CN111702046A - A hydraulic automatic rounding machine for easy loading and unloading - Google Patents
A hydraulic automatic rounding machine for easy loading and unloading Download PDFInfo
- Publication number
- CN111702046A CN111702046A CN202010500194.7A CN202010500194A CN111702046A CN 111702046 A CN111702046 A CN 111702046A CN 202010500194 A CN202010500194 A CN 202010500194A CN 111702046 A CN111702046 A CN 111702046A
- Authority
- CN
- China
- Prior art keywords
- box
- push rod
- electric push
- motor
- feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003825 pressing Methods 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims description 44
- 230000005540 biological transmission Effects 0.000 claims description 21
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 229910000831 Steel Inorganic materials 0.000 claims description 7
- 239000010959 steel Substances 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 5
- 238000005096 rolling process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000565 sealant Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/14—Bending sheet metal along straight lines, e.g. to form simple curves by passing between rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
- B21D43/09—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers by one or more pairs of rollers for feeding sheet or strip material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/02—Ejecting devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/16—Making other particular articles rings, e.g. barrel hoops
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
一种便于上下料的液压自动卷圆机,本发明涉及机械设备技术领域,一号箱体内部的左右两侧对称垂直固定设置有液压杆,液压杆的上端与三号箱体的底面固定连接;连接板右侧壁的上下两侧通过轴承对称旋转设置有上压辊,二号电机的输出端分别与对应位置上的上压辊的中轴固定连接;一号转轴的左端伸设在三号箱体的内部,且伸设端上固定连接有一号齿轮,一号齿轮的后侧相啮合设置有齿条,齿条的下端固定连接有一号电动推杆;下压辊的前侧设置有上料机构,上压辊的上侧设置有下料机构,采用的是自动化上料和下料的方式来进行生产,减少了人力资源的投入,同时,操作简单,大大提高了生产效率以及产品的合格率。
A hydraulic automatic rounding machine which is convenient for loading and unloading, the invention relates to the technical field of mechanical equipment. Hydraulic rods are symmetrically and vertically fixed on the left and right sides inside the No. 1 box, and the upper end of the hydraulic rod is fixedly connected with the bottom surface of the No. 3 box. ; The upper and lower sides of the right side wall of the connecting plate are symmetrically rotated through bearings, and the upper pressure rollers are arranged. The inside of the No. box body, and the extension end is fixedly connected with a No. 1 gear, the rear side of the No. 1 gear is meshed with a rack, and the lower end of the rack is fixedly connected with a No. 1 electric push rod; The front side of the lower pressure roller is provided with a No. The feeding mechanism, the upper side of the upper pressing roller is provided with a feeding mechanism, which adopts the method of automatic feeding and feeding for production, which reduces the investment of human resources, and at the same time, the operation is simple, which greatly improves the production efficiency and product quality. pass rate.
Description
技术领域technical field
本发明涉及机械设备技术领域,具体涉及一种便于上下料的液压自动卷圆机。The invention relates to the technical field of mechanical equipment, in particular to a hydraulic automatic rounder that is convenient for loading and unloading.
背景技术Background technique
目前,钢桶桶箍的加工工艺都是按照传统的加工工艺生产的,其中最为复杂的工序是成型卷圆,成型卷圆可以分为手动卷圆和自动卷圆:手动卷圆是将料带固定在卷圆辊上,人为强制施加压力,使料带贴在卷圆辊上,取下料带,得到带有圆弧段的料带;自动卷圆是将料带放在送料机构上,通过电机带动卷圆辊组,卷圆辊组的组合作用将料带卷圆,手动卷圆所得到的桶箍质量粗糙,往往会出现毛刺、卷边等现象,而且费时费力,传统的卷圆生产工艺都有以下缺点:工序繁琐,卷圆机的上料和卸料均采用的是人工手动进行,浪费大量人力物力,生产效率低,亟待改进。At present, the processing technology of steel drum hoop is produced according to the traditional processing technology, among which the most complicated process is to form a roll, which can be divided into manual roll and automatic roll: manual roll is to It is fixed on the rolling roll, artificially forced to apply pressure, so that the material tape is attached to the rolling roll, and the material tape is removed to obtain a material tape with an arc segment; automatic rolling is to place the material tape on the feeding mechanism, The coiling roller group is driven by the motor, and the combined action of the coiling roller group rounds the material strip. The quality of the barrel hoop obtained by manual rounding is rough, and burrs, curling and other phenomena often appear, and it is time-consuming and laborious. The traditional rounding The production process has the following shortcomings: the process is cumbersome, the loading and unloading of the rolling machine are performed manually, which wastes a lot of manpower and material resources, and the production efficiency is low, which needs to be improved urgently.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于针对现有技术的缺陷和不足,提供一种结构简单,设计合理、使用方便的便于上下料的液压自动卷圆机,采用的是自动化上料和下料的方式来进行生产,减少了人力资源的投入,同时,操作简单,大大提高了生产效率以及产品的合格率。The purpose of the present invention is to aim at the defects and deficiencies of the prior art, to provide a simple structure, reasonable design, easy to use, easy to use hydraulic automatic rolling machine for loading and unloading, and adopts the automatic feeding and unloading mode to produce , reducing the input of human resources, and at the same time, the operation is simple, which greatly improves the production efficiency and the qualified rate of the products.
为实现上述目的,本发明采用的技术方案是:它包含一号箱体、二号箱体、一号电机、同步轮、同步带和下压辊;一号箱体和二号箱体左右向对称设置,一号箱体和二号箱体之间的前后两侧对称设置有两个下压辊,两个下压辊的左端通过轴承旋转嵌设在一号箱体的右侧壁上,两个下压辊的后端通过轴承旋转穿过二号箱体的左侧壁后,伸设在二号箱体的内部,且伸设端上均固定套设有同步轮,前后两侧的同步轮通过同步带进行传动连接;二号箱体的内部固定设置有一号电机,一号电机的输出轴与位于前侧的下压辊的中部固定连接;它还包含上料机构、下料机构、三号箱体、液压杆、一号电动推杆、齿条、一号齿轮、上压辊;一号箱体为上部开口的中空结构,一号箱体内部的左右两侧对称垂直固定设置有液压杆,一号箱体上侧的开口端上部活动插设有三号箱体,液压杆的上端与三号箱体的底面固定连接;三号箱体的右侧壁上通过轴承旋转穿设有一号转轴,一号转轴的右端上固定连接有连接板,连接板右侧壁的上下两侧通过轴承对称旋转设置有上压辊,连接板左侧壁的上下两侧固定设置有二号电机,二号电机的输出端分别与对应位置上的上压辊的中轴固定连接;一号转轴的左端伸设在三号箱体的内部,且伸设端上固定连接有一号齿轮,一号齿轮的后侧相啮合设置有齿条,齿条的下端固定连接有一号电动推杆,一号电动推杆的下端固定设置在三号箱体的内底面上;所述的一号电机、二号电机和一号电动推杆均与外部电源连接;下压辊的前侧设置有上料机构,上压辊的上侧设置有下料机构;In order to achieve the above-mentioned purpose, the technical scheme adopted in the present invention is as follows: it comprises a No. 1 box body, a No. 2 box body, a No. 1 motor, a synchronizing wheel, a synchronous belt and a pressing roller; Symmetrically arranged, two lower pressing rollers are symmetrically arranged on the front and rear sides between the No. 1 box body and the No. 2 box body, and the left ends of the two lower pressing rollers are rotatably embedded on the right side wall of the No. 1 box body through bearings. After the rear ends of the two lower pressing rollers pass through the left side wall of the No. 2 box through the bearing, they are extended inside the No. 2 box, and the extension ends are fixedly sleeved with synchronizing wheels. The synchronizing wheel is connected by the synchronous belt; the No. 1 motor is fixed inside the No. 2 box, and the output shaft of the No. 1 motor is fixedly connected to the middle of the lower pressing roller on the front side; it also includes a feeding mechanism and a feeding mechanism , No. 3 box, hydraulic rod, No. 1 electric push rod, rack, No. 1 gear, upper pressure roller; No. 1 box is a hollow structure with an upper opening, and the left and right sides inside the No. 1 box are symmetrical and vertically fixed. There is a hydraulic rod, the upper part of the open end of the No. 1 box is movably inserted with the No. 3 box, and the upper end of the hydraulic rod is fixedly connected with the bottom surface of the No. 3 box; the right side wall of the No. 3 box is rotated through the bearing. There is a No. 1 rotating shaft. A connecting plate is fixedly connected to the right end of the No. 1 rotating shaft. The upper and lower sides of the right side wall of the connecting plate are symmetrically rotated through bearings. , the output ends of the No. 2 motor are respectively fixedly connected with the central shaft of the upper pressure roller at the corresponding position; the left end of the No. 1 rotating shaft is extended inside the No. 3 box, and the extension end is fixedly connected with a No. 1 gear, No. 1 The rear side of the gear is meshed with a rack, the lower end of the rack is fixedly connected with a No. 1 electric push rod, and the lower end of the No. 1 electric push rod is fixedly arranged on the inner bottom surface of the No. 3 box; the No. 1 motor, the second No. No. 1 motor and No. 1 electric push rod are connected with external power supply; the front side of the lower pressing roller is provided with a feeding mechanism, and the upper side of the upper pressing roller is provided with a feeding mechanism;
所述的上料机构包含操作台、传动辊、二号齿轮、三号电机、上料轴;下压辊前侧的地面上固定设置有操作台,操作台上部的上下两侧对称设置有两个传动辊,传动辊的左右两侧通过轴座旋转设置在操作台的上侧面上,传动辊的左端穿过轴座后,与二号齿轮固定连接,且上下两侧的二号齿轮相啮合设置;位于下侧的传动辊的右端穿过轴座后,与三号电机的输出端固定连接,三号电机固定设置在轴座的右侧壁上;所述的三号电机与外部电源连接;操作台的下侧活动设置有上料轴,上料轴上绕设有料带;The feeding mechanism includes an operating table, a transmission roller, a No. 2 gear, a No. 3 motor, and a feeding shaft; an operating table is fixed on the ground on the front side of the lower pressing roller, and two symmetrically arranged upper and lower sides of the upper part of the operating table. A transmission roller, the left and right sides of the transmission roller are set on the upper side of the operating table through the shaft seat, and the left end of the transmission roller is fixedly connected with the No. 2 gear after passing through the shaft seat, and the No. 2 gear on the upper and lower sides meshes with each other. Setting; after the right end of the drive roller on the lower side passes through the shaft seat, it is fixedly connected with the output end of the No. 3 motor, and the No. 3 motor is fixed on the right side wall of the shaft seat; the No. 3 motor is connected to the external power supply ; The lower side of the operating table is movably provided with a feeding shaft, and a feeding belt is wound around the feeding shaft;
所述的下料机构包含支架、一号滑轨、一号滑块、固定板、二号电动推杆、三号电动推杆、弧形臂、二号转轴、四号电机、丝杆;三号箱体上部的一侧垂直固定设置有支架,支架呈“Z”形设置,支架上侧的水平端底面的前后两侧对称固定设置有一号滑轨,一号滑轨上均滑动设置有一号滑块,一号滑块的底面均固定设置在固定板的上侧面上,固定板的底面上垂直固定设置有二号电动推杆,二号电动推杆的下端上固定连接有轴座,轴座上通过轴承旋转设置有二号转轴,前后两个弧形臂的上端均通过轴承旋转套设在二号转轴上,前后两侧的弧形臂之间的上侧通过铰接件活动连接有三号电动推杆;一号滑轨右端的支架底面上固定设置有四号电机,四号电机的输出端上固定连接有丝杆,丝杆的左端通过轴座固定设置在支架的底面上,固定板的上侧面与丝杆上螺纹旋接的丝母固定连接;所述的二号电动推杆、三号电动推杆、四号电机均与外部电源连接。The feeding mechanism includes a bracket, a No. 1 slide rail, a No. 1 slider, a fixed plate, a No. 2 electric push rod, a No. 3 electric push rod, an arc arm, a No. 2 rotating shaft, a No. 4 motor, and a lead screw; A bracket is vertically fixed on one side of the upper part of the box body, and the bracket is arranged in a "Z" shape. The front and rear sides of the bottom surface of the horizontal end of the upper side of the bracket are symmetrically fixed with a No. 1 slide rail, and a No. 1 slide rail is slidably arranged on the No. 1 slide rail. The bottom surface of the slider, the No. 1 slider is fixed on the upper side of the fixed plate, the No. 2 electric push rod is vertically fixed on the bottom surface of the fixed plate, and the lower end of the No. 2 electric push rod is fixedly connected with a shaft seat, the shaft The No. 2 rotating shaft is set on the seat through the bearing rotation, the upper ends of the front and rear arc arms are set on the No. 2 rotating shaft through the bearing rotation, and the upper side between the front and rear arc arms is movably connected with the No. 3 rotating shaft through hinges. Electric push rod; No. 4 motor is fixed on the bottom surface of the bracket at the right end of the No. 1 slide rail, the output end of the No. 4 motor is fixedly connected with a screw rod, and the left end of the screw rod is fixed on the bottom surface of the bracket through the shaft seat. The upper side of the screw rod is fixedly connected with the threaded nut on the screw rod; the No. 2 electric push rod, No. 3 electric push rod, and No. 4 motor are all connected with an external power supply.
进一步地,所述的操作台的底面左右两侧对称垂直固定设置有支撑架,支撑架呈“J”形设置,支撑架的弯钩上通过轴承对称旋转设置有导料轮,上料轴的左右两端旋转设置在导料轮上;先行将上料轴上的料带绕设在其外侧壁上,然后将上料轴放置在导料轮上,通过导料轮的转动,上料轴释放料带。Further, the left and right sides of the bottom surface of the operating table are symmetrically and vertically fixed with support frames, the support frames are arranged in a "J" shape, and the hooks of the support frame are symmetrically rotated through bearings. The left and right ends are rotated and set on the guide wheel; first, the material belt on the feeding shaft is wound on the outer side wall, and then the feeding shaft is placed on the feeding wheel, and the feeding shaft is rotated by the rotation of the feeding shaft. Release tape.
进一步地,所述的齿条后侧的三号箱体的后侧壁上固定设置有二号滑轨,二号滑轨上滑动设置有二号滑块,齿条的后侧壁与二号滑块固定连接;一号电动推杆推动齿条上下运动时,二号滑块和二号滑轨对齿条进行导向和限位。Further, the No. 2 slide rail is fixedly arranged on the rear side wall of the No. 3 box on the rear side of the rack, and the No. 2 slider is slidably arranged on the No. 2 slide rail. The slider is fixedly connected; when the No. 1 electric push rod pushes the rack to move up and down, the No. 2 slider and the No. 2 slide rail guide and limit the rack.
进一步地,所述的二号箱体的顶面上固定设置有导料槽,导料槽的左端高于右端设置;下料时,卷圆结束的桶箍通过下料机构下料时,桶箍掉落到导料槽内,通过导料槽进行集中收集。Further, the top surface of the No. 2 box is fixedly provided with a material guide groove, and the left end of the material guide groove is set higher than the right end; when unloading, when the barrel hoop at the end of the roll is unloaded by the unloading mechanism, the barrel The hoop falls into the feed chute and is collected centrally through the feed chute.
进一步地,所述的支架的转折处均固定设置有角钢连接件;角钢连接件增加了支架转折处的支撑力。Further, angle-steel connectors are fixedly arranged at the turning points of the bracket; and the angle-steel connectors increase the supporting force at the turning points of the bracket.
进一步地,所述的弧形臂的内侧壁上固定设置有橡胶垫;橡胶垫箍设在上压辊的外侧壁上,减少弧形臂对上压辊外侧壁产生的磨损。Further, a rubber pad is fixed on the inner side wall of the arc-shaped arm; the rubber pad hoop is arranged on the outer side wall of the upper pressure roller to reduce the wear of the arc-shaped arm on the outer side wall of the upper pressure roller.
本发明的工作原理:将上料轴上的料带的端部穿过上下两个传动辊之间,然后将三号电机与外部电源接通,三号电机带动下侧的传动辊转动,由于上下两侧的二号齿轮相啮合传动,上下两侧的传动辊之间相对运动,将料带的端部向下压辊的上侧传动,然后通过控制液压杆的行程,将液压杆缩短,液压杆带动三号箱体下降,直到上压辊和下压辊将料带夹持在两者之间,然后通过一号电机和二号电机的输出端分别带动下压辊和上压辊转动,即开始对料带进行卷圆操作,料带长度足够后,通过外部切断机构将料带切断;卷圆结束之后,液压杆伸长,上压辊和下压辊脱离,通过控制一号电动推杆的行程,将一号电动推杆伸长,一号电动推杆带动齿条向上运动,由于齿条和一号齿轮相啮合传动,一号齿轮带动一号转轴转动,上下两侧的上压辊变换位置,然后打开四号电机、二号电动推杆和三号电动推杆,四号电机带动丝杆转动,固定板带动一号滑块在一号滑轨上向左移动,然后将三号电动推杆伸长,两个弧形臂张开,将二号电动推杆伸长,弧形臂下降,直到弧形臂箍设在上压辊的外侧壁上,将三号电动推杆缩短,四号电机带动弧形臂向右运动,将桶箍逐渐向右推,即进行下料。The working principle of the invention is as follows: the end of the material belt on the feeding shaft is passed between the upper and lower transmission rollers, and then the No. 3 motor is connected to the external power supply, and the No. 3 motor drives the lower transmission roller to rotate. The No. 2 gears on the upper and lower sides are meshed for transmission, and the transmission rollers on the upper and lower sides move relative to each other, and the end of the material belt is driven to the upper side of the pressing roller, and then the hydraulic rod is shortened by controlling the stroke of the hydraulic rod. The hydraulic rod drives the No. 3 box down until the upper and lower pressure rollers clamp the material belt between them, and then the output ends of the No. 1 motor and the No. 2 motor drive the lower and upper pressure rollers to rotate respectively. , that is, start the rounding operation of the material belt. After the material belt is long enough, the material belt is cut by the external cutting mechanism; after the rounding is completed, the hydraulic rod is extended, and the upper and lower pressure rollers are separated. The stroke of the push rod extends the No. 1 electric push rod, and the No. 1 electric push rod drives the rack to move upward. Because the rack and the No. 1 gear are meshed for transmission, the No. 1 gear drives the No. 1 shaft to rotate, and the upper and lower sides of the The pressure roller changes position, and then turns on the No. 4 motor, the No. 2 electric push rod and the No. 3 electric push rod. The No. 4 motor drives the lead screw to rotate, and the fixed plate drives the No. 1 slider to move to the left on the No. 1 slide rail. The No. 3 electric push rod is extended, the two arc arms are opened, the No. 2 electric push rod is extended, and the arc arm is lowered until the arc arm hoop is set on the outer wall of the upper pressure roller, and the No. 3 electric push rod is The rod is shortened, and the No. 4 motor drives the arc arm to move to the right, and gradually pushes the barrel hoop to the right, that is, the material is cut.
采用上述结构后,本发明有益效果为:After adopting the above-mentioned structure, the beneficial effects of the present invention are:
1、装置的进料端设置有上料机构,装置的出料端设置有下料机构,采用的是自动化上料和下料的方式来进行生产,减少了人力资源的投入;1. The feeding end of the device is provided with a feeding mechanism, and the discharging end of the device is provided with a feeding mechanism, which adopts the method of automatic feeding and feeding for production, which reduces the investment of human resources;
2、将料带绕设在上料轴上然后通过上料机构进行上料,通过装置内部的上压辊和下压辊配合进行卷圆操作,操作简单,大大提高了生产效率以及产品的合格率;2. The material belt is wound around the feeding shaft and then fed through the feeding mechanism, and the rounding operation is carried out through the cooperation of the upper pressing roller and the lower pressing roller inside the device. The operation is simple, which greatly improves the production efficiency and the qualification of the product. Rate;
3、下料机构内的弧形臂能够适应不同直径的上压辊,提高了装置的使用范围。3. The arc-shaped arm in the unloading mechanism can adapt to the upper pressing rollers of different diameters, which improves the use range of the device.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that are used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative efforts.
图1是本发明的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是图1的右视图。FIG. 2 is a right side view of FIG. 1 .
图3是本发明的上压辊和下压辊的结构示意图。FIG. 3 is a schematic structural diagram of the upper pressing roller and the lower pressing roller of the present invention.
图4是本发明的弧形臂结构示意图。4 is a schematic diagram of the structure of the arc-shaped arm of the present invention.
图5是本发明的支撑架和导向轮的连接结构示意图。FIG. 5 is a schematic diagram of the connection structure of the support frame and the guide wheel of the present invention.
图6是本发明的二号滑轨、二号滑块和齿条的连接结构示意图。6 is a schematic diagram of the connection structure of the No. 2 slide rail, the No. 2 slider and the rack of the present invention.
图7是本发明的导料槽的结构示意图。FIG. 7 is a schematic view of the structure of the material guide chute of the present invention.
附图标记说明:Description of reference numbers:
一号箱体1、二号箱体2、一号电机3、同步轮4、同步带5、下压辊6、液压杆7、三号箱体8、一号转轴9、连接板10、上压辊11、二号电机12、一号齿轮13、齿条14、一号电动推杆15、上料机构16、操作台16-1、传动辊16-2、二号齿轮16-3、三号电机16-4、上料轴16-5、下料机构17、支架17-1、一号滑轨17-2、一号滑块17-3、固定板17-4、二号电动推杆17-5、三号电动推杆17-6、弧形臂17-7、二号转轴17-8、四号电机17-9、丝杆17-10、支撑架18、导料轮19、二号滑轨20、二号滑块21、导料槽22、角钢连接件23、橡胶垫24。No. 1 box 1, No. 2
具体实施方式Detailed ways
下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
参看如图1-图7所示,本具体实施方式采用的技术方案是:它包含一号箱体1、二号箱体2、一号电机3、同步轮4、同步带5和下压辊6;一号箱体1和二号箱体2左右向对称设置,一号箱体1和二号箱体2之间的前后两侧对称设置有两个下压辊6,两个下压辊6的左端通过轴承旋转嵌设在一号箱体1的右侧壁上,两个下压辊6的后端通过轴承旋转穿过二号箱体2的左侧壁后,伸设在二号箱体2的内部,且伸设端上均固定焊接套设有同步轮4,前后两侧的同步轮4通过同步带5进行传动连接;二号箱体2的内部固定设置有型号是60KTYZ的一号电机3,一号电机3的输出轴与位于前侧的下压辊6的中部固定连接;它还包含上料机构16、下料机构17、三号箱体8、液压杆7、一号电动推杆15、齿条14、一号齿轮13、上压辊11;一号箱体1为上部开口的中空结构,一号箱体1内部的左右两侧通过螺栓对称垂直固定设置有液压杆7,一号箱体1上侧的开口端上部活动插设有三号箱体8,液压杆7的上端通过螺栓与三号箱体8的底面固定连接;三号箱体8的右侧壁上通过轴承旋转穿设有一号转轴9,一号转轴9的右端上固定焊接有连接板10,连接板10右侧壁的上下两侧通过轴承对称旋转设置有上压辊11,连接板10左侧壁的上下两侧通过螺栓固定设置有型号是Y2-160M-6的二号电机12,二号电机12的输出端分别与对应位置上的上压辊11的中轴固定焊接;一号转轴9的左端伸设在三号箱体8的内部,且伸设端上固定焊接有一号齿轮13,一号齿轮13的后侧相啮合设置有齿条14,齿条14的下端通过螺栓固定连接有型号是smr-300的一号电动推杆15,一号电动推杆15的下端通过螺栓固定设置在三号箱体8的内底面上;齿条14后侧的三号箱体8的后侧壁上通过螺栓固定设置有二号滑轨20,二号滑轨20上滑动设置有二号滑块21,齿条14的后侧壁与二号滑块21固定焊接;一号电动推杆15推动齿条14上下运动时,二号滑块21和二号滑轨20对齿条14进行导向和限位;所述的一号电机3、二号电机12和一号电动推杆15均与外部电源连接;下压辊6的前侧设置有上料机构16,上压辊11的上侧设置有下料机构17;Referring to Figures 1-7, the technical solution adopted in this specific embodiment is: it includes a No. 1 box 1, a No. 2
所述的上料机构16包含操作台16-1、传动辊16-2、二号齿轮16-3、三号电机16-4、上料轴16-5;下压辊6前侧的地面上通过螺栓固定设置有操作台16-1,操作台16-1上部的上下两侧对称设置有两个传动辊16-2,传动辊16-2的左右两侧通过轴座旋转设置在操作台16-1的上侧面上,传动辊16-2的左端穿过轴座后,与二号齿轮16-3固定焊接,且上下两侧的二号齿轮16-3相啮合设置;位于下侧的传动辊16-2的右端穿过轴座后,与三号电机16-4的输出端固定连接,三号电机16-4通过螺栓固定设置在轴座的右侧壁上,三号电机16-4的型号是Y2-160M-6;所述的三号电机16-4与外部电源连接;操作台16-1的下侧活动设置有上料轴16-5,上料轴16-5上绕设有料带,操作台16-1的底面左右两侧对称垂直固定焊设有支撑架18,支撑架18呈“J”形设置,支撑架18的弯钩上通过轴承对称旋转设置有导料轮19,上料轴16-5的左右两端旋转设置在导料轮19上;先行将上料轴16-5上的料带绕设在其外侧壁上,然后将上料轴16-5放置在导料轮19上,通过导料轮19的转动,上料轴16-5释放料带;The
所述的下料机构17包含支架17-1、一号滑轨17-2、一号滑块17-3、固定板17-4、二号电动推杆17-5、三号电动推杆17-6、弧形臂17-7、二号转轴17-8、四号电机17-9、丝杆17-10;三号箱体8上部的一侧通过螺栓垂直固定设置有支架17-1,支架17-1呈“Z”形设置,支架17-1的转折处均通过螺栓固定设置有角钢连接件23;角钢连接件23增加了支架17-1转折处的支撑力,支架17-1上侧的水平端底面的前后两侧通过螺栓对称固定设置有一号滑轨17-2,一号滑轨17-2上均滑动设置有一号滑块17-3,一号滑块17-3的底面均固定焊设在固定板17-4的上侧面上,固定板17-4的底面上通过螺栓垂直固定设置有型号是smr-300的二号电动推杆17-5,二号电动推杆17-5的下端上通过螺栓固定连接有轴座,轴座上通过轴承旋转设置有二号转轴17-8,前后两个弧形臂17-7的上端均通过轴承旋转套设在二号转轴17-8上,前后两侧的弧形臂17-7之间的上侧通过铰接件活动连接有型号是smr-300的三号电动推杆17-6,弧形臂17-7的内侧壁上通过密封胶胶粘固定设置有橡胶垫24;橡胶垫24箍设在上压辊11的外侧壁上,减少弧形臂17-7对上压辊11外侧壁产生的磨损;一号滑轨17-2右端的支架17-1底面上通过螺栓固定设置有四号电机17-9,四号电机17-9的输出端上固定连接有丝杆17-10,丝杆17-10的左端通过轴座固定焊设在支架17-1的底面上,固定板17-4的上侧面与丝杆17-10上螺纹旋接的丝母固定连接;所述的二号电动推杆17-5、三号电动推杆17-6、四号电机17-9均与外部电源连接;二号箱体2的顶面上固定焊设有导料槽22,导料槽22的左端高于右端设置;下料时,卷圆结束的桶箍通过下料机构17下料时,桶箍掉落到导料槽22内,通过导料槽22进行集中收集。The
本具体实施方式的工作原理:将上料轴16-5上的料带的端部穿过上下两个传动辊16-2之间,然后将三号电机16-4与外部电源接通,三号电机16-4带动下侧的传动辊16-2转动,由于上下两侧的二号齿轮16-3相啮合传动,上下两侧的传动辊16-2之间相对运动,将料带的端部向下压辊6的上侧传动,然后通过控制液压杆7的行程,将液压杆7缩短,液压杆7带动三号箱体8下降,直到上压辊11和下压辊6将料带夹持在两者之间,然后通过一号电机3和二号电机12的输出端分别带动下压辊6和上压辊11转动,即开始对料带进行卷圆操作,料带长度足够后,通过外部切断机构将料带切断;卷圆结束之后,液压杆7伸长,上压辊11和下压辊6脱离,通过控制一号电动推杆15的行程,将一号电动推杆15伸长,一号电动推杆15带动齿条14向上运动,由于齿条14和一号齿轮13相啮合传动,一号齿轮13带动一号转轴9转动,上下两侧的上压辊11变换位置,然后打开四号电机17-9、二号电动推杆17-5和三号电动推杆17-6,四号电机17-9带动丝杆17-10转动,固定板17-4带动一号滑块17-3在一号滑轨17-2上向左移动,然后将三号电动推杆17-6伸长,两个弧形臂17-7张开,将二号电动推杆17-5伸长,弧形臂17-7下降,直到弧形臂17-7箍设在上压辊11的外侧壁上,将三号电动推杆17-6缩短,四号电机17-9带动弧形臂17-7向右运动,将桶箍逐渐向右推,即进行下料。The working principle of this specific embodiment: the end of the material belt on the feeding shaft 16-5 is passed between the upper and lower transmission rollers 16-2, and then the No. 3 motor 16-4 is connected to the external power supply, and the third The No. 1 motor 16-4 drives the lower drive roller 16-2 to rotate. Since the No. 2 gears 16-3 on the upper and lower sides are meshed and driven, the drive rollers 16-2 on the upper and lower sides move relative to each other. Then, by controlling the stroke of the hydraulic rod 7, the hydraulic rod 7 is shortened, and the hydraulic rod 7 drives the No. 3
采用上述结构后,本具体实施方式有益效果为:After adopting the above structure, the beneficial effects of this specific embodiment are:
1、装置的进料端设置有上料机构16,装置的出料端设置有下料机构17,采用的是自动化上料和下料的方式来进行生产,减少了人力资源的投入;1. The feeding end of the device is provided with a
2、将料带绕设在上料轴16-5上然后通过上料机构16进行上料,通过装置内部的上压辊11和下压辊6配合进行卷圆操作,操作简单,大大提高了生产效率以及产品的合格率;2. The material belt is wound around the feeding shaft 16-5 and then fed through the
3、下料机构17内的弧形臂17-7能够适应不同直径的上压辊11,提高了装置的使用范围;3. The arc-shaped arms 17-7 in the
4、通过导料轮19对上料轴16-5进行支撑,方便将上料轴16-5进行上料。4. The feeding shaft 16-5 is supported by the
以上所述,仅用以说明本发明的技术方案而非限制,本领域普通技术人员对本发明的技术方案所做的其它修改或者等同替换,只要不脱离本发明技术方案的精神和范围,均应涵盖在本发明的权利要求范围当中。The above is only used to illustrate the technical solution of the present invention and not to limit it. Other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the present invention, as long as they do not depart from the spirit and scope of the technical solution of the present invention, should be Included within the scope of the claims of the present invention.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010500194.7A CN111702046B (en) | 2020-06-03 | 2020-06-03 | Hydraulic automatic edge rolling machine convenient for loading and unloading |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010500194.7A CN111702046B (en) | 2020-06-03 | 2020-06-03 | Hydraulic automatic edge rolling machine convenient for loading and unloading |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111702046A true CN111702046A (en) | 2020-09-25 |
| CN111702046B CN111702046B (en) | 2022-03-08 |
Family
ID=72539394
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010500194.7A Expired - Fee Related CN111702046B (en) | 2020-06-03 | 2020-06-03 | Hydraulic automatic edge rolling machine convenient for loading and unloading |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111702046B (en) |
Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112547862A (en) * | 2020-12-29 | 2021-03-26 | 盐城市富源引擎科技有限公司 | Stamping forming die for roof cross beam in motor car compartment |
| CN112676398A (en) * | 2020-12-28 | 2021-04-20 | 张国民 | Metal strip rotary forming equipment |
| CN112676397A (en) * | 2020-12-14 | 2021-04-20 | 张国民 | Automatic metal strip rotary forming equipment |
| CN112808807A (en) * | 2021-02-23 | 2021-05-18 | 江西美达文体器材有限公司 | One-time forming machine for aluminum products |
| CN112872226A (en) * | 2021-01-09 | 2021-06-01 | 李美凤 | Extrusion device is used in can processing |
| CN113102626A (en) * | 2021-04-12 | 2021-07-13 | 刘玉杰 | Fire-fighting pipeline bending machine |
| CN113198883A (en) * | 2021-05-07 | 2021-08-03 | 巴海河 | Fire-fighting pipeline processing equipment |
| CN113523037A (en) * | 2021-09-09 | 2021-10-22 | 江苏众力合创精密机械科技有限公司 | Plate rolling machine with automatic discharging function for plate processing |
| CN113751558A (en) * | 2021-09-30 | 2021-12-07 | 宣城芸晟模具科技有限公司 | Rolling die structure for automobile exhaust pipe |
| CN114633109A (en) * | 2022-02-24 | 2022-06-17 | 吴月雪 | Sheet metal processing equipment that can automatically transfer and close the cylindrical charging pile |
| CN115069847A (en) * | 2022-08-03 | 2022-09-20 | 浙江义腾特种钢管有限公司 | Rolling machine |
| CN115246593A (en) * | 2021-12-02 | 2022-10-28 | 浙江理工大学 | A mobile cloth roller cutting device based on intelligent unloading trolley |
| CN115532901A (en) * | 2022-10-17 | 2022-12-30 | 艾克森(江苏)节能电热科技有限公司 | Multi-curvature automatic roll changing and rounding machine |
| CN117066320A (en) * | 2023-10-16 | 2023-11-17 | 江苏民诺特种设备有限公司 | Steel plate rounding machine |
| CN117961358A (en) * | 2024-04-01 | 2024-05-03 | 淄博盖亿化工设备有限公司 | Plate rolling welding device for manufacturing pressure vessel |
| CN118455338A (en) * | 2024-07-12 | 2024-08-09 | 张家港今日精锻有限公司 | Wheel rim rolling forming device |
| CN118513469A (en) * | 2024-07-25 | 2024-08-20 | 无锡市德邦五金有限公司 | Auxiliary device of rolling machine and using method thereof |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201519714U (en) * | 2009-09-23 | 2010-07-07 | 南通超力卷板机制造有限公司 | Two-roll plate bending roll with automatic discharge device |
| CN102699158A (en) * | 2012-05-07 | 2012-10-03 | 浙江日科自动化设备有限公司 | Surface bending machine |
| CN108188748A (en) * | 2018-01-10 | 2018-06-22 | 浙江铭泉水暖设备有限公司 | A kind of air bag pressure ring molding machine |
| CN207606134U (en) * | 2017-10-26 | 2018-07-13 | 常州泰利减速机有限公司 | A kind of convenient loading and unloading coiling machine bed |
| CN108787811A (en) * | 2018-05-25 | 2018-11-13 | 王守鹏 | A kind of furling plate round machine of automatic discharging |
| CN209223061U (en) * | 2018-10-25 | 2019-08-09 | 泉州容大机械有限公司 | A kind of stainless steel tube rolling machine |
| JP2019136717A (en) * | 2018-02-06 | 2019-08-22 | 富士車輌株式会社 | Bending roll machine |
| CN111054806A (en) * | 2019-12-30 | 2020-04-24 | 卢海珍 | Movable workbench for sheet metal machining |
| CN210647896U (en) * | 2019-08-27 | 2020-06-02 | 江苏鑫洋盛自动化科技有限公司 | Hydraulic automatic edge rolling machine convenient for loading and unloading |
-
2020
- 2020-06-03 CN CN202010500194.7A patent/CN111702046B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201519714U (en) * | 2009-09-23 | 2010-07-07 | 南通超力卷板机制造有限公司 | Two-roll plate bending roll with automatic discharge device |
| CN102699158A (en) * | 2012-05-07 | 2012-10-03 | 浙江日科自动化设备有限公司 | Surface bending machine |
| CN207606134U (en) * | 2017-10-26 | 2018-07-13 | 常州泰利减速机有限公司 | A kind of convenient loading and unloading coiling machine bed |
| CN108188748A (en) * | 2018-01-10 | 2018-06-22 | 浙江铭泉水暖设备有限公司 | A kind of air bag pressure ring molding machine |
| JP2019136717A (en) * | 2018-02-06 | 2019-08-22 | 富士車輌株式会社 | Bending roll machine |
| CN108787811A (en) * | 2018-05-25 | 2018-11-13 | 王守鹏 | A kind of furling plate round machine of automatic discharging |
| CN209223061U (en) * | 2018-10-25 | 2019-08-09 | 泉州容大机械有限公司 | A kind of stainless steel tube rolling machine |
| CN210647896U (en) * | 2019-08-27 | 2020-06-02 | 江苏鑫洋盛自动化科技有限公司 | Hydraulic automatic edge rolling machine convenient for loading and unloading |
| CN111054806A (en) * | 2019-12-30 | 2020-04-24 | 卢海珍 | Movable workbench for sheet metal machining |
Cited By (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112676397A (en) * | 2020-12-14 | 2021-04-20 | 张国民 | Automatic metal strip rotary forming equipment |
| CN112676398A (en) * | 2020-12-28 | 2021-04-20 | 张国民 | Metal strip rotary forming equipment |
| CN112547862A (en) * | 2020-12-29 | 2021-03-26 | 盐城市富源引擎科技有限公司 | Stamping forming die for roof cross beam in motor car compartment |
| CN112547862B (en) * | 2020-12-29 | 2023-08-18 | 盐城市富源引擎科技有限公司 | Stamping forming die for roof beam in motor car carriage |
| CN112872226B (en) * | 2021-01-09 | 2023-09-29 | 聊城润成农副产品有限公司 | Extrusion device for can processing |
| CN112872226A (en) * | 2021-01-09 | 2021-06-01 | 李美凤 | Extrusion device is used in can processing |
| CN112808807A (en) * | 2021-02-23 | 2021-05-18 | 江西美达文体器材有限公司 | One-time forming machine for aluminum products |
| CN112808807B (en) * | 2021-02-23 | 2022-12-13 | 江西美达教育设备集团有限公司 | One-time forming machine for aluminum material |
| CN113102626A (en) * | 2021-04-12 | 2021-07-13 | 刘玉杰 | Fire-fighting pipeline bending machine |
| CN113198883A (en) * | 2021-05-07 | 2021-08-03 | 巴海河 | Fire-fighting pipeline processing equipment |
| CN113523037B (en) * | 2021-09-09 | 2021-11-30 | 江苏众力合创精密机械科技有限公司 | Plate rolling machine with automatic discharging function for plate processing |
| CN113523037A (en) * | 2021-09-09 | 2021-10-22 | 江苏众力合创精密机械科技有限公司 | Plate rolling machine with automatic discharging function for plate processing |
| CN113751558A (en) * | 2021-09-30 | 2021-12-07 | 宣城芸晟模具科技有限公司 | Rolling die structure for automobile exhaust pipe |
| CN115246593A (en) * | 2021-12-02 | 2022-10-28 | 浙江理工大学 | A mobile cloth roller cutting device based on intelligent unloading trolley |
| CN114633109A (en) * | 2022-02-24 | 2022-06-17 | 吴月雪 | Sheet metal processing equipment that can automatically transfer and close the cylindrical charging pile |
| CN115069847A (en) * | 2022-08-03 | 2022-09-20 | 浙江义腾特种钢管有限公司 | Rolling machine |
| CN115532901A (en) * | 2022-10-17 | 2022-12-30 | 艾克森(江苏)节能电热科技有限公司 | Multi-curvature automatic roll changing and rounding machine |
| CN117066320A (en) * | 2023-10-16 | 2023-11-17 | 江苏民诺特种设备有限公司 | Steel plate rounding machine |
| CN117066320B (en) * | 2023-10-16 | 2024-01-30 | 江苏民诺特种设备有限公司 | Steel plate rounding machine |
| CN117961358A (en) * | 2024-04-01 | 2024-05-03 | 淄博盖亿化工设备有限公司 | Plate rolling welding device for manufacturing pressure vessel |
| CN117961358B (en) * | 2024-04-01 | 2024-06-11 | 淄博盖亿化工设备有限公司 | Plate rolling welding device for manufacturing pressure vessel |
| CN118455338A (en) * | 2024-07-12 | 2024-08-09 | 张家港今日精锻有限公司 | Wheel rim rolling forming device |
| CN118455338B (en) * | 2024-07-12 | 2024-11-29 | 张家港今日精锻有限公司 | Wheel rim roll forming device |
| CN118513469A (en) * | 2024-07-25 | 2024-08-20 | 无锡市德邦五金有限公司 | Auxiliary device of rolling machine and using method thereof |
| CN118513469B (en) * | 2024-07-25 | 2024-11-19 | 无锡市德邦五金有限公司 | Auxiliary device of rolling machine and using method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111702046B (en) | 2022-03-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111702046A (en) | A hydraulic automatic rounding machine for easy loading and unloading | |
| CN110033942B (en) | Dual-purpose automatic winding machine for amorphous triangular three-dimensional wound core foil wire | |
| CN209740409U (en) | Positioning winding mechanism for full-automatic cable collecting machine | |
| CN113771142B (en) | Automatic drilling equipment is used in wood block production | |
| CN214257792U (en) | Machine of making dough is used in production of shredded cake | |
| CN214989063U (en) | Automatic core shaft pulling device for threading core | |
| CN209614264U (en) | A roll lathe that is easy to load and unload | |
| CN214114012U (en) | Plate feeding equipment | |
| CN218777742U (en) | Pressurization type cantilever winding machine | |
| CN218642031U (en) | Winding mechanism for packaging bag edge folding machine | |
| CN220702728U (en) | A roll-out device for an electronic axis printing machine | |
| CN110200229A (en) | One kind rolling mechanism | |
| CN111952072A (en) | Automatic forming machine and method for U-shaped coil of transformer enameled wire | |
| CN213675432U (en) | Metallized film leveling device | |
| CN216511829U (en) | Protection film rolling equipment capable of automatically replacing rolling wheel | |
| CN214726450U (en) | Fishing rod roller machine | |
| CN212169825U (en) | Bearing ring turning and discharging mechanism | |
| CN116477126A (en) | Sealing aluminum foil cutlery box steaming-resistant coating heat sealing device and method | |
| CN115532901A (en) | Multi-curvature automatic roll changing and rounding machine | |
| CN115312320A (en) | Mutual inductor production equipment | |
| CN223250946U (en) | Liftable roller frame | |
| CN221963025U (en) | A clothing seamless zipper docking device | |
| CN216175469U (en) | Material guiding device for stretch bending straightener | |
| CN112589583A (en) | Lithium battery aluminum foil slitting processing method | |
| CN223813169U (en) | Automatic winding mechanism of film blowing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220308 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |
