Disclosure of Invention
The invention mainly solves the problems in the prior art, and provides the multifunctional slitting and V-groove edging machine which adopts a modularized design, is controlled by a numerical control system, can automatically adjust the machine action, is fully-automatic in production and can also be matched with the production line for processing.
The invention is realized by the following technology:
A cutting V-groove edging multifunctional machine comprises a chassis component; the underframe component is provided with a workbench component, a transverse guide rail component, a main electric box component and a control box component; the workbench part is provided with a backup plate part, a push plate part and a pressing plate part; the transverse moving guide rail component is provided with a moving bracket, and the moving bracket can move on the transverse moving guide rail component; the movable support is provided with a slitting machine head part, a V-groove machine head part and an edging machine head part.
The control box component is electrically connected with the main electric box component, and the main electric box component is electrically connected with the push plate component, the pressing plate component, the movable support, the slitting machine head component, the V-groove machine head component and the edging machine head component; and an action command is input on the control box component, then the control box component transmits the action command to the main electric box component, and the action command is output to each component through the main electric box component, so that the push plate component, the pressure plate component, the movable support, the slitting machine head component, the V-shaped groove machine head component and the edging machine head component work.
The clamp plate part is multi-cylinder clamp plate part or belt clamp plate part, and the workstation part is belt workstation or flat table, can be according to different processing modes, installs clamp plate part and workstation part of corresponding mode, adapts to the processing demand of different panel.
The multi-cylinder platen assembly includes: the pressing plate cylinder and the pressing plate cylinder mounting strip are fixed above the workbench part through the support, the pressing plate cylinders are arranged on the upper end faces of the pressing plate cylinder mounting strip, pressing rods of the pressing plate cylinders penetrate through the pressing plate cylinder mounting strip and extend to the workbench part, plates on the workbench part can be pressed, and the plates are prevented from moving during processing.
The belt platen member includes: the pressing plate lifting structure, the pressing plate belt and the pressing plate belt driving motor; the pressing plate lifting structure is fixed above the workbench part through a bracket, the pressing plate belt is arranged below the pressing plate lifting structure, and the pressing plate lifting structure drives the pressing plate belt to move up and down to press the plate on the workbench part, so that the plate is prevented from moving during processing; the pressing plate belt driving motor is connected with the pressing plate belt, and drives the pressing plate belt to rotate, so that the plate is convenient to transport.
Install sideslip beam guide rail and sideslip beam rack on the sideslip guide rail part for the removal of movable support is more accurate, guarantees the machining precision of panel.
The movable support includes: an X-axis sliding block, a Y-axis sliding block and a Z-axis sliding block; the X-axis sliding block is arranged on the transverse moving guide rail component, an X-axis servo drive is arranged on the X-axis sliding block, an X-axis gear is arranged at the output end of the X-axis servo drive and meshed with the transverse moving beam rack, and the X-axis servo drive drives the X-axis gear to move on the transverse moving beam rack, so that the X-axis sliding block moves on the transverse moving guide rail component;
the Y-axis sliding block is arranged on the X-axis sliding block, a Y-axis servo drive and a Y-axis ball screw are arranged in the Y-axis sliding block, and the Y-axis sliding block can move on the X-axis sliding block through the Y-axis servo drive and the Y-axis ball screw;
The Z-axis sliding block is arranged at the front end of the Y-axis sliding block, a Z-axis servo drive and a Z-axis ball screw are arranged in the Z-axis sliding block, and the Z-axis sliding block can move on the Y-axis sliding block through the Z-axis servo drive and the Z-axis ball screw.
The slitting machine head part comprises: the cutting main motor, the rotating mechanism I and the cutting saw blade; the cutting main motor is arranged on the Z-axis sliding block, and can move up and down along with the Z-axis sliding block, so that the cutting main motor is convenient for cutting boards; the cutting saw blade is arranged on the cutting main motor, and the cutting main motor drives the cutting saw blade to rotate so as to cut the plate; the first rotating mechanism is arranged on the side face of the main cutting motor and is connected with the main cutting motor, and the main cutting motor can rotate around the joint of the first rotating mechanism and the main cutting motor.
The V-groove nose part comprises: a V-groove cutting motor and a V-groove saw blade; the V-groove cutting motor is arranged on the Z-axis sliding block, and can move up and down along with the Z-axis sliding block, so that the grooving processing of the plate is facilitated; the V-groove saw blade is arranged on the V-groove cutting motor, and the V-groove cutting motor drives the V-groove saw blade to rotate so as to perform slotting processing on the plate.
The edging machine head part includes: the edge grinding head, the edge grinding motor unit, the rotating mechanism II and the edge grinding head rotating frame; the edge grinding head rotating frame is arranged on the Z-axis sliding block, and can move up and down along with the Z-axis sliding block, so that stone materials can be machined conveniently; the second rotating mechanism is arranged on the side surface of the edging head rotating frame and is connected with the edging head rotating frame, so that the edging head rotating frame can rotate around the joint of the second rotating mechanism and the edging head rotating frame; the edging motor group is arranged on the edging head rotating frame and can move along with the edging head rotating frame; the edging head is installed on edging motor group, and edging motor group drives edging head and rotates, processes the stone material.
The backup plate component is used as a transverse parallel machining reference and is used for leveling a machined workpiece:
When cutting or V-groove processing or corner edge grinding is required, the backup plate component is arranged at a near calibration position and is not moved, then after the plate is flattened, the backup plate component is pushed out to a far calibration position, and then cutting or V-groove processing or corner edge grinding is performed on the plate;
When the angle edge is to be ground, the backup plate component is arranged at a far calibration position and is fixed, then after the plate is leveled, the backup plate component rotates for a certain angle, so that the backup plate component is not contacted with the plate any more, and is retracted to a near calibration position, and then the angle edge is ground on the plate.
The beneficial effects of the invention are as follows:
1. The components of the whole machine are in modularized design, and are reasonably matched and assembled according to the workpiece process, so that the machine is suitable for single machine use and can also be matched with a production line for processing.
2. The whole machine is controlled by a full numerical control system, and the machine head is automatically adjusted to process according to the workpiece processing technology, so that manual adjustment is avoided, the processing efficiency is improved, and the processing quality is effectively ensured. Meanwhile, the device is suitable for processing in multiple modes, reduces processing equipment and personnel, and reduces factory cost.
Detailed Description
In order to make the technical scheme, objects and advantages of the present invention more apparent, the present invention is further explained below with reference to the accompanying drawings and examples.
Example 1
As shown in fig. 1,2 and 5, the multifunctional slitting V-groove edging machine comprises a chassis component 1; the underframe component 1 is provided with a belt workbench 2, a transverse guide rail component 4, a main electric box component 5 and a control box component 6; the belt workbench 2 is provided with a backup plate part 7, a push plate part 8 and a multi-cylinder pressure plate part 9; three moving brackets 11 are mounted on the traverse guide member 7, and the moving brackets 11 can move on the traverse guide member 4; the movable bracket 11 is provided with a slitting machine head part 12, a V-groove machine head part 13 and an edging machine head part 14.
The control box component 6 is electrically connected with the main electric box component 5, and the main electric box component 5 is electrically connected with the belt workbench 2, the push plate component 8, the multi-cylinder pressing plate component 9, the movable bracket 11, the slitting machine head component 12, the V-groove machine head component 13 and the edging machine head component 14; the operation command is input to the operation box part 6, then the operation box part 6 transmits the operation command to the main electric box part 5, and the operation command is output to each part through the main electric box part 5, so that the belt workbench 2, the push plate part 8, the multi-cylinder pressing plate part 9, the movable bracket 11, the slitting machine head part 12, the V-groove machine head part 13 and the edging machine head part 14 work.
As shown in fig. 3, the multi-cylinder platen member 9 includes: the clamp plate cylinder 901 and clamp plate cylinder installation strip 902, clamp plate cylinder installation strip 902 pass through the support to be fixed in the top of belt workstation 2, are equipped with a plurality of clamp plate cylinders 901 on the up end of clamp plate cylinder installation strip 902, and the depression bar of clamp plate cylinder 901 passes clamp plate cylinder installation strip 902, extends to on the belt workstation 2, can compress tightly panel on the belt workstation 2, prevents that the panel from moving in the processing.
The transverse beam guide rail 401 and the transverse beam rack 402 are arranged on the transverse beam guide rail component 4, so that the moving of the moving support 11 is more accurate, and the machining precision of the plate is ensured.
The moving bracket 11 includes: an X-axis slider 1101, a y-axis slider 1104, and a Z-axis slider 1105; the X-axis sliding block 1101 is arranged on the transverse moving guide rail component 4, an X-axis servo drive 1102 is arranged on the X-axis sliding block 1101, an X-axis gear 1103 is arranged at the output end of the X-axis servo drive 1102, the X-axis gear 1103 is meshed with the transverse moving beam rack 402, and the X-axis servo drive 1102 drives the X-axis gear 1103 to move on the transverse moving beam rack 402, so that the X-axis sliding block 1101 moves on the transverse moving guide rail component 4;
The Y-axis slider 1104 is mounted on the X-axis slider 1101, and a Y-axis servo drive (not shown) and a Y-axis ball screw (not shown) are provided in the Y-axis slider 1104, by which the Y-axis slider 1104 can be moved on the X-axis slider 1101;
The Z-axis slider 1105 is mounted on the front end of the Y-axis slider 1104, and a Z-axis servo drive (not shown) and a Z-axis ball screw (not shown) are provided in the Z-axis slider 1105, whereby the Z-axis slider 1105 can be moved on the Y-axis slider 1104.
As shown in fig. 7, the slitting machine head part 12 includes: a slitting main motor 1201, a first rotating mechanism 1202 and a slitting saw blade 1203; the cutting main motor 1201 is arranged on the Z-axis sliding block 1105, and the cutting main motor 1201 can move up and down along with the Z-axis sliding block 1105, so that a plate can be conveniently cut; the slitting saw blade 1203 is arranged on the slitting main motor 1201, and the slitting main motor 1201 drives the slitting saw blade 1203 to rotate so as to cut a plate; the first rotation mechanism 1202 is mounted on the side of the main slitting motor 1201 and is connected to the main slitting motor 1201 to enable the main slitting motor 1201 to rotate about the connection between the first rotation mechanism 1202 and the main slitting motor 1201.
As shown in fig. 8, the V-groove head member 13 includes: a V-groove cutting motor 1301 and a V-groove saw blade 1302; the V-groove cutting motor 1301 is arranged on the Z-axis sliding block 1105, and the V-groove cutting motor 1301 can move up and down along with the Z-axis sliding block 1105, so that the grooving processing of the plate is facilitated; the V-groove saw blade 1302 is installed on the V-groove cutting motor 1301, and the V-groove cutting motor 1301 drives the V-groove saw blade 1302 to rotate so as to perform slotting processing on the plate.
As shown in fig. 9, the edging machine head member 14 includes: an edging head 1401, an edging motor unit (not marked in the figure), a second rotating mechanism 1402 and an edging head rotating frame 1403; the edge grinding head rotating frame 1403 is arranged on the Z-axis sliding block 1105, and the edge grinding head rotating frame 1403 can move up and down along with the Z-axis sliding block 1105, so that stone materials can be machined conveniently; the second rotating mechanism 1402 is mounted on the side surface of the edging head rotating frame 1403 and is connected with the edging head rotating frame 1403, so that the edging head rotating frame 1403 can rotate around the joint of the second rotating mechanism 1402 and the edging head rotating frame 1403; the edging motor group is arranged in the edging head rotating frame 1403 and can move along with the edging head rotating frame 1403; the edging head 1401 is installed on edging motor group, and edging motor group drives edging head 1401 rotation, processes the stone material.
The backup plate part 7 is used as a transverse parallel processing reference for leveling a processed plate:
as shown in fig. 10 and 11, when cutting or V-groove machining or corner edge grinding is to be performed, the backup plate member 7 is arranged at the near alignment position and is not moved, then after the plate is flattened, the backup plate member 7 is pushed out to the far alignment position, and then the plate is cut or V-groove machined or corner edge ground;
When the lower corner edge is to be ground, as shown in fig. 12, the backup plate member 7 is set to be stationary in the far alignment position, then after the plate is flattened, the backup plate member 7 is rotated 180 degrees so as not to be in contact with the plate, and is retracted to the near alignment position, and then the lower corner edge is ground on the plate.
The plate enters from one of the left and right ends of the machine, the plate is conveyed to the middle of the machine through the belt workbench 2, the backup plate part 7 moves to a proper position according to the process requirement, then the plate pushing part 8 pushes the plate to be aligned with the backup plate part 7, then the multi-cylinder pressing part 9 presses the plate, the plate pushing part 8 returns to the original point, and the backup plate part 7 leaves the plate. According to the processing parameters, when the cutting processing is needed, the cutting machine head component 12 moves for cutting; when grooving is needed, the V-shaped groove head part 13 moves for machining; when edging is required, the edging machine head component 14 moves for machining; through reasonable control of the program, the three are not interfered with each other. After the processing is completed, the multi-cylinder platen member 9 is separated from the sheet material, and the belt table 2 conveys the sheet material out of the machine to complete the processing of one sheet material.
Example two
A cutting V-groove edging multifunctional machine comprises a chassis component 1; the underframe component 1 is provided with a belt workbench 2, a transverse guide rail component 4, a main electric box component 5 and a control box component 6; the belt workbench 2 is provided with a backup plate component 7, a push plate component 8 and a belt pressing plate component 10; three moving brackets 11 are mounted on the traverse guide member 7, and the moving brackets 11 can move on the traverse guide member 4; the movable bracket 11 is provided with a slitting machine head part 12, a V-groove machine head part 13 and an edging machine head part 14.
The control box component 6 is electrically connected with the main electric box component 5, and the main electric box component 5 is electrically connected with the belt workbench 2, the push plate component 8, the belt pressing plate component 10, the movable bracket 11, the slitting machine head component 12, the V-groove machine head component 13 and the edging machine head component 14; the operation command is input to the operation box part 6, then the operation box part 6 transmits the operation command to the main electric box part 5, and the operation command is output to each part through the main electric box part 5, so that the belt workbench 2, the push plate part 8, the belt pressing plate part 10, the movable bracket 11, the slitting machine head part 12, the V-groove machine head part 13 and the edging machine head part 14 work.
As shown in fig. 4, the belt pressing plate member 10 includes: a platen lifting structure 1001, a platen belt 1002, and a platen belt drive motor 1003; the pressing plate lifting structure 1001 is fixed above the belt workbench 2 through a bracket, the pressing plate belt 1002 is arranged below the pressing plate lifting structure 1001, the pressing plate lifting structure 1001 drives the pressing plate belt 1002 to move up and down, and the plate on the belt workbench 2 is pressed, so that the plate is prevented from moving during processing; the platen belt driving motor 1003 is installed at one end of the platen belt 1002, is connected with the platen belt 1002, and the platen belt driving motor 1003 drives the platen belt to rotate 1002, so that the transportation of plates is facilitated.
The machine moves to the corresponding position according to the plate processing parameters, and the belt pressing plate component 10 descends to a certain height according to the thickness of the plate, so that the plate can be pressed when the plate exists. The belt table 2 is started, and at the same time, the platen belt drive motor 1003 in the belt platen assembly 10 is also started to convey the sheet material from one end of the table to the other end, and in the conveying process, the machine head processes the sheet material until the sheet material completely passes through the conveying table, and the processing is completed.
Example III
As shown in fig. 6, a slitting V-groove edging multifunctional machine comprises a chassis member 1; the underframe component 1 is provided with a flat workbench 3, a transverse guide rail component 4, a main electric box component 5 and a control box component 6; the flat workbench 3 is provided with a backup plate part 7, a push plate part 8 and a multi-cylinder pressure plate part 9; three moving brackets 11 are mounted on the traverse guide member 7, and the moving brackets 11 can move on the traverse guide member 4; the movable bracket 11 is provided with a slitting machine head part 12, a V-groove machine head part 13 and an edging machine head part 14.
The control box component 6 is electrically connected with the main electric box component 5, and the main electric box component 5 is electrically connected with the push plate component 8, the multi-cylinder pressing plate component 9, the movable bracket 11, the slitting machine head component 12, the V-groove machine head component 13 and the edging machine head component 14; the operation command is input to the operation box part 6, then the operation box part 6 transmits the operation command to the main electric box part 5, and the operation command is output to each part through the main electric box part 5, so that the push plate part 8, the multi-cylinder pressing plate part 9, the movable support 11, the slitting machine head part 12, the V-groove machine head part 13 and the edging machine head part 14 work.
The plate is manually conveyed onto the flat workbench 3, the backup plate part 7 moves to a proper position according to the process requirement, then the plate is pushed to be aligned with the backup plate part 7 through the push plate part 8 or manually, then the multi-cylinder pressing plate part 9 presses the plate, the push plate part 8 returns to the original point, and the backup plate part 7 leaves the plate. According to the processing parameters, when the cutting processing is needed, the cutting machine head component 12 moves for cutting; when grooving is required, the grooving machine head part 13 moves for machining; when edging is required, the edging machine head component 14 moves for machining; through reasonable control of the program, the three are not dry and astringent. After the processing is completed, the multi-cylinder pressing plate component 9 is separated from the plate material, and the plate material is manually moved away.
The above embodiments are only for illustrating the technical concept and features of the present invention, and are intended to enable those skilled in the art to understand the content of the present invention and implement the same, and are not intended to limit the scope of the present invention. All equivalent changes or modifications made in accordance with the essence of the present invention are intended to be included within the scope of the present invention.