CN111713379A - How to use a boat sprinkler - Google Patents
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- CN111713379A CN111713379A CN202010549709.2A CN202010549709A CN111713379A CN 111713379 A CN111713379 A CN 111713379A CN 202010549709 A CN202010549709 A CN 202010549709A CN 111713379 A CN111713379 A CN 111713379A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G25/00—Watering gardens, fields, sports grounds or the like
- A01G25/02—Watering arrangements located above the soil which make use of perforated pipe-lines or pipe-lines with dispensing fittings, e.g. for drip irrigation
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G25/00—Watering gardens, fields, sports grounds or the like
- A01G25/16—Control of watering
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/22—Improving land use; Improving water use or availability; Controlling erosion
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Abstract
本发明公开了一种船式喷灌机的使用方法,包括喷灌准备、船体吃水调整、喷灌方向及角度调整、开始喷灌作业、停止喷灌作业等步骤。使用时,支撑滚轮组通过支撑腿自船体的左右方向架设在灌溉渠的斜堤表面上、且螺旋桨没于灌溉水面之下,灌溉渠内的灌溉水经吸水管进入自吸泵、被自吸泵增压后经喷头枪喷出,同时螺旋桨旋转推动船体移动实现对农作物的喷灌,喷灌辅助支撑机构不仅可以平衡喷头枪的后坐力、防止船体倾翻,而且可以提供船体的移动导向、保证船体始终沿灌溉渠的走向方向移动,能够在实现喷灌作业的同时完全避免对农田农作物的碾压,特别适用于具有灌溉渠的大型农场对农作物进行喷灌作业。
The invention discloses a method for using a boat-type sprinkler, which includes the steps of preparation for sprinkling, adjustment of hull draft, adjustment of sprinkling direction and angle, starting sprinkling operation, stopping sprinkling operation and the like. When in use, the supporting roller set is erected on the inclined embankment surface of the irrigation canal from the left and right directions of the hull through the supporting legs, and the propeller is submerged under the irrigation water surface. The irrigation water in the irrigation canal enters the self-priming pump through the suction pipe, and is increased by the self-priming pump. After being pressed, it is sprayed out by the nozzle gun, and the propeller rotates to push the hull to move to realize the irrigation of crops. The auxiliary support mechanism for sprinkler irrigation can not only balance the recoil of the nozzle gun and prevent the hull from tipping over, but also provide the movement guidance of the hull to ensure that the hull is always along the irrigation canal. It can completely avoid the rolling of farmland crops while realizing the sprinkler irrigation operation, and is especially suitable for the sprinkler irrigation operation of crops on large farms with irrigation canals.
Description
技术领域technical field
本发明涉及一种喷灌机的使用方法,具体是一种适用于具有灌溉渠的大型农场的、针对农田进行喷灌作业的船式喷灌机的使用方法,属于喷灌设备装备技术领域。The invention relates to a method for using a sprinkler, in particular to a method for using a boat-type sprinkler suitable for large-scale farms with irrigation canals and for performing sprinkling operations on farmland, belonging to the technical field of sprinkler equipment.
背景技术Background technique
喷灌是利用喷头等专用设备把有压水喷洒到空中,形成水滴落到地喷灌面和农作物表面的灌溉方法,喷灌机又称喷灌机具、喷灌机组,即喷灌所采用的专用设备。Sprinkler irrigation is an irrigation method that uses special equipment such as sprinklers to spray pressurized water into the air to form water droplets that fall on the sprinkler surface and the surface of crops.
为了便于取水进行灌溉和喷灌,大型农场通常在农田之间设置灌溉渠。由于卷盘喷灌机能够灌溉大面积的农田,也可以根据喷头控制喷水量的大小以满足使用者对喷灌水量的不同要求,因此大型农场通常采用卷盘喷灌机进行农作物喷灌作业。具有灌溉渠的大型农场进行喷灌作业时通常是将卷盘喷灌机停滞在靠近灌溉渠的田间地头,然后通过抽水泵供应压力水,利用拖拉机或绞车等牵引设备把连接在PE管上的喷头车拖出至预设的喷灌地点,然后再开启抽水泵,喷灌压力水进入PE输水管自喷头车的喷头喷出进行喷灌作业的同时带动绞盘回转实现PE管的自动回收。Large farms usually set up irrigation canals between fields in order to facilitate access to water for irrigation and sprinkler irrigation. Because the reel sprinkler can irrigate a large area of farmland, and the amount of water spray can be controlled according to the nozzle to meet the different requirements of users for the amount of sprinkler irrigation, large farms usually use the reel sprinkler for crop irrigation operations. When large-scale farms with irrigation canals carry out sprinkling operations, the reel sprinkler is usually stagnant in the field near the irrigation canal, and then pressurized water is supplied through a pump, and the sprinkler truck connected to the PE pipe is pulled out by traction equipment such as tractors or winches. Go to the preset sprinkler irrigation location, and then turn on the water pump. The sprinkler pressure water enters the PE water delivery pipe and is sprayed out from the sprinkler head of the sprinkler truck to carry out the sprinkler irrigation operation. At the same time, the winch is driven to rotate to realize the automatic recovery of the PE pipe.
这种具有灌溉渠的大型农场的传统卷盘喷灌机喷灌方式存在以下缺陷:This traditional reel pivot irrigation method for large farms with irrigation channels has the following disadvantages:
1、由于卷盘式喷灌机通常是通过拖拉机等牵引设备牵引至需喷灌的农田地头,而通常农田地头往往因为保证尽量大的种植面积而空间有限,因此造成卷盘式喷灌机整机转向调头较困难,当喷灌作业完成后进行转场时往往会造成田间地头的农农作物被过分碾压的情况;1. Since the reel type sprinkler is usually pulled to the farmland that needs to be sprinkled through traction equipment such as tractors, and usually the farmland is often limited in space because the planting area is as large as possible, so the reel type sprinkler turns to turn around. It is more difficult, and when the sprinkler irrigation operation is completed, it will often cause the crops in the field to be excessively crushed;
2、传统的卷盘式喷灌机因卷盘的设置造成宽度尺寸较大,而为了保证喷头车的直线行走,通常喷头车的宽度尺寸与卷盘的宽度尺寸配合,因此针对低矮农作物进行喷灌作业时为了防止碾压农作物、通常将喷头车的轮间距与农田的垄间距尺寸配合,且PE管在地面拖行过程中也会对农作物造成挤压损伤;而针对玉米、高粱等高度较高的农作物若进行喷灌作业,则通常需在种植时就在农田里预留供喷头车行走的通道,进而造成种植面积的减少;2. The traditional reel type sprinkler irrigation machine has a large width due to the setting of the reel. In order to ensure the straight line of the sprinkler truck, the width of the sprinkler truck is usually matched with the width of the reel. Therefore, sprinkler irrigation is carried out for low crops. In order to prevent the crops from being crushed during the operation, the wheel spacing of the sprinkler truck is usually matched with the ridge spacing of the farmland, and the PE pipe will also cause extrusion damage to the crops during the ground dragging process; and for corn, sorghum and other high heights If the crops are sprinkled, it is usually necessary to reserve a channel for the sprinkler vehicles to walk in the farmland when planting, thereby reducing the planting area;
3、由于喷灌作业的覆盖区域通常是以喷头为对称中心呈扇面结构,因此针对平行于灌溉渠走向设置的农田,通常需要较长的输水管路。3. Since the coverage area of the sprinkler irrigation operation is usually fan-shaped with the sprinkler as the symmetrical center, a long water delivery pipeline is usually required for the farmland set parallel to the direction of the irrigation canal.
发明内容SUMMARY OF THE INVENTION
针对上述问题,本发明提供一种船式喷灌机的使用方法,能够在实现喷灌作业的同时完全避免对农田农作物的碾压,特别适用于具有灌溉渠的大型农场对农作物进行喷灌作业。In view of the above problems, the present invention provides a method of using a boat-type sprinkler irrigation machine, which can completely avoid the rolling of farmland crops while realizing the sprinkler irrigation operation, and is especially suitable for the sprinkling operation of crops in large farms with irrigation canals.
为实现上述目的,船式喷灌机包括船体、驱动动力源、行进推进装置、喷灌装置和电控装置;驱动动力源、喷灌装置和电控装置设置在船体上;In order to achieve the above purpose, the boat-type sprinkler includes a hull, a driving power source, a traveling propulsion device, a sprinkler irrigation device and an electric control device; the driving power source, the sprinkler irrigation device and the electric control device are arranged on the hull;
所述的船体上设有喷灌辅助支撑机构,喷灌辅助支撑机构包括支撑腿和支撑滚轮组;支撑腿沿船体左右对称设置,支撑腿是伸缩结构,支撑腿包括本体段、伸缩段和支撑腿伸缩控制部件,本体段的顶端安装在船体上,伸缩段与本体段滑动配合连接,支撑腿伸缩控制部件沿支撑腿长度方向设置,支撑腿伸缩控制部件的一端与本体段连接、另一端与伸缩段连接,支撑腿与船体之间还设有伸缩升降控制部件,伸缩升降控制部件的两端分别与船体和支撑腿的本体段铰接连接;支撑滚轮组配合支撑腿的数量设置安装在支撑腿的伸缩段的底端,支撑滚轮组包括支撑滚轮、且支撑滚轮前后方向滚动设置;船体的前后两端均设有船体位置反馈传感器;The hull is provided with a sprinkler irrigation auxiliary support mechanism, which includes a support leg and a support roller group; the support legs are arranged symmetrically along the hull, the support legs are telescopic structures, and the support legs include a body section, a telescopic section and a support leg telescopic The control part, the top of the body section is installed on the hull, the telescopic section is connected with the body section in a sliding fit, the telescopic control part of the support leg is arranged along the length direction of the support leg, one end of the telescopic control part of the support leg is connected with the body section, and the other end is connected with the telescopic section There is also a telescopic lift control part between the support leg and the hull, and the two ends of the telescopic lift control part are hingedly connected with the hull and the body section of the support leg; the support roller set is set to match the number of support legs and is installed on the telescopic lift of the support leg. At the bottom end of the hull, the supporting roller group includes supporting rollers, and the supporting rollers are arranged to roll in the front and rear directions; the front and rear ends of the hull are provided with hull position feedback sensors;
所述的行进推进装置包括设置在船体底部的螺旋桨,螺旋桨通过传动机构与驱动动力源连接;The traveling propulsion device includes a propeller arranged at the bottom of the hull, and the propeller is connected with a driving power source through a transmission mechanism;
所述的喷灌装置包括自吸泵、喷头架和喷头枪;自吸泵固定安装在船体上,自吸泵是变量泵,自吸泵的动力输入端通过传动机构与驱动动力源连接,自吸泵的吸水端口与没入灌溉渠液面以下的吸水管连接,自吸泵的排水端口通过管路与喷头枪连接;喷头架对应支撑腿的对称中心位置固定安装在船体上,喷头枪通过喷头枪调节组件固定安装在喷头架上,喷头枪调节组件包括可以实现喷头枪回转定位动作的喷射角度调节机构和喷射方向调节机构;The sprinkler irrigation device includes a self-priming pump, a nozzle frame and a nozzle gun; the self-priming pump is fixedly installed on the hull, the self-priming pump is a variable pump, and the power input end of the self-priming pump is connected with the driving power source through a transmission mechanism, and the self-priming pump is self-priming. The suction port of the pump is connected with the suction pipe submerged below the liquid level of the irrigation canal, and the drain port of the self-priming pump is connected with the nozzle gun through the pipeline; the nozzle frame is fixedly installed on the hull corresponding to the symmetrical center position of the supporting leg, and the nozzle gun is adjusted by the nozzle gun The component is fixedly installed on the nozzle frame, and the nozzle gun adjustment component includes a spray angle adjustment mechanism and a spray direction adjustment mechanism that can realize the rotation and positioning of the spray gun;
所述的电控装置包括船载工业控制计算机、控制器、太阳能集电板、控制器电池组、太阳能充电控制回路、支撑腿升降控制回路、支撑腿伸缩控制回路、船体移动控制回路、船体位置反馈传感器、喷头枪喷射角度控制回路、喷头枪喷射方向控制回路和喷灌控制回路,太阳能集电板分别与船载工业控制计算机和控制器电池组电连接,船载工业控制计算机通过数据线与控制器电连接,船载工业控制计算机包括喷灌数据输入输出端口,控制器与驱动动力源电连接,控制器分别与支撑腿伸缩控制部件和伸缩升降控制部件电连接,控制器分别与喷头枪调节组件的喷射角度调节机构和喷射方向调节机构电连接,控制器与船体位置反馈传感器电连接;The electronic control device includes a shipboard industrial control computer, a controller, a solar collector panel, a controller battery pack, a solar charge control circuit, a support leg lift control circuit, a support leg telescopic control circuit, a hull movement control circuit, and a hull position. Feedback sensor, spray angle control loop of spray head gun, spray direction control loop of spray head gun and sprinkler irrigation control loop. The onboard industrial control computer includes sprinkler data input and output ports, the controller is electrically connected to the driving power source, the controller is electrically connected to the support leg telescopic control part and the telescopic lift control part, and the controller is respectively connected to the sprinkler gun adjustment assembly The spray angle adjustment mechanism is electrically connected with the spray direction adjustment mechanism, and the controller is electrically connected with the hull position feedback sensor;
使用方法具体包括以下步骤:The usage method specifically includes the following steps:
a.喷灌准备:船载工业控制计算机通过太阳能充电的方式对控制器电池组进行充电,操作人员通过喷灌数据输入输出端口将灌溉渠宽度尺寸数据、灌溉渠内水位数据、农田方位数据、农田喷灌降水量数据输入船载工业控制计算机,然后将船式喷灌机置入灌溉渠内,船式喷灌机呈漂浮在水面的状态;a. Sprinkler irrigation preparation: The onboard industrial control computer charges the battery pack of the controller through solar charging, and the operator transmits the irrigation canal width and size data, water level data in the irrigation canal, farmland orientation data, and farmland sprinkler irrigation precipitation through the sprinkler irrigation data input and output ports. The data is input into the shipboard industrial control computer, and then the ship-type sprinkler is placed in the irrigation canal, and the ship-type sprinkler is in a state of floating on the water surface;
b.船体吃水调整:船载工业控制计算机根据输入的灌溉渠宽度尺寸数据及灌溉渠内水位数据计算支撑腿的摆动角度和伸出长度,然后根据此计算结果发出指令启动支撑腿升降控制回路和支撑腿伸缩控制回路,控制器控制伸缩升降控制部件和支撑腿伸缩控制部件动作使支撑腿沿其铰接轴摆动至计算的摆动角度、并伸出至计算的伸出长度,此时船体处于支撑滚轮组的支撑滚轮顶靠在灌溉渠的斜堤表面上、螺旋桨没于灌溉水面之下的设定船体吃水状态;b. Hull draught adjustment: The onboard industrial control computer calculates the swing angle and extension length of the support legs according to the input data of the width of the irrigation canal and the water level data in the irrigation canal, and then issues commands to start the support leg lift control loop and the support leg extension and retraction according to the calculation results. Control loop, the controller controls the movement of the telescopic lift control part and the support leg telescopic control part, so that the support leg swings along its hinge axis to the calculated swing angle, and extends to the calculated extension length, and the hull is supported by the support roller group. The set draught state of the hull that the rollers rest on the surface of the inclined embankment of the irrigation canal and the propeller is not below the irrigation water surface;
c.喷灌方向及角度调整:船载工业控制计算机根据输入的农田方位数据计算喷头枪的喷灌角度和喷灌方向,然后根据此计算结果发出指令启动喷头枪喷射角度控制回路和喷头枪喷射方向控制回路,控制器控制喷射角度调节机构和喷射方向调节机构动作将喷头枪定位在计算的喷灌角度和喷灌方向上;c. Adjustment of sprinkler direction and angle: The shipboard industrial control computer calculates the sprinkler angle and direction of the sprinkler gun according to the input farmland azimuth data, and then sends an instruction to start the sprinkler gun spray angle control loop and the sprinkler gun spray direction control loop according to the calculation results. , the controller controls the action of the spray angle adjustment mechanism and the spray direction adjustment mechanism to position the sprinkler gun at the calculated sprinkler angle and sprinkler direction;
d.开始喷灌作业:船载工业控制计算机先根据输入的农田喷灌降水量数据计算自吸泵的输入功率、再发出指令启动喷灌控制回路和船体移动控制回路,控制器控制驱动动力源输出计算的额定功率、并通过传动机构带动自吸泵按照设定流量工作,灌溉渠内的灌溉水经吸水管进入自吸泵、被自吸泵增压后经喷头枪喷出设定的喷灌降水量对灌溉渠两边的农田农作物进行喷灌;控制器同时控制驱动动力源通过传动机构带动螺旋桨按照设定转速旋转工作推动船体移动,船体移动过程中支撑滚轮组跟随船体在灌溉渠的斜堤表面上滚动移动;d. Start the sprinkler irrigation operation: the shipboard industrial control computer first calculates the input power of the self-priming pump according to the input data of the farmland sprinkler irrigation precipitation, and then sends an instruction to start the sprinkler irrigation control circuit and the hull movement control circuit, and the controller controls the driving power source output calculation. Rated power, and drive the self-priming pump to work according to the set flow rate through the transmission mechanism. The irrigation water in the irrigation canal enters the self-priming pump through the suction pipe, and after being pressurized by the self-priming pump, the set sprinkler irrigation precipitation is sprayed out by the sprinkler gun to the irrigation canal. The farmland crops on both sides are sprayed; the controller simultaneously controls the driving power source to drive the propeller to rotate according to the set speed through the transmission mechanism to push the hull to move. During the movement of the hull, the supporting roller group follows the hull and rolls on the surface of the inclined embankment of the irrigation canal;
e.停止喷灌作业:当船体位置反馈传感器反馈船体运行至设定喷灌距离时,船载工业控制计算机发出指令使控制器控制船体移动控制回路和喷灌控制回路停止工作,完成喷灌作业。e. Stop the sprinkler operation: When the hull position feedback sensor feedbacks the hull to run to the set sprinkler distance, the onboard industrial control computer sends an instruction to make the controller control the hull movement control circuit and the sprinkler control circuit to stop working to complete the sprinkler operation.
作为本发明的进一步改进方案,船式喷灌机的支撑滚轮组还包括支撑滚轮驱动,支撑滚轮驱动的输出端与支撑滚轮同轴固定连接;电控装置还包括支撑滚轮驱动控制回路,控制器与支撑滚轮驱动电连接;As a further improvement scheme of the present invention, the support roller set of the boat-type sprinkler also includes a support roller drive, and the output end of the support roller drive is coaxially and fixedly connected to the support roller; the electronic control device also includes a support roller drive control circuit, and the controller is connected to the support roller. Support roller drive electrical connection;
所述的步骤a中将船式喷灌机置入灌溉渠内的方式采用船式喷灌机自行走的入水方式,船式喷灌机入水前,船载工业控制计算机首先发出指令启动支撑腿升降控制回路和支撑腿伸缩控制回路,控制器控制伸缩升降控制部件和支撑腿伸缩控制部件动作使支撑腿沿其铰接轴向下摆动至设定角度并伸出至设定伸出长度,此时在船体处于支撑滚轮组支撑于地面、螺旋桨悬离地面的状态,然后船载工业控制计算机发出指令启动支撑滚轮驱动控制回路,支撑滚轮驱动带动支撑滚轮旋转使船式喷灌机沿灌溉渠的入水坡面移动自行进入灌溉渠,直至船式喷灌机呈漂浮在水面的状态后船载工业控制计算机发出指令停止支撑滚轮驱动控制回路;In the described step a, the way of placing the boat sprinkler into the irrigation canal adopts the self-propelled water entry method of the boat sprinkler. Before the boat sprinkler enters the water, the onboard industrial control computer first issues an instruction to start the support leg lift control loop and The support leg telescopic control loop, the controller controls the telescopic lift control part and the support leg telescopic control part to make the support leg swing down along its hinge axis to the set angle and extend to the set extension length. At this time, the hull is in support The roller group is supported on the ground and the propeller is suspended from the ground, and then the onboard industrial control computer sends an instruction to start the support roller drive control circuit. The support roller drive drives the support roller to rotate, so that the boat-type sprinkler can move along the water inlet slope of the irrigation canal and enter the irrigation canal by itself. , until the ship-type sprinkler is in a state of floating on the water surface, the ship-borne industrial control computer sends an instruction to stop the support roller drive control circuit;
所述的步骤d中船体移动过程中,船载工业控制计算机发出指令启动支撑滚轮驱动控制回路,支撑滚轮驱动带动支撑滚轮旋转提供辅助推动力。During the movement of the hull in the step d, the onboard industrial control computer sends an instruction to start the support roller drive control circuit, and the support roller drives the support roller to rotate to provide auxiliary driving force.
作为本发明的优选方案,船式喷灌机的伸缩升降控制部件和支撑腿伸缩控制部件均是液压缸结构,支撑滚轮组的支撑滚轮驱动是液压马达结构;船式喷灌机还包括设置在船体上的液压控制装置,液压控制装置包括液压泵站和液压控制阀组,液压泵站包括液压泵和液压油箱,液压泵站的液压泵通过传动机构与驱动动力源连接,液压泵站通过液压管路与液压控制阀组连接,液压控制阀组通过液压管路分别与伸缩升降控制部件、支撑腿伸缩控制部件和支撑滚轮组的支撑滚轮驱动连接,液压控制阀组与电控装置的控制器电连接;船载工业控制计算机通过液压传动的方式控制支撑腿的升降和伸缩、支撑滚轮组的支撑滚轮的旋转。As a preferred solution of the present invention, the telescopic lifting control part and the supporting leg telescopic control part of the boat-type sprinkler are both hydraulic cylinder structures, and the supporting rollers of the support roller group are driven by a hydraulic motor structure; The hydraulic control device includes a hydraulic pump station and a hydraulic control valve group. The hydraulic pump station includes a hydraulic pump and a hydraulic oil tank. The hydraulic pump of the hydraulic pump station is connected to the driving power source through a transmission mechanism. It is connected with the hydraulic control valve group. The hydraulic control valve group is respectively connected with the telescopic lifting control part, the supporting leg telescopic control part and the supporting roller of the supporting roller group through the hydraulic pipeline. The hydraulic control valve group is electrically connected with the controller of the electric control device. ; The onboard industrial control computer controls the lifting and stretching of the supporting legs and the rotation of the supporting rollers of the supporting roller group by means of hydraulic transmission.
作为本发明的进一步改进方案,船式喷灌机液压缸结构的伸缩升降控制部件和支撑腿伸缩控制部件上均设有压力传感器,电控装置还包括液压压力调节回路,船载工业控制计算机分别与压力传感器电连接;所述的步骤d中对灌溉渠两边的农田农作物进行喷灌的过程中液压压力调节回路始终工作,当喷头枪喷灌反方向一侧的伸缩升降控制部件和支撑腿伸缩控制部件的压力传感器反馈液压压力数值大于设定数值时,船载工业控制计算机发出指令使控制器控制液压控制阀组动作向该侧的伸缩升降控制部件和支撑腿伸缩控制部件增压至设定数值并保压以平衡喷灌后坐力。As a further improvement scheme of the present invention, pressure sensors are provided on the telescopic lifting control part and the supporting leg telescopic control part of the hydraulic cylinder structure of the ship-type sprinkler irrigation machine, the electric control device also includes a hydraulic pressure regulating circuit, and the ship-borne industrial control computer is respectively connected with the The pressure sensor is electrically connected; in the step d, the hydraulic pressure regulating circuit always works during the process of sprinkling the crops on both sides of the irrigation canal. When the sensor feedback hydraulic pressure value is greater than the set value, the onboard industrial control computer sends an instruction to make the controller control the action of the hydraulic control valve group to pressurize the telescopic lift control part and the support leg telescopic control part on the side to the set value and maintain the pressure To balance the recoil of irrigation.
作为本发明的进一步改进方案,船式喷灌机的船载工业控制计算机还包括无线收发模块,船载工业控制计算机通过无线收发模块与大型农场的中央控制计算机无线电连接,大型农场的中央控制计算机将灌溉渠宽度尺寸数据、灌溉渠内水位数据、农田方位数据、农田土壤中湿度传感器反馈的农田喷灌降水量数据通过无线传输的方式输入船载工业控制计算机。As a further improvement scheme of the present invention, the on-board industrial control computer of the boat-type sprinkler also includes a wireless transceiver module, and the on-board industrial control computer is wirelessly connected to the central control computer of the large farm through the wireless transceiver module, and the central control computer of the large farm will The width and dimension data of the irrigation canal, the water level data in the irrigation canal, the farmland orientation data, and the farmland sprinkler irrigation precipitation data fed back by the humidity sensor in the farmland soil are input to the shipboard industrial control computer through wireless transmission.
与现有技术相比,船式喷灌机由于在船体上设有喷灌辅助支撑机构,喷灌辅助支撑机构包括沿船体左右对称设置的支撑腿和安装在支撑腿底端的支撑滚轮组,因此将船式喷灌机置入大型农场的灌溉渠内使用时,支撑滚轮组通过支撑腿自船体的左右方向架设在灌溉渠的斜堤表面上、且螺旋桨没于灌溉水面之下,喷灌控制回路和船体移动控制回路开始工作后,灌溉渠内的灌溉水经吸水管进入自吸泵、被自吸泵增压后经喷头枪喷出,同时螺旋桨旋转推动船体移动实现对农作物的喷灌,喷灌辅助支撑机构不仅可以平衡喷头枪的后坐力、防止船体倾翻,而且可以提供船体的移动导向、保证船体始终沿灌溉渠的走向方向移动;由于支撑腿的顶端铰接安装在船体上、支撑腿与船体之间设有伸缩升降控制部件,且伸缩结构的支撑腿包括支撑腿伸缩控制部件,因此通过控制伸缩升降控制部件和支撑腿伸缩控制部件的伸缩可以实现调节支撑腿的摆动角度和长度,进而实现适应不同的灌溉渠宽度尺寸;由于支撑滚轮组还包括支撑滚轮驱动,因此可以实现支撑滚轮的旋转、由被动旋转转变为主动旋转,进而实现支撑滚轮在船体行进过程中提供辅助推动力,在配合伸缩升降控制部件的升降操作的前提下可以实现船式喷灌机在地面上行走,通过在灌溉渠上设置合适的坡面进而可以实现船式喷灌机的自行下水和上岸,能够在实现喷灌作业的同时完全避免对农田农作物的碾压,特别适用于具有灌溉渠的大型农场对农作物进行喷灌作业。Compared with the prior art, the boat-type sprinkler is provided with a sprinkler auxiliary support mechanism on the hull. The sprinkler auxiliary support mechanism includes support legs symmetrically arranged along the hull and a support roller set installed at the bottom end of the support legs. When the sprinkler is placed in the irrigation canal of a large farm, the support roller group is erected on the surface of the inclined embankment of the irrigation canal from the left and right directions of the hull through the supporting legs, and the propeller is submerged under the irrigation water surface, and the sprinkler control circuit and the hull movement control circuit are started. After the work, the irrigation water in the irrigation canal enters the self-priming pump through the suction pipe, is pressurized by the self-priming pump and then sprayed out by the nozzle gun. At the same time, the propeller rotates and pushes the hull to move to realize the sprinkler irrigation of the crops. The sprinkler irrigation auxiliary support mechanism can not only balance the nozzle gun The recoil can prevent the hull from overturning, and can provide the movement guidance of the hull to ensure that the hull always moves along the direction of the irrigation canal; since the top of the supporting legs are hingedly installed on the hull, and there are telescopic lifting control components between the supporting legs and the hull, And the support leg of the telescopic structure includes the support leg telescopic control part, so the swing angle and length of the support leg can be adjusted by controlling the telescopic lift control part and the telescopic control part of the support leg to adjust the swing angle and length of the support leg, so as to adapt to different irrigation canal widths; The roller group also includes a support roller drive, so the rotation of the support roller can be realized, and the passive rotation can be converted into active rotation, so as to realize the auxiliary driving force of the support roller during the hull traveling. Under the premise of matching the lifting operation of the telescopic lifting control part The boat-type sprinkler can walk on the ground, and by setting a suitable slope on the irrigation canal, the boat-type sprinkler can be launched and landed on its own, which can completely avoid the rolling of farmland crops while realizing the sprinkler operation. It is suitable for sprinkling crops on large farms with irrigation channels.
附图说明Description of drawings
图1是船式喷灌机的结构示意图;Fig. 1 is the structural representation of the boat sprinkler;
图2是图1的左视图;Fig. 2 is the left side view of Fig. 1;
图3是图1的俯视图。FIG. 3 is a plan view of FIG. 1 .
图中:1、船体,11、支撑腿,12、支撑滚轮组,13、伸缩升降控制部件,2、喷灌装置,21、自吸泵,22、喷头架,23、喷头枪,3、电控装置。In the picture: 1. hull, 11, support legs, 12, support roller set, 13, telescopic lift control part, 2, sprinkler irrigation device, 21, self-priming pump, 22, sprinkler frame, 23, sprinkler gun, 3, electric control device.
具体实施方式Detailed ways
下面结合附图对本发明做进一步说明(以下以船式喷灌机的船体1的船头所在方向为前方进行描述)。The present invention will be further described below with reference to the accompanying drawings (in the following, the direction of the bow of the
如图1至图3所示,船式喷灌机包括船体1、驱动动力源、行进推进装置、喷灌装置2和电控装置3;驱动动力源、喷灌装置2和电控装置3设置在船体1上。As shown in Figures 1 to 3, the boat-type sprinkler includes a
所述的船体1上设有喷灌辅助支撑机构,喷灌辅助支撑机构可以在喷灌过程中提供辅助支撑、平衡喷头枪23的后坐力,喷灌辅助支撑机构包括支撑腿11和支撑滚轮组12;支撑腿11沿船体1左右对称设置,支撑腿11是伸缩结构,支撑腿11包括本体段、伸缩段和支撑腿伸缩控制部件,本体段的顶端安装在船体1上,伸缩段与本体段滑动配合连接,支撑腿伸缩控制部件沿支撑腿11长度方向设置,支撑腿伸缩控制部件的一端与本体段连接、另一端与伸缩段连接,支撑腿11与船体1之间还设有伸缩升降控制部件13,伸缩升降控制部件13的两端分别与船体1和支撑腿11的本体段铰接连接;支撑滚轮组12配合支撑腿11的数量设置安装在支撑腿11的伸缩段的底端,支撑滚轮组12包括支撑滚轮、且支撑滚轮前后方向滚动设置;船体1的前后两端均设有船体位置反馈传感器。通过控制伸缩升降控制部件13和支撑腿伸缩控制部件的伸缩可以实现调节支撑腿11的摆动角度和长度,进而实现适应不同的灌溉渠宽度尺寸。The
所述的驱动动力源是固定安装在船体1上的发动机系统、或动力电源系统、或其他动力系统;以发动机系统为例,发动机系统包括发动机和变速箱,发动机的动力输出轴与变速箱的动力输入轴连接;以动力电源系统为例,动力电源系统包括动力电池组、推进动力电机和喷灌动力电机,动力电池组分别与推进动力电机和喷灌动力电机电连接。The described driving power source is an engine system, or a power supply system, or other power systems fixedly installed on the
所述的行进推进装置包括设置在船体1底部的螺旋桨,螺旋桨通过传动机构与发动机系统的变速箱动力输出轴连接、或者与动力电源系统的推进动力电机连接,行进推进装置提供船体1的移动推进动力。The traveling propulsion device includes a propeller arranged at the bottom of the
所述的喷灌装置2包括自吸泵21、喷头架22和喷头枪23;自吸泵21固定安装在船体1上,自吸泵21的动力输入端通过传动机构与发动机系统的变速箱动力输出轴连接、或者与动力电源系统的喷灌动力电机连接,自吸泵21的吸水端口与没入灌溉渠液面以下的吸水管连接,自吸泵21的排水端口通过管路与喷头枪23连接;喷头架22对应支撑腿11的对称中心位置固定安装在船体1上,喷头枪23通过喷头枪调节组件固定安装在喷头架22上,通过喷头枪调节组件包括可以实现喷头枪23回转定位动作的喷射角度调节机构和喷射方向调节机构,喷射角度调节机构和喷射方向调节机构均可以采用如回转电机通过齿轮带动齿圈旋转的方式实现回转、或者采用如回转液压马达通过齿轮带动齿圈旋转的方式实现回转、或者采用其他的回转驱动方式,喷射角度调节机构可以调节并定位喷头枪23的喷射轴线与水平面之间的夹角,喷射方向调节机构可以调节并定位喷头枪23围绕竖直方向设置的旋转中轴线旋转的角度。The
所述的电控装置3包括船载工业控制计算机、控制器、控制器电池组、支撑腿升降控制回路、支撑腿伸缩控制回路、船体移动控制回路、船体位置反馈传感器、喷头枪喷射角度控制回路、喷头枪喷射方向控制回路和喷灌控制回路,船载工业控制计算机通过数据线与控制器电连接,船载工业控制计算机包括喷灌数据输入输出端口,控制器与发动机系统的发动机电连接、或者分别与动力电源系统的推进动力电机和喷灌动力电机电连接,控制器分别与支撑腿伸缩控制部件和伸缩升降控制部件13电连接,控制器分别与喷头枪调节组件的喷射角度调节机构和喷射方向调节机构电连接,控制器与船体位置反馈传感器电连接;The
大型农场灌溉渠用船式喷灌使用时,操作人员通过喷灌数据输入输出端口将灌溉渠宽度尺寸数据、灌溉渠内水位数据、农田方位数据输入船载工业控制计算机,然后将船式喷灌机置入灌溉渠内,船式喷灌机呈漂浮在水面的状态;船载工业控制计算机根据输入的灌溉渠宽度尺寸数据及灌溉渠内水位数据计算支撑腿11的摆动角度和伸出长度,然后根据此计算结果发出指令启动支撑腿升降控制回路和支撑腿伸缩控制回路,控制器控制伸缩升降控制部件13和支撑腿伸缩控制部件动作使支撑腿11沿其铰接轴摆动至计算的摆动角度、并伸出至计算的伸出长度,此时船体1处于支撑滚轮组12的支撑滚轮顶靠在灌溉渠的斜堤表面上、螺旋桨没于灌溉水面之下的设定船体吃水状态;船载工业控制计算机根据输入的农田方位数据计算喷头枪23的喷灌角度和喷灌方向,然后根据此计算结果发出指令启动喷头枪喷射角度控制回路和喷头枪喷射方向控制回路,控制器控制喷射角度调节机构和喷射方向调节机构动作将喷头枪23定位在计算的喷灌角度和喷灌方向上;船载工业控制计算机发出指令启动喷灌控制回路和船体移动控制回路,控制器控制驱动动力源通过传动机构带动自吸泵21按照设定流量工作,灌溉渠内的灌溉水经吸水管进入自吸泵21、被自吸泵21增压后经喷头枪23喷出对灌溉渠两边的农田农作物进行喷灌;控制器同时控制驱动动力源通过传动机构带动螺旋桨按照设定转速旋转工作推动船体1移动,船体1移动过程中支撑滚轮组12跟随船体1在灌溉渠的斜堤表面上滚动移动,喷灌作业过程中喷灌辅助支撑机构不仅可以提供喷灌辅助支撑、平衡喷头枪23的后坐力,而且可以提供船体1的移动导向、保证船体1始终沿灌溉渠的走向方向移动;当船体位置反馈传感器反馈船体1运行至设定喷灌距离时,船载工业控制计算机发出指令使控制器控制船体移动控制回路和喷灌控制回路停止工作,完成喷灌作业。When large-scale farm irrigation canals are used with boat-type sprinkler irrigation, the operator inputs the irrigation canal width and size data, the water level data in the irrigation canal, and the farmland orientation data into the ship-borne industrial control computer through the sprinkler data input and output ports, and then puts the boat-type sprinkler into the irrigation canal. The ship-type sprinkler is in a state of floating on the water surface; the ship-borne industrial control computer calculates the swing angle and extension length of the
为了便于根据具体的降水量喷灌需求实现智能喷灌,作为本发明的进一步改进方案,船式喷灌机的自吸泵21是变量泵;操作人员通过喷灌数据输入输出端口还将农田喷灌降水量数据输入船载工业控制计算机;船载工业控制计算机先根据输入的农田喷灌降水量数据计算自吸泵21的输入功率,然后船载工业控制计算机再发出指令启动喷灌控制回路,控制器控制驱动动力源输出计算的额定功率通过传动机构带动自吸泵21工作使喷头枪23喷出设定的喷灌降水量。In order to facilitate the realization of intelligent sprinkler irrigation according to specific precipitation sprinkler irrigation requirements, as a further improvement scheme of the present invention, the self-priming
为了实现大型农场的集中智能管理,作为本发明的进一步改进方案,船式喷灌机的船载工业控制计算机还包括无线收发模块,船载工业控制计算机通过无线收发模块与大型农场的中央控制计算机无线电连接,大型农场的中央控制计算机将灌溉渠宽度尺寸数据、灌溉渠内水位数据、农田方位数据、农田土壤中湿度传感器反馈的农田喷灌降水量数据通过无线传输的方式输入船载工业控制计算机。In order to realize the centralized intelligent management of large farms, as a further improvement scheme of the present invention, the shipborne industrial control computer of the ship-type sprinkler also includes a wireless transceiver module, and the shipborne industrial control computer communicates with the central control computer radio of the large farm through the wireless transceiver module. Connected, the central control computer of the large farm inputs the irrigation canal width and size data, the water level data in the irrigation canal, the farmland orientation data, and the farmland sprinkler irrigation precipitation data fed back by the humidity sensor in the farmland soil into the shipborne industrial control computer through wireless transmission.
所述的伸缩升降控制部件13和支撑腿伸缩控制部件可以采用电动螺旋杆的电传动方式,也可以采用液压油缸结构的液压传动方式,由于电传动方式不仅需额外考虑与水的绝缘问题、而且负载较大的情况下电机易烧毁,而液压传动的方式不仅可以实现稳定支撑、而且可以避免上述问题,因此优选后者,即,作为本发明的优选方案,所述的伸缩升降控制部件13和支撑腿伸缩控制部件是液压缸,船式喷灌机还包括设置在船体1上的液压控制装置,液压控制装置包括液压泵站和液压控制阀组,液压泵站包括液压泵和液压油箱,所述的动力电源系统还包括液压泵站动力电机,液压泵站的液压泵通过传动机构与发动机系统的变速箱动力输出轴连接、或者与动力电源系统的液压泵站动力电机连接,液压泵站通过液压管路与液压控制阀组连接,液压控制阀组通过液压管路分别与液压缸连接,液压控制阀组与所述的电控装置3的控制器电连接,即液压缸通过液压控制阀组与所述的电控装置3的控制器电连接。The telescopic
为了进一步平衡喷灌后坐力,作为本发明的进一步改进方案,船式喷灌机液压缸结构的伸缩升降控制部件13和支撑腿伸缩控制部件上均设有压力传感器,电控装置3还包括液压压力调节回路,船载工业控制计算机分别与压力传感器电连接;对灌溉渠两边的农田农作物进行喷灌的过程中液压压力调节回路始终工作,当喷头枪23喷灌反方向一侧的伸缩升降控制部件13和支撑腿伸缩控制部件的压力传感器反馈液压压力数值大于设定数值时,船载工业控制计算机发出指令使控制器控制液压控制阀组动作向该侧的伸缩升降控制部件13和支撑腿伸缩控制部件增压至设定数值并保压以平衡喷灌后坐力。In order to further balance the recoil force of sprinkling irrigation, as a further improvement scheme of the present invention, pressure sensors are provided on the telescopic
由于水的粘滞力作用,物体在水中的运行速度较低,且在相同推进力的前提下外界的风力、灌溉渠内的水流方向均会影响船体1的行进速度,为了实现较高的移动速度,作为本发明的进一步改进方案,所述的支撑滚轮组12还包括支撑滚轮驱动,支撑滚轮驱动的输出端与支撑滚轮同轴固定连接;所述的电控装置3还包括支撑滚轮驱动控制回路,控制器与支撑滚轮驱动电连接。通过控制支撑滚轮驱动的旋转动作可以实现支撑滚轮的旋转、由被动旋转转变为主动旋转,进而实现支撑滚轮在船体1行进过程中提供辅助推动力。配合伸缩升降控制部件13的控制支撑腿11升降操作,可以实现支撑滚轮组12支撑于地面、螺旋桨悬空在支撑滚轮组12上方的状态,此状态控制支撑滚轮驱动旋转动作时可以实现船式喷灌机在地面上行走,通过在灌溉渠上设置合适的坡面可以实现船式喷灌机的自行下水和上岸。Due to the viscous force of water, the running speed of the object in the water is low, and under the premise of the same propulsion force, the external wind force and the direction of the water flow in the irrigation canal will affect the traveling speed of the
所述的支撑滚轮驱动可以采用电机控制的电传动方式,也可以采用液压马达控制的液压传动方式,由于电传动方式不仅需额外考虑与水的绝缘问题、而且负载较大的情况下电机易烧毁,而液压传动的方式不仅可以实现稳定传动、而且可以避免上述问题,因此优选后者,即,作为本发明的优选方案,所述的支撑滚轮驱动是滚轮液压马达,船式喷灌机还包括设置在船体1上的液压控制装置,液压控制装置包括液压泵站和液压控制阀组,液压泵站包括液压泵和液压油箱,所述的动力电源系统还包括液压泵站动力电机,液压泵站的液压泵通过传动机构与发动机系统的变速箱动力输出轴连接、或者与动力电源系统的液压泵站动力电机连接,液压泵站通过液压管路与液压控制阀组连接,液压控制阀组通过液压管路与滚轮液压马达连接,液压控制阀组与所述的电控装置3的控制器电连接,即滚轮液压马达通过液压控制阀组与所述的电控装置3的控制器电连接。The support roller drive can be driven by an electric motor controlled by a motor or by a hydraulic motor controlled by a hydraulic motor. Because the electric drive not only needs to consider the insulation problem with water, but also the motor is easy to burn under the condition of a large load. , and the hydraulic transmission method can not only achieve stable transmission, but also avoid the above problems, so the latter is preferred, that is, as a preferred solution of the present invention, the support roller drive is a roller hydraulic motor, and the boat sprinkler also includes a set of The hydraulic control device on the
为了避免因电池电量问题影响控制器的控制,作为本发明的进一步改进方案,所述的电控装置3还包括太阳能集电板和太阳能充电控制回路,太阳能集电板分别与控制器和控制器电池组电连接。In order to avoid affecting the control of the controller due to the problem of battery power, as a further improvement scheme of the present invention, the
船式喷灌机由于在船体1上设有喷灌辅助支撑机构,喷灌辅助支撑机构包括沿船体1左右对称设置的支撑腿11和安装在支撑腿11底端的支撑滚轮组12,因此将船式喷灌机置入大型农场的灌溉渠内使用时,支撑滚轮组12通过支撑腿11自船体1的左右方向架设在灌溉渠的斜堤表面上、且螺旋桨没于灌溉水面之下,喷灌控制回路和船体移动控制回路开始工作后,灌溉渠内的灌溉水经吸水管进入自吸泵21、被自吸泵21增压后经喷头枪23喷出,同时螺旋桨旋转推动船体1移动实现对农作物的喷灌,喷灌辅助支撑机构不仅可以平衡喷头枪23的后坐力、防止船体1倾翻,而且可以提供船体1的移动导向、保证船体1始终沿灌溉渠的走向方向移动;由于支撑腿11的顶端铰接安装在船体1上、支撑腿11与船体1之间设有伸缩升降控制部件13,且伸缩结构的支撑腿11包括支撑腿伸缩控制部件,因此通过控制伸缩升降控制部件13和支撑腿伸缩控制部件的伸缩可以实现调节支撑腿11的摆动角度和长度,进而实现适应不同的灌溉渠宽度尺寸;由于支撑滚轮组12还包括支撑滚轮驱动,因此可以实现支撑滚轮的旋转、由被动旋转转变为主动旋转,进而实现支撑滚轮在船体1行进过程中提供辅助推动力,在配合伸缩升降控制部件13的升降操作的前提下可以实现船式喷灌机在地面上行走,通过在灌溉渠上设置合适的坡面进而可以实现船式喷灌机的自行下水和上岸,能够在实现喷灌作业的同时完全避免对农田农作物的碾压,特别适用于具有灌溉渠的大型农场对农作物进行喷灌作业。Since the boat-type sprinkler irrigation machine is provided with a sprinkler irrigation auxiliary support mechanism on the
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