CN111725947A - A motor with heat dissipation and dust removal function - Google Patents

A motor with heat dissipation and dust removal function Download PDF

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Publication number
CN111725947A
CN111725947A CN202010620954.8A CN202010620954A CN111725947A CN 111725947 A CN111725947 A CN 111725947A CN 202010620954 A CN202010620954 A CN 202010620954A CN 111725947 A CN111725947 A CN 111725947A
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shell
water
motor
stator
heat dissipation
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CN111725947B (en
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杨梦琳
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Fangli Holding Co ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
    • H02K9/06Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/10Casings or enclosures characterised by the shape, form or construction thereof with arrangements for protection from ingress, e.g. water or fingers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • H02K9/193Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil with provision for replenishing the cooling medium; with means for preventing leakage of the cooling medium
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • H02K9/20Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil wherein the cooling medium vaporises within the machine casing
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/26Structural association of machines with devices for cleaning or drying cooling medium, e.g. with filters
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2205/00Specific aspects not provided for in the other groups of this subclass relating to casings, enclosures, supports
    • H02K2205/09Machines characterised by drain passages or by venting, breathing or pressure compensating means

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

The invention relates to the technical field of motor heat dissipation, in particular to a motor with heat dissipation and dust removal functions, which comprises a rear shell, a front shell and a stator shell, wherein the front shell and the rear shell are respectively arranged at the front end and the rear end of the stator shell; a filtering area, a water replenishing area, an evaporating area and a negative pressure space are arranged in the stator shell; the outer side of the stator shell is soaked in water, a filtering area, a water replenishing area, an evaporating area and a negative pressure space are arranged in the stator shell, negative pressure is produced in the negative pressure space by utilizing a centrifugal impeller connected to a rotor, the evaporating area close to a stator winding is easy to evaporate, efficient heat absorption is carried out, evaporated gas flows through the rotor again to carry hot gas out, heat extraction is carried out again, an air inlet pipeline removes dust through water, dust accumulation in the motor is prevented, and a reliable heat dissipation effect is guaranteed.

Description

一种具有散热除尘功能的电机A motor with heat dissipation and dust removal function

技术领域technical field

本发明涉及电机散热技术领域,具体是一种具有散热除尘功能的电机。The invention relates to the technical field of motor heat dissipation, in particular to a motor with heat dissipation and dust removal functions.

背景技术Background technique

电机主要由定子与转子组成,通电导线在磁场中受力运动的方向跟电流方向和磁感线方向有关。电动机工作原理是磁场对电流受力的作用,使电动机转动。电机在各行各业被广泛应用,工厂企业在使用电机应用于机械设备,在使用时,往往是长时间工作,使得电机内产生大量的热量。The motor is mainly composed of a stator and a rotor. The direction of the energized wire in the magnetic field is related to the direction of the current and the direction of the magnetic field line. The working principle of the motor is that the force of the magnetic field on the current causes the motor to rotate. Motors are widely used in all walks of life. When factories and enterprises use motors for mechanical equipment, they often work for a long time, causing a lot of heat to be generated in the motor.

目前电机的冷却一般是风冷和水冷,风冷是利用自身的散热扇对电机的机壳进行冷却,冷却效果一般比较差,水冷一般都是利用冷却水道进行换热,这种冷却方式冷却量较大,可以将电机功率做到很大,但缺点是需要水源和管线,循环水管路越长散热效率越好,但是成本也越高,结构复杂,维护困难。At present, the cooling of motors is generally air cooling and water cooling. Air cooling uses its own cooling fan to cool the motor casing, and the cooling effect is generally poor. Water cooling generally uses cooling water channels for heat exchange. Larger, the motor power can be made large, but the disadvantage is that water source and pipeline are required. The longer the circulating water pipeline, the better the heat dissipation efficiency, but the higher the cost, the complex structure and the difficult maintenance.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于提供一种具有散热除尘功能的电机,以解决现有技术中提出的问题。The purpose of the present invention is to provide a motor with heat dissipation and dust removal function to solve the problems raised in the prior art.

为实现上述目的,本发明提供如下技术方案:一种具有散热除尘功能的电机,包括后机壳、前机壳和定子壳,所述前机壳和后机壳分别安装在所述定子壳的前后两端,所述后机壳的尾部安装有导流罩,所述导流罩的内部设有与转子连接的离心叶轮,所述定子壳的内侧安装有定子线圈;所述定子壳内部设有过滤区、补水区、蒸发区和负压空间,所述定子壳的上方设有水箱,所述水箱与所述过滤区连通,所述负压空间通过送风管道与所述前机壳连通,所述蒸发区位于所述定子线圈的外围,所述补水区位于所述过滤区和蒸发区之间,所述过滤区通过进气管与外部空气连通。In order to achieve the above purpose, the present invention provides the following technical solutions: a motor with heat dissipation and dust removal function, including a rear casing, a front casing and a stator casing, the front casing and the rear casing are respectively installed on the stator casing. At the front and rear ends, the tail of the rear casing is provided with a shroud, the interior of the shroud is provided with a centrifugal impeller connected to the rotor, the inner side of the stator shell is equipped with a stator coil; There are a filter area, a water replenishment area, an evaporation area and a negative pressure space, a water tank is arranged above the stator shell, the water tank is communicated with the filter area, and the negative pressure space is communicated with the front casing through an air supply duct , the evaporation area is located on the periphery of the stator coil, the water replenishment area is located between the filter area and the evaporation area, and the filter area is communicated with the outside air through an air intake pipe.

后机壳、前机壳和定子壳之间通过螺栓和垫圈进行密封连接,当电机启动时,离心叶轮随着转子的转动而转动,在转动过程中,离心叶轮在导流罩的中部位置产生负压,在导流罩的边沿处产生高压,离心叶轮将后机壳、前机壳和定子壳中形成的空间内的空气向外排出,在后机壳、前机壳和定子壳内的空间内形成了负压环境,而定子壳中的负压空间与后机壳、前机壳和定子壳内的空间连通,也形成负压环境,这样的话,在蒸发区中的水一方面吸收定子线圈产生的热量,一方面处于负压环境中,水的蒸发温度降低,有利于蒸发散热,蒸发后的气体又进入到后机壳、前机壳和定子壳中形成的空间,将转子和定子线圈周围产生的热量带向离心叶轮处,并由离心叶轮排出,形成好的降温散热效果,且相较于现有技术中的利用循环水道降温,这种降温方式吸热更具有针对性,也不需要流动水源的补水和换热,只需要使用固定水源补充蒸发掉的水即可,且利用抽风的方式将空气从电机内部抽出,可以从电机内部将热量带出,增加排热效率。The rear casing, the front casing and the stator casing are sealed and connected by bolts and washers. When the motor starts, the centrifugal impeller rotates with the rotation of the rotor. Negative pressure generates high pressure at the edge of the shroud. The centrifugal impeller discharges the air in the space formed by the rear casing, the front casing and the stator casing to the outside. A negative pressure environment is formed in the space, and the negative pressure space in the stator casing is connected with the space in the rear casing, the front casing and the stator casing, and a negative pressure environment is also formed. In this case, the water in the evaporation area is absorbed on the one hand. The heat generated by the stator coil, on the one hand, is in a negative pressure environment, the evaporation temperature of the water is reduced, which is conducive to evaporation and heat dissipation, and the evaporated gas enters the space formed by the rear casing, the front casing and the stator casing, and the rotor and the The heat generated around the stator coil is brought to the centrifugal impeller and discharged by the centrifugal impeller, forming a good cooling effect. There is no need for water replenishment and heat exchange from the flowing water source. It is only necessary to use a fixed water source to supplement the evaporated water, and the air is drawn from the inside of the motor by means of ventilation, and the heat can be taken out from the inside of the motor to increase the heat removal efficiency.

优选的,所述离心叶轮包括环形座、限位凸起、转轴和叶片,所述环形座固定在所述转子上的电机轴外壁,所述环形座的外壁开设有若干个呈中心对称分布的限位槽,所述叶片通过转轴铰接在所述限位槽中,所述环形座的外壁、位于所述限位槽的外沿设有用于对所述叶片限位的所述限位凸起,所述离心叶轮位于所述导流罩的内侧,所述导流罩通过进气槽与所述后机壳连通,所述导流罩通过排气槽与外部空气连通,所述排气槽位于所述叶片的外围。Preferably, the centrifugal impeller includes an annular seat, a limiting protrusion, a rotating shaft and a blade, the annular seat is fixed on the outer wall of the motor shaft on the rotor, and the outer wall of the annular seat is provided with a number of centrally symmetrically distributed Limiting groove, the blade is hinged in the limiting groove through a rotating shaft, and the outer wall of the annular seat and the outer edge of the limiting groove are provided with the limiting protrusion for limiting the position of the blade , the centrifugal impeller is located on the inner side of the shroud, the shroud communicates with the rear casing through an air intake slot, the shroud communicates with the outside air through an exhaust slot, and the exhaust slot on the periphery of the blade.

由于电机可能存在正反转作业,为了使得电机在正反转过程中离心叶轮均可以产生抽负压能力,叶片设置成可以在一定角度上翻转的,当转子逆时针转动时,由于惯性,叶片靠近环形座的一端首先受力跟随转动,并由于转轴铰接在限位槽中,然后叶片的末端再开始跟随转动,因此叶片靠在与运动方向相反一侧的限位凸起上,进行限位,其中,叶片的末端具有一定的重量,且叶片的中部具有韧性,可以形成一定的弯曲,这样在进气槽处可以形成较强的排气能力,后机壳内的空气从进气槽中进入到叶片之间,被叶片向外甩出,从排气槽中排出;当转子顺时针转动时,相同的,由于惯性,叶片靠近环形座的一端首先受力跟随转动,并由于转轴铰接在限位槽中,然后叶片的末端再开始跟随转动,但是不同的是,叶片的倾斜方向跟刚刚相反,但是同样都是起到向外排气体的作用,这样就实现当电机正反转时,都可以形成抽负压效果。Since the motor may have forward and reverse operations, in order to enable the centrifugal impeller to generate negative pressure during the forward and reverse process of the motor, the blades are set to be flipped at a certain angle. When the rotor rotates counterclockwise, due to inertia, the blades The end close to the ring seat is first forced to follow the rotation, and because the shaft is hinged in the limit groove, and then the end of the blade starts to follow the rotation, so the blade rests on the limit protrusion on the opposite side of the movement direction to limit the position , Among them, the end of the blade has a certain weight, and the middle part of the blade has toughness, which can form a certain bending, so that a strong exhaust capacity can be formed at the air inlet groove, and the air in the rear casing is removed from the air inlet groove. It enters between the blades, is thrown out by the blades, and is discharged from the exhaust groove; when the rotor rotates clockwise, the same, due to inertia, the end of the blade close to the annular seat is first forced to follow the rotation, and because the shaft is hinged in In the limit slot, and then the end of the blade starts to follow the rotation, but the difference is that the inclination direction of the blade is opposite to the previous one, but it also acts as an outward exhaust gas, so that when the motor is forward and reversed, it can be realized. , can form a negative pressure effect.

优选的,所述限位槽呈扇形状,所述叶片可沿所述环形座的周向方向在所述限位槽内活动。Preferably, the limiting groove is in the shape of a fan, and the vane can move in the limiting groove along the circumferential direction of the annular seat.

也就是叶片可以以转轴为中心,沿中心点在限位槽的宽度范围内摆动,摆动的范围越大,则叶片的倾斜角度越大,限位槽的角度为60°,再由于叶片本身的韧性可以变形,在进气槽处叶片的倾斜角度在40-50°之间,将从进气槽处进入的气体向叶片的末端排出,再由导流罩靠近排气槽方向的一个圆角的弧面,将气体导向后机壳方向。That is to say, the blade can be centered on the rotating shaft and swing along the center point within the width of the limit slot. The larger the swing range, the greater the inclination angle of the blade. The toughness can be deformed. The inclination angle of the blade at the air inlet groove is between 40-50°. The gas entering from the air inlet groove is discharged to the end of the blade, and then a rounded corner in the direction of the air guide hood is close to the direction of the air outlet groove. The arc surface guides the gas to the direction of the rear casing.

优选的,所述定子壳包括外壳、过滤板、隔板和定子绕组壳,所述隔板位于所述定子绕组壳的外侧,所述过滤板位于所述外壳和隔板之间,所述外壳与所述定子绕组壳之间具有一定量的水,所述定子线圈安装在所述定子绕组壳的内侧,所述定子绕组壳的外侧形成若干个蓄热槽,所述蓄热槽中设有铁砂。Preferably, the stator casing includes a casing, a filter plate, a separator and a stator winding casing, the separator is located outside the stator winding casing, the filter plate is located between the casing and the separator, and the casing There is a certain amount of water between the stator winding shell, the stator coil is installed on the inner side of the stator winding shell, and several heat storage slots are formed on the outer side of the stator winding shell. iron sand.

过滤区、补水区、蒸发区和负压空间均为外壳和定子绕组壳之间的夹层空间,用过滤板分隔出过滤区和补水区,用隔板分隔出补水区和蒸发区,在夹层空间中注水,水没有浸没到的空间形成了负压空间,蒸发区中的水水层薄,又靠近发热源(定子绕组壳),即蒸发区中的水蒸发速度快,当蒸发区中的水蒸发后,从补水区中由补水通道向蒸发区中补水,同时蒸发区中蒸发产生的气泡向上运动的过程中,会带走周边的气泡以及热量,并从送风管道中进入到电机内,并且由于蒸发区、隔板等分层的不均匀介质结构,可以起到很好的隔音效果,降低整个电机在运行过程中产生的噪音。The filter area, the water replenishment area, the evaporation area and the negative pressure space are all interlayer spaces between the outer casing and the stator winding shell. Water is injected in the middle, the space where the water is not immersed forms a negative pressure space, the water layer in the evaporation area is thin, and it is close to the heat source (stator winding shell), that is, the water in the evaporation area evaporates quickly. After evaporation, water is replenished from the water replenishment channel to the evaporation area from the water replenishment area. At the same time, the bubbles generated by evaporation in the evaporation area will take away the surrounding air bubbles and heat during the upward movement, and enter the motor from the air supply duct. In addition, due to the layered non-uniform medium structure such as the evaporation area and the partition, it can play a good sound insulation effect and reduce the noise generated by the entire motor during the operation.

优选的,所述隔板包括半弧状的第一部分和第二部分,所述第一部分和第二部分对称分布,所述第一部分和第二部分的底部设有补水通道,所述第一部分和第二部分的上方延伸至水面以上,所述隔板的内部设有空腔。Preferably, the partition plate includes a semi-arc-shaped first part and a second part, the first part and the second part are symmetrically distributed, the bottom of the first part and the second part is provided with a water replenishing channel, and the first part and the second part are provided with a water replenishing channel. The upper part of the two parts extends to above the water surface, and the interior of the partition plate is provided with a cavity.

为了保证补水区和蒸发区之间热量不会相互传导,或减少热传递的量,保证蒸发区内的水可以快速的蒸发,利用半弧状的第一部分和第二部分将蒸发区包围起来,就底部留有一个补水通道,当蒸发区中的水蒸发一部分,补水区中的水就从补水通道中补入。In order to ensure that the heat between the water replenishment area and the evaporation area will not be conducted to each other, or to reduce the amount of heat transfer, and to ensure that the water in the evaporation area can evaporate quickly, the first part and the second part of the semi-arc shape are used to surround the evaporation area. There is a replenishment channel at the bottom. When a part of the water in the evaporation area evaporates, the water in the replenishment area will be replenished from the replenishment channel.

优选的,所述过滤板的下部设有滤袋,所述过滤区中设有进气管,所述进气管的一端延伸出所述过滤区,所述进气管的另一端设有浮球,所述浮球浸没在水中,且所述浮球具有一定浮力,所述浮球上设有排气孔。Preferably, a filter bag is provided at the lower part of the filter plate, an air inlet pipe is arranged in the filter area, one end of the air inlet pipe extends out of the filter area, and the other end of the air inlet pipe is provided with a floating ball, so The floating ball is immersed in water, the floating ball has a certain buoyancy, and the floating ball is provided with an exhaust hole.

由于蒸发量气体不够,所以设置了进气管,进气管是塑料或铝质的硬管,具有一定的重量,而浮球是泡沫或塑料制成的具有一定浮力的带有排气孔的球,自然状态下,浮球会沉在水面一下一定的高度,该处深度水压即为大气压和负压空间之间的压力差,当符合压差后,进气管会进气并从排气孔中排出,并且利用水对进入的空气进行除尘,滤袋可以将灰尘进行收集,一定时间后进行清洗即可,排出的空气从进入到负压空间内,然后沿送风管道进入到电机内部。Since the evaporation gas is not enough, an intake pipe is set up. The intake pipe is a hard pipe made of plastic or aluminum and has a certain weight, while the floating ball is a ball made of foam or plastic with a certain buoyancy and a vent hole. In a natural state, the floating ball will sink to a certain height below the water surface, where the deep water pressure is the pressure difference between the atmospheric pressure and the negative pressure space. Exhaust, and use water to dedust the incoming air. The filter bag can collect the dust and clean it after a certain period of time. The exhausted air enters the negative pressure space, and then enters the motor along the air supply duct.

优选的,所述水箱与所述过滤区之间通过补水管道连接,所述外壳的内部顶壁上铰接有连杆,所述蒸发区中设有与所述连杆一端铰接的浮块,所述连杆的另一端与所述进气管铰接,所述补水管道上还设有控制所述补水管道通/断的阀门。Preferably, the water tank and the filter area are connected by a water supply pipeline, a connecting rod is hinged on the inner top wall of the outer casing, and a floating block hinged with one end of the connecting rod is arranged in the evaporation area, so The other end of the connecting rod is hinged with the air intake pipe, and the water supply pipeline is also provided with a valve for controlling the on/off of the water supply pipeline.

为了根据蒸发区的温度来控制进气了量,当蒸发区温度高时,处于高散热状态,此时,蒸发的气体量较大,并且需要的散热量也大,因此需要增加负压状态,使蒸发区中的水蒸发更快,并减少外部空气的进入,因此,当蒸发区中水温高时,浮块上浮,通过连杆使进气管一端下降,因此增加了浮球处的压力,负压空间内的负压压力更低,外部的空气进入更加困难,蒸发区中水的蒸发更加容易,达到较好的散热效果,并同时,当整个夹层内水位下降时,进气管随之下降,直到一定高度时,其触发补水管道上的阀门,使水箱中的水补入到夹层中,直到水位上升到预定位置后为止,只需要定期观察水箱中的水量进行补水即可,同时,水箱起到了隔离和防辐射的作用,可以避免外部热源对电机产生热辐射导致升温快。In order to control the amount of intake air according to the temperature of the evaporation area, when the temperature of the evaporation area is high, it is in a state of high heat dissipation. At this time, the amount of evaporated gas is large, and the required heat dissipation is also large, so it is necessary to increase the negative pressure state, Make the water in the evaporation area evaporate faster and reduce the entry of external air, therefore, when the water temperature in the evaporation area is high, the float floats up, and one end of the air intake pipe is lowered through the connecting rod, thus increasing the pressure at the float ball, negative The negative pressure in the pressure space is lower, the entry of external air is more difficult, the evaporation of water in the evaporation area is easier, and a better heat dissipation effect is achieved. When it reaches a certain height, it triggers the valve on the water supply pipeline, so that the water in the water tank is replenished into the interlayer until the water level rises to the predetermined position. It is only necessary to regularly observe the amount of water in the water tank to replenish water. At the same time, the water tank starts up. With the function of isolation and radiation protection, it can avoid the heat radiation generated by the external heat source to the motor and cause the rapid temperature rise.

优选的,所述浮块包括若干个平行布置的导热板,所述导热板之间设有导热间隙,所述导热板上设有与所述连杆铰接的连接杆,所述导热间隙中设有受热膨胀的膨胀盘。Preferably, the floating block includes a plurality of heat-conducting plates arranged in parallel, a heat-conducting gap is provided between the heat-conducting plates, a connecting rod hinged with the connecting rod is provided on the heat-conducting plate, and a heat-conducting gap is provided in the heat-conducting gap. There are expansion discs that are thermally expanded.

其中膨胀盘是囊状结构,受热后会发生膨胀,当膨胀盘膨胀后,自然整个浮块的浮力变大,向上浮起,导热板是金属,可以起到平衡浮力的作用。The expansion plate is a sac-like structure, which expands after being heated. When the expansion plate expands, the buoyancy of the whole float naturally increases and floats upward. The heat-conducting plate is metal, which can balance the buoyancy.

优选的,所述送风管道的上表面设有散热翅片,所述负压空间通过送风管道与所述前机壳连通,所述送风管道位于所述散热翅片的一侧。Preferably, heat dissipation fins are provided on the upper surface of the air supply duct, the negative pressure space is communicated with the front casing through an air supply duct, and the air supply duct is located on one side of the heat dissipation fin.

利用散热翅片一方面可以增加壳子的散热量,一方面可以保持送风管道温度不会下降较大,使气体顺利的从送风管道进入到电机内部,电机内部温度高,因此气体仍以气体的方式经过转子的周围,并带走周围的热量,不会产生潮气。The use of heat dissipation fins can increase the heat dissipation of the shell on the one hand, and on the other hand, it can keep the temperature of the air supply duct from dropping too much, so that the gas can smoothly enter the motor from the air supply duct, and the temperature inside the motor is high, so the gas is still The way the gas passes around the rotor and takes away the surrounding heat, no moisture is produced.

优选的,所述蓄热槽的外侧设有隔网,所述隔网的孔径大于所述铁砂的粒径。Preferably, a partition screen is provided on the outside of the heat storage tank, and the aperture of the partition screen is larger than the particle size of the iron sand.

利用铁砂一方面可以增加定子线圈产生的磁力,另一方面可以增加与水之间的换热面积,使蓄热槽中的水快速的吸热蒸发,达到高效的散热,隔网可以限制铁砂的流动。The use of iron sand can increase the magnetic force generated by the stator coil on the one hand, and increase the heat exchange area with water on the other hand, so that the water in the heat storage tank can quickly absorb heat and evaporate to achieve efficient heat dissipation. flow.

与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:

本发明定子壳的外侧浸泡在水中,定子壳中设置了过滤区、补水区、蒸发区和负压空间,利用连接在转子上的离心叶轮在负压空间内制造负压,使靠近定子绕组的蒸发区容易蒸发,进行高效的吸热,蒸发后的气体再流经转子将热气带出,进行再一次的排热,并且进气管道通过水进行除尘,可以防止电机内部积尘,保证可靠的散热效果。In the invention, the outer side of the stator casing is immersed in water, and the stator casing is provided with a filter area, a water replenishment area, an evaporation area and a negative pressure space, and the centrifugal impeller connected to the rotor is used to create a negative pressure in the negative pressure space, so that the windings close to the stator windings are made of negative pressure. The evaporation area is easy to evaporate and absorb heat efficiently. The evaporated gas flows through the rotor to take out the hot gas for heat removal again, and the intake pipe is dedusted by water, which can prevent dust accumulation inside the motor and ensure reliable operation. heat radiation.

附图说明Description of drawings

图1为本发明一种具有散热除尘功能的电机的结构示意图;1 is a schematic structural diagram of a motor with heat dissipation and dust removal function according to the present invention;

图2为图1中A-A向的截面结构示意图;Fig. 2 is the cross-sectional structure schematic diagram of A-A in Fig. 1;

图3为本发明一种具有散热除尘功能的电机中浮块的结构示意图;3 is a schematic structural diagram of a floating block in a motor with heat dissipation and dust removal function according to the present invention;

图4为本发明一种具有散热除尘功能的电机中浮球的结构示意图;4 is a schematic structural diagram of a floating ball in a motor with heat dissipation and dust removal function according to the present invention;

图5为图2中B处的结构示意图;Fig. 5 is the structural representation at place B in Fig. 2;

图6为本发明一种具有散热除尘功能的电机中离心叶轮的结构示意图。FIG. 6 is a schematic structural diagram of a centrifugal impeller in a motor with a heat dissipation and dust removal function according to the present invention.

图中标号:1、后机壳;11、转子;111、电机轴;12、定子线圈;2、前机壳;3、定子壳;301、过滤区;302、补水区;303、蒸发区;304、负压空间;31、散热翅片;32、送风管道;33、外壳;34、过滤板;341、滤袋;35、隔板;351、补水通道;352、空腔;36、定子绕组壳;361、蓄热槽;362、铁砂;363、隔网;4、水箱;41、补水管道;42、阀门;5、离心叶轮;51、环形座;511、限位槽;52、限位凸起;53、转轴;54、叶片;6、导流罩;601、进气槽;602、排气槽;7、进气管;71、浮球;711、排气孔;81、浮块;811、连接杆;812、导热板;813、导热间隙;82、连杆;83、膨胀盘。Labels in the figure: 1, rear casing; 11, rotor; 111, motor shaft; 12, stator coil; 2, front casing; 3, stator casing; 301, filter area; 302, water replenishment area; 303, evaporation area; 304, negative pressure space; 31, cooling fins; 32, air supply pipe; 33, shell; 34, filter plate; 341, filter bag; 35, partition plate; 351, water supply channel; 352, cavity; 36, stator Winding shell; 361, heat storage tank; 362, iron sand; 363, separator; 4, water tank; 41, water supply pipeline; 42, valve; 5, centrifugal impeller; 51, annular seat; 511, limit slot; 52, limit Position bulge; 53, shaft; 54, vane; 6, shroud; 601, air inlet slot; 602, exhaust slot; 7, air inlet pipe; 71, floating ball; 711, exhaust hole; 81, floating block ; 811, connecting rod; 812, heat conduction plate; 813, heat conduction gap; 82, connecting rod; 83, expansion plate.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

实施例:如图1~6所示,一种具有散热除尘功能的电机,包括后机壳1、前机壳2和定子壳3,前机壳2和后机壳1分别安装在定子壳3的前后两端,后机壳1的尾部安装有导流罩6,导流罩6的内部设有与转子11连接的离心叶轮5,定子壳3的内侧安装有定子线圈12;定子壳3内部设有过滤区301、补水区302、蒸发区303和负压空间304,定子壳3的上方设有水箱4,水箱4与过滤区301连通,负压空间304通过送风管道32与前机壳2连通,蒸发区303位于定子线圈12的外围,补水区302位于过滤区301和蒸发区303之间,过滤区301通过进气管7与外部空气连通。Embodiment: As shown in Figures 1 to 6, a motor with heat dissipation and dust removal function includes a rear casing 1, a front casing 2 and a stator casing 3, and the front casing 2 and the rear casing 1 are respectively installed in the stator casing 3. At the front and rear ends of the rear casing 1, a shroud 6 is installed at the tail of the rear casing 1. The inner part of the shroud 6 is provided with a centrifugal impeller 5 connected to the rotor 11, and a stator coil 12 is installed on the inner side of the stator casing 3; There is a filter area 301, a water replenishment area 302, an evaporation area 303 and a negative pressure space 304, a water tank 4 is arranged above the stator shell 3, the water tank 4 is communicated with the filter area 301, and the negative pressure space 304 is connected to the front casing through the air supply pipe 32. 2 is connected, the evaporation area 303 is located at the periphery of the stator coil 12, the water replenishment area 302 is located between the filter area 301 and the evaporation area 303, and the filter area 301 communicates with the outside air through the air intake pipe 7.

后机壳1、前机壳2和定子壳3之间通过螺栓和垫圈进行密封连接,当电机启动时,离心叶轮5随着转子11的转动而转动,在转动过程中,离心叶轮5在导流罩6的中部位置产生负压,在导流罩6的边沿处产生高压,离心叶轮5将后机壳1、前机壳2和定子壳3中形成的空间内的空气向外排出,在后机壳1、前机壳2和定子壳3内的空间内形成了负压环境,而定子壳3中的负压空间304与后机壳1、前机壳2和定子壳3内的空间连通,也形成负压环境,这样的话,在蒸发区303中的水一方面吸收定子线圈12产生的热量,一方面处于负压环境中,水的蒸发温度降低,有利于蒸发散热,蒸发后的气体又进入到后机壳1、前机壳2和定子壳3中形成的空间,将转子11和定子线圈12周围产生的热量带向离心叶轮5处,并由离心叶轮5排出,形成好的降温散热效果,且相较于现有技术中的利用循环水道降温,这种降温方式吸热更具有针对性,也不需要流动水源的补水和换热,只需要使用固定水源补充蒸发掉的水即可,且利用抽风的方式将空气从电机内部抽出,可以从电机内部将热量带出,增加排热效率。The rear casing 1, the front casing 2 and the stator casing 3 are sealed and connected by bolts and washers. When the motor starts, the centrifugal impeller 5 rotates with the rotation of the rotor 11. During the rotation, the centrifugal impeller 5 is in the guide. Negative pressure is generated in the middle of the flow hood 6, and high pressure is generated at the edge of the flow hood 6. The centrifugal impeller 5 discharges the air in the space formed by the rear casing 1, the front casing 2 and the stator casing 3 to the outside. A negative pressure environment is formed in the spaces in the rear casing 1, the front casing 2 and the stator casing 3, while the negative pressure space 304 in the stator casing 3 is connected to the space in the rear casing 1, the front casing 2 and the stator casing 3. In this way, the water in the evaporation area 303 absorbs the heat generated by the stator coil 12 on the one hand, and on the other hand is in a negative pressure environment, the evaporation temperature of the water is reduced, which is conducive to evaporation and heat dissipation, and the evaporated water The gas enters the space formed by the rear casing 1, the front casing 2 and the stator casing 3 again, and brings the heat generated around the rotor 11 and the stator coil 12 to the centrifugal impeller 5, and is discharged by the centrifugal impeller 5, forming a good Compared with the cooling method using circulating water channels in the prior art, this cooling method is more targeted for heat absorption, and does not require water replenishment and heat exchange from flowing water sources, and only needs to use fixed water sources to replenish evaporated water. That is, and the air is drawn out from the inside of the motor by means of ventilation, and the heat can be taken out from the inside of the motor to increase the heat removal efficiency.

具体的,如图6所示,离心叶轮5包括环形座51、限位凸起52、转轴53和叶片54,环形座51固定在转子11上的电机轴111外壁,环形座51的外壁开设有若干个呈中心对称分布的限位槽511,叶片54通过转轴53铰接在限位槽511中,环形座51的外壁、位于限位槽511的外沿设有用于对叶片54限位的限位凸起52,离心叶轮5位于导流罩6的内侧,导流罩6通过进气槽601与后机壳1连通,导流罩6通过排气槽602与外部空气连通,排气槽602位于叶片54的外围。Specifically, as shown in FIG. 6 , the centrifugal impeller 5 includes an annular seat 51 , a limiting protrusion 52 , a rotating shaft 53 and a blade 54 , the annular seat 51 is fixed on the outer wall of the motor shaft 111 on the rotor 11 , and the outer wall of the annular seat 51 is provided with There are several limit slots 511 symmetrically distributed in the center. The blades 54 are hinged in the limit slots 511 through the rotating shaft 53. The outer wall of the annular seat 51 and the outer edge of the limit slots 511 are provided with limiters for limiting the positions of the blades 54. The protrusion 52, the centrifugal impeller 5 is located on the inner side of the shroud 6, the shroud 6 is communicated with the rear casing 1 through the air inlet slot 601, the shroud 6 is communicated with the outside air through the exhaust slot 602, and the exhaust slot 602 is located in the rear casing 1. The periphery of the blade 54 .

由于电机可能存在正反转作业,为了使得电机在正反转过程中离心叶轮5均可以产生抽负压能力,叶片54设置成可以在一定角度上翻转的,当转子11逆时针转动时,由于惯性,叶片54靠近环形座51的一端首先受力跟随转动,并由于转轴53铰接在限位槽511中,然后叶片54的末端再开始跟随转动,因此叶片54靠在与运动方向相反一侧的限位凸起52上,进行限位,其中,叶片54的末端具有一定的重量,且叶片54的中部具有韧性,可以形成一定的弯曲,这样在进气槽601处可以形成较强的排气能力,后机壳1内的空气从进气槽601中进入到叶片54之间,被叶片54向外甩出,从排气槽602中排出;当转子11顺时针转动时,相同的,由于惯性,叶片54靠近环形座51的一端首先受力跟随转动,并由于转轴53铰接在限位槽511中,然后叶片54的末端再开始跟随转动,但是不同的是,叶片54的倾斜方向跟刚刚相反,但是同样都是起到向外排气体的作用,这样就实现当电机正反转时,都可以形成抽负压效果。Since the motor may have forward and reverse operations, in order to enable the centrifugal impeller 5 to generate negative pressure during the forward and reverse operation of the motor, the blades 54 are set to be able to flip at a certain angle. When the rotor 11 rotates counterclockwise, due to Inertia, the end of the blade 54 close to the annular seat 51 is first forced to follow the rotation, and because the rotating shaft 53 is hinged in the limit groove 511, and then the end of the blade 54 starts to follow the rotation, so the blade 54 is on the opposite side of the movement direction. On the limiting protrusion 52, the limit is performed, wherein the end of the blade 54 has a certain weight, and the middle part of the blade 54 has toughness, which can form a certain bending, so that a strong exhaust can be formed at the air inlet groove 601. The air in the rear casing 1 enters between the blades 54 from the air inlet slot 601, is thrown out by the blades 54, and is discharged from the exhaust slot 602; when the rotor 11 rotates clockwise, the same, because Inertia, the end of the blade 54 close to the annular seat 51 is first forced to follow the rotation, and because the rotating shaft 53 is hinged in the limit groove 511, and then the end of the blade 54 starts to follow the rotation, but the difference is that the inclination direction of the blade 54 On the contrary, but they also play the role of exhaust gas, so that when the motor is reversed, the negative pressure effect can be formed.

具体的,如图6所示,限位槽511呈扇形状,叶片54可沿环形座51的周向方向在限位槽511内活动。Specifically, as shown in FIG. 6 , the limiting groove 511 is in the shape of a fan, and the blade 54 can move in the limiting groove 511 along the circumferential direction of the annular seat 51 .

也就是叶片54可以以转轴53为中心,沿中心点在限位槽511的宽度范围内摆动,摆动的范围越大,则叶片54的倾斜角度越大,限位槽511的角度为60°,再由于叶片54本身的韧性可以变形,在进气槽601处叶片54的倾斜角度在40-50°之间,将从进气槽601处进入的气体向叶片54的末端排出,再由导流罩6靠近排气槽602方向的一个圆角的弧面,将气体导向后机壳1方向。That is to say, the blade 54 can be centered on the rotating shaft 53, and swing along the center point within the width of the limit slot 511. Furthermore, since the toughness of the blade 54 itself can be deformed, the inclination angle of the blade 54 at the air inlet groove 601 is between 40-50°, and the gas entering from the air inlet groove 601 is discharged to the end of the blade 54, and then the guide The cover 6 is close to a rounded arc surface in the direction of the exhaust groove 602 , and guides the gas to the direction of the rear casing 1 .

具体的,如图2所示,定子壳3包括外壳33、过滤板34、隔板35和定子绕组壳36,隔板35位于定子绕组壳36的外侧,过滤板34位于外壳33和隔板35之间,外壳33与定子绕组壳36之间具有一定量的水,定子线圈12安装在定子绕组壳36的内侧,定子绕组壳36的外侧形成若干个蓄热槽361,蓄热槽361中设有铁砂362。Specifically, as shown in FIG. 2 , the stator casing 3 includes a casing 33 , a filter plate 34 , a separator 35 and a stator winding casing 36 , the separator 35 is located outside the stator winding casing 36 , and the filter plate 34 is located on the casing 33 and the diaphragm 35 There is a certain amount of water between the outer casing 33 and the stator winding shell 36, the stator coil 12 is installed on the inner side of the stator winding shell 36, and a number of heat storage slots 361 are formed on the outer side of the stator winding shell 36. There is iron sand 362.

过滤区301、补水区302、蒸发区303和负压空间304均为外壳33和定子绕组壳36之间的夹层空间,用过滤板34分隔出过滤区301和补水区302,用隔板35分隔出补水区302和蒸发区303,在夹层空间中注水,水没有浸没到的空间形成了负压空间304,蒸发区303中的水水层薄,又靠近发热源(定子绕组壳36),即蒸发区303中的水蒸发速度快,当蒸发区303中的水蒸发后,从补水区302中由补水通道351向蒸发区303中补水,同时蒸发区303中蒸发产生的气泡向上运动的过程中,会带走周边的气泡以及热量,并从送风管道32中进入到电机内,并且由于蒸发区303、隔板35等分层的不均匀介质结构,可以起到很好的隔音效果,降低整个电机在运行过程中产生的噪音。The filter area 301, the water replenishment area 302, the evaporation area 303 and the negative pressure space 304 are all interlayer spaces between the outer casing 33 and the stator winding shell 36. Out of the water replenishment area 302 and the evaporation area 303, water is injected into the interlayer space, and the space not submerged by the water forms a negative pressure space 304. The water layer in the evaporation area 303 is thin and close to the heat source (stator winding shell 36), namely The water in the evaporation area 303 evaporates quickly. When the water in the evaporation area 303 evaporates, water is replenished from the water replenishment channel 351 to the evaporation area 303 from the water replenishment area 302. At the same time, the bubbles generated by the evaporation in the evaporation area 303 move upward. , it will take away the surrounding air bubbles and heat, and enter the motor from the air supply duct 32, and due to the layered uneven medium structure of the evaporation area 303, the baffle 35, etc., it can play a good sound insulation effect. The noise generated by the entire motor during operation.

具体的,如图2和图5所示,隔板35包括半弧状的第一部分和第二部分,第一部分和第二部分对称分布,第一部分和第二部分的底部设有补水通道351,第一部分和第二部分的上方延伸至水面以上,隔板35的内部设有空腔352。Specifically, as shown in FIG. 2 and FIG. 5 , the partition 35 includes a semi-arc-shaped first part and a second part, the first part and the second part are symmetrically distributed, and the bottom of the first part and the second part is provided with a water replenishing channel 351, and the first part and the second part are symmetrically distributed. The upper part of one part and the second part extends above the water surface, and a cavity 352 is provided inside the partition plate 35 .

为了保证补水区302和蒸发区303之间热量不会相互传导,或减少热传递的量,保证蒸发区303内的水可以快速的蒸发,利用半弧状的第一部分和第二部分将蒸发区303包围起来,就底部留有一个补水通道351,当蒸发区303中的水蒸发一部分,补水区302中的水就从补水通道351中补入。In order to ensure that the heat between the water replenishment area 302 and the evaporation area 303 will not be conducted mutually, or to reduce the amount of heat transfer, and to ensure that the water in the evaporation area 303 can be evaporated quickly, the first part and the second part of the semi-arc shape are used to separate the evaporation area 303 When surrounded, there is a replenishing water channel 351 at the bottom. When a part of the water in the evaporation area 303 evaporates, the water in the replenishing area 302 is replenished from the replenishing channel 351 .

具体的,如图2和图4所示,过滤板34的下部设有滤袋341,过滤区301中设有进气管7,进气管7的一端延伸出过滤区301,进气管7的另一端设有浮球71,浮球71浸没在水中,且浮球71具有一定浮力,浮球71上设有排气孔711。Specifically, as shown in FIG. 2 and FIG. 4 , a filter bag 341 is provided at the lower part of the filter plate 34 , an air intake pipe 7 is provided in the filter area 301 , one end of the air intake pipe 7 extends out of the filter area 301 , and the other end of the air intake pipe 7 A floating ball 71 is provided. The floating ball 71 is immersed in water, and the floating ball 71 has a certain buoyancy. The floating ball 71 is provided with an exhaust hole 711 .

由于蒸发量气体不够,所以设置了进气管7,进气管7是塑料或铝质的硬管,具有一定的重量,而浮球71是泡沫或塑料制成的具有一定浮力的带有排气孔711的球,自然状态下,浮球71会沉在水面一下一定的高度,该处深度水压即为大气压和负压空间304之间的压力差,当符合压差后,进气管7会进气并从排气孔711中排出,并且利用水对进入的空气进行除尘,滤袋341可以将灰尘进行收集,一定时间后进行清洗即可,排出的空气从进入到负压空间304内,然后沿送风管道32进入到电机内部。Since the evaporation gas is not enough, an intake pipe 7 is provided. The intake pipe 7 is a hard pipe made of plastic or aluminum and has a certain weight, while the floating ball 71 is made of foam or plastic and has a certain buoyancy with an exhaust hole. For the ball of 711, in the natural state, the floating ball 71 will sink to a certain height below the water surface, where the deep water pressure is the pressure difference between the atmospheric pressure and the negative pressure space 304. When the pressure difference is met, the air intake pipe 7 will enter. The air is discharged from the exhaust hole 711, and the incoming air is dedusted with water. The filter bag 341 can collect the dust, and it can be cleaned after a certain period of time. The exhausted air enters the negative pressure space 304, and then Enter the motor along the air supply duct 32 .

具体的,如图2所示,水箱4与过滤区301之间通过补水管道41连接,外壳33的内部顶壁上铰接有连杆82,蒸发区303中设有与连杆82一端铰接的浮块81,连杆82的另一端与进气管7铰接,补水管道41上还设有控制补水管道41通/断的阀门42。Specifically, as shown in FIG. 2 , the water tank 4 and the filter area 301 are connected by a water supply pipe 41 , a connecting rod 82 is hinged on the inner top wall of the outer casing 33 , and a float hinged with one end of the connecting rod 82 is arranged in the evaporation area 303 In the block 81, the other end of the connecting rod 82 is hinged with the intake pipe 7, and the water supply pipe 41 is also provided with a valve 42 for controlling the on/off of the water supply pipe 41.

为了根据蒸发区303的温度来控制进气了量,当蒸发区303温度高时,处于高散热状态,此时,蒸发的气体量较大,并且需要的散热量也大,因此需要增加负压状态,使蒸发区303中的水蒸发更快,并减少外部空气的进入,因此,当蒸发区303中水温高时,浮块81上浮,通过连杆82使进气管7一端下降,因此增加了浮球71处的压力,负压空间304内的负压压力更低,外部的空气进入更加困难,蒸发区303中水的蒸发更加容易,达到较好的散热效果,并同时,当整个夹层内水位下降时,进气管7随之下降,直到一定高度时,其触发补水管道41上的阀门42,使水箱4中的水补入到夹层中,直到水位上升到预定位置后为止,只需要定期观察水箱4中的水量进行补水即可,同时,水箱4起到了隔离和防辐射的作用,可以避免外部热源对电机产生热辐射导致升温快。In order to control the amount of intake air according to the temperature of the evaporation area 303, when the temperature of the evaporation area 303 is high, it is in a state of high heat dissipation. At this time, the amount of evaporated gas is large, and the required heat dissipation is also large, so it is necessary to increase the negative pressure In this state, the water in the evaporation area 303 evaporates faster, and the entry of outside air is reduced. Therefore, when the water temperature in the evaporation area 303 is high, the floating block 81 floats up, and one end of the air intake pipe 7 is lowered through the connecting rod 82, thus increasing the The pressure at the floating ball 71 and the negative pressure in the negative pressure space 304 are lower, it is more difficult for the outside air to enter, the evaporation of water in the evaporation area 303 is easier, and a better heat dissipation effect is achieved. When the water level drops, the air intake pipe 7 drops accordingly, and when it reaches a certain height, it triggers the valve 42 on the water supply pipe 41, so that the water in the water tank 4 is replenished into the interlayer until the water level rises to a predetermined position. The amount of water in the water tank 4 can be observed and water can be replenished. At the same time, the water tank 4 plays the role of isolation and radiation protection, which can prevent the external heat source from generating heat radiation to the motor and causing rapid temperature rise.

具体的,如图3所示,浮块81包括若干个平行布置的导热板812,导热板812之间设有导热间隙813,导热板812上设有与连杆82铰接的连接杆811,导热间隙813中设有受热膨胀的膨胀盘83。Specifically, as shown in FIG. 3 , the floating block 81 includes a plurality of heat-conducting plates 812 arranged in parallel, and a heat-conducting gap 813 is arranged between the heat-conducting plates 812 . The gap 813 is provided with an expansion disk 83 that is expanded by heat.

其中膨胀盘83是囊状结构,受热后会发生膨胀,当膨胀盘83膨胀后,自然整个浮块81的浮力变大,向上浮起,导热板812是金属,可以起到平衡浮力的作用。The expansion plate 83 is a sac-like structure, which expands after being heated. When the expansion plate 83 expands, the buoyancy of the whole float 81 becomes larger and floats upward. The heat conduction plate 812 is metal, which can balance the buoyancy.

具体的,如图1-2所示,送风管道32的上表面设有散热翅片31,负压空间304通过送风管道32与前机壳2连通,送风管道32位于散热翅片31的一侧。Specifically, as shown in FIG. 1-2 , the upper surface of the air supply duct 32 is provided with cooling fins 31 , and the negative pressure space 304 is communicated with the front casing 2 through the air supply duct 32 , and the air supply duct 32 is located on the cooling fin 31 . side.

利用散热翅片31一方面可以增加壳子的散热量,一方面可以保持送风管道32温度不会下降较大,使气体顺利的从送风管道32进入到电机内部,电机内部温度高,因此气体仍以气体的方式经过转子11的周围,并带走周围的热量,不会产生潮气。Using the heat dissipation fins 31 can increase the heat dissipation of the shell on the one hand, and on the other hand, it can keep the temperature of the air supply duct 32 from dropping too much, so that the gas can smoothly enter the motor from the air supply duct 32, and the temperature inside the motor is high, so The gas still passes around the rotor 11 in the form of gas, and takes away the surrounding heat without generating moisture.

具体的,如图5所示,蓄热槽361的外侧设有隔网363,隔网363的孔径大于铁砂362的粒径。Specifically, as shown in FIG. 5 , the outer side of the heat storage tank 361 is provided with a separator 363 , and the aperture of the separator 363 is larger than the particle size of the iron sand 362 .

利用铁砂362一方面可以增加定子线圈12产生的磁力,另一方面可以增加与水之间的换热面积,使蓄热槽361中的水快速的吸热蒸发,达到高效的散热,隔网363可以限制铁砂362的流动。The use of iron sand 362 can increase the magnetic force generated by the stator coil 12 on the one hand, and increase the heat exchange area with water on the other hand, so that the water in the heat storage tank 361 can quickly absorb heat and evaporate to achieve efficient heat dissipation. The flow of iron sand 362 can be restricted.

工作原理:离心叶轮5将后机壳1、前机壳2和定子壳3中形成的空间内的空气向外排出,在后机壳1、前机壳2和定子壳3内的空间内形成了负压环境,而定子壳3中的负压空间304与后机壳1、前机壳2和定子壳3内的空间连通,也形成负压环境,这样的话,在蒸发区303中的水一方面吸收定子线圈12产生的热量,一方面处于负压环境中,水的蒸发温度降低,有利于蒸发散热,蒸发后的气体又进入到后机壳1、前机壳2和定子壳3中形成的空间,将转子11和定子线圈12周围产生的热量带向离心叶轮5处,并由离心叶轮5排出,形成好的降温散热效果,由于电机可能存在正反转作业,为了使得电机在正反转过程中离心叶轮5均可以产生抽负压能力,叶片54设置成可以在一定角度上翻转的,当转子11逆时针转动时,由于惯性,叶片54靠近环形座51的一端首先受力跟随转动,并由于转轴53铰接在限位槽511中,然后叶片54的末端再开始跟随转动,因此叶片54靠在与运动方向相反一侧的限位凸起52上,进行限位,其中,叶片54的末端具有一定的重量,且叶片54的中部具有韧性,可以形成一定的弯曲,这样在进气槽601处可以形成较强的排气能力,后机壳1内的空气从进气槽601中进入到叶片54之间,被叶片54向外甩出,从排气槽602中排出;当转子11顺时针转动时,相同的,由于惯性,叶片54靠近环形座51的一端首先受力跟随转动,并由于转轴53铰接在限位槽511中,然后叶片54的末端再开始跟随转动,但是不同的是,叶片54的倾斜方向跟刚刚相反,但是同样都是起到向外排气体的作用,这样就实现当电机正反转时,都可以形成抽负压效果,过滤区301、补水区302、蒸发区303和负压空间304均为外壳33和定子绕组壳36之间的夹层空间,用过滤板34分隔出过滤区301和补水区302,用隔板35分隔出补水区302和蒸发区303,在夹层空间中注水,水没有浸没到的空间形成了负压空间304,蒸发区303中的水水层薄,又靠近发热源(定子绕组壳36),即蒸发区303中的水蒸发速度快,当蒸发区303中的水蒸发后,从补水区302中由补水通道351向蒸发区303中补水,同时蒸发区303中蒸发产生的气泡向上运动的过程中,会带走周边的气泡以及热量,并从送风管道32中进入到电机内,并且由于蒸发区303、隔板35等分层的不均匀介质结构,可以起到很好的隔音效果,降低整个电机在运行过程中产生的噪音,为了根据蒸发区303的温度来控制进气了量,当蒸发区303温度高时,处于高散热状态,此时,蒸发的气体量较大,并且需要的散热量也大,因此需要增加负压状态,使蒸发区303中的水蒸发更快,并减少外部空气的进入,因此,当蒸发区303中水温高时,浮块81上浮,通过连杆82使进气管7一端下降,因此增加了浮球71处的压力,负压空间304内的负压压力更低,外部的空气进入更加困难,蒸发区303中水的蒸发更加容易,达到较好的散热效果,并同时,当整个夹层内水位下降时,进气管7随之下降,直到一定高度时,其触发补水管道41上的阀门42,使水箱4中的水补入到夹层中,直到水位上升到预定位置后为止,只需要定期观察水箱4中的水量进行补水即可,同时,水箱4起到了隔离和防辐射的作用,可以避免外部热源对电机产生热辐射导致升温快。Working principle: The centrifugal impeller 5 discharges the air in the space formed by the rear casing 1, the front casing 2 and the stator casing 3 to the outside, and forms the air in the space formed in the rear casing 1, the front casing 2 and the stator casing 3. The negative pressure environment is created, and the negative pressure space 304 in the stator casing 3 is communicated with the space in the rear casing 1, the front casing 2 and the stator casing 3, and a negative pressure environment is also formed. In this case, the water in the evaporation area 303 On the one hand, it absorbs the heat generated by the stator coil 12. On the other hand, in a negative pressure environment, the evaporation temperature of the water is reduced, which is conducive to evaporation and heat dissipation. The evaporated gas enters the rear casing 1, the front casing 2 and the stator casing 3. The space formed brings the heat generated around the rotor 11 and the stator coil 12 to the centrifugal impeller 5 and is discharged by the centrifugal impeller 5 to form a good cooling and heat dissipation effect. During the reversal process, the centrifugal impeller 5 can generate negative pressure, and the blade 54 is set to be able to flip at a certain angle. When the rotor 11 rotates counterclockwise, due to inertia, the end of the blade 54 close to the annular seat 51 is first forced to follow. Rotation, and because the shaft 53 is hinged in the limiting groove 511, and then the end of the blade 54 starts to follow the rotation, so the blade 54 leans on the limiting protrusion 52 on the opposite side of the movement direction to limit the position. The end of the blade 54 has a certain weight, and the middle part of the blade 54 has toughness, which can form a certain bending, so that a strong exhaust capacity can be formed at the air inlet groove 601, and the air in the rear casing 1 can be discharged from the air inlet groove 601. When the rotor 11 rotates clockwise, the same, due to inertia, the end of the blade 54 close to the annular seat 51 is first forced to follow Rotate, and because the rotating shaft 53 is hinged in the limiting groove 511, then the end of the blade 54 starts to follow the rotation, but the difference is that the inclination direction of the blade 54 is opposite to that just now, but it is also used to exhaust the gas. In this way, the negative pressure effect can be formed when the motor is forward and reversed. The filter area 301, the water replenishment area 302, the evaporation area 303 and the negative pressure space 304 are all interlayer spaces between the outer casing 33 and the stator winding casing 36. , the filter area 301 and the water replenishment area 302 are separated by the filter plate 34, the water replenishment area 302 and the evaporation area 303 are separated by the partition plate 35, and water is injected into the interlayer space, and the space where the water is not immersed forms the negative pressure space 304, and the evaporation area The water layer in 303 is thin and close to the heat source (stator winding shell 36), that is, the water in the evaporation area 303 evaporates quickly. Water is replenished in the evaporation area 303, and the bubbles generated by evaporation in the evaporation area 303 will take away the surrounding air bubbles and heat during the upward movement, and enter the motor from the air supply duct 32. The uneven medium structure of 35 and other layers can play a good sound insulation effect and reduce the noise generated by the entire motor during operation. The temperature of 303 controls the amount of intake air. When the temperature of the evaporation area 303 is high, it is in a state of high heat dissipation. At this time, the amount of evaporated gas is large, and the required heat dissipation is also large. Therefore, it is necessary to increase the negative pressure state to make evaporation. The water in the zone 303 evaporates faster and reduces the entry of external air. Therefore, when the water temperature in the evaporation zone 303 is high, the float 81 floats up, and one end of the air intake pipe 7 is lowered through the connecting rod 82, thus increasing the float 71 The pressure of the negative pressure in the negative pressure space 304 is lower, it is more difficult for the outside air to enter, the evaporation of water in the evaporation area 303 is easier, and a better heat dissipation effect is achieved. The air intake pipe 7 descends accordingly, and when it reaches a certain height, it triggers the valve 42 on the water supply pipe 41, so that the water in the water tank 4 is replenished into the interlayer, until the water level rises to a predetermined position, only need to regularly observe the water tank 4 At the same time, the water tank 4 plays the role of isolation and radiation protection, which can prevent the external heat source from generating heat radiation to the motor and causing rapid heating.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the appended claims. All changes within the meaning and range of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

Claims (10)

1. The utility model provides a motor with heat dissipation dust removal function which characterized in that: the stator comprises a rear shell (1), a front shell (2) and a stator shell (3), wherein the front shell (2) and the rear shell (1) are respectively installed at the front end and the rear end of the stator shell (3), a flow guide cover (6) is installed at the tail part of the rear shell (1), a centrifugal impeller (5) connected with a rotor (11) is arranged in the flow guide cover (6), and a stator coil (12) is installed on the inner side of the stator shell (3); the stator is characterized in that a filtering area (301), a water replenishing area (302), an evaporating area (303) and a negative pressure space (304) are arranged inside the stator shell (3), a water tank (4) is arranged above the stator shell (3), the water tank (4) is communicated with the filtering area (301), the negative pressure space (304) is communicated with the front shell (2) through an air supply pipeline (32), the evaporating area (303) is located on the periphery of the stator coil (12), the water replenishing area (302) is located between the filtering area (301) and the evaporating area (303), and the filtering area (301) is communicated with outside air through an air inlet pipe (7).
2. The motor with the heat dissipation and dust removal functions as claimed in claim 1, wherein: the centrifugal impeller (5) comprises an annular seat (51), a limiting bulge (52), a rotating shaft (53) and blades (54), the annular seat (51) is fixed on the outer wall of a motor shaft (111) on the rotor (11), the outer wall of the annular seat (51) is provided with a plurality of limit grooves (511) which are distributed in central symmetry, the blade (54) is hinged in the limit groove (511) through a rotating shaft (53), the outer wall of the annular seat (51) and the outer edge of the limiting groove (511) are provided with limiting bulges (52) used for limiting the blades (54), the centrifugal impeller (5) is positioned on the inner side of the air guide sleeve (6), the air guide sleeve (6) is communicated with the rear shell (1) through an air inlet groove (601), the air guide sleeve (6) is communicated with the outside air through an exhaust groove (602), and the exhaust groove (602) is positioned at the periphery of the blade (54).
3. The motor with the heat dissipation and dust removal functions as claimed in claim 2, wherein: the limiting groove (511) is fan-shaped, and the blades (54) can move in the limiting groove (511) along the circumferential direction of the annular seat (51).
4. The motor with the heat dissipation and dust removal functions as claimed in claim 1, wherein: stator shell (3) are including shell (33), filter (34), baffle (35) and stator winding shell (36), baffle (35) are located the outside of stator winding shell (36), filter (34) are located between shell (33) and baffle (35), shell (33) with a certain amount of water has between stator winding shell (36), stator coil (12) are installed the inboard of stator winding shell (36), the outside of stator winding shell (36) forms a plurality of heat accumulation groove (361), be equipped with iron sand (362) in heat accumulation groove (361).
5. The motor with the heat dissipation and dust removal functions as claimed in claim 4, wherein: the partition plate (35) comprises a semi-arc-shaped first part and a semi-arc-shaped second part, the first part and the second part are symmetrically distributed, the bottoms of the first part and the second part are provided with water replenishing channels (351), the upper parts of the first part and the second part extend above the water surface, and a cavity (352) is arranged inside the partition plate (35).
6. The motor with the heat dissipation and dust removal functions as claimed in claim 4, wherein: the filter plate is characterized in that a filter bag (341) is arranged at the lower part of the filter plate (34), an air inlet pipe (7) is arranged in the filter area (301), one end of the air inlet pipe (7) extends out of the filter area (301), a floating ball (71) is arranged at the other end of the air inlet pipe (7), the floating ball (71) is immersed in water, the floating ball (71) has certain buoyancy, and an exhaust hole (711) is formed in the floating ball (71).
7. The motor with the heat dissipation and dust removal functions as claimed in claim 6, wherein: the water tank (4) with connect through moisturizing pipeline (41) between filtering area (301), it has connecting rod (82) to articulate on the inside roof of shell (33), be equipped with in evaporating area (303) with connecting rod (82) one end articulated kicking block (81), the other end of connecting rod (82) with intake pipe (7) are articulated, still be equipped with the control on moisturizing pipeline (41) valve (42) that moisturizing pipeline (41) is expert at/is disconnected.
8. The motor with the heat dissipation and dust removal functions as claimed in claim 7, wherein: the floating block (81) comprises a plurality of heat-conducting plates (812) which are arranged in parallel, a heat-conducting gap (813) is arranged between the heat-conducting plates (812), a connecting rod (811) which is hinged with the connecting rod (82) is arranged on the heat-conducting plates (812), and an expansion disc (83) which expands when heated is arranged in the heat-conducting gap (813).
9. The motor with the heat dissipation and dust removal functions as claimed in claim 4, wherein: the upper surface of the air supply pipeline (32) is provided with heat dissipation fins (31), the negative pressure space (304) is communicated with the front shell (2) through the air supply pipeline (32), and the air supply pipeline (32) is located on one side of the heat dissipation fins (31).
10. The motor with the heat dissipation and dust removal functions as claimed in claim 4, wherein: and a separation net (363) is arranged on the outer side of the heat storage tank (361), and the aperture of the separation net (363) is larger than the particle size of the iron sand (362).
CN202010620954.8A 2020-06-30 2020-06-30 Motor with heat dissipation and dust removal functions Active CN111725947B (en)

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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN113193686A (en) * 2021-04-25 2021-07-30 薛理通 High heat dissipating motor based on two fluid medium
CN113872378A (en) * 2021-12-03 2021-12-31 广东常明机电有限公司 High-efficient radiating vertical motor
CN115833452A (en) * 2022-11-21 2023-03-21 安徽正飞机电设备有限公司 Motor heat radiation structure
CN121173030A (en) * 2025-10-28 2025-12-19 深圳市明格精密科技有限公司 Heat dissipation type motor shell and control method thereof

Families Citing this family (1)

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CN115912772B (en) * 2023-02-24 2023-05-02 深圳市鸿明机电有限公司 Noise-reducing vibration-resisting system of motor cooling fan

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CN101958608A (en) * 2009-07-21 2011-01-26 陈跃明 Permanent magnet motor
CN102593975A (en) * 2012-03-23 2012-07-18 张承宁 Cooling structure of motor stator and manufacture method thereof
CN102624121A (en) * 2012-03-29 2012-08-01 中国科学院电工研究所 A motor winding end cooling structure
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Cited By (4)

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Publication number Priority date Publication date Assignee Title
CN113193686A (en) * 2021-04-25 2021-07-30 薛理通 High heat dissipating motor based on two fluid medium
CN113872378A (en) * 2021-12-03 2021-12-31 广东常明机电有限公司 High-efficient radiating vertical motor
CN115833452A (en) * 2022-11-21 2023-03-21 安徽正飞机电设备有限公司 Motor heat radiation structure
CN121173030A (en) * 2025-10-28 2025-12-19 深圳市明格精密科技有限公司 Heat dissipation type motor shell and control method thereof

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CN113364211A (en) 2021-09-07
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