CN111692877A - Flue gas utilization system, flue gas utilization process and high-temperature combustion treatment system - Google Patents

Flue gas utilization system, flue gas utilization process and high-temperature combustion treatment system Download PDF

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CN111692877A
CN111692877A CN202010413604.4A CN202010413604A CN111692877A CN 111692877 A CN111692877 A CN 111692877A CN 202010413604 A CN202010413604 A CN 202010413604A CN 111692877 A CN111692877 A CN 111692877A
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flue gas
flue
temperature
return
gas utilization
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乔骊竹
张振
彭汉忠
尚永飞
于海清
赵清
朱小龙
李婷
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Inner Mongolia Puruifen Environmental Protection Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories or equipment specially adapted for rotary-drum furnaces
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/30Active carbon
    • C01B32/39Apparatus for the preparation thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories or equipment specially adapted for rotary-drum furnaces
    • F27B7/34Arrangements of heating devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories or equipment specially adapted for rotary-drum furnaces
    • F27B7/42Arrangement of controlling, monitoring, alarm or like devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/10Arrangements for using waste heat
    • F27D17/15Arrangements for using waste heat using boilers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/20Arrangements for treatment or cleaning of waste gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • F27D17/30Arrangements for extraction or collection of waste gases; Hoods therefor
    • F27D17/302Constructional details of ancillary components, e.g. waste gas conduits or seals
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2206/00Waste heat recuperation
    • F23G2206/20Waste heat recuperation using the heat in association with another installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2209/00Specific waste
    • F23G2209/14Gaseous waste or fumes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/10Reduction of greenhouse gas [GHG] emissions
    • Y02P10/143Reduction of greenhouse gas [GHG] emissions of methane [CH4]

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

本发明涉及一种烟气利用系统、烟气利用工艺及高温燃烧处理系统,烟气利用系统应用于高温燃烧处理系统上,高温燃烧处理系统包括燃烧室和回转窑,燃烧室设有天然气烧嘴和空气配风装置,烟气利用系统包括:烟气沉降装置,排出烟道,高温引风机,出口烟道,返回烟道和返回风机,其中返回烟道与烟气沉降装置连通,设置在燃烧室上的返回风机将烟气沉降装置中的部分烟气由返回烟道引入到高温燃烧处理系统的燃烧室中燃烧烟气中的可燃性挥发物,产生热量。本发明的烟气利用系统能够有效解决现有回转窑能耗高、燃烧室需要持续提供热源、焚烧室烟气燃烧不充分、烟气未有效利用以及烟气进入到燃烧室中难以点燃等问题,并可应用于活性炭的炭化工序生产活性炭。

Figure 202010413604

The invention relates to a flue gas utilization system, a flue gas utilization process and a high-temperature combustion treatment system. The flue gas utilization system is applied to a high-temperature combustion treatment system. The high-temperature combustion treatment system includes a combustion chamber and a rotary kiln, and the combustion chamber is provided with a natural gas burner And the air distribution device, the flue gas utilization system includes: flue gas settling device, exhaust flue, high temperature induced draft fan, outlet flue, return flue and return fan, wherein the return flue is communicated with the flue gas settling device and is set in the combustion chamber. The return fan on the chamber introduces part of the flue gas from the flue gas settling device into the combustion chamber of the high temperature combustion treatment system to burn the combustible volatiles in the flue gas to generate heat. The flue gas utilization system of the invention can effectively solve the problems of high energy consumption of the existing rotary kiln, continuous provision of heat source by the combustion chamber, insufficient combustion of the flue gas in the incineration chamber, ineffective utilization of the flue gas, and difficulty in igniting the flue gas entering the combustion chamber. , and can be applied to the carbonization process of activated carbon to produce activated carbon.

Figure 202010413604

Description

烟气利用系统、烟气利用工艺及高温燃烧处理系统Flue gas utilization system, flue gas utilization process and high temperature combustion treatment system

技术领域technical field

本发明属于烟气利用领域,尤其涉及一种烟气利用系统、烟气利用工艺及高温燃烧处理系统。The invention belongs to the field of flue gas utilization, and in particular relates to a flue gas utilization system, a flue gas utilization process and a high-temperature combustion treatment system.

背景技术Background technique

在煤制活性炭生产技术领域,传统回转窑中产生的烟气含有大量可燃性挥发物,经过焚烧炉焚烧生成的热量进入余热锅炉做功回收,之后经脱硝系统及脱硫除尘系统处理后排放。In the field of coal-based activated carbon production technology, the flue gas generated in the traditional rotary kiln contains a lot of combustible volatiles. The heat generated by incineration in the incinerator enters the waste heat boiler for work recovery, and then is treated by the denitration system and the desulfurization and dust removal system before being discharged.

现有技术中的焚烧炉体积巨大,烟气滞留时间长并且无法保证燃烧完全,另外,通常会在余热锅炉尾部增加省煤器或降温装置来进行换热处理、回收烟气余热降低烟气温度,但由于烟气中含有大量可燃性的挥发物,从而容易造成换热器管束堵塞及腐蚀问题,导致换热器使用寿命缩短,造成工艺系统紊乱,频繁停窑检修设备,未完全燃烧的烟气中的挥发物积存在管道或除尘系统内,不仅会堵塞管道和设备,还会导致回转窑尾气处理系统内着火,有除尘着火或者爆炸的安全隐患。The incinerator in the prior art has huge volume, long flue gas retention time, and cannot guarantee complete combustion. In addition, an economizer or a cooling device is usually added at the tail of the waste heat boiler to perform heat exchange, recover flue gas waste heat and reduce flue gas temperature. However, due to the large amount of combustible volatiles in the flue gas, it is easy to cause blockage and corrosion of the heat exchanger tube bundle, resulting in shortened service life of the heat exchanger, resulting in disorder of the process system, frequent shutdown of the kiln to repair the equipment, and incomplete combustion of smoke. The volatiles in the gas accumulate in the pipeline or the dust removal system, which will not only block the pipeline and equipment, but also cause fire in the rotary kiln exhaust gas treatment system, which may cause the safety hazard of dust removal, fire or explosion.

另一方面,高温燃烧处理系统,在窑头燃烧室处需要持续补充热源,燃料一般采用燃煤块,或者使用以甲烷为主要成分的天然气等燃烧来提供热量,燃料需求量大,成本增加,频繁填煤不利于环境保持、工艺波动较大、安全隐患较多。On the other hand, the high-temperature combustion treatment system needs to continuously supplement the heat source in the combustion chamber of the kiln head. The fuel is generally coal-fired, or the combustion of natural gas with methane as the main component is used to provide heat. The demand for fuel is large and the cost increases. Frequent coal filling is not conducive to environmental preservation, the process fluctuates greatly, and there are many safety hazards.

由上所述,现有技术中主要存在以下缺点:高温燃烧处理系统的燃烧室需要持续提供新的热源,增加了能源消耗,使得成本增加,安全隐患大,不易管理。此外,焚烧室占地面积大,烟气中挥发物在焚烧室内无法完全燃烧,温度不易控制,高温燃烧处理系统中烟气处理系统复杂,安全隐患多,工艺不成熟,不便于连续生产。From the above, the prior art mainly has the following disadvantages: the combustion chamber of the high temperature combustion treatment system needs to continuously provide new heat sources, which increases energy consumption, increases costs, poses great safety hazards, and is difficult to manage. In addition, the incineration chamber occupies a large area, the volatiles in the flue gas cannot be completely burned in the incineration chamber, and the temperature is not easy to control.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于解决上述问题,提供一种烟气利用系统、烟气利用工艺及高温燃烧处理系统,解决高温燃烧处理系统的燃烧室需要持续添加热源、系统能耗高、焚烧室内烟气燃烧不充分及优化整体烟气处理设备布局等问题。The purpose of the present invention is to solve the above problems, provide a flue gas utilization system, a flue gas utilization process and a high-temperature combustion treatment system, so as to solve the need for continuous addition of heat sources to the combustion chamber of the high-temperature combustion treatment system, high system energy consumption, and combustion of flue gas in the incineration room. Insufficient and optimized overall flue gas treatment equipment layout and other issues.

为实现上述目的,本发明提供一种烟气利用系统,应用于高温燃烧处理系统上,该高温燃烧处理系统包括燃烧室和回转窑,该燃烧室设有天然气烧嘴和空气配风装置,其特征在于,该烟气利用系统包括:In order to achieve the above object, the present invention provides a flue gas utilization system, which is applied to a high-temperature combustion treatment system. The high-temperature combustion treatment system includes a combustion chamber and a rotary kiln. The combustion chamber is provided with a natural gas burner and an air distribution device. It is characterized in that, the flue gas utilization system includes:

烟气沉降装置,设置于回转窑的进料端;The flue gas settling device is arranged at the feed end of the rotary kiln;

排出烟道,设置于所述烟气沉降装置的出口端;The discharge flue is arranged at the outlet end of the flue gas settling device;

高温引风机,与所述排出烟道连接,用于将高温燃烧处理系统内部形成负压;The high-temperature induced draft fan is connected to the exhaust flue, and is used to form a negative pressure inside the high-temperature combustion treatment system;

出口烟道,与所述高温引风机连接,用于排出烟气;The outlet flue is connected to the high-temperature induced draft fan for exhausting flue gas;

返回烟道,与所述烟气沉降装置连通;及return to the flue, and communicate with the flue gas settling device; and

返回风机,设置于所述燃烧室上,用于将所述烟气沉降装置中的烟气由所述返回烟道引入到所述燃烧室中。A return fan is arranged on the combustion chamber and is used for introducing the flue gas in the flue gas settling device into the combustion chamber from the return flue.

根据本发明的一个方面,所述烟气沉降装置中设有滑灰坡和位于所述滑灰坡下方的积灰槽。According to an aspect of the present invention, the flue gas settling device is provided with a sliding ash slope and an ash accumulation tank located under the sliding ash slope.

根据本发明的一个方面,所述返回烟道为中空保温通道。According to one aspect of the present invention, the return flue is a hollow heat preservation channel.

根据本发明的一个方面,所述返回烟道为内含绝热或耐火保温材料的管道,或者内部由耐火砖砌筑、外部包裹绝热或保温材料的蓄热式管道。According to one aspect of the present invention, the return flue is a pipeline containing thermal insulation or refractory thermal insulation material, or a regenerative pipeline built with refractory bricks inside and wrapped with thermal insulation or thermal insulation material on the outside.

根据本发明的一个方面,所述返回烟道的高度为1.2-1.5m,宽度为0.6-0.8m,所述返回烟道顶部为拱形,弯头处为弧形,内部砌筑耐火砖。According to one aspect of the present invention, the height of the return flue is 1.2-1.5m, the width is 0.6-0.8m, the top of the return flue is arched, the bend is arcuate, and refractory bricks are built inside.

根据本发明的一个方面,所述返回烟道为地下烟道。According to one aspect of the present invention, the return flue is an underground flue.

根据本发明的一个方面,所述烟气沉降装置包括顺序连接的沉降室、焚烧室和余热锅炉;According to one aspect of the present invention, the flue gas settling device comprises a settling chamber, an incineration chamber and a waste heat boiler connected in sequence;

所述的滑灰坡设置在所述沉降室中,所述返回烟道与所述沉降室连通。The sliding ash slope is arranged in the settling chamber, and the return flue is communicated with the settling chamber.

根据本发明的一个方面,所述烟气沉降装置的沉降室、焚烧室和余热锅炉为一体式结构,内部用耐火砖砌筑。According to one aspect of the present invention, the settling chamber, the incineration chamber and the waste heat boiler of the flue gas settling device are of an integrated structure, and the interior is built with refractory bricks.

根据本发明的一个方面,所述焚烧室用于燃烧烟气中可燃性挥发物。According to one aspect of the present invention, the incineration chamber is used to combust the combustible volatiles in the flue gas.

根据本发明的一个方面,所述余热锅炉用于回收烟气中的余热做功并产生蒸汽。According to one aspect of the present invention, the waste heat boiler is used for recovering the waste heat in the flue gas to perform work and generate steam.

根据本发明的一个方面,所述燃烧室内部砌筑耐火格子砖,用于储蓄热能点燃所引入烟气中的可燃性挥发物。According to one aspect of the present invention, refractory checker bricks are built inside the combustion chamber for storing thermal energy to ignite the combustible volatiles introduced into the flue gas.

根据本发明的一个方面,所述返回风机为高流量低压力的耐高温风机。According to one aspect of the present invention, the return fan is a high-flow and low-pressure high-temperature-resistant fan.

根据本发明的一个方面,所述回转窑在窑头、窑中、窑尾分别设置测温点。According to one aspect of the present invention, the rotary kiln is provided with temperature measuring points at the kiln head, in the kiln and at the kiln tail respectively.

根据本发明的一个方面,所述高温引风机将所述烟气沉降装置内部形成负压。According to one aspect of the present invention, the high temperature induced draft fan forms a negative pressure inside the flue gas settling device.

根据本发明的一个方面,所述高温燃烧处理系统和烟气沉降装置内部负压为-10至-100Pa。According to one aspect of the present invention, the internal negative pressure of the high temperature combustion treatment system and the flue gas settling device is -10 to -100Pa.

根据本发明的一个方面,所述返回风机将所述返回烟道出口处的负压控制在-10至-20Pa之间。According to an aspect of the present invention, the return fan controls the negative pressure at the exit of the return flue to be between -10 and -20Pa.

根据本发明的一个方面,所述返回风机处还设有温度维持装置。According to an aspect of the present invention, a temperature maintaining device is further provided at the return fan.

根据本发明的一个方面,所述温度维持装置为包裹绝热材料的过热蒸汽的夹套。According to one aspect of the present invention, the temperature maintenance device is a jacket of superheated steam surrounding a thermal insulating material.

根据本发明的一个方面,通过调节所述返回风机的频率控制烟气返回的比例。According to one aspect of the present invention, the ratio of the return of flue gas is controlled by adjusting the frequency of the return fan.

根据本发明的一个方面,由所述返回烟道返回至所述燃烧室的烟气在总体烟气产生量中的比例为1/3-1/2。According to an aspect of the present invention, the proportion of the flue gas returned to the combustion chamber from the return flue in the total flue gas generation amount is 1/3-1/2.

根据本发明的一个方面,所述返回烟道烟气温度维持在350℃以上。According to one aspect of the present invention, the temperature of the return flue gas is maintained above 350°C.

根据本发明的一个方面,所述蒸汽提供热量为所述返回风机保温。According to one aspect of the present invention, the steam provides heat to keep the return fan warm.

本发明还提供一种利用上述烟气利用系统的烟气利用工艺,包括:The present invention also provides a flue gas utilization process utilizing the above-mentioned flue gas utilization system, including:

步骤S1、开启高温引风机使高温燃烧处理系统形成负压,燃烧室打开天然气烧嘴点燃燃气对所述高温燃烧处理系统加热;Step S1, turning on the high-temperature induced draft fan to form a negative pressure in the high-temperature combustion processing system, and opening the natural gas burner in the combustion chamber to ignite the gas to heat the high-temperature combustion processing system;

步骤S2、待所述回转窑窑尾温度升至预定温度时开始投料,物料在所述回转窑中加热并产生烟气;Step S2, start feeding when the temperature of the kiln tail of the rotary kiln rises to a predetermined temperature, and the material is heated in the rotary kiln to generate flue gas;

步骤S3、所述烟气进入烟气沉降装置,对所述烟气进行过滤除尘;Step S3, the flue gas enters the flue gas settling device, and the flue gas is filtered and dedusted;

步骤S4、开启返回风机将过滤除尘后的部分烟气通过返回烟道引回至所述燃烧室燃烧。Step S4, turning on the return fan to lead part of the filtered and dedusted flue gas back to the combustion chamber for combustion through the return flue.

根据本发明的一个方面,在所述步骤S4中,调节所述返回风机的频率,以保证所述回转窑维持工艺温度:According to an aspect of the present invention, in the step S4, the frequency of the return fan is adjusted to ensure that the rotary kiln maintains the process temperature:

当所述回转窑温度达到工艺温度要求时,调节空气配风装置减少配风,关闭所述天然气烧嘴减少燃气输入;When the temperature of the rotary kiln reaches the process temperature requirement, the air distribution device is adjusted to reduce the air distribution, and the natural gas burner is closed to reduce the gas input;

当所述回转窑温度低于工艺温度要求时,调节空气配风装置增加配风,并打开所述天然气烧嘴增加燃气输入。When the temperature of the rotary kiln is lower than the process temperature requirement, the air distribution device is adjusted to increase the air distribution, and the natural gas burner is opened to increase the gas input.

根据本发明的一个方面,所述高温引风机将所述高温燃烧处理系统内部形成-10至-100Pa负压。According to one aspect of the present invention, the high-temperature induced draft fan forms a negative pressure of -10 to -100 Pa inside the high-temperature combustion treatment system.

根据本发明的一个方面,开启所述返回风机将所述返回烟道出口处的负压控制在-10至-20Pa之间。According to an aspect of the present invention, the return fan is turned on to control the negative pressure at the exit of the return flue to be between -10 and -20Pa.

根据本发明的一个方面,在所述步骤S2中,设定所述回转窑开始投料时的窑尾预定温度为200-400℃。According to an aspect of the present invention, in the step S2, the predetermined temperature at the end of the kiln when the rotary kiln starts charging is set to be 200-400°C.

根据本发明的一个方面,所述过滤除尘后的另一部分烟气,先进入焚烧室中焚烧产生热量,再进入余热锅炉做功产生蒸汽、换热后烟气温度降低至150℃以下通过排出烟道进入高温风机由出口烟道送入后续烟气净化系统。According to one aspect of the present invention, the other part of the flue gas after filtering and dedusting first enters the incineration chamber to be incinerated to generate heat, and then enters the waste heat boiler to do work to generate steam. The incoming high temperature fan is sent to the subsequent flue gas purification system from the outlet flue.

根据本发明的一个方面,所述工艺温度为180至850℃。According to one aspect of the present invention, the process temperature is 180 to 850°C.

根据本发明的一个方面,所述烟气利用工艺用于活性炭的炭化工序处理。According to one aspect of the present invention, the flue gas utilization process is used for the carbonization process of activated carbon.

根据本发明的一个方面,提供了一种高温燃烧处理系统,包括:According to one aspect of the present invention, there is provided a high temperature combustion treatment system, comprising:

燃烧室,该燃烧室设有天然气烧嘴和空气配风装置;A combustion chamber, which is provided with a natural gas burner and an air distribution device;

回转窑,与所述燃烧室连接并接收所述燃烧室提供的热量,加热处理进入所述回转窑的物料;a rotary kiln, which is connected to the combustion chamber and receives the heat provided by the combustion chamber to heat and process the materials entering the rotary kiln;

如以上任一项所述的烟气利用系统;及A flue gas utilization system as described in any of the above; and

烟气净化系统,用于对所述烟气利用系统出口烟道排出的烟气进行净化处理。The flue gas purification system is used for purifying the flue gas discharged from the outlet flue of the flue gas utilization system.

根据本发明的一个方面,所述烟气进行净化处理包括对所述烟气进行脱硫和脱硝处理。According to one aspect of the present invention, the purification treatment of the flue gas includes desulfurization and denitration treatment of the flue gas.

本发明的烟气利用系统及工艺,使高温燃烧处理系统内部形成稳定的气流,减少了空气进入量,杜绝高温燃烧处理系统中回转窑内着火现象,稳定了工艺,提高了产品质量。同时不需要频繁进行燃料添加,改善了现场作业环境,极大的节省了成本,消除安全隐患。The flue gas utilization system and process of the present invention form a stable airflow inside the high temperature combustion treatment system, reduce the amount of air entering, prevent the ignition phenomenon in the rotary kiln in the high temperature combustion treatment system, stabilize the process and improve the product quality. At the same time, there is no need to frequently add fuel, which improves the on-site operating environment, greatly saves costs, and eliminates potential safety hazards.

本发明的烟气利用系统及工艺,将焚烧室内的部分高温烟气通过返回风机引回至燃烧室燃烧,烟气循环利用做功减少了焚烧室的负担,焚烧得以充分,焚烧室的体积可大大减小,有利于空间结构布局更为合理。With the flue gas utilization system and process of the invention, part of the high-temperature flue gas in the incineration chamber is led back to the combustion chamber for combustion through the return fan, the work of the flue gas recycling reduces the burden of the incineration chamber, the incineration is sufficient, and the volume of the incineration chamber can be greatly increased. It is beneficial to make the spatial structure layout more reasonable.

本发明的烟气利用系统及工艺,通过滑灰坡对烟气的过滤处理、将返回烟道设置为地下烟道、采用高流量低压力返回风机并设置温度维持装置保持烟气温度、在燃烧室内砌筑耐火格子砖的方式,均有利于烟气在燃烧室的点燃,设计返回烟道及燃烧室内部的结构,上述设置的相互组合使得烟气在燃烧室内可以充分燃烧,避免了烟气进入燃烧室内无法点燃或者燃烧不稳定、不充分的弊端。The flue gas utilization system and process of the present invention filter the flue gas through the sliding ash slope, set the return flue as an underground flue, use a high-flow and low-pressure return fan, and set a temperature maintenance device to maintain the flue gas temperature. The way of building refractory checkered bricks indoors is conducive to the ignition of the flue gas in the combustion chamber. The structure of the return flue and the interior of the combustion chamber is designed. The mutual combination of the above settings enables the flue gas to be fully burned in the combustion chamber, avoiding the need for flue gas. Into the combustion chamber can not be ignited or the combustion is unstable and insufficient.

本发明的烟气利用系统,相比于现有技术中燃烧室通过与混合室连接再连接回转窑的结构而言,取消了混合室的设置,使燃烧室直接与回转窑窑头相连接,优化了系统结构,负压损失量小,有利于热传递更加的直接与高效。Compared with the structure in the prior art in which the combustion chamber is connected with the mixing chamber and then connected to the rotary kiln, the flue gas utilization system of the present invention cancels the setting of the mixing chamber, so that the combustion chamber is directly connected with the kiln head of the rotary kiln, The system structure is optimized, and the negative pressure loss is small, which is conducive to more direct and efficient heat transfer.

附图说明Description of drawings

图1示意性表示根据本发明的烟气利用系统的结构图;Fig. 1 schematically shows the structure diagram of the flue gas utilization system according to the present invention;

图2示意性表示根据本发明的烟气返回烟道的剖面图;Figure 2 schematically represents a cross-sectional view of the flue gas return flue according to the present invention;

图3示意性表示根据本发明的燃烧室和焚烧室的内部示图;Figure 3 schematically represents a combustion chamber and an internal view of the incineration chamber according to the invention;

图4示意性表示根据发明的烟气利用工艺的流程图。Figure 4 schematically represents a flow chart of a flue gas utilization process according to the invention.

具体实施方式Detailed ways

为了更清楚地说明本发明实施方式或现有技术中的技术方案,下面将对实施方式中所需要使用的附图作简单地介绍。显而易见地,下面描述中的附图仅仅是本发明的一些实施方式,对于本领域普通技术人员而言,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly describe the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without creative effort.

在针对本发明的实施方式进行描述时,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”所表达的方位或位置关系是基于相关附图所示的方位或位置关系,其仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此上述术语不能理解为对本发明的限制。When describing embodiments of the present invention, the terms "portrait", "landscape", "top", "bottom", "front", "rear", "left", "right", "vertical", " The orientation or positional relationship expressed by "horizontal", "top", "bottom", "inside" and "outside" is based on the orientation or positional relationship shown in the relevant drawings, which are only for the convenience of describing the present invention and simplifying the description, and It is not intended to indicate or imply that the referred device or element must have a particular orientation, be constructed and operate in a particular orientation, and thus the above terms should not be construed as limiting the invention.

下面结合附图和具体实施方式对本发明作详细地描述,实施方式不能在此一一赘述,但本发明的实施方式并不因此限定于以下实施方式。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The embodiments cannot be repeated here, but the embodiments of the present invention are not limited to the following embodiments.

如图1所示,本发明的烟气利用系统,应用于高温燃烧处理系统上,该高温燃烧处理系统包括燃烧室1和回转窑2,该燃烧室1设有天然气烧嘴11和空气配风装置,该烟气利用系统包括:烟气沉降装置3,设置于回转窑2的进料端;排出烟道6,设置于烟气沉降装置3的出口端;高温引风机7,与排出烟道6连接,用于将高温燃烧处理系统内部形成负压;出口烟道8,与高温引风机7连通,用于排出烟气;返回烟道9,与烟气沉降装置3连通;返回风机10,设置于燃烧室1上,用于将烟气沉降装置3中的部分烟气由返回烟道9引入到燃烧室1中燃烧烟气中的可燃性挥发物,产生热量。本发明的高温燃烧处理系统还包括烟气净化系统,用于对烟气利用系统出口烟道8排出的烟气进行净化处理。As shown in FIG. 1 , the flue gas utilization system of the present invention is applied to a high-temperature combustion treatment system. The high-temperature combustion treatment system includes a combustion chamber 1 and a rotary kiln 2. The combustion chamber 1 is provided with a natural gas burner 11 and an air distribution system. The flue gas utilization system includes: a flue gas settling device 3, which is arranged at the feed end of the rotary kiln 2; a discharge flue 6, which is arranged at the outlet end of the flue gas settling device 3; a high-temperature induced draft fan 7, and a discharge flue 6 is connected to form a negative pressure inside the high-temperature combustion treatment system; the outlet flue 8 is communicated with the high-temperature induced draft fan 7 to discharge the flue gas; the return flue 9 is communicated with the flue gas settling device 3; the return fan 10, It is arranged on the combustion chamber 1 and is used to introduce part of the flue gas in the flue gas settling device 3 into the combustion chamber 1 through the return flue 9 to burn the combustible volatiles in the flue gas to generate heat. The high-temperature combustion treatment system of the present invention further includes a flue gas purification system for purifying the flue gas discharged from the flue gas outlet flue 8 of the flue gas utilization system.

本发明的烟气利用系统,相比于现有技术中燃烧室通过与混合室连接、再连接回转窑的结构而言,取消了混合室的设置,使燃烧室1直接与回转窑2中窑头相连接,优化了高温燃烧处理系统结构,负压损失量小,有利于热传递更加的直接与高效。Compared with the structure in which the combustion chamber is connected to the mixing chamber and then connected to the rotary kiln in the prior art, the flue gas utilization system of the present invention cancels the setting of the mixing chamber, so that the combustion chamber 1 is directly connected to the kiln in the rotary kiln 2 The head-to-head connection optimizes the structure of the high-temperature combustion treatment system, and the negative pressure loss is small, which is conducive to more direct and efficient heat transfer.

如图1所示,本发明的烟气沉降装置3包括顺序连接的沉降室3a、焚烧室4和余热锅炉5,沉降室3a、焚烧室4和余热锅炉5为一体式结构,沉降室3a中设有滑灰坡31,滑灰坡31的下端伸出烟气沉降装置3外,滑灰坡31的下方设置有积灰槽32,返回烟道9与沉降室3a连通。在本发明的烟气沉降装置3中设有滑灰坡31,可以很好地过滤烟气中的粉尘,使得烟气进入到焚烧室4中和由返回烟道9进入燃烧室1进行燃烧时可以燃烧的更加充分。As shown in Figure 1, the flue gas settling device 3 of the present invention comprises a settling chamber 3a, an incineration chamber 4 and a waste heat boiler 5 that are connected in sequence, and the settling chamber 3a, the incineration chamber 4 and the waste heat boiler 5 have an integrated structure, and in the settling chamber 3a A sliding ash slope 31 is provided, the lower end of the sliding ash slope 31 protrudes out of the flue gas settling device 3, and an ash accumulation groove 32 is arranged below the sliding ash slope 31, and the return flue 9 communicates with the settling chamber 3a. The flue gas settling device 3 of the present invention is provided with a sliding ash slope 31, which can well filter the dust in the flue gas, so that when the flue gas enters the incineration chamber 4 and enters the combustion chamber 1 from the return flue 9 for combustion Can burn more fully.

结合图1和图2所示,根据本发明的一种实施方式,返回烟道9为中空保温通道,可以设置为内含绝热或耐火保温材料的管道,或者内部由耐火砖砌筑、外部包裹绝热或保温材料的蓄热式管道。根据本发明的第二种实施方式,返回烟道9为地下烟道,即返回烟道9部分设置在地下。在本实施方式中,返回烟道9的高度为1.2-1.5m,宽度为0.6-0.8m,返回烟道9的顶部设置为拱形结构,弯头处设置为弧形。本发明返回烟道9顶部的拱形设计、弯头处的弧形设置使得返回烟道9的结构得到优化,有利于减小烟气返回阻力。将返回烟道9设置为地下烟道,有利于返回烟道9内烟气的温度的保持,能够减小烟气进入燃烧室时的热量损失,使得烟气能够更容易在燃烧室内被点燃,同时避免烟气中的焦油轻组分因温度降低凝结而沉积在烟道壁上,堵塞烟道。1 and 2, according to an embodiment of the present invention, the return flue 9 is a hollow thermal insulation channel, which can be set as a pipeline containing thermal insulation or refractory thermal insulation materials, or is built with refractory bricks inside and wrapped outside Regenerative piping of thermal insulation or thermal insulation material. According to the second embodiment of the present invention, the return flue 9 is an underground flue, that is, a part of the return flue 9 is arranged underground. In this embodiment, the height of the return flue 9 is 1.2-1.5m, the width is 0.6-0.8m, the top of the return flue 9 is set in an arched structure, and the bend is set as an arc. The arch design at the top of the return flue 9 and the arc arrangement at the elbow of the present invention optimize the structure of the return flue 9, which is beneficial to reduce the return resistance of the flue gas. Setting the return flue 9 as an underground flue is conducive to maintaining the temperature of the flue gas in the return flue 9, reducing the heat loss when the flue gas enters the combustion chamber, so that the flue gas can be easily ignited in the combustion chamber, At the same time, the tar light components in the flue gas are prevented from being deposited on the flue wall due to condensation due to temperature reduction, and the flue is blocked.

如图3所示,根据本发明的一种实施方式,本发明的燃烧室1内砌筑有耐火格子砖,耐火格子砖的数量和排布可以根据回转窑2和燃烧室1的尺寸来确定。由于燃烧室1内砌筑有耐火格子砖结构,通过控制格子的数量和间距及交错布置或平行布置等形式,能够实现对于进入到燃烧室1内烟气流速的控制,有利于控制燃烧时间,使得烟气与高温的耐火格子砖充分接触,达到点燃烟气中可燃性挥发物、为回转窑提供热量的作用。此外,在本发明中,烟气沉降装置3的沉降室3a、焚烧室4和余热锅炉5为一体式结构,内部用耐火砖砌筑,外部使用普通红砖覆盖,中间填充绝热材料。As shown in FIG. 3 , according to an embodiment of the present invention, the combustion chamber 1 of the present invention is built with refractory lattice bricks, and the number and arrangement of the refractory lattice bricks can be determined according to the size of the rotary kiln 2 and the combustion chamber 1 . Since the combustion chamber 1 is built with a refractory lattice brick structure, by controlling the number and spacing of the lattices and the staggered or parallel arrangement, the control of the flow rate of the flue gas entering the combustion chamber 1 can be realized, which is beneficial to control the combustion time. The flue gas is fully contacted with the high-temperature refractory checkered bricks, so as to ignite the combustible volatiles in the flue gas and provide heat for the rotary kiln. In addition, in the present invention, the settling chamber 3a, the incineration chamber 4 and the waste heat boiler 5 of the flue gas settling device 3 are of an integrated structure, the interior is built with refractory bricks, the exterior is covered with ordinary red bricks, and the middle is filled with thermal insulation materials.

在本发明中,为了保证烟气引回到燃烧室1中可以顺利燃烧,在返回烟道9与燃烧室1之间设有返回风机10。在本发明中,返回风机10设置为高流量低压力的耐高温风机,控制返回烟道出口处10的负压为-10至-20Pa,从而能够控制烟气向燃烧室方向的流速,避免烟气流速过快不利于在燃烧室1中进行点燃、或者燃烧不充分。In the present invention, a return fan 10 is provided between the return flue 9 and the combustion chamber 1 in order to ensure that the flue gas is introduced back into the combustion chamber 1 for smooth combustion. In the present invention, the return fan 10 is set as a high-flow and low-pressure high-temperature-resistant fan, and the negative pressure at the outlet 10 of the return flue is controlled to be -10 to -20Pa, so that the flow rate of the flue gas toward the combustion chamber can be controlled to avoid smoke Excessive air flow rate is not conducive to the ignition in the combustion chamber 1, or the combustion is insufficient.

此外,在本发明中,返回风机10处还设有温度维持装置,用于维持进入返回风机的烟气的温度,相当于在烟气进入燃烧室1之前对烟气进行保温处理,更有利于与烟气的点燃。同时能够防止烟气中的煤焦油轻组分因温度降低凝结,而堵塞风机。In addition, in the present invention, the return fan 10 is also provided with a temperature maintenance device for maintaining the temperature of the flue gas entering the return fan, which is equivalent to thermally insulating the flue gas before the flue gas enters the combustion chamber 1, which is more beneficial to Ignition with smoke. At the same time, it can prevent the coal tar light components in the flue gas from condensing due to the decrease in temperature, which will block the fan.

结合图4所示,根据本发明的上述烟气利用系统,本发明还提供一种烟气利用工艺,包括:S1、开启高温引风机7将高温燃烧处理系统和烟气沉降装置内部形成-10至-100Pa负压,燃烧室1打开天然气烧嘴11点燃燃气对所述高温燃烧处理系统加热,使燃烧室1温度达到为900-1050℃;S2、待回转窑2窑尾的温度升至200-400℃预定温度时进行投料,物料在回转窑2达到工艺温度后,产生烟气;S3、烟气进入烟气沉降装置3,经过滑灰坡31的过滤作用将烟气中的粉尘沉积;S4、开启返回风机10将过滤除尘后的部分烟气通过返回烟道9引回至燃烧室1燃烧。而经过滤后的另外一部分烟气再进入焚烧室4中焚烧产生热量传递至余热锅炉做功,通过换热产生蒸汽、换热后烟气温度降低至150℃以下通过排出烟道6进入高温引风机7由出口烟道8送入后续烟气净化系统。4, according to the above-mentioned flue gas utilization system of the present invention, the present invention also provides a flue gas utilization process, including: S1, turning on the high-temperature induced draft fan 7 to form -10 inside the high-temperature combustion processing system and the flue gas settling device. When the negative pressure of -100Pa is reached, the combustion chamber 1 opens the natural gas burner 11 to ignite the gas to heat the high temperature combustion treatment system, so that the temperature of the combustion chamber 1 reaches 900-1050 ° C; S2, the temperature of the kiln tail of the rotary kiln 2 rises to 200 The material is fed at a predetermined temperature of -400 °C. After the material reaches the process temperature in the rotary kiln 2, flue gas is generated; S3. The flue gas enters the flue gas settling device 3, and the dust in the flue gas is deposited by the filtering action of the ash slope 31; S4. Turn on the return fan 10 to lead part of the filtered and dedusted flue gas back to the combustion chamber 1 through the return flue 9 for combustion. The other part of the filtered flue gas then enters the incineration chamber 4 for incineration to generate heat and transfer it to the waste heat boiler to do work, generate steam through heat exchange, and after heat exchange, the temperature of the flue gas is reduced to below 150 ℃ and enters the high temperature induced draft fan through the exhaust flue 6 7 is sent to the subsequent flue gas purification system from the outlet flue 8.

在步骤S4中,调节返回风机10的频率,可以保证回转窑2维持工艺温度:当回转窑2温度达到工艺温度要求时,调节空气配风装置减少配风,关闭天然气烧嘴11减少燃气输入;当回转窑2温度低于工艺温度要求时,调节空气配风装置增加配风,并打开所述天然气烧嘴11增加燃气输入。In step S4, adjusting the frequency of the return blower 10 can ensure that the rotary kiln 2 maintains the process temperature: when the temperature of the rotary kiln 2 reaches the process temperature requirement, adjust the air distribution device to reduce air distribution, and close the natural gas burner 11 to reduce gas input; When the temperature of the rotary kiln 2 is lower than the process temperature requirement, the air distribution device is adjusted to increase air distribution, and the natural gas burner 11 is opened to increase the gas input.

具体来说,首先高温引风机7启动,使高温燃烧处理系统形成-10至-100Pa负压,将天然气烧嘴11处输入的天然气点着,用于系统升温,将燃烧室1内耐火格子砖加热至900-1050℃,并持续保持内部耐火格子砖处于烧红、蓄热状态,待回转窑2窑尾温度升至200-400℃左右时进行投料,通过调整回砖窑转速,配风等措施,待回转窑达到工艺温度180-850℃,产出含有可燃性挥发物的烟气。烟气依次经过烟气沉降装置3,滑灰坡31将所含烟尘沉积下来,经过滤后的部分烟气进入焚烧室4,对于烟气中可燃性挥发物进行燃烧,热量进入余热锅炉5做功,通过换热产生蒸汽、换热后烟气温度降低至150℃以下通过排出烟道6进入高温引风机7由出口烟道8送入后续烟气净化系统。烟气净化系统对烟气进行净化处理包括对烟气进行脱硫和脱硝处理。待焚烧室4温度达到850℃-900℃时,开启所述返回风机10,返回烟道9出口处负压控制在-10至-20Pa之间,并通过返回烟道将烟气温度维持在350℃以上,将从烟气沉降装置3中引回的部分烟气中的可燃性挥发物在燃烧室1中经高温的耐火格子砖引燃,释放热量。其中返回烟道的温度与烟气成分中的挥发物燃点以及总量有关,烟气中挥发物成分包括氧气、氢气、一氧化碳和甲烷等,例如当挥发物的燃点较低、总量较多时,相应的温度就会较高一些。因此,可以通过控制烟气进入到返回烟道的量的大小控制烟气温度。同时,如果工艺温度较低时,为保证产生的烟气在返回烟道中的温度能够达到350℃以上,可以在烟气进入到返回烟道之间对其进行升温。返回风机10频率调整由低至高,根据工艺温度变化随时调整匹配,回转窑温度达到工艺温度要求时,关闭天然气和减小配风,实现烟气循环利用,当回转窑2温度低于工艺温度要求时,调节空气配气装置增加配风,打开天然气烧嘴11,系统烟气产生量可通过加料量或调整工艺温度调节。本发明的高温燃烧处理系统,在回转窑2的窑头、窑中、窑尾分别设置测温点。Specifically, firstly, the high-temperature induced draft fan 7 is started to form a negative pressure of -10 to -100Pa in the high-temperature combustion treatment system, and the natural gas input at the natural gas burner 11 is ignited for system heating, and the refractory lattice bricks in the combustion chamber 1 are ignited. Heating to 900-1050°C, and keep the internal refractory checkered bricks in a state of red burning and heat storage. When the temperature of the kiln end of the rotary kiln 2 rises to about 200-400°C, the material is fed. By adjusting the speed of the kiln, the air distribution and other measures , when the rotary kiln reaches the process temperature of 180-850 ℃, the flue gas containing combustible volatiles is produced. The flue gas passes through the flue gas settling device 3 in turn, the ash slide 31 deposits the contained soot, and part of the filtered flue gas enters the incineration chamber 4 to burn the combustible volatiles in the flue gas, and the heat enters the waste heat boiler 5 to do work , steam is generated through heat exchange, and the temperature of the flue gas is reduced to below 150 ℃ through the exhaust flue 6 into the high-temperature induced draft fan 7, and then sent to the subsequent flue gas purification system through the exit flue 8. The flue gas purification system purifies the flue gas, including desulfurization and denitrification of the flue gas. When the temperature of the incineration chamber 4 reaches 850°C-900°C, the return fan 10 is turned on, the negative pressure at the exit of the return flue 9 is controlled between -10 and -20Pa, and the flue gas temperature is maintained at 350 through the return flue. Above ℃, the combustible volatiles in part of the flue gas drawn back from the flue gas settling device 3 are ignited in the combustion chamber 1 by the high-temperature refractory checkered bricks, releasing heat. The temperature of the return flue is related to the ignition point and the total amount of volatiles in the flue gas components. The volatile components in the flue gas include oxygen, hydrogen, carbon monoxide and methane. For example, when the ignition point of the volatiles is low and the total amount is large, The corresponding temperature will be higher. Therefore, the flue gas temperature can be controlled by controlling the amount of flue gas entering the return flue. At the same time, if the process temperature is low, in order to ensure that the temperature of the generated flue gas in the return flue can reach above 350°C, the temperature of the flue gas can be increased before entering the return flue. The frequency of the return fan 10 is adjusted from low to high, and the matching is adjusted at any time according to the process temperature change. When the temperature of the rotary kiln reaches the process temperature requirement, the natural gas is turned off and the air distribution is reduced to realize the recycling of the flue gas. When the temperature of the rotary kiln 2 is lower than the process temperature requirement When the air distribution device is adjusted, the air distribution device is increased, and the natural gas burner 11 is opened, and the amount of flue gas generated in the system can be adjusted by the feeding amount or adjusting the process temperature. In the high-temperature combustion treatment system of the present invention, temperature measuring points are respectively set at the kiln head, the kiln and the kiln tail of the rotary kiln 2 .

部分烟气进入到焚烧室4焚烧产生的热量进入余热锅炉5做功,通过换热产生的蒸汽可以用于提供热量为返回风机10保温。Part of the flue gas enters the incineration chamber 4 and the heat generated by incineration enters the waste heat boiler 5 to do work, and the steam generated by heat exchange can be used to provide heat for the return fan 10 to keep warm.

本发明的烟气利用系统及工艺,利用了一部分烟气,使得焚烧室的烟气量减少,燃烧更加完全,而不用担心烟气燃烧不完全,堵塞系统,烧毁除尘器及排放不达标的现象,从而可以提高回转窑进料量(产量),达到增产的目的。The flue gas utilization system and process of the invention utilizes a part of the flue gas, so that the amount of flue gas in the incineration chamber is reduced, and the combustion is more complete, without worrying about incomplete combustion of the flue gas, blockage of the system, burning of the dust collector and substandard discharge. , so that the feed amount (output) of the rotary kiln can be increased to achieve the purpose of increasing production.

本发明的烟气利用系统及工艺,使系统内部形成稳定的气流,减少了空气进入量和燃气输入量,杜绝窑内着火现象,稳定了工艺,提高了产品质量,降低了系统能耗,降低了产品成本。同时不需要频繁进行燃料添加,改善了现场环境,极大的节省了成本,消除安全隐患。The flue gas utilization system and process of the invention can form a stable airflow inside the system, reduce the amount of air and gas input, prevent the phenomenon of fire in the kiln, stabilize the process, improve the product quality, reduce the energy consumption of the system, and reduce the energy consumption of the system. product cost. At the same time, there is no need to frequently add fuel, which improves the on-site environment, greatly saves costs, and eliminates potential safety hazards.

本发明的烟气利用系统及工艺,将高温燃烧处理系统的回转窑产生的烟气进行分流,减少进入焚烧室内的高温烟气量,将部分高温烟气通过返回风机引回至燃烧室燃烧,通过烟气循环利用减少了焚烧室的负担,焚烧得以充分,焚烧室的体积还可大大减小,有利于烟气沉降装置内部空间结构布局更为合理。The flue gas utilization system and process of the present invention diverts the flue gas generated by the rotary kiln of the high-temperature combustion treatment system, reduces the amount of high-temperature flue gas entering the incineration chamber, and guides part of the high-temperature flue gas back to the combustion chamber for combustion through the return fan. Through the flue gas recycling, the burden of the incineration chamber is reduced, the incineration is sufficient, and the volume of the incineration chamber can be greatly reduced, which is conducive to a more reasonable layout of the internal space structure of the flue gas settling device.

本发明的烟气利用系统及工艺,通过对烟气的过滤处理、将返回烟道设置为地下烟道、采用高流量低压力返回风机并设置温度维持装置,保持烟气温度、在燃烧室内砌筑耐火格子砖的方式,均有利于烟气在燃烧室的点燃,上述设置的相互组合使得烟气在燃烧室内可以充分燃烧,避免了烟气进入燃烧室内无法点燃或者燃烧不稳定、不充分的弊端。The flue gas utilization system and process of the present invention maintains the flue gas temperature by filtering the flue gas, setting the return flue as an underground flue, using a high-flow and low-pressure return blower, and setting a temperature maintaining device to maintain the flue gas temperature, and build a stack in the combustion chamber. The ways of building refractory checkered bricks are all conducive to the ignition of the flue gas in the combustion chamber. The combination of the above settings enables the flue gas to be fully burned in the combustion chamber, and avoids the inability of the flue gas to enter the combustion chamber and cannot be ignited or the combustion is unstable and insufficient. disadvantages.

本发明的烟气利用系统及烟气利用工艺可用于活性炭的炭化工序处理,当然也可以应用于其他工序以及其它物料经高温处理可产生可燃性挥发物烟气的系统和工段中。The flue gas utilization system and flue gas utilization process of the present invention can be used in the carbonization process of activated carbon, and can of course also be applied in other processes and systems and sections where other materials can generate combustible volatile flue gas after high temperature treatment.

以上所述仅为本发明的一个实施方式而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only one embodiment of the present invention, and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims (30)

1. The utility model provides a flue gas utilizes system, is applied to on the high temperature combustion processing system, and this high temperature combustion processing system includes combustion chamber (1) and rotary kiln (2), and this combustion chamber (1) is equipped with natural gas nozzle (11) and air distribution device, and its characterized in that, this flue gas utilizes system to include:
the flue gas sedimentation device (3) is arranged at the feed end of the rotary kiln (2);
the discharge flue (6) is arranged at the outlet end of the flue gas sedimentation device (3);
the high-temperature induced draft fan (7) is connected with the exhaust flue (6) and is used for forming negative pressure inside the high-temperature combustion treatment system;
the outlet flue (8) is connected with the high-temperature induced draft fan (7) and is used for discharging flue gas;
the return flue (9) is communicated with the flue gas settling device (3); and
the return fan (10) is arranged on the combustion chamber (1) and is used for introducing the flue gas in the flue gas settling device (3) into the combustion chamber (1) through the return flue (9).
2. The flue gas utilization system according to claim 1, wherein the flue gas settling device (3) is provided with a dust slide slope (31) and an ash accumulation groove (32) positioned below the dust slide slope (31).
3. The flue gas utilization system according to claim 1, wherein the return flue (9) is a hollow insulating channel.
4. The flue gas utilization system according to claim 3, wherein the return flue (9) is a pipe containing heat insulating or fire-resistant insulating material, or a regenerative pipe internally constructed with refractory bricks and externally wrapped with heat insulating or insulating material.
5. The flue gas utilization system according to claim 1 or 3, wherein the height of the return flue (9) is 1.2-1.5m, the width is 0.6-0.8m, the top of the return flue (9) is arched, the bend is arc-shaped, and refractory bricks are built inside.
6. A flue gas utilization system according to claim 1 or 3, characterized in that the return flue (9) is an underground flue.
7. The flue gas utilization system according to claim 2, wherein the flue gas settling device (3) comprises a settling chamber (3a), an incineration chamber (4) and a waste heat boiler (5) connected in sequence;
the ash sliding slope (31) is arranged in the settling chamber (3a), and the return flue (9) is communicated with the settling chamber (3 a).
8. The flue gas utilization system according to claim 7, wherein the settling chamber (3a) of the flue gas settling device (3), the incineration chamber (4) and the waste heat boiler (5) are of an integrated structure, and the interior of the integrated structure is built by refractory bricks.
9. The flue gas utilization system according to claim 7 or 8, wherein the incineration chamber (4) is used for burning combustible volatiles in the flue gas.
10. The flue gas utilization system according to claim 9, wherein the exhaust heat boiler (5) is used for recovering the exhaust heat in the flue gas to do work and generate steam.
11. The flue gas utilization system according to claim 1, wherein the combustion chamber (1) is internally laid with refractory checker bricks for storing thermal energy to ignite the combustible volatiles introduced into the flue gas.
12. The flue gas utilization system of claim 1, wherein the return fan (10) is a high flow, low pressure, high temperature tolerant fan.
13. The flue gas utilization system according to claim 1, wherein temperature measuring points are respectively arranged at the head, the middle and the tail of the rotary kiln (2).
14. The flue gas utilization system of claim 1, wherein the negative pressure is from-10 to-100 Pa.
15. The flue gas utilization system according to claim 1, wherein the return fan (10) controls the negative pressure at the outlet of the return flue (9) between-10 and-20 Pa.
16. The flue gas utilization system according to claim 1, wherein a temperature maintaining device is further provided at the return fan (10).
17. The flue gas utilization system of claim 16, wherein the temperature maintenance device is a jacket of superheated steam wrapped around insulation material.
18. The flue gas utilization system of claim 1, wherein the ratio of flue gas return is controlled by adjusting the frequency of the return fan (10).
19. The flue gas utilization system according to claim 1 or 18, characterized in that the ratio of flue gas returned to the combustion chamber (1) by the return flue (9) in the total flue gas production is 1/3-1/2.
20. The flue gas utilization system according to claim 19, wherein the return flue (9) flue gas temperature is maintained above 350 ℃.
21. The flue gas utilization system of claim 10, wherein the steam provides heat to keep the return fan (10) warm.
22. A flue gas utilizing process using the flue gas utilizing system as claimed in any one of claims 1 to 21, comprising:
step S1, starting a high-temperature induced draft fan (7) to enable the high-temperature combustion processing system to form negative pressure, and opening a natural gas burner (11) in a combustion chamber (1) to ignite fuel gas to heat the high-temperature combustion processing system;
s2, starting feeding when the temperature of the kiln tail of the rotary kiln (2) rises to a preset temperature, heating the materials in the rotary kiln (2) and generating smoke;
step S3, enabling the flue gas to enter a flue gas settling device (3) for filtering and dedusting;
and step S4, starting a return fan (10) to guide part of the filtered and dedusted flue gas back to the combustion chamber (1) for combustion through a return flue (9).
23. The flue gas utilization process of claim 22, wherein in the step S4, the frequency of the return fan (10) is adjusted to ensure that the rotary kiln (2) maintains a process temperature of:
when the temperature of the rotary kiln (2) meets the process temperature requirement, the air distribution device is adjusted to reduce air distribution, and the natural gas burner (11) is closed to reduce gas input;
and when the temperature of the rotary kiln (2) is lower than the process temperature requirement, the air distribution device is adjusted to increase air distribution, and the natural gas burner (11) is opened to increase gas input.
24. The flue gas utilization process of claim 22, wherein the high-temperature induced draft fan (7) forms negative pressure of-10 to-100 Pa inside the high-temperature combustion treatment system.
25. The flue gas utilization process of claim 22, wherein the negative pressure at the outlet of the return flue (9) is controlled between-10 and-20 Pa by turning on the return fan (10).
26. The flue gas utilization process according to claim 22, wherein in the step S2, the predetermined kiln tail temperature at the beginning of charging the rotary kiln (2) is set to 200 to 400 ℃.
27. The flue gas utilization process of claim 22, wherein the other part of the filtered and dedusted flue gas enters the incineration chamber (4) to be incinerated to generate heat, then enters the waste heat boiler (5) to do work to generate steam, and enters the high temperature fan (7) through the exhaust flue (6) after the temperature of the flue gas is reduced to below 150 ℃ after heat exchange, and is sent to the subsequent flue gas purification system through the outlet flue (8).
28. The flue gas utilization process of claim 23, wherein the process temperature is 180 to 850 ℃.
29. The flue gas utilization process according to any one of claims 22 to 28, wherein the flue gas utilization process is used for a carbonization process treatment of activated carbon.
30. A high temperature combustion processing system, comprising:
the combustion chamber (1), the combustion chamber (1) is provided with a natural gas burner (11) and an air distribution device;
the rotary kiln (2) is connected with the combustion chamber (1), receives heat provided by the combustion chamber (1), and heats materials entering the rotary kiln (2);
a flue gas utilization system as claimed in any one of claims 1 to 21; and
and the flue gas purification system is used for purifying the flue gas discharged from the outlet flue (8) of the flue gas utilization system.
CN202010413604.4A 2020-05-15 2020-05-15 Flue gas utilization system, flue gas utilization process and high-temperature combustion treatment system Pending CN111692877A (en)

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CN101634518A (en) * 2009-08-17 2010-01-27 洛阳新安电力集团炭素有限公司 Calcining and production method of rotary kiln
CN102080928A (en) * 2011-02-14 2011-06-01 潜江方圆钛白有限公司 Method and device for utilizing heat energy of flue gas produced by calcining in rotary kiln in process of producing titanium dioxide by sulfuric acid method
CN106247791A (en) * 2016-09-29 2016-12-21 济南裕兴化工有限责任公司 There is titanium workshop rotary kiln and the method for waste heat from tail gas reuse function
CN108408877A (en) * 2018-02-05 2018-08-17 北京京城环保股份有限公司 A kind of pharmaceutical factory's pollutant control process
CN210088871U (en) * 2019-05-28 2020-02-18 江苏冰溶重型机械有限公司 Smoke-eliminating and dust-removing boiler with two combustion chambers

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CN112456495A (en) * 2020-12-17 2021-03-09 贵州康睿碳素有限公司 Novel activated carbon production heat supply furnace body
CN113008023A (en) * 2021-01-29 2021-06-22 安徽硅能环保科技股份有限公司 Calcining device is used in diatom mud production
CN113566563A (en) * 2021-06-16 2021-10-29 福建三明南方水泥有限公司 Combustion control method of intelligent rotary kiln
CN113251813A (en) * 2021-06-25 2021-08-13 宁波太极环保设备有限公司 Incineration type flue gas purification system and method
CN114292657A (en) * 2022-01-26 2022-04-08 宁夏亘瑞宏建筑安装有限公司 Energy-saving and environment-friendly carbonization device and process for dry distillation pyrolysis method
CN114292657B (en) * 2022-01-26 2024-05-07 宁夏亘瑞宏建筑安装有限公司 Energy-saving environment-friendly carbonization device and process for carbonization pyrolysis method
CN114857488A (en) * 2022-05-06 2022-08-05 浙江浙能航天氢能技术有限公司 Energy-saving hydrogenation system and method thereof

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