CN111686650A - Carbon nanotube preparation device and method - Google Patents
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Abstract
本发明提供了一种碳纳米管制备装置及方法,所述装置包括流化反应器,所述流化反应器的主体外侧设有拆卸式加热组件,所述加热组件与流化反应器主体并列设置,沿水平方向移动;所述流化反应器上部出口连接有气固分离器,所述流化反应器下部出口连接有产品出料管路。本发明所述装置通过对流化反应器加热以及分离组件的改进,便于加热组件的移动、安装与拆卸,极大的降低了维修成本,同时能够使产物快速分离,装置不易堵塞,提高装置生产效率;固体产物的出料方式可有效避免正压出料时,粉体容易被压实而导致堵塞的问题;换热与降温管路的设置,有效提高了热量的利用率,减少能源消耗,同时缩短装置的降温周期,减少停产的时间。
The invention provides a carbon nanotube preparation device and method. The device includes a fluidized reactor, and a dismountable heating assembly is arranged on the outside of the main body of the fluidized reactor, and the heating assembly is parallel to the main body of the fluidized reactor. set and move along the horizontal direction; the upper outlet of the fluidized reactor is connected with a gas-solid separator, and the lower outlet of the fluidized reactor is connected with a product discharge pipeline. Through the improvement of the heating of the fluidized reactor and the separation of the components, the device of the invention facilitates the movement, installation and disassembly of the heating components, greatly reduces the maintenance cost, and at the same time enables the rapid separation of the products, the device is not easy to be blocked, and the production efficiency of the device is improved ; The discharge method of solid products can effectively avoid the problem that the powder is easily compacted and cause blockage during positive pressure discharge; the setting of heat exchange and cooling pipelines can effectively improve the utilization rate of heat, reduce energy consumption, and at the same time Shorten the cooling cycle of the device and reduce the time of production shutdown.
Description
技术领域technical field
本发明属于纳米材料制备技术领域,涉及一种碳纳米管制备装置及方法。The invention belongs to the technical field of nanomaterial preparation, and relates to a carbon nanotube preparation device and method.
背景技术Background technique
碳纳米管是一种具有特殊结构的一维量子材料,具有体积密度小、比表面积大、力学性能优异、导热导电性能好等优点,其中碳纳米管的结构虽然与高分子材料相似,但结构稳定性明显优于后者,是目前具有最高比强度的材料之一,一直受到人们的广泛关注,在结构复合材料、能源、催化及功能器件等领域具有广阔的应用前景。Carbon nanotubes are one-dimensional quantum materials with special structures, which have the advantages of low bulk density, large specific surface area, excellent mechanical properties, and good thermal conductivity and electrical conductivity. Although the structure of carbon nanotubes is similar to that of polymer materials, the structure The stability is obviously better than the latter, and it is one of the materials with the highest specific strength.
目前,碳纳米管制备方法主要有电弧放电法、激光烧蚀法、化学气相沉积法、固相热解法、辉光放电法、气体燃烧法以及聚合反应合成法等,其中较成熟的方法是化学气相沉积法。化学气相沉积法,又称碳氢气体热解法,是通过含碳气体在催化剂作用下裂解得到碳纳米管,产率较高,但化学气相沉积法由于固有的反应温度低,使得碳纳米管结晶程度低,导致化学气相沉积法制备的碳纳米管缺陷含量高,从而使得导电性等性能受到极大限制。At present, the preparation methods of carbon nanotubes mainly include arc discharge method, laser ablation method, chemical vapor deposition method, solid-phase pyrolysis method, glow discharge method, gas combustion method and polymerization synthesis method, among which the more mature methods are chemical vapor deposition. Chemical vapor deposition, also known as hydrocarbon gas pyrolysis, is to obtain carbon nanotubes by cracking carbon-containing gas under the action of a catalyst, and the yield is high. However, due to the inherent low reaction temperature of chemical vapor deposition, carbon nanotubes are produced. The low degree of crystallinity leads to a high defect content of carbon nanotubes prepared by chemical vapor deposition, which greatly limits properties such as electrical conductivity.
CN 110217777A公开了一种碳纳米管制备装置及方法,该装置由催化剂蒸发腔、化学气相沉积腔和气固分离腔串联而成,利用电弧焰产生的高温和冲击,将催化剂蒸发腔内的催化剂直接蒸发成超细催化剂,通过连接通道进入化学气相沉积腔,同时载气和碳源气分别由催化剂蒸发腔和化学气相沉积腔通入,催化剂与高温裂解的有机碳源发生反应,生成碳纳米管,进而通过气固分离装置分离收集。该装置所需反应温度较高,即反应能耗高,对催化剂的稳定性要求较高,且装置规模较小。CN 110217777A discloses a carbon nanotube preparation device and method. The device consists of a catalyst evaporation chamber, a chemical vapor deposition chamber and a gas-solid separation chamber connected in series. The high temperature and impact generated by an electric arc flame are used to directly remove the catalyst in the catalyst evaporation chamber. It evaporates into an ultra-fine catalyst, and enters the chemical vapor deposition chamber through the connecting channel. At the same time, the carrier gas and the carbon source gas are respectively introduced into the catalyst evaporation chamber and the chemical vapor deposition chamber. The catalyst reacts with the organic carbon source cracked at high temperature to generate carbon nanotubes. , and then separated and collected by a gas-solid separation device. The required reaction temperature of the device is high, that is, the reaction energy consumption is high, the stability of the catalyst is required to be high, and the device scale is small.
碳纳米管的制备经常会使用到流化床反应器,由于碳纳米管的结构特性,其容易团聚,使用流化床反应器生产碳纳米管时,随着碳纳米管的生产,容易团聚在内壁上形成堆积,放料时难以随气流带出。CN 205761066U公开了一种用于碳纳米管生产的自清洁流化床反应器,包括具有反应室的流化床反应器本体以及设于反应室内的旋转装置,旋转装置包括沿反应室中心纵向设置的旋转轴以及与旋转轴连接的旋转体,反应室设有流入口和流出口,旋转轴与流入口连通,旋转体上设有正对反应室的内壁且与旋转轴连通供气体流出的若干气孔该装置主要是对反应室物料粘壁问题做出的相应改进,但对于目前存在的堵料、降温慢、拆卸困难等问题并未涉及。The preparation of carbon nanotubes often uses a fluidized bed reactor. Due to the structural characteristics of carbon nanotubes, it is easy to agglomerate. When using a fluidized bed reactor to produce carbon nanotubes, it is easy to agglomerate in the production of carbon nanotubes. Accumulation is formed on the inner wall, and it is difficult to be carried out with the air flow when discharging. CN 205761066U discloses a self-cleaning fluidized bed reactor for carbon nanotube production, comprising a fluidized bed reactor body with a reaction chamber and a rotating device arranged in the reaction chamber, the rotating device comprising longitudinally arranged along the center of the reaction chamber The rotating shaft and the rotating body connected with the rotating shaft, the reaction chamber is provided with an inflow port and an outflow port, the rotating shaft is communicated with the inflow port, and the rotating body is provided with a number of pipes facing the inner wall of the reaction chamber and communicating with the rotating shaft for gas outflow. This device is mainly a corresponding improvement to the problem of material sticking to the wall in the reaction chamber, but it does not involve the existing problems such as material blocking, slow cooling, and difficulty in disassembly.
综上所述,碳纳米管制备装置的设计与改进,需要能够提高生产效率,缩短生产周期,并使其结构适合反应的进行,降低能耗,适于大规模应用。To sum up, the design and improvement of the carbon nanotube preparation device needs to be able to improve the production efficiency, shorten the production cycle, and make its structure suitable for the reaction, reduce energy consumption, and be suitable for large-scale application.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的问题,本发明的目的在于提供一种碳纳米管制备装置及方法,所述装置通过对流化反应器加热、分离等组件的改进,便于加热组件的移动、安装与拆卸,同时能够使产物快速分离,装置不易堵塞,可有效缩短停炉时间,提高生产效率。In view of the problems existing in the prior art, the purpose of the present invention is to provide a carbon nanotube preparation device and method. At the same time, the product can be quickly separated, the device is not easily blocked, the shutdown time can be effectively shortened, and the production efficiency can be improved.
为达此目的,本发明采用以下技术方案:For this purpose, the present invention adopts the following technical solutions:
一方面,本发明提供了一种碳纳米管制备装置,所述装置包括流化反应器,所述流化反应器的主体外侧设有拆卸式加热组件,所述加热组件与流化反应器主体并列设置,沿水平方向移动;In one aspect, the present invention provides a carbon nanotube preparation device, the device includes a fluidized reactor, and a detachable heating assembly is provided on the outside of the main body of the fluidized reactor, and the heating assembly is connected to the main body of the fluidized reactor. Set side by side, moving in the horizontal direction;
所述流化反应器上部出口连接有气固分离器,所述流化反应器下部出口连接有产品出料管路。The upper outlet of the fluidized reactor is connected with a gas-solid separator, and the lower outlet of the fluidized reactor is connected with a product discharge pipeline.
本发明中,所述装置的主体为流化反应器,通过将加热组件与流化反应器分体安装,加热组件的移动式设计,便于反应条件的控制,同时可单独进行拆卸,极大降低成本;出料管路的设置,便于固体产物的出料,避免容易堵塞的问题,而气体产物的分离,便于尾气的再利用,降低能耗。In the present invention, the main body of the device is a fluidized reactor. By installing the heating component and the fluidized reactor separately, the mobile design of the heating component facilitates the control of reaction conditions, and can be disassembled separately, which greatly reduces the Cost; the setting of the discharge pipeline is convenient for the discharge of solid products and avoids the problem of easy blockage, and the separation of gas products is convenient for the reuse of tail gas and reduces energy consumption.
以下作为本发明优选的技术方案,但不作为本发明提供的技术方案的限制,通过以下技术方案,可以更好地达到和实现本发明的技术目的和有益效果。The following are the preferred technical solutions of the present invention, but not as limitations of the technical solutions provided by the present invention. Through the following technical solutions, the technical purpose and beneficial effects of the present invention can be better achieved and realized.
作为本发明优选的技术方案,所述流化反应器包括反应段和剥离段,所述反应段位于下部,所述剥离段位于上部,所述反应段的外侧设有拆卸式加热组件。在剥离段中,可以初步剥离气体,并固定粉料。As a preferred technical solution of the present invention, the fluidized reactor includes a reaction section and a stripping section, the reaction section is located at the lower part, the stripping section is located at the upper part, and a detachable heating assembly is provided outside the reaction section. In the stripping section, the gas can be initially stripped, and the powder can be fixed.
作为本发明优选的技术方案,所述加热组件纵向设置,加热组件的顶部和底部设有滑轮和定位轨道,所述滑轮带动加热组件沿定位轨道移动。As a preferred technical solution of the present invention, the heating assembly is arranged longitudinally, and the top and bottom of the heating assembly are provided with pulleys and positioning tracks, and the pulleys drive the heating assembly to move along the positioning tracks.
本发明中,为了加热组件的移动,在流化反应器外部设置定位轨道,使加热组件能够沿定位轨道水平方向移动,调节与反应器的距离,从而能够控制反应条件。In the present invention, in order to move the heating assembly, a positioning track is set outside the fluidized reactor, so that the heating assembly can move along the horizontal direction of the positioning track and adjust the distance from the reactor, so that the reaction conditions can be controlled.
优选地,所述加热组件至少设有2个,例如2个、3个、4个或5个等,具体数量的选择与流化反应器与加热组件的大小及反应需要来确定,沿流化反应器周侧均匀布置,便于反应器内物料加热、反应均匀,保证碳纳米管产物的均一性。Preferably, there are at least 2 heating components, such as 2, 3, 4 or 5, etc. The selection of the specific number is determined by the size of the fluidized reactor and the heating component and the reaction needs. The peripheral side of the reactor is evenly arranged, which facilitates the heating and uniform reaction of materials in the reactor, and ensures the uniformity of carbon nanotube products.
作为本发明优选的技术方案,所述气固分离器至少设有2个,所述气固分离器并联设置。As a preferred technical solution of the present invention, there are at least two gas-solid separators, and the gas-solid separators are arranged in parallel.
本发明中,气固分离器至少设置2个,并联设置,且每个气固分离器前设有截止阀,以便于交替使用,在其中一个堵塞后清理过程中,另一个可以继续使用,保证连续生产效率,延长停机保养的周期,其中截止阀在高温条件下可正常使用。In the present invention, at least two gas-solid separators are arranged in parallel, and each gas-solid separator is provided with a shut-off valve in front of it to facilitate alternate use. During the cleaning process after one of them is blocked, the other can continue to be used to ensure that Continuous production efficiency, extending the period of downtime and maintenance, and the shut-off valve can be used normally under high temperature conditions.
优选地,每个气固分离器内至少设有1个呼吸器,例如1个、2个、3个或4个等。Preferably, each gas-solid separator is provided with at least one respirator, such as one, two, three or four, etc.
优选地,所述气固分离器下部连接有接料装置,所述气固分离器上部设有反吹气孔。Preferably, the lower part of the gas-solid separator is connected with a material receiving device, and the upper part of the gas-solid separator is provided with a backflushing air hole.
本发明中,在生产过程中呼吸器上会有小颗粒附着,当呼吸器堵料不严重时,可由反吹气孔吹入气体,进行简单清理,吹下的粉料由接料装置收集再利用。In the present invention, there will be small particles attached to the respirator during the production process. When the respirator is not seriously blocked, gas can be blown into the back blowing air hole for simple cleaning, and the blown powder is collected and reused by the feeding device. .
作为本发明优选的技术方案,所述气固分离器的排气管路与流化反应器的进气管路构成换热管路。As a preferred technical solution of the present invention, the exhaust pipeline of the gas-solid separator and the intake pipeline of the fluidized reactor constitute a heat exchange pipeline.
本发明中,反应后排出气体的温度仍较高,约为400℃,直接排出造成热量浪费,还可能带来热损伤,通过将其与反应进气进行换热,即将反应原料气进行预热,缩短进入反应器后的升温时间,从而提高反应速率。In the present invention, the temperature of the exhaust gas after the reaction is still relatively high, about 400° C., the direct exhaust causes heat waste and may also bring thermal damage. By exchanging heat with the reaction inlet gas, the reaction raw material gas is preheated , shorten the heating time after entering the reactor, thereby increasing the reaction rate.
优选地,所述气固分离器的排气管路上还设有冷却器。Preferably, a cooler is further provided on the exhaust pipeline of the gas-solid separator.
本发明中,停机后可以通过气体的循环使反应器快速降温,而在排气管路上设置冷凝器,可以将升温的气体携带的热量带走,以便于气体的循环使用,缩短降温周期,减少停炉时间。In the present invention, after the shutdown, the reactor can be rapidly cooled by gas circulation, and a condenser is arranged on the exhaust pipeline to take away the heat carried by the heated gas, so as to facilitate the recycling of the gas, shorten the cooling cycle, and reduce the Downtime.
作为本发明优选的技术方案,所述产品出料管路内设有流动载气。As a preferred technical solution of the present invention, the product discharge pipeline is provided with a flowing carrier gas.
本发明中,通过载气的快速流动使得出料管路中的压力低于反应器出口处,从而实现反应产物的射流式负压出料,避免正压出料时物料粉体容易在出口处被压实而导致堵料的问题。其中载气可选择氮气或惰性气体等不易与产品发生反应的气体。In the present invention, the pressure in the discharge pipeline is lower than that at the outlet of the reactor through the rapid flow of the carrier gas, so as to realize the jet-type negative pressure discharge of the reaction product, and avoid the material powder being easily at the outlet during positive pressure discharge. The problem of blockage caused by compaction. Among them, the carrier gas can be selected as nitrogen or inert gas which is not easy to react with the product.
另一方面,本发明提供了一种采用上述装置制备碳纳米管的方法,所述方法包括:In another aspect, the present invention provides a method for preparing carbon nanotubes using the above device, the method comprising:
将催化剂置于流化反应器后加热升温,然后通入有机碳源气体和载气,发生反应,反应后气体经气固分离后排出,固体产物负压出料,得到碳纳米管。The catalyst is placed in a fluidized reactor, heated and heated, and then an organic carbon source gas and a carrier gas are introduced to react. After the reaction, the gas is discharged after gas-solid separation, and the solid product is discharged under negative pressure to obtain carbon nanotubes.
作为本发明优选的技术方案,所述催化剂包括过渡金属催化剂,优选为镍系、钴系、铁系、铜系或稀土金属催化剂中任意一种或至少两种的组合,所述组合典型但非限制性实例有:镍系催化剂和钴系催化剂的组合,钴系催化剂和铁系催化剂的组合,镍系催化剂、铜系催化剂和稀土金属催化剂的组合等。As a preferred technical solution of the present invention, the catalyst includes a transition metal catalyst, preferably any one or a combination of at least two of nickel-based, cobalt-based, iron-based, copper-based or rare earth metal catalysts, the combination is typical but not Limiting examples are: a combination of a nickel-based catalyst and a cobalt-based catalyst, a combination of a cobalt-based catalyst and an iron-based catalyst, a combination of a nickel-based catalyst, a copper-based catalyst, and a rare earth metal catalyst, and the like.
优选地,所述催化剂加入前,先采用载气进行吹扫,排出空气。Preferably, before the catalyst is added, a carrier gas is used for purging to discharge air.
优选地,所述有机碳源气体包括丙烯、甲烷、丙烷或乙炔中任意一种或至少两种的组合,所述组合典型但非限制性实例有:丙烯和甲烷的组合,丙烯和丙烷的组合,甲烷、丙烷和乙炔的组合,丙烯、甲烷和丙烷的组合等。Preferably, the organic carbon source gas comprises any one or a combination of at least two of propylene, methane, propane or acetylene. Typical but non-limiting examples of the combination include: a combination of propylene and methane, a combination of propylene and propane , a combination of methane, propane and acetylene, a combination of propylene, methane and propane, etc.
本发明中,有机碳源气体在催化剂作用下发生裂解反应,得到碳纳米管。In the present invention, the organic carbon source gas undergoes a cracking reaction under the action of a catalyst to obtain carbon nanotubes.
优选地,所述载体包括氮气、氦气、氖气或氩气中任意一种或至少两种的组合,所述组合典型但非限制性实例有:氮气和氦气的组合,氦气和氖气的组合,氦气、氖气和氩气的组合等。Preferably, the carrier comprises any one or a combination of at least two of nitrogen, helium, neon or argon, and typical but non-limiting examples of the combination are: a combination of nitrogen and helium, helium and neon A combination of gas, helium, neon, and argon, etc.
优选地,所述有机碳源气体与载气的体积比为(0.6~3):1,例如0.6:1、1:1、1.5:1、2:1、2.5:1或3:1等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the volume ratio of the organic carbon source gas to the carrier gas is (0.6-3):1, such as 0.6:1, 1:1, 1.5:1, 2:1, 2.5:1 or 3:1, etc., However, it is not limited to the recited numerical values, and other unrecited numerical values within the numerical range are equally applicable.
本发明中,反应过程中载体和有机碳源气体共同通入,载气的通入可以有效降低碳源气体的浓度,避免反应气体因分压过高而容易发生副反应,影响产物的收率与纯度。In the present invention, the carrier and the organic carbon source gas are introduced together in the reaction process, and the introduction of the carrier gas can effectively reduce the concentration of the carbon source gas, avoid the reaction gas from being prone to side reactions due to excessive partial pressure, and affect the yield of the product with purity.
作为本发明优选的技术方案,所述反应的温度为600~1000℃,例如600℃、650℃、700℃、750℃、800℃、850℃、900℃、950℃或1000℃等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。As a preferred technical solution of the present invention, the reaction temperature is 600-1000°C, such as 600°C, 650°C, 700°C, 750°C, 800°C, 850°C, 900°C, 950°C or 1000°C, etc. Not limited to the recited values, other non-recited values within this range of values are equally applicable.
优选地,所述反应的时间为60~90min,例如60min、65min、70min、75min、80min、85min或60min等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the reaction time is 60~90min, such as 60min, 65min, 70min, 75min, 80min, 85min or 60min, etc., but is not limited to the enumerated numerical values, and other unenumerated numerical values within this numerical range are also applicable.
作为本发明优选的技术方案,所述反应后的气体经过气固分离后与进气管路中的有机碳源气体进行换热。As a preferred technical solution of the present invention, the reacted gas is subjected to heat exchange with the organic carbon source gas in the intake pipeline after gas-solid separation.
优选地,所述负压出料时,产品出料管路中载气的压力为0.1~0.8MPa,例如0.1MPa、0.2MPa、0.2MPa、0.4MPa、0.5MPa、0.6MPa、0.7MPa或0.8MPa等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用;产品物料流量20~180L/min,例如20L/min、40L/min、60L/min、80L/min、100L/min、120L/min、140L/min、160L/min或180L/min等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, when the negative pressure is discharging, the pressure of the carrier gas in the product discharging pipeline is 0.1-0.8 MPa, for example, 0.1 MPa, 0.2 MPa, 0.2 MPa, 0.4 MPa, 0.5 MPa, 0.6 MPa, 0.7 MPa or 0.8 MPa MPa, etc., but not limited to the listed values, other unlisted values within this value range are also applicable; product material flow 20 ~ 180L/min, such as 20L/min, 40L/min, 60L/min, 80L/min, 100L/min, 120L/min, 140L/min, 160L/min or 180L/min, etc., but not limited to the listed values, and other unlisted values within the numerical range are also applicable.
优选地,所述流化反应器停机清洗时,气体在排气管路与流化反应器内循环,升温后的气体由冷却器进行循环降温。Preferably, when the fluidized reactor is shut down for cleaning, the gas circulates in the exhaust pipeline and the fluidized reactor, and the heated gas is circulated and cooled by the cooler.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明所述装置通过对流化反应器加热以及分离组件的改进,便于加热组件的移动、安装与拆卸,极大的降低了维修成本,同时能够使产物快速分离,装置不易堵塞,提高装置生产效率;(1) The device of the present invention facilitates the movement, installation and disassembly of the heating assembly through the improvement of the heating of the fluidized reactor and the separation component, which greatly reduces the maintenance cost, and at the same time, the product can be quickly separated, the device is not easily blocked, and the device production efficiency;
(2)本发明固体产物的出料方式可有效避免正压出料时,粉体容易被压实而导致堵塞的问题;(2) the discharging method of the solid product of the present invention can effectively avoid the problem that the powder is easily compacted and causes blockage when the positive pressure is discharging;
(3)本发明中换热与降温管路的设置,有效提高了热量的利用率,减少能源消耗,同时缩短装置的降温周期,减少停产的时间。(3) The arrangement of heat exchange and cooling pipelines in the present invention effectively improves the utilization rate of heat, reduces energy consumption, shortens the cooling cycle of the device, and reduces the time of production shutdown.
附图说明Description of drawings
图1是本发明实施例1提供的碳纳米管制备装置的结构示意图;1 is a schematic structural diagram of a carbon nanotube preparation device provided in Example 1 of the present invention;
其中,1-流化反应器,2-加热组件,3-滑轮,4-定位轨道,5-气固分离器,6-呼吸器,7-产品出料管路,8-冷却器。Among them, 1- fluidized reactor, 2- heating assembly, 3- pulley, 4- positioning track, 5- gas-solid separator, 6- breathing apparatus, 7- product discharge pipeline, 8- cooler.
具体实施方式Detailed ways
为更好地说明本发明,便于理解本发明的技术方案,下面对本发明进一步详细说明。但下述的实施例仅是本发明的简易例子,并不代表或限制本发明的权利保护范围,本发明保护范围以权利要求书为准。In order to better illustrate the present invention and facilitate understanding of the technical solutions of the present invention, the present invention is further described in detail below. However, the following embodiments are only simple examples of the present invention, and do not represent or limit the protection scope of the present invention, and the protection scope of the present invention is subject to the claims.
本发明具体实施方式部分提供了一种碳纳米管制备装置及方法,所述装置包括流化反应器1,所述流化反应器1的主体外侧设有拆卸式加热组件2,所述加热组件2与流化反应器1主体并列设置,沿水平方向移动;The specific embodiment of the present invention provides a carbon nanotube preparation device and method, the device includes a fluidized reactor 1, and a detachable heating component 2 is provided on the outside of the main body of the fluidized reactor 1. The heating component 2 is arranged in parallel with the main body of the fluidized reactor 1 and moves in the horizontal direction;
所述流化反应器1上部出口连接有气固分离器5,所述流化反应器1下部出口连接有产品出料管路7。The upper outlet of the fluidized reactor 1 is connected with a gas-
所述方法包括:将催化剂置于流化反应器1后加热升温,然后通入有机碳源气体和载气,发生反应,反应后气体经气固分离后排出,固体产物负压出料,得到碳纳米管。The method comprises: placing the catalyst in the fluidized reactor 1, heating and raising the temperature, then introducing organic carbon source gas and carrier gas to react, the reacted gas is discharged after gas-solid separation, and the solid product is discharged under negative pressure to obtain carbon nanotubes.
以下为本发明典型但非限制性实施例:The following are typical but non-limiting examples of the present invention:
实施例1:Example 1:
本实施例提供了一种碳纳米管制备装置,所述装置的结构示意图如图1所示,包括流化反应器1,所述流化反应器1的主体外侧设有拆卸式加热组件2,所述加热组件2与流化反应器1主体并列设置,沿水平方向移动;This embodiment provides a carbon nanotube preparation device. The schematic structural diagram of the device is shown in FIG. 1 , including a fluidized reactor 1. The outer side of the main body of the fluidized reactor 1 is provided with a detachable heating assembly 2. The heating assembly 2 is arranged side by side with the main body of the fluidized reactor 1 and moves in the horizontal direction;
所述流化反应器1上部出口连接有气固分离器5,所述流化反应器1下部出口连接有产品出料管路7。The upper outlet of the fluidized reactor 1 is connected with a gas-
所述流化反应器1包括反应段和剥离段,所述反应段位于下部,所述剥离段位于上部,所述反应段的外侧设有拆卸式加热组件2。The fluidized reactor 1 includes a reaction section and a stripping section, the reaction section is located at the lower part, the stripping section is located at the upper part, and a detachable heating assembly 2 is provided outside the reaction section.
所述加热组件2纵向设置,加热组件2的顶部和底部设有滑轮3和定位轨道4,所述滑轮3带动加热组件2沿定位轨道4移动;所述加热组件2设有2个,沿流化反应器1外侧对称布置。The heating assembly 2 is arranged longitudinally. The top and bottom of the heating assembly 2 are provided with
所述气固分离器5设有2个,所述气固分离器5并联设置;每个气固分离器5内设有3个呼吸器。Two gas-
所述气固分离器5下部连接有接料装置,所述气固分离器5上部设有反吹气孔。The lower part of the gas-
所述气固分离器5的排气管路与流化反应器1的进气管路构成换热管路;所述气固分离器5的排气管路上还设有冷却器8。The exhaust pipeline of the gas-
所述产品出料管路7内设有流动氮气,使流化反应器1出口处的物料射流喷出。The product discharge pipeline 7 is provided with flowing nitrogen, so that the material jet at the outlet of the fluidized reactor 1 is ejected.
实施例2:Example 2:
本实施例提供了一种碳纳米管制备装置,所述装置包括流化反应器1,所述流化反应器1的主体外侧设有拆卸式加热组件2,所述加热组件2与流化反应器1主体并列设置,沿水平方向移动;This embodiment provides a carbon nanotube preparation device, the device includes a fluidized reactor 1, and a dismountable heating component 2 is provided on the outside of the main body of the fluidized reactor 1, and the heating component 2 reacts with the fluidized reactor 1. The main body of the device 1 is arranged side by side and moves in the horizontal direction;
所述流化反应器1上部出口连接有气固分离器5,所述流化反应器1下部出口连接有产品出料管路7。The upper outlet of the fluidized reactor 1 is connected with a gas-
所述流化反应器1包括反应段和剥离段,所述反应段位于下部,所述剥离段位于上部,所述反应段的外侧设有拆卸式加热组件2。The fluidized reactor 1 includes a reaction section and a stripping section, the reaction section is located at the lower part, the stripping section is located at the upper part, and a detachable heating assembly 2 is provided outside the reaction section.
所述加热组件2纵向设置,加热组件2的顶部和底部设有滑轮3和定位轨道4,所述滑轮3带动加热组件2沿定位轨道4移动;所述加热组件2设有4个,沿流化反应器1外侧均匀布置。The heating assembly 2 is arranged longitudinally. The top and bottom of the heating assembly 2 are provided with
所述气固分离器5设有3个,所述气固分离器5并联设置;每个气固分离器5内设有2个呼吸器。There are three gas-
所述气固分离器5下部连接有接料装置,所述气固分离器5上部设有反吹气孔。The lower part of the gas-
所述气固分离器5的排气管路与流化反应器1的进气管路构成换热管路;所述气固分离器5的排气管路上还设有冷却器8。The exhaust pipeline of the gas-
所述产品出料管路7内设有流动氖气,使流化反应器1出口处的物料射流喷出。The product discharge pipeline 7 is provided with flowing neon gas, so that the material jet at the outlet of the fluidized reactor 1 is ejected.
实施例3:Example 3:
本实施例提供了一种碳纳米管制备方法,所述方法采用实施例1的装置进行,包括以下步骤:The present embodiment provides a method for preparing carbon nanotubes. The method is carried out by using the device of Embodiment 1, and includes the following steps:
采用氮气对流化反应器1进行吹扫,排出空气,然后加入Ni/Y/Cu三元催化剂,启动加热组件2升温至800℃,通入体积比为1.5:1的丙烯和氮气,反应80min,反应后的气体经过气固分离进入排气管路与进气管路中的丙烯进行换热,固体产物负压出料,产品出料管路7中氮气的压力为0.4MPa,其中产品物料的流量为100L/min,经过分离得到碳纳米管;The fluidized reactor 1 was purged with nitrogen gas, the air was discharged, and then the Ni/Y/Cu three-way catalyst was added, the heating component 2 was started and the temperature was raised to 800 ° C, propylene and nitrogen with a volume ratio of 1.5:1 were introduced, and the reaction was carried out for 80 min. The reacted gas enters the exhaust pipeline and the propylene in the intake pipeline through gas-solid separation for heat exchange, the solid product is discharged under negative pressure, the pressure of nitrogen in the product discharge pipeline 7 is 0.4MPa, and the flow rate of the product material is is 100L/min, and carbon nanotubes are obtained through separation;
在流化反应器1停机后,采用氮气在排气管路与流化反应器1内循环,进行反应器的降温,氮气吸收的热量由冷却器8带走。After the fluidized reactor 1 is stopped, nitrogen is used to circulate in the exhaust pipeline and the fluidized reactor 1 to cool down the reactor, and the heat absorbed by the nitrogen is taken away by the
本实施例中,经过反应,丙烯的转化率可达到65%,碳纳米管管径分布均匀,管壁洁净;所述装置理论上不切换产品就无需停炉清洗,停止运行后降温速率快,降温时间可缩短60%以上。In this example, after the reaction, the conversion rate of propylene can reach 65%, the carbon nanotube diameters are evenly distributed, and the tube walls are clean; the device theoretically does not need to be shut down for cleaning without switching products, and the cooling rate is fast after the operation is stopped. The cooling time can be shortened by more than 60%.
实施例4:Example 4:
本实施例提供了一种碳纳米管制备方法,所述方法采用实施例1的装置进行,包括以下步骤:The present embodiment provides a method for preparing carbon nanotubes. The method is carried out by using the device of Embodiment 1, and includes the following steps:
采用氩气对流化反应器1进行吹扫,排出空气,然后加入Ni/Ce/Cu三元催化剂,启动加热组件2升温至1000℃,通入体积比为0.6:1的丙烯和氩气,反应60min,反应后的气体经过气固分离进入排气管路与进气管路中的丙烯进行换热,固体产物负压出料,产品出料管路7中氮气的压力为0.1MPa,其中产品物料的流量为30L/min,经过分离得到碳纳米管;The fluidized reactor 1 was purged with argon gas, the air was discharged, then Ni/Ce/Cu ternary catalyst was added, the heating component 2 was started to heat up to 1000°C, and propylene and argon gas with a volume ratio of 0.6:1 were introduced to react. 60min, the reacted gas enters the exhaust pipeline and the propylene in the intake pipeline through gas-solid separation for heat exchange, the solid product is discharged under negative pressure, and the pressure of nitrogen in the product discharge pipeline 7 is 0.1MPa, wherein the product material The flow rate is 30L/min, and carbon nanotubes are obtained after separation;
在流化反应器1停机后,采用氩气在排气管路与流化反应器1内循环,进行反应器的降温,氩气吸收的热量由冷却器8带走。After the fluidized reactor 1 is stopped, argon gas is used to circulate in the exhaust pipeline and the fluidized reactor 1 to cool down the reactor, and the heat absorbed by the argon gas is taken away by the
本实施例中,经过反应,丙烯的转化率可达到68%,碳纳米管管径分布均匀,管壁洁净;所述装置理论上不切换产品就无需停炉清洗,停止运行后降温速率快,降温时间可缩短70%以上。In this example, after the reaction, the conversion rate of propylene can reach 68%, the diameter of carbon nanotubes is evenly distributed, and the tube wall is clean; the device theoretically does not need to be shut down for cleaning without switching products, and the cooling rate is fast after stopping operation, The cooling time can be shortened by more than 70%.
实施例5:Example 5:
本实施例提供了一种碳纳米管制备方法,所述方法采用实施例2的装置进行,包括以下步骤:The present embodiment provides a method for preparing carbon nanotubes. The method is carried out by using the device of embodiment 2, and includes the following steps:
采用氖气对流化反应器1进行吹扫,排出空气,然后加入Co/Ce复合催化剂,启动加热组件2升温至600℃,通入体积比为3:1的丙烯和氖气,反应90min,反应后的气体经过气固分离进入排气管路与进气管路中的丙烯进行换热,固体产物负压出料,产品出料管路7中氖气的压力为0.8MPa,其中产品物料的流量为180L/min,经过分离得到碳纳米管;The fluidized reactor 1 was purged with neon gas, the air was exhausted, the Co/Ce composite catalyst was added, the heating element 2 was started and the temperature was raised to 600° C., propylene and neon gas with a volume ratio of 3:1 were introduced, and the reaction was performed for 90 min. The latter gas enters the exhaust pipeline and the propylene in the intake pipeline through gas-solid separation for heat exchange, and the solid product is discharged under negative pressure. The pressure of the neon gas in the product discharge pipeline 7 is 0.8MPa, and the flow rate of the product material is is 180L/min, and carbon nanotubes are obtained through separation;
在流化反应器1停机后,采用氩气在排气管路与流化反应器1内循环,进行反应器的降温,氩气吸收的热量由冷却器8带走。After the fluidized reactor 1 is stopped, argon gas is used to circulate in the exhaust pipeline and the fluidized reactor 1 to cool down the reactor, and the heat absorbed by the argon gas is taken away by the
本实施例中,经过反应,丙烯的转化率可达到71%,碳纳米管管径分布均匀,管壁洁净;所述装置理论上不切换产品就无需停炉清洗,停止运行后降温速率快,降温时间可缩短50%以上。In this example, after the reaction, the conversion rate of propylene can reach 71%, the carbon nanotube diameters are evenly distributed, and the tube walls are clean; the device theoretically does not need to be shut down for cleaning without switching products, and the cooling rate is fast after the operation is stopped. The cooling time can be shortened by more than 50%.
综合上述实施例可以看出,本发明所述装置通过对流化反应器加热以及分离组件的改进,便于加热组件的移动、安装与拆卸,极大的降低了维修成本,同时能够使产物快速分离,装置不易堵塞,提高装置生产效率;固体产物的出料方式可有效避免正压出料时,粉体容易被压实而导致堵塞的问题;换热与降温管路的设置,有效提高了热量的利用率,减少能源消耗,同时缩短装置的降温周期,减少停产的时间。Combining the above embodiments, it can be seen that the device of the present invention facilitates the movement, installation and disassembly of the heating assembly through the improvement of the heating and separation components of the fluidized reactor, which greatly reduces the maintenance cost, and at the same time enables the rapid separation of products, The device is not easy to be blocked, and the production efficiency of the device is improved; the discharge method of solid products can effectively avoid the problem that the powder is easily compacted and cause blockage when the material is discharged under positive pressure; the setting of heat exchange and cooling pipelines effectively improves the heat dissipation Utilization rate, reduce energy consumption, shorten the cooling cycle of the device, and reduce the time of production shutdown.
申请人声明,本发明通过上述实施例来说明本发明的详细装置与方法,但本发明并不局限于上述详细装置与方法,即不意味着本发明必须依赖上述详细装置与方法才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明装置的等效替换及辅助装置的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the detailed apparatus and method of the present invention through the above-mentioned embodiments, but the present invention is not limited to the above-mentioned detailed apparatus and method, that is, it does not mean that the present invention must rely on the above-mentioned detailed apparatus and method to be implemented. Those skilled in the art should understand that any improvement to the present invention, equivalent replacement of the device of the present invention, addition of auxiliary devices, selection of specific methods, etc., all fall within the protection scope and disclosure scope of the present invention.
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| CN112871089A (en) * | 2021-01-13 | 2021-06-01 | 宁德师范学院 | Low-emission type simple and easy environmental protection production facility of carbon nano material |
| CN115744877A (en) * | 2022-10-24 | 2023-03-07 | 国家能源集团新能源技术研究院有限公司 | Preparation device of carbon nano material |
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| CN111686650B (en) | 2022-06-28 |
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