CN111706569B - An electro-hydraulic actuator and its control method - Google Patents

An electro-hydraulic actuator and its control method Download PDF

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CN111706569B
CN111706569B CN202010611041.XA CN202010611041A CN111706569B CN 111706569 B CN111706569 B CN 111706569B CN 202010611041 A CN202010611041 A CN 202010611041A CN 111706569 B CN111706569 B CN 111706569B
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cylinder
servo
control
electro
hydraulic actuator
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CN111706569A (en
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俞滨
黄智鹏
杨建奎
娄文韬
巴凯先
孔祥东
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Yanshan University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/04Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
    • F15B13/0401Valve members; Fluid interconnections therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • F15B13/04Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor
    • F15B13/044Fluid distribution or supply devices characterised by their adaptation to the control of servomotors for use with a single servomotor operated by electrically-controlled means, e.g. solenoids, torque-motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • F15B15/14Characterised by the construction of the motor unit of the straight-cylinder type
    • F15B15/149Fluid interconnections, e.g. fluid connectors, passages
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/04Special measures taken in connection with the properties of the fluid
    • F15B21/041Removal or measurement of solid or liquid contamination, e.g. filtering
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B9/00Servomotors with follow-up action, e.g. obtained by feed-back control, i.e. in which the position of the actuated member conforms with that of the controlling member
    • F15B9/02Servomotors with follow-up action, e.g. obtained by feed-back control, i.e. in which the position of the actuated member conforms with that of the controlling member with servomotors of the reciprocatable or oscillatable type
    • F15B9/08Servomotors with follow-up action, e.g. obtained by feed-back control, i.e. in which the position of the actuated member conforms with that of the controlling member with servomotors of the reciprocatable or oscillatable type controlled by valves affecting the fluid feed or the fluid outlet of the servomotor
    • F15B9/09Servomotors with follow-up action, e.g. obtained by feed-back control, i.e. in which the position of the actuated member conforms with that of the controlling member with servomotors of the reciprocatable or oscillatable type controlled by valves affecting the fluid feed or the fluid outlet of the servomotor with electrical control means

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Servomotors (AREA)

Abstract

本发明公开了一种电液执行器及其控制方法,所述电液执行器包括伺服缸、喷嘴挡板伺服阀、力传感器、位移传感器和运动控制器;所述伺服缸的缸体上集成设置有进油仿生流道、无杆腔仿生流道、有杆腔仿生流道和回油仿生流道;本发明通过伺服缸、喷嘴挡板伺服阀、力传感器、位移传感器和运动控制器的集成设置,实现了多元器件的高密度集成,体积小、重量轻,并利用仿生流道实现伺服缸与喷嘴挡板伺服阀的连通,无需设置连接管路,实现了喷嘴挡板伺服阀与伺服缸间无外接管路,降低了高端移动装备管路接头损坏和泄漏故障发生率,通过配套设置的运动控制器、力传感器和位移传感器实现伺服缸的控制,本发明提供了一种高度集成的一体化智能电液执行器。

Figure 202010611041

The invention discloses an electro-hydraulic actuator and a control method thereof. The electro-hydraulic actuator comprises a servo cylinder, a nozzle flapper servo valve, a force sensor, a displacement sensor and a motion controller; the cylinder body of the servo cylinder is integrated with The oil inlet bionic flow channel, the rodless cavity bionic flow channel, the rod cavity bionic flow channel and the oil return bionic flow channel are provided; The integrated setting realizes high-density integration of multiple components, small size and light weight, and uses the bionic flow channel to realize the connection between the servo cylinder and the nozzle flapper servo valve, without the need to set up connecting pipelines, and realizes the nozzle flapper servo valve and servo valve. There is no external pipeline between the cylinders, which reduces the damage of high-end mobile equipment pipeline joints and the incidence of leakage failure. The control of the servo cylinder is realized through the matched motion controller, force sensor and displacement sensor. The present invention provides a highly integrated Integrated intelligent electro-hydraulic actuator.

Figure 202010611041

Description

Electro-hydraulic actuator and control method thereof
Technical Field
The invention relates to the technical field of hydraulic control, in particular to an electro-hydraulic actuator and a control method thereof.
Background
With the rapid development of science and technology, high-end mobile equipment such as engineering machinery, metallurgical machinery, aircrafts, power-assisted exoskeletons and robots are widely applied. The driving method of the high-end mobile equipment motion comprises three methods: electric drive, pneumatic drive and hydraulic drive. Because the hydraulic drive has the advantages of high active power-weight ratio, stable work, small reversing impact, large thrust and the like, the research on the hydraulic drive actuator of high-end mobile equipment becomes more important.
Non-integrated valve controlled cylinder control is currently the common drive mode used by the movement of hydraulic high-end mobile equipment. For non-integrated valve cylinder control, the main disadvantages are: 1. the valve control cylinder has more pipelines and pipe joints and more sealing points, so that the joint is easy to damage and leak; 2. the connecting pipeline between the servo valve and the servo cylinder is too long, so that the natural frequency of the system is reduced, the dynamic response speed of the motion of the high-end moving equipment is reduced, and the hydraulic power loss is increased. In conclusion, the hydraulic drive type high-end mobile equipment has a wide development prospect, but the integration of the drive actuator is not high enough at present, a matched motion controller and a related algorithm are not provided, the control precision is not high enough, and the high-performance requirement of the high-end mobile equipment cannot be met. Therefore, a highly integrated intelligent electro-hydraulic actuator is urgently needed in the movement of hydraulic high-end mobile equipment.
Disclosure of Invention
The invention aims to provide an electro-hydraulic actuator and a control method thereof, which aim to improve the integration of the electro-hydraulic actuator, and the electro-hydraulic actuator is provided with a matched motion controller and a control algorithm so as to provide a highly integrated intelligent electro-hydraulic actuator.
In order to achieve the purpose, the invention provides the following scheme:
an electro-hydraulic actuator comprises a servo cylinder, a nozzle baffle servo valve, a force sensor, a displacement sensor and a motion controller;
an oil inlet bionic flow passage, a rodless cavity bionic flow passage, a rod cavity bionic flow passage and an oil return bionic flow passage are integrally arranged on the cylinder body of the servo cylinder;
the nozzle baffle servo valve is arranged outside a cylinder body of the servo cylinder;
an oil inlet of the nozzle baffle servo valve is communicated with an oil inlet pipeline through an oil inlet bionic flow passage; a first control oil port of the nozzle baffle servo valve is communicated with a rodless cavity of the servo cylinder through a rodless cavity bionic flow passage; a second control oil port of the nozzle baffle servo valve is communicated with a rod cavity of the servo cylinder through a rod cavity bionic flow passage, and an oil return port of the nozzle baffle servo valve is communicated with an oil tank through an oil return bionic flow passage;
the force sensor is arranged at the front end of a cylinder rod of the servo cylinder; the outer cylinder of the displacement sensor is fixed on the cylinder body of the servo cylinder, and the inner sleeve of the displacement sensor is fixedly connected with one side of the cylinder rod of the servo cylinder;
the force sensor and the displacement sensor are both connected with the motion controller, the force sensor is used for collecting a cylinder rod output value of the servo cylinder, and the displacement sensor is used for collecting a cylinder rod displacement value of the servo cylinder;
the motion controller is connected with the control end of the nozzle baffle servo valve and used for controlling the states of the first control oil port and the second control oil port of the nozzle baffle servo valve according to the cylinder rod output value and the cylinder rod displacement value so as to adjust the output displacement of the cylinder rod of the servo cylinder and enable the output displacement of the cylinder rod of the servo cylinder to be expected displacement.
Optionally, the servo cylinder comprises a cylinder body and a cylinder rod; a rod cavity and a rodless cavity are arranged in the cylinder body, and the cylinder rod is arranged in the rod cavity.
Optionally, the oil inlet bionic flow passage, the rodless cavity bionic flow passage, the rod cavity bionic flow passage and the oil return bionic flow passage are arranged on the cylinder body of the servo cylinder by adopting a laser melting manufacturing process.
Optionally, the electro-hydraulic actuator further comprises a filter element;
the filter element is arranged at an oil inlet of the nozzle baffle servo valve.
Optionally, the electro-hydraulic actuator further includes a first pressure sensor and a second pressure sensor, and the first pressure sensor and the second pressure sensor are respectively disposed in the rodless cavity and the rod cavity of the servo cylinder.
Optionally, the motion controller includes a position impedance control module and a state observation module;
the position impedance control module is used for adopting an impedance characteristic formula according to the output value of the cylinder rod
Figure BDA0002560921300000021
Calculating an impedance control outer ring position deviation signal Xe; wherein, FLIndicating the cylinder rod output value, CDIndicating desired damping of electrohydraulic actuator, KDThe expected rigidity of the electro-hydraulic actuator is obtained, and s is a state variable; comparing the impedance control outer ring position deviation signals to obtain an expected position of a cylinder rod of the servo cylinder, and calculating a difference value between the expected position and a cylinder rod displacement value obtained through collection to serve as a position control inner ring deviation signal;
and the state observation module is used for correcting the position control inner ring deviation signal by adopting a state observation algorithm and controlling the states of the first control oil port and the second control oil port of the nozzle baffle control valve by using the corrected position control inner ring deviation signal.
A control method of an electro-hydraulic actuator, the control method comprising the steps of:
collecting a cylinder rod output value and a cylinder rod displacement value of a servo cylinder;
calculating an impedance control outer ring position deviation signal by adopting an impedance characteristic formula according to the cylinder rod output value;
comparing the impedance control outer ring position deviation signals to obtain an expected position of a cylinder rod of the servo cylinder, and calculating a difference value between the expected position and a cylinder rod displacement value obtained through collection to serve as a position control inner ring deviation signal;
and correcting the position control inner ring deviation signal by adopting a state observation algorithm, and controlling the states of a first control oil port and a second control oil port of the nozzle baffle control valve by using the corrected position control inner ring deviation signal.
Optionally, the impedance characteristic formula is:
Figure BDA0002560921300000031
wherein, XeRepresenting an impedance-controlled outer loop position deviation signal, FLIndicating the cylinder rod output value, CDIndicating desired damping of electrohydraulic actuator, KDS is the desired stiffness of the electro-hydraulic actuatorAnd (4) state variables.
Compared with the prior art, the invention has the beneficial effects that:
the invention provides an electro-hydraulic actuator and a control method thereof, wherein the electro-hydraulic actuator comprises a servo cylinder, a nozzle baffle servo valve, a force sensor, a displacement sensor and a motion controller; an oil inlet bionic flow passage, a rodless cavity bionic flow passage, a rod cavity bionic flow passage and an oil return bionic flow passage are integrally arranged on the cylinder body of the servo cylinder; the invention realizes high-density integration of a plurality of components through the integrated arrangement of the servo cylinder, the nozzle baffle servo valve, the force sensor, the displacement sensor and the motion controller, has small volume and light weight, realizes the communication between the servo cylinder and the nozzle baffle servo valve by utilizing a bionic runner, does not need to arrange a connecting pipeline, realizes no external pipeline between the nozzle baffle servo valve and the servo cylinder, reduces the occurrence rate of damage and leakage faults of a pipeline joint of high-end mobile equipment, and realizes the control of the servo cylinder through the motion controller, the force sensor and the displacement sensor which are arranged in a matched way.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without inventive exercise.
FIG. 1 is a schematic three-dimensional axial view of an electro-hydraulic actuator provided in accordance with the present invention;
FIG. 2 is a schematic illustration in partial cross-sectional elevation view of an electro-hydraulic actuator assembly provided by the present invention;
FIG. 3 is a schematic diagram illustrating the hydraulic control principle of the electro-hydraulic actuator provided by the present invention;
FIG. 4 is a schematic diagram of position impedance control in a motion controller of an electro-hydraulic actuator according to the present invention;
FIG. 5 is a schematic diagram of state observation in a motion controller of an electro-hydraulic actuator according to the present invention;
wherein, 1 is the filter core, 2 is nozzle baffle servo valve, 3 is motion control ware, 4 is force sensor, 5 is displacement sensor, 6 is pressure sensor, 7 is servo jar, 8 is the bionical runner of oil feed, 9 is the bionical runner of rodless chamber, 10 is the bionical runner of oil return, 11 is the bionical runner of pole chamber.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention aims to provide an electro-hydraulic actuator and a control method thereof, which aim to improve the integration of the electro-hydraulic actuator, and the electro-hydraulic actuator is provided with a matched motion controller and a control algorithm so as to provide a highly integrated intelligent electro-hydraulic actuator.
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in further detail below.
As shown in fig. 1, the invention provides an electro-hydraulic actuator, which comprises a filter element 1, a nozzle baffle servo valve 2, a motion controller 3, a force sensor 4, a displacement sensor 5, a pressure sensor 6, a servo cylinder 7 and a bionic flow channel, wherein the bionic flow channel is integrated on a cylinder body of the servo cylinder 7 and is used for communicating the servo valve and the servo cylinder.
As shown in fig. 1, a nozzle baffle servo valve 2 and a motion controller 3 are fixedly arranged on the upper part of a cylinder body of a servo cylinder 7 in parallel through bolts, an inner sleeve of a displacement sensor 5 is fixedly connected with one side of a cylinder rod of the servo cylinder through a connecting plate, the other side of the top end of the cylinder rod of the servo cylinder 7 is connected with a force sensor 4, an outer cylinder of the displacement sensor 5 is fixed on the cylinder body of the servo cylinder 7 through two cylinder ring fixing pieces, a pressure sensor 6 is fixedly connected at the joint of one end of the cylinder body of the servo cylinder 7 and the nozzle baffle servo valve 2 through bolts, and a filter element 1 is fixedly connected in an oil inlet of the;
the motion controller is a motion controller which is independently developed and has small volume, light weight and better human-computer interaction interface, the controller takes a DSP as a core control chip to design the motion controller, a bottom layer driving module of the controller is created based on a TLC language of MATLAB, automatic generation of MATLAB/Simulink control codes is realized, seamless connection of software and hardware of a control method is facilitated, the value access efficiency of the control method is improved, and an upper computer debugging interface is developed based on Labview software.
The cylinder body structure of the servo cylinder of the electro-hydraulic actuator can be printed out in a lighter weight mode by utilizing the function of rapid prototype manufacturing of the 3D printing technology, and the 3D printing technology provides powerful technical support for manufacturing of the integrated electro-hydraulic actuator.
As shown in fig. 2, the servo cylinder is a single-rod hydraulic cylinder, a rodless cavity bionic flow passage 9 and a rod cavity bionic flow passage 11 are arranged on a cylinder body at the joint of the servo cylinder 7 and the nozzle baffle servo valve 2, and an oil inlet bionic flow passage 8 and an oil return bionic flow passage 10 are respectively arranged at the joint of the nozzle baffle servo valve 2, the filter element 1 and the oil return pipeline. The nozzle baffle servo valve is provided with an oil inlet P, a first control oil port A, a second control oil port B and an oil return port T.
As shown in fig. 3, the pressure sensor 6 is used for detecting the fluid pressure value of the flow passage between the nozzle flapper servo valve 2 and the servo cylinder 7, and the pressure sensor 6 converts the pressure value into a signal in the form of weak current to be transmitted to the motion controller 3; the displacement sensor 5 is used for detecting a real-time displacement value of a cylinder rod of the servo cylinder 7, and the displacement sensor 5 converts the displacement value of the cylinder rod into a weak voltage type signal which is amplified by the displacement amplification plate and then transmitted to the motion controller 3; the force sensor 4 is used for detecting a real-time output value of a cylinder rod of the servo cylinder 7, and the force sensor 4 converts the output value of the cylinder rod into a weak voltage form signal and transmits the weak voltage form signal to the motion controller 3 after the weak voltage form signal is amplified by the displacement amplification plate.
As shown in fig. 1-3, two pressure sensors 6 are respectively fixed on the left and right sides of a servo cylinder 7 of the electro-hydraulic actuator, namely, a first pressure sensor is arranged on the servo cylinder close to one side of a nozzle baffle servo valve, and a second pressure sensor is arranged on one side of a cylinder cover of the servo cylinder and is used for detecting the oil pressure of two cavities of the servo cylinder; the force sensor 4 is fixedly arranged at the top end of the cylinder rod of the servo cylinder 7 and is used for detecting a real-time force output value of the cylinder rod of the servo cylinder 7; the fixed part of the displacement sensor 5 is fixed on one side of the cylinder body of the servo cylinder 7 through two cylinder ring fixing pieces, and the top end of the cylinder rod of the servo cylinder 7 is connected with the moving part of the displacement sensor 5 through a connecting plate and used for detecting the real-time displacement value of the cylinder rod of the servo cylinder 7.
The motion controller comprises a position impedance control module and a state observation module; the position impedance control module is used for adopting an impedance characteristic formula according to the output value of the cylinder rod
Figure BDA0002560921300000061
Calculating an impedance control outer loop position deviation signal Xe(ii) a Wherein, FLIndicating the cylinder rod output value, CDIndicating desired damping of electrohydraulic actuator, KDThe expected rigidity of the electro-hydraulic actuator is obtained, and s is a state variable; comparing the impedance control outer ring position deviation signals to obtain an expected position of a cylinder rod of the servo cylinder, and calculating a difference value between the expected position and a cylinder rod displacement value obtained through collection to serve as a position control inner ring deviation signal; and the state observation module is used for correcting the position control inner ring deviation signal by adopting a state observation algorithm and controlling the states of the first control oil port and the second control oil port of the nozzle baffle control valve by using the corrected position control inner ring deviation signal.
Specifically, as shown in fig. 3-5, the motion controller 3 includes a state observation module and a position impedance control module, the motion controller 3 calculates a state quantity change characteristic through a position impedance control algorithm according to signals such as a pressure displacement load force detected by a sensor, so as to realize online correction of control parameters in the motion controller, so as to improve control robustness of the integrated electro-hydraulic actuator under the conditions of displacement, speed, load and two-cavity pressure change, the motion controller 3 is used by matching the state observation module, the position impedance control module and a multi-sensor detection element, the state quantity of the dynamic process of the integrated electro-hydraulic actuator can be detected in real time, the control parameters in the motion controller are corrected online by using a position impedance control method, and the control performance of the integrated electro-hydraulic actuator is improved.
The invention also provides a control method of the electro-hydraulic actuator. The control method of the invention has the following working procedures:
step 1: the force sensor acquires a force output value F of a cylinder rod of the servo cylinderLData; the displacement sensor acquires a displacement value X of a cylinder rod of the servo cylinderPAnd (4) data.
Step 2: the output value F collected in the step 1 is processedLData passing impedance characteristic formula
Figure BDA0002560921300000062
The position deviation signal X in the impedance control outer ring can be obtained after calculationeData and control the impedance by an outer loop position deviation signal XeThe data is processed by a comparator to obtain the expected position X of the cylinder rod of the servo cylinderdData; in the formula: xeIs the impedance position deviation (m), FLThe external load force (N) (the collected output force value), CDDesired damping (N.s/m), K for the systemDIs the desired stiffness of the system (N/m). Further using the displacement value X collected in step 1PThe data is amplified and biased by a displacement amplifying plate and a comparator to obtain a position control inner ring bias signal Xd-XPAnd (4) data.
And step 3: for the position control inner ring deviation signal X obtained in the step 2d-XPThe data is observed by the state observation module in the motion controller and adopts the state observation algorithm
Figure BDA0002560921300000071
After correction, where X ═ Xd-XPAnd the corrected inner ring deviation signal y outputs a feedback control voltage signal from the nozzle baffle servo valve amplification plate to control the corresponding opening and closing of a PTAB port of the nozzle baffle servo valve, so that the output displacement of a cylinder rod of the servo cylinder is adjusted, and the joint driving of the foot robot is realized. In the formula: a is the system state matrix and B is the system input momentAnd C is a system output matrix, G is a state observer output error feedback matrix, x 'is a state vector of the state observer, is an estimated value of x, and y' is an output vector of the state observer and is an estimated value of y.
The working process of the electro-hydraulic actuator is as follows:
(1) electrohydraulic actuator extension movement
Oil inlet: oil flows to the nozzle baffle servo valve 2 through the filter element 1 through the oil inlet bionic flow passage 8, then flows into the nozzle baffle servo valve 2 through an oil inlet of the nozzle baffle servo valve, flows out of the nozzle baffle servo valve 2 through a first control oil A port of the nozzle baffle servo valve, enters a rodless cavity bionic flow passage 9 between the nozzle baffle servo valve 2 and the servo cylinder 7, and then enters a rodless cavity of a servo cylinder body through the rodless cavity bionic flow passage 9.
Oil return: the oil liquid flows out from a rod cavity of the servo cylinder 7, flows to a second control oil port B of the nozzle baffle servo valve 2 through a rod cavity bionic runner 11 of the servo cylinder 7 and the nozzle baffle servo valve 2, flows into the nozzle baffle servo valve 2 through a second control oil port B of the nozzle baffle servo valve, flows out of the nozzle baffle servo valve 2 through an oil return port T of the nozzle baffle servo valve, and flows back to an oil tank through an oil return bionic runner 10 to complete the stretching motion of the integrated intelligent electro-hydraulic actuator.
(2) An electro-hydraulic actuator retracting movement
Oil inlet: the system oil flows in through the bionic oil inlet flow channel 8 on the oil inlet pipeline, flows to the nozzle baffle servo valve 2 through the filter element 1, flows into the nozzle baffle servo valve through an oil inlet P port of the nozzle baffle servo valve, flows out of the nozzle baffle servo valve 2 through a second control oil port B port of the nozzle baffle servo valve, enters the bionic rod cavity flow channel 11 between the nozzle baffle servo valve 2 and the servo cylinder 7, and enters the rod cavity of the servo cylinder body through the bionic rod cavity flow channel 11.
Oil return: the oil liquid flows out from a rodless cavity of the servo cylinder 7, flows to a first control oil port A of the nozzle baffle servo valve 2 through a rodless cavity bionic runner 9 of the servo cylinder 7 and the nozzle baffle servo valve 2, flows into the nozzle baffle servo valve 2 through a first control oil port A of the nozzle baffle servo valve, flows out of the nozzle baffle servo valve 2 through an oil return port T of the nozzle baffle servo valve, and flows back to an oil tank through an oil return bionic runner 10 to complete the retraction motion of the integrated intelligent electro-hydraulic actuator.
Compared with the prior art, the invention has the beneficial effects that:
1. the electro-hydraulic actuator realizes high-density integration of multiple elements, has small volume and light weight, has no external pipeline between the servo valve and the servo cylinder, reduces the occurrence rate of damage and leakage faults of a pipeline joint of high-end mobile equipment, and improves the dynamic response of movement. The performance requirement of high-end mobile equipment is met to a certain extent, and the device can be widely applied to engineering machinery, metallurgical machinery, aircrafts, power-assisted exoskeletons and robots.
2. The autonomously developed motion controller matched with the electro-hydraulic actuator is small in size, light in weight and better in man-machine interaction interface, realizes automatic generation of MATLAB/Simulink control codes, facilitates seamless connection of software and hardware of a control method, and improves the value-in efficiency of the control method.
3. By applying the electro-hydraulic servo control theory, the modern control theory and the theoretical thought and method of a linear system, the artificial intelligence control theory is fused, the state quantity of the dynamic process of the integrated electro-hydraulic actuator can be detected in real time by designing a state observation module, a state feedback control module and a multi-sensing detection element in the motion controller, and the control parameter in the controller is corrected on line by adopting state feedback, so that the control performance of the integrated electro-hydraulic actuator is improved.
The equivalent embodiments in the present specification are described in a progressive manner, each embodiment focuses on differences from other embodiments, and the same and similar parts between the equivalent embodiments can be referred to each other.
The principles and embodiments of the present invention have been described herein using specific examples, which are provided only to help understand the method and the core concept of the present invention; meanwhile, for a person skilled in the art, according to the idea of the present invention, the specific embodiments and the application range may be changed. In summary, this summary should not be construed to limit the present invention.

Claims (6)

1.一种电液执行器,其特征在于,所述电液执行器包括伺服缸、喷嘴挡板伺服阀、力传感器、位移传感器和运动控制器;1. An electro-hydraulic actuator, characterized in that the electro-hydraulic actuator comprises a servo cylinder, a nozzle flapper servo valve, a force sensor, a displacement sensor and a motion controller; 所述伺服缸的缸体上集成设置有进油仿生流道、无杆腔仿生流道、有杆腔仿生流道和回油仿生流道;The cylinder body of the servo cylinder is integrated with an oil inlet bionic flow channel, a rodless cavity bionic flow channel, a rod cavity bionic flow channel and an oil return bionic flow channel; 所述喷嘴挡板伺服阀设置在所述伺服缸的缸体的外部;the nozzle flapper servo valve is arranged outside the cylinder body of the servo cylinder; 所述喷嘴挡板伺服阀的进油口通过进油仿生流道与进油管道连通;所述喷嘴挡板伺服阀的第一控制油口与伺服缸的无杆腔通过无杆腔仿生流道连通;所述喷嘴挡板伺服阀的第二控制油口与伺服缸的有杆腔通过有杆腔仿生流道连通,所述喷嘴挡板伺服阀的回油口通过回油仿生流道与油箱连通;The oil inlet of the nozzle flapper servo valve is communicated with the oil inlet pipeline through the oil inlet bionic flow channel; the first control oil port of the nozzle flapper servo valve and the rodless cavity of the servo cylinder pass through the rodless cavity bionic flow channel The second control oil port of the nozzle flapper servo valve is connected with the rod cavity of the servo cylinder through the bionic flow channel of the rod cavity, and the oil return port of the nozzle flapper servo valve is connected to the fuel tank through the oil return bionic flow channel connected; 所述力传感器安装在伺服缸的缸杆的前端;所述位移传感器的外筒固定在伺服缸的缸体上,所述位移传感器的内套与所述伺服缸的缸杆的一侧固定连接;The force sensor is installed at the front end of the cylinder rod of the servo cylinder; the outer cylinder of the displacement sensor is fixed on the cylinder body of the servo cylinder, and the inner sleeve of the displacement sensor is fixedly connected to one side of the cylinder rod of the servo cylinder ; 所述力传感器和所述位移传感器均与所述运动控制器连接,所述力传感器用于采集所述伺服缸的缸杆出力值,所述位移传感器用于采集所述伺服缸的缸杆位移值;Both the force sensor and the displacement sensor are connected to the motion controller, the force sensor is used to collect the cylinder rod output value of the servo cylinder, and the displacement sensor is used to collect the cylinder rod displacement of the servo cylinder value; 所述运动控制器与所述喷嘴挡板伺服阀的控制端连接,所述运动控制器用于根据所述缸杆出力值和所述缸杆位移值控制所述喷嘴挡板伺服阀的第一控制油口和第二控制油口的状态,以调整伺服缸的缸杆的输出位移,使伺服缸的缸杆的输出位移为期望位移;The motion controller is connected with the control end of the nozzle flapper servo valve, and the motion controller is used to control the first control of the nozzle flapper servo valve according to the cylinder rod output value and the cylinder rod displacement value The state of the oil port and the second control oil port to adjust the output displacement of the cylinder rod of the servo cylinder, so that the output displacement of the cylinder rod of the servo cylinder is the desired displacement; 所述运动控制器包括位置阻抗控制模块和状态观测模块;The motion controller includes a position impedance control module and a state observation module; 所述位置阻抗控制模块用于根据缸杆出力值采用阻抗特性公式
Figure FDA0003068531610000011
计算阻抗控制外环位置偏差信号Xe,并将阻抗控制外环位置偏差信号进行比较处理,获得伺服缸缸杆的期望位置,计算期望位置和采集得到的缸杆位移值的差值作为位置控制内环偏差信号;其中,FL为缸杆出力值,CD为电液执行器的期望阻尼,KD为电液执行器的期望刚度,s为状态变量;
The position impedance control module is used to adopt the impedance characteristic formula according to the output value of the cylinder rod
Figure FDA0003068531610000011
Calculate the position deviation signal Xe of the impedance control outer loop, compare and process the position deviation signal of the impedance control outer loop, obtain the desired position of the cylinder rod of the servo cylinder, and calculate the difference between the desired position and the collected cylinder rod displacement value as the position control inner loop. Ring deviation signal; among them, F L is the output value of the cylinder rod, C D is the expected damping of the electro-hydraulic actuator, K D is the expected stiffness of the electro-hydraulic actuator, and s is the state variable;
所述状态观测模块,用于采用状态观测算法对所述位置控制内环偏差信号进行校正,并利用校正后的位置控制内环偏差信号控制喷嘴挡板控制阀的第一控制油口和第二控制油口的状态;The state observation module is used to correct the deviation signal of the position control inner loop by using the state observation algorithm, and use the corrected position control inner loop deviation signal to control the first control oil port and the second control valve of the nozzle flapper control valve. Control the state of the oil port; 状态观测算法为:
Figure FDA0003068531610000021
A为系统状态矩阵,B为系统输入矩阵,C为系统输出矩阵,G为状态观测器输出误差反馈矩阵、
Figure FDA0003068531610000022
为状态观测器的状态向量,为x的估计值,x=Xd-XP,Xd为伺服缸缸杆的期望位置,XP为采集得到的缸杆位移值,
Figure FDA0003068531610000023
为状态观测器的输出向量,为y的估计值,y为校正后的位置控制内环偏差信号。
The state observation algorithm is:
Figure FDA0003068531610000021
A is the system state matrix, B is the system input matrix, C is the system output matrix, G is the state observer output error feedback matrix,
Figure FDA0003068531610000022
is the state vector of the state observer, is the estimated value of x, x=X d -X P , X d is the desired position of the cylinder rod of the servo cylinder, and X P is the collected displacement value of the cylinder rod,
Figure FDA0003068531610000023
is the output vector of the state observer, is the estimated value of y, and y is the corrected position control inner loop deviation signal.
2.根据权利要求1所述的电液执行器,其特征在于,所述伺服缸包括缸体和缸杆;所述缸体内部设置有有杆腔和无杆腔,所述缸杆设置在所述有杆腔内。2 . The electro-hydraulic actuator according to claim 1 , wherein the servo cylinder comprises a cylinder block and a cylinder rod; a rod cavity and a rodless cavity are provided inside the cylinder block, and the cylinder rod is provided in the inside the rod cavity. 3.根据权利要求1所述的电液执行器,其特征在于,所述进油仿生流道、所述无杆腔仿生流道、所述有杆腔仿生流道和所述回油仿生流道采用激光融化制造工艺设置在伺服缸的缸体上。3 . The electro-hydraulic actuator according to claim 1 , wherein the oil inlet bionic flow channel, the rodless cavity bionic flow channel, the rod cavity bionic flow channel and the oil return bionic flow The channel is set on the cylinder body of the servo cylinder using a laser melting manufacturing process. 4.根据权利要求1所述的电液执行器,其特征在于,所述电液执行器还包括滤芯;4. The electro-hydraulic actuator according to claim 1, wherein the electro-hydraulic actuator further comprises a filter element; 所述滤芯设置在所述喷嘴挡板伺服阀的进油口。The filter element is arranged at the oil inlet of the nozzle flapper servo valve. 5.根据权利要求1所述的电液执行器,其特征在于,所述电液执行器还包括第一压力传感器和第二压力传感器,所述第一压力传感器和所述第二压力传感器分别设置在伺服缸的无杆腔和有杆腔内。5. The electro-hydraulic actuator according to claim 1, wherein the electro-hydraulic actuator further comprises a first pressure sensor and a second pressure sensor, the first pressure sensor and the second pressure sensor are respectively It is arranged in the rodless cavity and the rod cavity of the servo cylinder. 6.一种电液执行器的控制方法,其特征在于,所述控制方法包括如下步骤:6. A control method for an electro-hydraulic actuator, wherein the control method comprises the following steps: 采集伺服缸的缸杆出力值和缸杆位移值;Collect the cylinder rod output value and cylinder rod displacement value of the servo cylinder; 根据缸杆出力值采用阻抗特性公式计算阻抗控制外环位置偏差信号;According to the output value of the cylinder rod, the impedance characteristic formula is used to calculate the position deviation signal of the impedance control outer loop; 所述阻抗特性公式为:
Figure FDA0003068531610000024
The impedance characteristic formula is:
Figure FDA0003068531610000024
其中,Xe为阻抗控制外环位置偏差信号,FL为缸杆出力值,CD为电液执行器的期望阻尼,KD为电液执行器的期望刚度,s为状态变量;Among them, X e is the position deviation signal of the impedance control outer loop, FL is the output value of the cylinder rod, C D is the expected damping of the electro-hydraulic actuator, K D is the expected stiffness of the electro-hydraulic actuator, and s is the state variable; 将阻抗控制外环位置偏差信号进行比较处理,获得伺服缸缸杆的期望位置,并计算期望位置和采集得到的缸杆位移值的差值作为位置控制内环偏差信号;Compare and process the position deviation signal of the impedance control outer loop to obtain the desired position of the cylinder rod of the servo cylinder, and calculate the difference between the desired position and the collected cylinder rod displacement value as the deviation signal of the position control inner loop; 采用状态观测算法对所述位置控制内环偏差信号进行校正,并利用校正后的位置控制内环偏差信号控制喷嘴挡板控制阀的第一控制油口和第二控制油口的状态;The state observation algorithm is used to correct the deviation signal of the position control inner loop, and the state of the first control oil port and the second control oil port of the nozzle flapper control valve is controlled by using the corrected position control inner loop deviation signal; 状态观测算法为:
Figure FDA0003068531610000031
A为系统状态矩阵,B为系统输入矩阵,C为系统输出矩阵,G为状态观测器输出误差反馈矩阵、
Figure FDA0003068531610000032
为状态观测器的状态向量,为x的估计值,x=Xd-XP,Xd为伺服缸缸杆的期望位置,XP为采集得到的缸杆位移值,
Figure FDA0003068531610000033
为状态观测器的输出向量,为y的估计值,y为校正后的位置控制内环偏差信号。
The state observation algorithm is:
Figure FDA0003068531610000031
A is the system state matrix, B is the system input matrix, C is the system output matrix, G is the state observer output error feedback matrix,
Figure FDA0003068531610000032
is the state vector of the state observer, is the estimated value of x, x=X d -X P , X d is the desired position of the cylinder rod of the servo cylinder, and X P is the collected displacement value of the cylinder rod,
Figure FDA0003068531610000033
is the output vector of the state observer, is the estimated value of y, and y is the corrected position control inner loop deviation signal.
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