equipped with a walking device and a film breaking mechanism installed on the frame. The membrane mechanism is located behind the frame, and the membrane-breaking mechanism includes a membrane-breaking frame fixed to the frame, a rolling shaft rotatably connected to the membrane-breaking frame, and a membrane-breaking driving device that drives the rolling shaft to rotate, and the rolling shaft is wound on There is a flexible net, and the hanging end of the flexible net is wrapped with a membrane-breaking chain. The invention uses chain dragging instead of manual membrane rupture, improves the efficiency of garlic seedling membrane rupture, and the membrane rupture is stable and reliable; the membrane rupture frame adopts the connection structure of rod and plate, which is beneficial to reduce the total weight of the equipment; The setting of the sleeve realizes the position adjustment and fixation of the fixed seat, thereby realizing the adjustment of the wheel width spacing, so that the machine can work in the work site with different standard spacing, and the versatility is improved.
Description
技术领域technical field
本发明涉及农用机械技术领域,尤其涉及到一种链条拖曳式大蒜幼苗自动破膜机及破膜方法。The invention relates to the technical field of agricultural machinery, in particular to a chain dragging type garlic seedling automatic membrane breaking machine and a membrane breaking method.
背景技术Background technique
大蒜营养丰富,用途广泛,具有抑菌、杀菌、抗癌等医疗作用,因此大蒜在国内外受到了高度关注,大蒜需求量逐年增加。我国人多地少,大蒜种植以小规模和精耕细作的模式进行种植,随着我国现代农业的不断发展以及农业生产方式的不断转变,大蒜种植和收获机械得到了不断地研发和创新,但是针对大蒜幼苗破膜这一时期的工作,国内还停留在主要以人工进行破膜工作这一阶段水平,机械化程度较低,劳动强度大;制约大蒜幼苗破膜发展的关键技术问题主要包含:大蒜幼苗破膜时期的土壤较为松软、传统机器灵活度比较低,无法适应破膜工作,不同地区大蒜种植的工艺不同,每两陇大蒜间距不同,设备通用性差。Garlic is nutritious, has a wide range of uses, and has medical effects such as bacteriostatic, bactericidal, and anti-cancer. Therefore, garlic has received high attention at home and abroad, and the demand for garlic has increased year by year. my country has more people and less land, and garlic is planted in a small-scale and intensive mode of cultivation. With the continuous development of modern agriculture in my country and the continuous transformation of agricultural production methods, garlic planting and harvesting machinery has been continuously developed and innovated. However, for garlic The work in the period of membrane rupture of seedlings is still at the stage of manual membrane rupture in China, with low degree of mechanization and high labor intensity; the key technical problems restricting the development of garlic seedling membrane rupture mainly include: garlic seedling rupture The soil in the film period is relatively soft, and the flexibility of traditional machines is relatively low, which cannot be adapted to the work of breaking the film. The techniques of garlic planting in different regions are different, the distance between each two garlic is different, and the equipment is not versatile.
发明内容SUMMARY OF THE INVENTION
本发明针对现有技术的不足,提供质量轻、工作灵活且轮距可调的链条拖曳式大蒜幼苗自动破膜机。Aiming at the deficiencies of the prior art, the present invention provides a chain dragging type garlic seedling automatic film breaking machine with light weight, flexible work and adjustable wheel base.
本发明是通过如下技术方案实现的,提供一种链条拖曳式大蒜幼苗自动破膜机,包括安装有行走装置的机架和安装在机架上的破膜机构,所述破膜机构位于机架后方,破膜机构包括与机架固接的破膜架、转动连接在破膜架上的滚动轴和驱动所述滚动轴转动的破膜驱动装置,所述滚动轴上缠绕有柔性网,柔性网垂下的一端包裹有破膜链条。The present invention is achieved through the following technical solutions, and provides a chain-drag type garlic seedling automatic membrane breaking machine, comprising a frame installed with a walking device and a membrane breaking mechanism installed on the frame, the membrane breaking mechanism is located in the frame At the rear, the membrane-breaking mechanism includes a membrane-breaking frame fixed to the frame, a rolling shaft rotatably connected to the membrane-breaking frame, and a membrane-breaking driving device that drives the rolling shaft to rotate. The hanging end of the net is wrapped with a membrane-breaking chain.
本方案通过行走装置带动整机行走,通过破膜驱动装置带动滚动轴旋转,实现柔性网的收放,从而带动破膜链条上下移动,当破膜链条落至大蒜薄膜上时,行走装置带动整机行走,从而带动破膜链条在大蒜薄膜上前进,实现破膜作业;通过设置柔性网,减轻了机器重量,提高了灵活性,适合在松软土壤使用,利用柔性网将破膜链条进行包裹,避免链条与薄膜直接接触。This scheme drives the whole machine to walk through the walking device, and drives the rolling shaft to rotate through the membrane-breaking driving device, so as to realize the retractable and unwinding of the flexible net, thereby driving the membrane-breaking chain to move up and down. When the membrane-breaking chain falls on the garlic film, the walking device drives the whole machine. The machine travels, thereby driving the membrane-breaking chain to advance on the garlic film to realize the membrane-breaking operation; by setting the flexible net, the weight of the machine is reduced, the flexibility is improved, and it is suitable for use in soft soil. The flexible net is used to wrap the membrane-breaking chain. Avoid direct contact of the chain with the film.
作为优化,机架的前方也安装有破膜机构。本优化方案通过在机架前方也设置破膜机构,在换行时,设备无需180度调头,进一步提高了使用的灵活性。As an optimization, a membrane breaking mechanism is also installed in front of the frame. In this optimized solution, a membrane breaking mechanism is also set in front of the frame, and the equipment does not need to be turned 180 degrees when changing rows, which further improves the flexibility of use.
作为优化,所述破膜架包括两端通过固定板固接的上固定杆和下固定杆,以及一端与上固定杆、下固定杆固接,另一端与机架固接的固定架,滚动轴与两端的固定板转动连接。破膜架为破膜机构的安装提供载体,本优化方案的破膜架采用固定板连接固定杆的结构,重量小,进一步减轻了机器总重。As an optimization, the membrane-breaking frame includes an upper fixing rod and a lower fixing rod whose two ends are fixedly connected by a fixing plate, and a fixing frame whose one end is fixedly connected to the upper fixing rod and the lower fixing rod, and the other end is fixedly connected to the frame. The shaft is rotatably connected with the fixed plates at both ends. The membrane-breaking frame provides a carrier for the installation of the membrane-breaking mechanism. The membrane-breaking frame of this optimized solution adopts a structure in which a fixed plate is connected to a fixed rod, and the weight is small, which further reduces the total weight of the machine.
作为优化,所述破膜驱动装置包括固装在滚动轴上的滚动轴齿轮、与破膜架固接的蜗杆减速器,以及与蜗杆减速器输入轴连接的破膜电机,蜗杆减速器的输出轴上固装有与滚动轴齿轮啮合的减速器齿轮。本优化方案的破膜驱动装置通过破膜电机提供动力,通过蜗杆减速器的传力带动滚动轴齿轮转动,从而带动滚动轴转动,结构简单,并且通过设置蜗杆减速器,实现了将破膜电机沿前后方向设置,方便破膜电机与机架固定。As an optimization, the membrane-breaking drive device includes a rolling shaft gear fixed on the rolling shaft, a worm reducer fixed to the membrane-breaking frame, and a membrane-breaking motor connected to the input shaft of the worm reducer. The output of the worm reducer A reducer gear that meshes with the rolling shaft gear is fixed on the shaft. The film-breaking drive device of the optimized scheme provides power through the film-breaking motor, and drives the rolling shaft gear to rotate through the transmission force of the worm reducer, thereby driving the rolling shaft to rotate. The structure is simple, and by setting the worm reducer, the film-breaking motor is realized It is arranged along the front and rear directions, which is convenient for fixing the membrane breaking motor and the frame.
作为优化,还包括与滚动轴转动连接的两固定夹持板,两固定夹持板分别位于滚动轴齿轮两侧,两固定夹持板均与破膜架固接。本优化方案通过设置固定夹持板,起到固定滚动轴齿轮的作用,并且起到支撑滚动轴的作用,减小滚动轴弯曲变形。As an optimization, it also includes two fixed holding plates rotatably connected with the rolling shaft, the two fixed holding plates are respectively located on both sides of the rolling shaft gear, and both fixed holding plates are fixedly connected with the membrane breaking frame. In this optimization scheme, the fixed clamping plate is arranged to play the role of fixing the rolling shaft gear, and play the role of supporting the rolling shaft, so as to reduce the bending deformation of the rolling shaft.
作为优化,行走装置包括安装有窄型车轮的车架和固定设置在机架上的固定座,所述固定座上安装有转向电机,转向电机的电机轴向下竖直延伸且与车架固接,车架上安装有与窄型车轮传动连接的轮毂电机。本优化方案的车轮采用窄型车轮,减轻了重量,并且减小了对土壤的滚压面积,通过转向电机带动车架转动,方便进行整机转向,通过轮毂电机带动车轮转动,方便对整机行走进行控制。As an optimization, the traveling device includes a frame with narrow wheels and a fixed seat fixed on the frame. A steering motor is installed on the fixed seat, and the motor shaft of the steering motor extends vertically downward and is fixed with the frame. A hub motor connected to the narrow wheel drive is installed on the frame. The wheels of this optimization scheme use narrow wheels, which reduces the weight and the rolling area of the soil. The steering motor drives the frame to rotate, which is convenient for turning the whole machine, and the wheel hub motor drives the wheels to rotate, which is convenient for the whole machine. Walk for control.
作为优化,机架上还固设有穿过固定座的上轴和下轴,固定座上穿设有与机架螺纹连接的固紧螺栓,固定座远离固紧螺栓的螺栓头一侧设有套设在上轴和/或下轴的限位轴套,限位轴套的侧壁上螺纹连接有顶至上轴和/或下轴的紧定螺栓。本优化方案通过限位轴套顶紧固定座的一侧,通过固紧螺栓的螺栓头顶紧固定座的另一侧,实现了对固定座的固定,松动固紧螺栓和限位轴套后,可以移动固定座的位置,从而实现车轮宽度方向间距的调整,适应不同垄距的要求。As an optimization, an upper shaft and a lower shaft that pass through the fixing base are also fixed on the frame, and the fixing base is threaded with fixing bolts that are threadedly connected to the frame. The side of the fixing base away from the bolt head of the fixing bolt is provided with The limit shaft sleeve is sleeved on the upper shaft and/or the lower shaft, and the side wall of the limit shaft sleeve is threadedly connected with a set bolt which is pushed up to the upper shaft and/or the lower shaft. In this optimization scheme, the fixing seat is fixed by pressing the limit shaft sleeve on one side of the fixing seat, and the bolt head of the fastening bolt is pressed against the other side of the fixing seat. After loosening the fixing bolt and the limiting shaft sleeve, The position of the fixed seat can be moved, so as to realize the adjustment of the spacing in the width direction of the wheels and adapt to the requirements of different ridge spacings.
作为优化,所述车架包括与窄型车轮转动连接的车轮轴、位于窄型车轮两侧且与车轮轴固接的两前叉支撑架,以及位于窄型车轮上方的前叉连接板和位于前叉连接板上方的前叉肩盖,前叉连接板和前叉肩盖上分别开设有套设在两前叉支撑架上的通孔,前叉肩盖上固接有与转向电机的电机轴固接的转向轴。本方案的车架结构通过车轮轴和两个前叉支撑架给车轮提供支撑,通过前叉连接板和前叉肩盖将两前叉支撑架连接,并通过转向轴传递转向电机的动力,实现转向,结构简单,安装方便。As an optimization, the frame includes a wheel axle rotatably connected to the narrow wheel, two front fork support frames located on both sides of the narrow wheel and fixed to the wheel axle, and a front fork connecting plate located above the narrow wheel and a The front fork shoulder cover above the front fork connecting plate, the front fork connecting plate and the front fork shoulder cover are respectively provided with through holes sleeved on the two front fork support frames, the front fork shoulder cover is fixedly connected with the motor of the steering motor Steering shaft to which the shaft is fixed. The frame structure of this scheme provides support for the wheels through the wheel axle and two front fork support frames, connects the two front fork support frames through the front fork connecting plate and the front fork shoulder cover, and transmits the power of the steering motor through the steering shaft to realize Steering, simple structure and convenient installation.
作为优化,前叉支撑架上设有位于前叉连接板下方的下限位块和位于前叉肩盖上方的上限位块,前叉连接板和前叉肩盖之间设有套设在前叉支撑架上的减震弹簧。本优化方案通过下限位块限制前叉连接板下移,通过上限位块限制前叉肩盖上移,通过设置减震弹簧,当机器在较为坎坷的工作场地作业时,可以减少机器的周期震动和瞬时冲击对机器的负面影响。As an optimization, the front fork support frame is provided with a lower limit block located under the front fork connecting plate and an upper limit block located above the front fork shoulder cover. Shock spring on support frame. In this optimization scheme, the lower limit block is used to limit the downward movement of the connecting plate of the front fork, and the upper limit block is used to limit the upward movement of the front fork shoulder cover. By setting the shock-absorbing spring, the periodic vibration of the machine can be reduced when the machine operates in a rough work site. and the negative effects of instantaneous shocks on the machine.
本方案还提供一种链条拖曳式大蒜幼苗破膜方法,包括如下方面:This solution also provides a chain dragging method for breaking membranes of garlic seedlings, including the following aspects:
机器启动之前通过固紧螺栓和限位轴套调整车轮宽度方向上的间距,使车轮之间的宽度距离与当地大蒜种植工艺相匹配;在机器的前、后侧均安装破膜机构,在换行时无需180度调头,提高了作业效率和灵活性;Before starting the machine, adjust the spacing in the width direction of the wheels by tightening the bolts and the limit bushings, so that the width distance between the wheels matches the local garlic planting process; There is no need for a 180-degree U-turn, which improves work efficiency and flexibility;
启动机器后,使机器行进至工作地点,然后将机器后侧的破膜电机反转,使破膜链条下落至大蒜薄膜上,通过转向电机调整车轮行进方向,启动轮毂电机使机器开始前进,机器带动破膜链条在大蒜薄膜上前进开始进行破膜作业;After starting the machine, make the machine travel to the working place, then reverse the film-breaking motor on the back side of the machine, so that the film-breaking chain falls on the garlic film, adjust the wheel travel direction through the steering motor, and start the hub motor to make the machine start to move forward. Drive the membrane-breaking chain to advance on the garlic film to start the membrane-breaking operation;
当一行破膜结束需要换行时,机器后侧的破膜电机正转将破膜链条升起,控制转向电机将车轮转至90度横向方向,启动轮毂电机使机器进行横向移动,移到需要破膜的下一行;When a line of film breaking ends and needs to be changed, the film breaking motor on the back of the machine rotates forward to lift the film breaking chain, control the steering motor to turn the wheel to a 90-degree lateral direction, and start the hub motor to make the machine move laterally until it needs to be broken. the next line of the membrane;
换行完成时,使机器前侧破膜电机反转将前方破膜链条下落到大蒜薄膜上,然后控制轮毂电机带动破膜机开始往回作业,整个过程操作简单,实现了高效快速的大蒜幼苗破膜作业。When the line feed is completed, reverse the film-breaking motor on the front side of the machine to drop the front film-breaking chain onto the garlic film, and then control the hub motor to drive the film-breaking machine to start working backwards. film work.
本发明的有益效果为:通过链条拖拽代替人工破膜,提高了大蒜幼苗破膜效率,破膜平稳可靠;破膜架采用杆与板的连接结构,有利于减轻设备总重量;通过固紧螺栓和限位轴套的设置,实现了固定座的位置调整和固定,从而实现了车轮宽度间距的调整,使机器可以在不同标准间距的作业场地工作,提高了通用性。The beneficial effects of the invention are as follows: instead of artificial membrane rupture by chain dragging, the membrane rupture efficiency of garlic seedlings is improved, and membrane rupture is stable and reliable; the membrane rupture frame adopts the connection structure of rod and plate, which is beneficial to reduce the total weight of the equipment; The setting of bolts and limit bushings realizes the position adjustment and fixation of the fixed seat, thus realizing the adjustment of the wheel width spacing, so that the machine can work on the work site with different standard spacing, and the versatility is improved.
附图说明Description of drawings
图1是本发明大蒜幼苗自动破膜机结构示意图;Fig. 1 is the structural representation of garlic seedling automatic film breaking machine of the present invention;
图2是本发明的主视图;Fig. 2 is the front view of the present invention;
图3是本发明的俯视图;Fig. 3 is the top view of the present invention;
图4是本发明的左视图;Fig. 4 is the left side view of the present invention;
图5是本发明机架结构示意图;Fig. 5 is the frame structure schematic diagram of the present invention;
图6是本发明四轮转向机构的示意图;Fig. 6 is the schematic diagram of the four-wheel steering mechanism of the present invention;
图7是本发明轮毂电机驱动机构的示意图;Fig. 7 is the schematic diagram of the in-wheel motor drive mechanism of the present invention;
图8是本发明破膜机构的示意图;Fig. 8 is the schematic diagram of the membrane breaking mechanism of the present invention;
图中所示:Shown in the picture:
1、主体箱,2、机架左侧固定板,3、机架右侧固定板,4、前固定支撑架,5、后固定支撑架,6、固定座,7、固紧螺栓,8、限位轴套, 9、固定架,10、转向电机,11、转向电机法兰盘,12、电机安装板,13、转向电机伸出轴,14、联轴器,15、转向轴,16、转向轴滚动轴承,17、转向轴固定外壳,18、前叉肩盖,19、减震轴,20、减震弹簧,21、前叉支撑架,22、前叉连接板,23、窄型车轮,24、轮毂电机,25、车轮轴,26、破膜电机,27、蜗杆减速器,28、减速器齿轮,29、滚动轴齿轮,30、上固定杆,31、下固定杆,32、左固定板,33、右固定板,34、滚动轴滚动轴承,35、滚动轴,36、固定夹持板,37、柔性网,38、破膜链条。1. Main box, 2. Fixing plate on the left side of the frame, 3. Fixing plate on the right side of the frame, 4. Front fixing support frame, 5. Rear fixing support frame, 6. Fixing seat, 7. Fastening bolts, 8. Limit bushing, 9. Fixing frame, 10, Steering motor, 11, Steering motor flange, 12, Motor mounting plate, 13, Steering motor extension shaft, 14, Coupling, 15, Steering shaft, 16, Steering shaft rolling bearing, 17, Steering shaft fixed housing, 18, Front fork shoulder cover, 19, Damping shaft, 20, Damping spring, 21, Front fork support frame, 22, Front fork connecting plate, 23, Narrow wheel, 24, hub motor, 25, wheel shaft, 26, film breaking motor, 27, worm reducer, 28, reducer gear, 29, rolling shaft gear, 30, upper fixing rod, 31, lower fixing rod, 32, left fixing Plate, 33, Right fixed plate, 34, Rolling shaft rolling bearing, 35, Rolling shaft, 36, Fixed clamping plate, 37, Flexible net, 38, Membrane breaking chain.
具体实施方式Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式,对本方案进行阐述。In order to clearly illustrate the technical features of the solution, the solution will be described below through specific implementations.
如图1所示一种链条拖曳式大蒜幼苗自动破膜机,包括安装有行走装置的机架和安装在机架上的破膜机构,行走装置包括四轮转向机构和轮毂电机驱动机构。机架位于整机的中心部位,内装有整套手柄遥控系统;机架的前后方分别设有一对四轮转向机构,四轮转向机构对称安装于机架两侧,通过遥控手柄控制整机工作;轮毂电机驱动机构位于四轮转向机构的下部,是整部机器运行的动力源,为机器运行提供动力。As shown in Figure 1, a chain dragging type garlic seedling automatic membrane breaking machine includes a frame installed with a walking device and a membrane breaking mechanism installed on the frame. The walking device includes a four-wheel steering mechanism and a hub motor drive mechanism. The frame is located in the center of the whole machine, and a complete set of handle remote control system is installed in it; a pair of four-wheel steering mechanisms are respectively arranged at the front and rear of the frame, and the four-wheel steering mechanisms are symmetrically installed on both sides of the frame, and the whole machine is controlled by the remote control handle; The in-wheel motor drive mechanism is located at the lower part of the four-wheel steering mechanism, which is the power source for the operation of the whole machine and provides power for the operation of the machine.
机架包括主体箱1、机架左侧固定板2、机架右侧固定板3、前固定支撑架4、后固定支撑架5;机架主体箱1固接于前固定支撑架4和后固定支撑架5之间,机架主箱体的前后两端各开设一个方槽用于安装破膜电机,前后固定支撑架两侧各开有螺纹孔用于连接工字钢固定架。前固定支撑架4和后固定支撑架5均包括与机架固接的上轴和下轴,上轴位于下轴正上方,且与下轴平行,上轴和下轴均沿机架宽度方向延伸。The rack includes a main body box 1, a
行走装置包括安装有窄型车轮23的车架和固定设置在机架上的固定座6,窄型车轮23为四件,呈矩形分布,每个窄型车轮对应一个固定座。窄型车轮相较于普通车轮具有轮身窄更换方便等特点,尤其是使用在大蒜幼苗破膜作业时,由于大蒜种植是两陇之间留出的行走间隙约为30cm,以普通车轮作业会对间隙两侧大蒜幼苗造成损伤,窄型车轮能在作业时避免对大蒜幼苗的损伤。The traveling device includes a frame on which
固定座上安装有转向电机10,转向电机的电机轴向下竖直延伸且与车架固接,车架上安装有与窄型车轮23传动连接的轮毂电机24。转向电机、转向传动件和车架形成四轮转向机构,轮毂电机以及连接轮毂电机与车轮的传动机构形成轮毂电机驱动机构,可以通过手柄控制转向电机进而控制窄型车轮的旋转,旋转角度以遥控式大蒜幼苗自动破膜机前进方向为初始角度位置,可向左侧和右侧旋转0~90度,进而可以实现机器的横向转动。固定座上开设有套设在上轴和下轴上的轴孔,使得固定座可以沿上轴、下轴滑动;固定座的中部还开设有圆孔,圆孔中穿设有与机架螺纹连接的固紧螺栓7,固定座远离固紧螺栓7的螺栓头一侧设有套设在上轴和下轴的限位轴套8,限位轴套的侧壁上螺纹连接有顶至上轴和下轴的紧定螺栓。限位轴套和固紧螺栓的螺栓头分别在固定座的两侧形成对固定座的夹持固定,松动紧定螺栓和固紧螺栓后,可以滑动固定座,实现车轮宽度方向上间距的调整。A
车架包括与窄型车轮转动连接的车轮轴、位于窄型车轮两侧且与车轮轴固接的两前叉支撑架21,以及位于窄型车轮上方的前叉连接板22和位于前叉连接板上方的前叉肩盖18,前叉连接板22和前叉肩盖18上分别开设有套设在两前叉支撑架21上的通孔,前叉肩盖上固接有与转向电机的电机轴固接的转向轴15。前叉支撑架21上设有位于前叉连接板22下方的下限位块和位于前叉肩盖上方的上限位块,前叉连接板22和前叉肩盖18之间前叉支撑架部分为减震轴19,减震轴19上套设有减震弹簧20,当机器在较为坎坷的工作场地作业时,可以减少机器的周期震动和瞬时冲击对机器的负面影响。前叉连接板起固定前叉支撑架21的作用,两前叉支撑架21下端开有圆孔可供车轮轴25穿过,支撑架之间通过车轮轴固接有窄型车轮,车轮轴与窄型轮之间通过安装轴承连接,轮毂电机与车轮轴套接,装配于窄型车轮一侧,轮毂电机固接于一侧的前叉支撑架上,是整车行走动力源机构。The frame includes a wheel axle rotatably connected to the narrow wheel, two front fork support frames 21 located on both sides of the narrow wheel and fixed to the wheel axle, and a front
四轮转向机构的转向传动件包括转向电机法兰盘11、电机安装板12、转向电机伸出轴13、联轴器14、转向轴滚动轴承16和转向轴固定外壳17。电机固定板12焊接于固定座上,与转向电机法兰盘11紧贴安装,起到固定支撑转向电机10的作用,电机安装板12开有轴孔可供转向电机伸出轴13即转向电机的电机轴通过,转向电机伸出轴13与转向轴15通过联轴器14固接;转向轴外部套有转向轴固定外壳17,转向轴固定外壳与固定座刚性固接,具有固定转向轴的作用,转向轴15与转向轴固定外壳17通过转向轴滚动轴承16连接。The steering transmission part of the four-wheel steering mechanism includes a
破膜机构为两套,分别安装在机架正前方和正后方。具体的,破膜机构包括与机架固接的破膜架、转动连接在破膜架上的滚动轴35和驱动所述滚动轴转动的破膜驱动装置,所述滚动轴上缠绕有柔性网37,柔性网垂下的一端包裹有破膜链条38,即破膜用的链条。本实施例的柔性网为柔性纱网,柔性纱网的底面缝制有柔性布条,以增加纱网耐磨性。机器工作时通过手柄遥控破膜电机的正转与反转,经过蜗杆减速器齿轮组和柔性纱网的动力传递,可以实现破膜链条的升起与下落。There are two sets of membrane breaking mechanisms, which are installed in the front and rear of the frame respectively. Specifically, the membrane-breaking mechanism includes a membrane-breaking frame fixed to the frame, a rolling
破膜架包括两端通过固定板固接的上固定杆30和下固定杆31,以及一端与上固定杆、下固定杆固接,另一端与机架固接的固定架9,滚动轴35与两端的固定板转动连接。固定架9由H钢焊接而成,保证足够强度,固定架一端对称固接于前固定支撑架两侧,另一端与上固定杆和下固定杆通过螺栓固接。上固定杆30和下固定杆31的左端均与左固定板32固接,上固定杆30和下固定杆31的右端均与右固定板33固接,左固定板和右固定板起固定支撑固定杆和滚动轴35的作用。破膜机构与整机车身通过工字钢固定架连接,拆卸简单方便,且拆卸之后整机的转向行走和横向移动功能依然可行,可以与其他结构连接开展不同作业,具有一机多用的特点。The membrane-breaking frame includes an
破膜驱动装置包括固装在滚动轴35上的滚动轴齿轮29、与破膜架固接的蜗杆减速器,以及与蜗杆减速器输入轴连接的破膜电机26,蜗杆减速器的输出轴上固装有与滚动轴齿轮29啮合的减速器齿轮28,减速器齿轮28与滚动轴齿轮29是一对齿轮组。The membrane-breaking drive device includes a rolling
具体的,破膜电机26安装于机架主体箱开设的方形槽内,电机法兰盘与固定支撑架的挡板贴合,电机伸出轴与蜗杆减速器27连接,蜗杆减速器27前端与下固定杆31紧贴,内侧与挡板通过螺栓固定;滚动轴35两端分别通过固定轴承与左固定板、右固定板连接。Specifically, the membrane-breaking
本实施例还包括与滚动轴通过滚动轴滚动轴承34转动连接的两固定夹持板36,两固定夹持板分别位于滚动轴齿轮两侧,两固定夹持板均与破膜架固接,且固定夹持板36的手柄部固接于固定杆,起到固定滚动轴齿轮的作用。This embodiment also includes two fixed
使用本实施链条拖曳式大蒜幼苗自动破膜机进行的破膜方法,包括如下方面:The membrane-breaking method performed by using the chain dragging type garlic seedling automatic membrane-breaking machine of this implementation includes the following aspects:
1、机器启动之前通过固紧螺栓和限位轴套调整车轮宽度方向上的间距,进而控制两车轮之间距离,使车轮之间的宽度距离与当地大蒜种植工艺相匹配;工作时,在机器的前、后侧均安装破膜机构;1. Before the machine is started, adjust the distance in the width direction of the wheels by tightening the bolts and the limit bushing, and then control the distance between the two wheels, so that the width distance between the wheels matches the local garlic planting process; Membrane breaking mechanisms are installed on the front and rear sides of the
2、启动机器后,通过遥控手柄控制机器行进至工作地点,然后将机器后侧的破膜电机反转,带动滚动轴转动,使破膜链条下落至大蒜薄膜上,通过遥控手柄控制转向电机旋转,调整车轮行进方向,启动轮毂电机使机器开始前进,机器带动破膜链条在大蒜薄膜上前进开始进行破膜作业;2. After starting the machine, use the remote control handle to control the machine to travel to the working place, then reverse the membrane-breaking motor on the back side of the machine to drive the rolling shaft to rotate, so that the membrane-breaking chain falls on the garlic film, and control the rotation of the steering motor through the remote control handle , adjust the traveling direction of the wheel, start the hub motor to make the machine start to move forward, and the machine drives the film-breaking chain to advance on the garlic film to start the film-breaking operation;
3、当一行破膜结束需要换行时,控制遥控手柄,使机器后侧的破膜电机正转将破膜链条升起,控制转向电机将车轮转至90度横向方向,启动轮毂电机使机器进行横向移动,移到需要破膜的下一行;3. When a line of film breaking ends and needs to be changed, control the remote control handle to make the film breaking motor on the rear side of the machine rotate forward to raise the film breaking chain, control the steering motor to turn the wheel to a 90-degree horizontal direction, and start the hub motor to make the machine run. Move laterally to move to the next row where the membrane needs to be broken;
4、换行完成时,使机器前侧破膜电机反转将前方破膜链条下落到大蒜薄膜上,然后控制轮毂电机带动破膜机开始往回作业,从而可以高效快速的实现大蒜幼苗的破膜作业;4. When the line feed is completed, reverse the film-breaking motor on the front side of the machine to drop the front film-breaking chain onto the garlic film, and then control the hub motor to drive the film-breaking machine to start working backwards, so that the film-breaking of garlic seedlings can be realized efficiently and quickly. Operation;
5、重复上述动作直至完成整个破膜作业。5. Repeat the above actions until the entire membrane breaking operation is completed.
当然,上述说明也并不仅限于上述举例,本发明未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述;以上实施例及附图仅用于说明本发明的技术方案并非是对本发明的限制,参照优选的实施方式对本发明进行了详细说明,本领域的普通技术人员应当理解,本技术领域的普通技术人员在本发明的实质范围内所做出的变化、改型、添加或替换都不脱离本发明的宗旨,也应属于本发明的权利要求保护范围。Of course, the above description is not limited to the above examples, and the undescribed technical features of the present invention can be realized by or using the existing technology, and will not be repeated here; the above embodiments and drawings are only used to illustrate the technical solutions of the present invention, not It is a limitation of the present invention. The present invention is described in detail with reference to the preferred embodiments. Those of ordinary skill in the art should understand that changes, modifications, Additions or substitutions do not depart from the spirit of the present invention, and should also belong to the protection scope of the claims of the present invention.
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