CN111725954B - Lead fixing tool - Google Patents
Lead fixing tool Download PDFInfo
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- CN111725954B CN111725954B CN202010653435.1A CN202010653435A CN111725954B CN 111725954 B CN111725954 B CN 111725954B CN 202010653435 A CN202010653435 A CN 202010653435A CN 111725954 B CN111725954 B CN 111725954B
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- 238000003466 welding Methods 0.000 claims abstract description 20
- 238000004804 winding Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 2
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/30—Manufacture of winding connections
- H02K15/33—Connecting winding sections; Forming leads; Connecting leads to terminals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
Description
技术领域Technical Field
本发明涉及电机技术领域，涉及一种引线固定工装。The invention relates to the technical field of motors, and in particular to a lead fixing tool.
背景技术Background Art
定子由定子铁芯以及定子铁芯上饶制的绕组线圈构成，绕组线圈上设置有定子引出线。生产中对定子进行安装时需要用到定子工装，以前的工装是将定子立式放置在固定不动的工作台面上，通过人工理线来会对引出线进行后续焊接等操作，且由于人工进行定位使得引出线位置也存在误差，这就导致引出线的位置及长度均不够精确，且人工处理引线效率较低，劳动轻度大，同时也影响装配效率。The stator is composed of a stator core and a winding coil wound on the stator core, and a stator lead wire is arranged on the winding coil. During production, a stator tool is required for installing the stator. In the past, the tool placed the stator vertically on a fixed work surface, and the lead wires were subsequently welded by manual wire arrangement. The position of the lead wires also had errors due to manual positioning, which resulted in the position and length of the lead wires being inaccurate. In addition, the efficiency of manual lead wire handling was low, the labor intensity was high, and the assembly efficiency was also affected.
发明内容Summary of the invention
本发明要解决的技术问题是提供一种避免夹紧的定子发生变形，可精确的保证引出线的位置及长度的引线固定工装。The technical problem to be solved by the present invention is to provide a lead wire fixing tool which can avoid deformation of a clamped stator and accurately ensure the position and length of the lead wire.
为了解决上述技术问题，本发明解决其技术问题所采用的技术方案是：In order to solve the above technical problems, the technical solution adopted by the present invention to solve the technical problems is:
一种引线固定工装，包括环形本体以及抵紧部件，所述环形本体上设置有用于容纳定子的定位腔，所述抵紧部件设置在所述环形本体上，所述抵紧部件对定位腔内的定子进行夹紧；A lead fixing tool comprises an annular body and a clamping component, wherein the annular body is provided with a positioning cavity for accommodating a stator, and the clamping component is arranged on the annular body, and the clamping component clamps the stator in the positioning cavity;
还包括引线固定部件，所述引线固定部件设置在所述环形本体上，所述引线固定部件对定子的引线以及引线上的焊接件进行定位。It also includes a lead fixing component, which is arranged on the annular body and is used to position the lead of the stator and the welding parts on the lead.
进一步地，所述环形本体上均匀设置有多个定位块，相邻定位块之间设置有过线槽，所述环形本体外侧壁上设置有理线槽，所述理线槽用于整理通过过线槽输送出的端部绕组，所述理线槽边缘均匀设置有多个理线弹片，所述理线弹片一端与环形本体连接，另一端设置有导向面。Furthermore, a plurality of positioning blocks are evenly arranged on the annular body, a wire passing groove is arranged between adjacent positioning blocks, a wire organizing groove is arranged on the outer side wall of the annular body, the wire organizing groove is used to organize the end windings conveyed through the wire passing groove, a plurality of wire organizing spring clips are evenly arranged on the edge of the wire organizing groove, one end of the wire organizing spring clip is connected to the annular body, and the other end is provided with a guide surface.
进一步地，所述引线固定部件包括第一固定座以及第一定位架，所述第一固定座设置在所述环形本体上，所述第一定位架一端与所述第一固定座铰接，所述第一固定座上设置有引线定位板以及多个用于夹持焊接件的夹持单元，所述引线定位板上设置有多个引线定位槽，所述夹持单元设置在所述引线定位槽上方，且所述夹持单元与所述引线定位槽一一对应设置。Furthermore, the lead fixing component includes a first fixing seat and a first positioning frame, the first fixing seat is arranged on the annular body, one end of the first positioning frame is hinged to the first fixing seat, the first fixing seat is provided with a lead positioning plate and a plurality of clamping units for clamping the welding parts, the lead positioning plate is provided with a plurality of lead positioning grooves, the clamping unit is provided above the lead positioning groove, and the clamping unit is provided in a one-to-one correspondence with the lead positioning groove.
进一步地，所述夹持单元包括两夹片以及夹持座，所述夹片中部与所述夹持座铰接，所述夹片夹持端上设置有与所述焊接件外形相匹配的夹槽，所述夹持座上穿设有弹簧，所述弹簧两端分别与两夹片抵接，使得两夹片的夹持端靠近。Furthermore, the clamping unit includes two clips and a clamping seat, the middle part of the clip is hinged to the clamping seat, the clamping end of the clip is provided with a clamping groove matching the shape of the welded part, the clamping seat is penetrated by a spring, and the two ends of the spring are respectively abutted against the two clips, so that the clamping ends of the two clips are close to each other.
进一步地，所述抵紧部件包括抵紧块以及螺杆，所述螺杆穿设在环形本体上的螺纹孔上，所述螺杆自由端与所述抵紧块连接，通过转动所述螺杆带动所述抵紧块沿着所述环形本体的径向做直线运动。Furthermore, the clamping component includes a clamping block and a screw, the screw is inserted into a threaded hole on the annular body, the free end of the screw is connected to the clamping block, and the clamping block is driven to perform linear motion along the radial direction of the annular body by rotating the screw.
进一步地，所述环形本体底部设置有用于支撑定子下端面的下托块，所述抵紧块上设置有用于支撑所述定子上端面的上托块。Furthermore, a lower supporting block for supporting the lower end surface of the stator is arranged at the bottom of the annular body, and an upper supporting block for supporting the upper end surface of the stator is arranged on the abutting block.
进一步地，所述引线固定部件包括第二固定座、第二定位架，所述第二固定座设置在所述环形本体上，所述第二定位架一端与所述第二固定座铰接，所述第二定位架两端设置有夹持定位单元。Furthermore, the lead fixing component includes a second fixing seat and a second positioning frame, the second fixing seat is arranged on the annular body, one end of the second positioning frame is hinged to the second fixing seat, and clamping and positioning units are arranged at both ends of the second positioning frame.
进一步地，所述夹持定位单元包括安装座以及安装板，所述安装板设置在所述安装座上，所述安装座上设置有转轴，所述转轴上设置有夹板，所述夹板与所述转轴之间设置有扭簧。Furthermore, the clamping and positioning unit includes a mounting seat and a mounting plate, the mounting plate is arranged on the mounting seat, a rotating shaft is arranged on the mounting seat, a clamping plate is arranged on the rotating shaft, and a torsion spring is arranged between the clamping plate and the rotating shaft.
进一步地，所述安装板上设置有用于定位所述焊接件的安装槽，所述夹板上开设有夹持槽，所述夹持槽与所述安装槽一一对应设置。Furthermore, the mounting plate is provided with a mounting groove for positioning the welding part, and the clamping plate is provided with a clamping groove, and the clamping groove is arranged in a one-to-one correspondence with the mounting groove.
进一步地，所述抵紧部件设置在所述定位块上，所述定位块与所述环形本体连接，所述定位块上设置有防撞块。Furthermore, the abutting component is arranged on the positioning block, the positioning block is connected to the annular body, and an anti-collision block is arranged on the positioning block.
本发明的有益效果：Beneficial effects of the present invention:
通过多个抵紧部件同步对定子进行夹紧，有效避免夹紧的定子发生变形，稳固性更强，减少定位所存在的误差，通过引线固定部件可快速对定子的引线以及引线上的焊接件进行定位，不仅可精确的保证引出线的位置及长度，提高定子的装配效率。The stator is clamped synchronously by multiple clamping components, which effectively avoids deformation of the clamped stator, improves stability, and reduces positioning errors. The leads of the stator and the welding parts on the leads can be quickly positioned by the lead fixing components, which can not only accurately ensure the position and length of the lead wires, but also improve the assembly efficiency of the stator.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1是本发明的一种引线固定工装结构示意图。FIG. 1 is a schematic diagram of a lead fixing tool structure of the present invention.
图2是本发明的剖视图。FIG. 2 is a cross-sectional view of the present invention.
图3是本发明的引线固定部件示意图。FIG. 3 is a schematic diagram of a lead fixing component of the present invention.
图4是本发明的引线固定部件结构图。FIG. 4 is a structural diagram of a lead fixing component of the present invention.
图中标号说明：1、环形本体；11、定位块；12、定子定位块；13、过线槽；14、理线槽；15、理线弹片；16、下托块；2、抵紧部件；21、螺杆；22、抵紧板；23、上托块；3、定子；4、套管；5、端子；6、第一固定座；61、第一定位架；62、引线定位板；63、引线定位槽；64、夹持座；65、夹片；66、夹槽；67、端子定位销；7、第二固定座；71、第二定位架；72、安装座；73、安装板；74、夹板；75、扭簧；76、夹持槽；77、安装槽；8、分度定位销；Explanation of the numbers in the figure: 1. annular body; 11. positioning block; 12. stator positioning block; 13. wire groove; 14. wire management groove; 15. wire management spring; 16. lower support block; 2. tightening component; 21. screw; 22. tightening plate; 23. upper support block; 3. stator; 4. sleeve; 5. terminal; 6. first fixed seat; 61. first positioning frame; 62. lead positioning plate; 63. lead positioning groove; 64. clamping seat; 65. clamping piece; 66. clamping groove; 67. terminal positioning pin; 7. second fixed seat; 71. second positioning frame; 72. mounting seat; 73. mounting plate; 74. clamping plate; 75. torsion spring; 76. clamping groove; 77. mounting groove; 8. indexing positioning pin;
具体实施方式DETAILED DESCRIPTION
下面结合附图和具体实施例对本发明作进一步说明，以使本领域的技术人员可以更好地理解本发明并能予以实施，但所举实施例不作为对本发明的限定。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it, but the embodiments are not intended to limit the present invention.
参照图1-4所示，一种引线固定工装，包括环形本体1以及抵紧部件2，所述环形本体1上设置有用于容纳定子3的定位腔，所述抵紧部件2设置在所述环形本体1上，所述抵紧部件2对定位腔内的定子3进行夹紧；1-4, a lead fixing tool comprises an annular body 1 and a clamping component 2, wherein the annular body 1 is provided with a positioning cavity for accommodating a stator 3, and the clamping component 2 is provided on the annular body 1, and the clamping component 2 clamps the stator 3 in the positioning cavity;
还包括引线固定部件，所述引线固定部件设置在所述环形本体1上，所述引线固定部件对定子3的引线以及引线上的焊接件进行定位。It also includes a lead fixing component, which is arranged on the annular body 1 and is used to position the lead of the stator 3 and the welding parts on the lead.
通过多个抵紧部件2同步对定子3进行夹紧，有效避免夹紧的定子3发生变形，稳固性更强，减少定位所存在的误差，通过引线固定部件可快速对定子3的引线以及引线上的焊接件进行定位，不仅可精确的保证引出线的位置及长度，提高定子3的装配效率。The stator 3 is clamped synchronously by multiple clamping components 2, which effectively avoids deformation of the clamped stator 3, improves stability, and reduces positioning errors. The leads of the stator 3 and the welding parts on the leads can be quickly positioned by the lead fixing components, which can not only accurately ensure the position and length of the lead wires, but also improve the assembly efficiency of the stator 3.
所述环形本体1上均匀设置有多个定位块11，相邻定位块之间设置有过线槽13，所述环形本体1外侧壁上设置有理线槽14，所述理线槽14用于整理通过过线槽13输送出的端部绕组，所述理线槽14边缘均匀设置有多个理线弹片15，所述理线弹片15一端与环形本体1连接，另一端设置有导向面。A plurality of positioning blocks 11 are evenly arranged on the annular body 1, and a wire passing groove 13 is arranged between adjacent positioning blocks. A wire organizing groove 14 is arranged on the outer wall of the annular body 1, and the wire organizing groove 14 is used to organize the end windings delivered through the wire passing groove 13. A plurality of wire organizing springs 15 are evenly arranged on the edge of the wire organizing groove 14, and one end of the wire organizing spring 15 is connected to the annular body 1, and the other end is provided with a guide surface.
通过在理线弹片15上设置导向面，可快速将穿过过线槽13的端部绕组整理至理线槽14内，与传统理线槽14卡具相比，无需对线圈进行弯折卡入理线槽14，也无需对弯折卡入理线槽14的线圈进行平整操作，本发明可直接推入理线槽14内，快速完成理线操作，避免因线圈弯折造成理线槽14内的线圈逸出保证整洁性。By providing a guide surface on the wire-managing spring piece 15, the end winding passing through the wire-managing groove 13 can be quickly arranged in the wire-managing groove 14. Compared with the traditional wire-managing groove 14 clamp, there is no need to bend the coil and clamp it into the wire-managing groove 14, and there is no need to flatten the coil bent and clamped into the wire-managing groove 14. The present invention can be directly pushed into the wire-managing groove 14 to quickly complete the wire-managing operation, avoiding the coil in the wire-managing groove 14 from escaping due to the bending of the coil to ensure neatness.
所述引线固定部件包括第一固定座6以及第一定位架61，所述第一固定座6设置在所述环形本体1上，所述第一定位架61一端与所述第一固定座6铰接，所述第一固定座6上设置有引线定位板62以及多个用于夹持焊接件的夹持单元，所述引线定位板62上设置有多个引线定位槽63，所述夹持单元设置在所述引线定位槽63上方，且所述夹持单元与所述引线定位槽63一一对应设置。The lead fixing component includes a first fixing seat 6 and a first positioning frame 61, the first fixing seat 6 is arranged on the annular body 1, one end of the first positioning frame 61 is hinged to the first fixing seat 6, the first fixing seat 6 is provided with a lead positioning plate 62 and a plurality of clamping units for clamping welding parts, the lead positioning plate 62 is provided with a plurality of lead positioning grooves 63, the clamping unit is arranged above the lead positioning groove 63, and the clamping unit and the lead positioning groove 63 are arranged one by one.
通过引线定位槽63对引线进行初定位，通过夹持单元对引线上的端子5进行夹持，可快速完成对引线端子5焊接的定位操作，有效提高工作效率，还可直接对引线的长度进行整理，保证焊接的一致性。The lead is initially positioned through the lead positioning groove 63, and the terminal 5 on the lead is clamped by the clamping unit, so that the positioning operation of welding the lead terminal 5 can be quickly completed, effectively improving work efficiency, and the length of the lead can be directly adjusted to ensure the consistency of welding.
所述夹持单元包括两夹片65以及夹持座64，所述夹片65中部与所述夹持座64铰接，所述夹片65夹持端上设置有与所述焊接件外形相匹配的夹槽66，所述夹持座64上穿设有弹簧，所述弹簧两端分别与两夹片65抵接，使得两夹片65的夹持端靠近。The clamping unit includes two clips 65 and a clamping seat 64. The middle part of the clip 65 is hinged to the clamping seat 64. The clamping end of the clip 65 is provided with a clamping groove 66 matching the shape of the welded part. The clamping seat 64 is penetrated by a spring. The two ends of the spring are respectively in contact with the two clips 65, so that the clamping ends of the two clips 65 are close to each other.
所述夹持座上安装有端子定位销67，所述端子定位销与焊接端子上的孔相匹配，所述端子定位销可对端子进行快速定位，保证焊接质量。The clamping seat is provided with a terminal positioning pin 67, which matches with the hole on the welding terminal. The terminal positioning pin can quickly position the terminal to ensure the welding quality.
通过弹簧使得两夹片65的夹持端靠近，实现端子5的快速装夹，保证后续焊接等工作的加工稳定性。The clamping ends of the two clamping pieces 65 are brought close to each other by the spring, so that the terminal 5 can be quickly clamped and the processing stability of subsequent welding and other operations can be ensured.
所述抵紧部件2包括抵紧块以及螺杆21，所述螺杆21穿设在环形本体1上的螺纹孔上，所述螺杆21自由端与所述抵紧块连接，通过转动所述螺杆21带动所述抵紧块沿着所述环形本体1的径向做直线运动。The clamping component 2 includes a clamping block and a screw 21. The screw 21 is inserted into a threaded hole on the annular body 1. The free end of the screw 21 is connected to the clamping block. The screw 21 is rotated to drive the clamping block to perform linear motion along the radial direction of the annular body 1.
通过多个抵紧部件2同步对定子3进行夹紧，有效避免夹紧的定子3发生变形，针对小批量加工，还可适用于多种型号的定子3，稳固性更强，同时使得产品定位准确，实现精密定位，减少定位所存在的误差，加工工件的精度。The stator 3 is clamped synchronously by multiple clamping components 2, which effectively prevents the clamped stator 3 from being deformed. For small batch processing, it can also be applicable to various models of stators 3, with greater stability. At the same time, the product can be accurately positioned, precise positioning can be achieved, the error in positioning can be reduced, and the accuracy of the processed workpiece can be improved.
所述环形本体1底部设置有用于支撑定子3下端面的下托块16，所述抵紧块上设置有用于支撑所述定子3上端面的上托块23。A lower supporting block 16 for supporting the lower end surface of the stator 3 is disposed at the bottom of the annular body 1 , and an upper supporting block 23 for supporting the upper end surface of the stator 3 is disposed on the abutting block.
下托块16可以对定子3起到托起的作用，在抵紧块上设置有上托块23，使得定子3可在加工过程中进行翻转加工，无需加装其他压块等额外工具，在夹紧的过程实现上托块23的伸出，保证定子3加工质量，同时上托块23可对定子3起到支撑的作用，防止定子未夹紧，在翻转时定子脱落。The lower supporting block 16 can support the stator 3, and an upper supporting block 23 is arranged on the clamping block, so that the stator 3 can be turned over during the processing without adding additional tools such as other pressing blocks. The upper supporting block 23 can be extended during the clamping process to ensure the processing quality of the stator 3. At the same time, the upper supporting block 23 can support the stator 3 to prevent the stator from falling off during the flipping due to the stator not being clamped.
所述引线固定部件包括第二固定座7、第二定位架71，所述第二固定座7设置在所述环形本体1上，所述第二定位架71一端与所述第二固定座7铰接，所述第二定位架71两端设置有夹持定位单元。The lead fixing component includes a second fixing seat 7 and a second positioning frame 71 . The second fixing seat 7 is arranged on the annular body 1 . One end of the second positioning frame 71 is hinged to the second fixing seat 7 . Clamping and positioning units are arranged at both ends of the second positioning frame 71 .
所述夹持定位单元包括安装座72以及安装板73，所述安装板73设置在所述安装座72上，所述安装座72上设置有转轴，所述转轴上设置有夹板74，所述夹板74与所述转轴之间设置有扭簧75。The clamping and positioning unit includes a mounting seat 72 and a mounting plate 73 . The mounting plate 73 is disposed on the mounting seat 72 . A rotating shaft is disposed on the mounting seat 72 . A clamping plate 74 is disposed on the rotating shaft. A torsion spring 75 is disposed between the clamping plate 74 and the rotating shaft.
所述安装板73上设置有用于定位所述焊接件的安装槽77，所述夹板74上开设有夹持槽76，所述夹持槽76与所述安装槽77一一对应设置。The mounting plate 73 is provided with a mounting groove 77 for positioning the welding part, and the clamping plate 74 is provided with a clamping groove 76 , and the clamping groove 76 is arranged in a one-to-one correspondence with the mounting groove 77 .
通过安装槽77对引线上的套管4进行初定位，通过夹板74的夹槽66对引线上的套管4进行夹持，使得套管4的焊接端伸出安装板73顶部，可快速完成对引线套管4焊接的定位操作，有效提高工作效率，还可直接对引线的长度进行整理。The sleeve 4 on the lead is initially positioned through the mounting groove 77, and the sleeve 4 on the lead is clamped through the clamping groove 66 of the clamping plate 74, so that the welding end of the sleeve 4 extends out of the top of the mounting plate 73, and the positioning operation of the lead sleeve 4 welding can be quickly completed, which effectively improves work efficiency and can also directly adjust the length of the lead.
所述抵紧部件2设置在所述定位块上，所述定位块与所述环形本体1可拆卸连接，且所述定位块上设置有防撞块。The abutting component 2 is arranged on the positioning block, the positioning block is detachably connected to the annular body 1, and an anti-collision block is arranged on the positioning block.
所述定位块上设置有定子定位块12，所述定子上设置有与所述定子定位块12相匹配的定子定位槽，所述定子定位块12卡设在所述定子定位槽上。The positioning block is provided with a stator positioning block 12 , and the stator is provided with a stator positioning groove matching the stator positioning block 12 , and the stator positioning block 12 is clamped on the stator positioning groove.
所述第一固定座6与第二固定座7上均设置有限位部件，所述限位部件包括分度定位销8，所述第一定位机架或第二定位架71上设置有限位孔，所述分度定位销8穿设在所述限位孔上。The first fixing seat 6 and the second fixing seat 7 are both provided with a limiting component, and the limiting component includes a graduation positioning pin 8. The first positioning frame or the second positioning frame 71 is provided with a limiting hole, and the graduation positioning pin 8 is passed through the limiting hole.
以上所述实施例仅是为充分说明本发明而所举的较佳的实施例，本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换，均在本发明的保护范围之内。本发明的保护范围以权利要求书为准。The above-described embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or changes made by those skilled in the art based on the present invention are within the protection scope of the present invention. The protection scope of the present invention shall be subject to the claims.
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| CN120055701B (en) * | 2025-04-27 | 2025-07-18 | 铭纳阳智能科技(江苏)股份有限公司 | Combined tooling for stator assembly welding |
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